Full-automatic vacuum drying tunnel furnace of coating transmission mechanism

By introducing a partition plate and a hydraulic pushing mechanism into the tunnel drying furnace, combined with the design of the driving mechanism and heating wire, the problem of high vacuum energy consumption when adding materials in the tunnel drying furnace is solved, and more efficient vacuum drying treatment is achieved and temperature control extend the storage time of finished products.

CN119259401APending Publication Date: 2025-01-07SUZHOU HUYOU IND EQUIP
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Patent Information

Application Number
CN202411625116.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing tunnel drying furnace needs to frequently open the vacuum chamber door when adding materials, resulting in frequent vacuum extraction and increasing energy consumption.

Method used

A fully automatic vacuum drying tunnel furnace for coating transmission mechanism is designed. By setting up a partition plate and a hydraulic pushing mechanism, the separation and communication control of the drying tunnel furnace is realized to reduce vacuum leakage; the driving mechanism and the transmission chain are used to drive the moving mechanism, and combined with The heating wire is uniformly dryed and uses waste heat to reduce energy consumption; when temperature control requirements are high, the path can be adjusted to adapt to the treatment of different workpieces.

Benefits of technology

It effectively reduces vacuum energy consumption, improves the uniformity and efficiency of drying treatment, extends the storage time of finished products, reduces the number of additions, and increases the outer surface strength and storage density of the workpiece.

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Abstract

The invention relates to the field of vacuum drying furnaces, in particular to a coating transmission mechanism full-automatic vacuum drying tunnel furnace which comprises a drying tunnel furnace body, the drying tunnel furnace body comprises a finished product storage bin, a hot drying processing bin and a material adding bin, and an upper partition plate is installed between the finished product storage bin and the hot drying processing bin; a lower partition plate is installed between the hot drying processing bin and the feeding bin, a closed inserting cover plate is installed below the limiting sliding groove, a sealed inserting groove is formed in the position, corresponding to the outer side of the closed inserting cover plate, of the side surface of the drying tunnel furnace, and a prepared material conveying rail is installed in the feeding bin and located below the lower partition plate. The coating transmission mechanism comprises a driving mechanism, a transmission chain and a mounting support, and moving mechanisms are arranged on the outer side of the transmission chain in an array mode. The finished product storage bin and the heat drying processing bin are vacuumized to conduct heat drying treatment on the elements, the material adding cabinet door is opened to add materials into the material preparation conveying rail, the lower partition plate is disconnected during drying, vacuum leakage is small, and energy consumption is reduced.
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Description

Technical Field

[0001] The invention relates to the field of vacuum drying furnaces, in particular to a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism. Background Art

[0002] Vacuum baking uses the lower boiling point of water in a vacuum environment to quickly evaporate water at a lower temperature, effectively avoiding the denaturation or loss of materials that may be caused by high-temperature baking. Due to the lower boiling point, water evaporates faster, shortening the drying time (such as the moisture hidden between the electrode membranes of lithium batteries, which takes a long time to dry in traditional ovens). At the same time, it can prevent oxidation (vacuum environment can effectively prevent oxidation of materials), and is suitable for heat-sensitive materials (for some heat-sensitive materials such as lithium batteries, vacuum baking can provide milder drying conditions), so it can be widely used in: batteries, food, coatings and other fields. Vacuum baking uses the lower boiling point of water in a vacuum environment to quickly evaporate water at a lower temperature, effectively avoiding material denaturation or loss caused by high-temperature baking, and is more efficient and energy-saving. Currently, there are mainly two types of drying furnaces: single-body drying furnaces and tunnel drying furnaces. Single-body drying furnaces must be placed in a drying room, and the loading and unloading actions in the drying furnace are mainly completed by robots running on tracks; tunnel drying furnaces do not need to be completely in the drying plant, and the tunnel exit can be in the drying room. The entire process is mainly completed by transporting materials in the tunnel through clamps. After drying, materials are unloaded directly in the cooling room without the need for robots, while saving space in the drying room.

[0003] However, the existing tunnel drying furnace means that the door of the vacuum chamber has to be opened frequently when adding materials, which results in frequent vacuum extraction and release, and increased energy consumption. Summary of the invention

[0004] In view of the existing problems, the present invention provides a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism, which can effectively solve the problems raised in the background technology when used in combination.

[0005] To solve the above problems, the present invention adopts the following technical solutions: A fully automatic vacuum drying tunnel furnace with a coating transmission mechanism comprises a drying tunnel furnace, the drying tunnel furnace comprising: a finished product storage bin, a hot drying processing bin, and a feeding bin, an upper partition plate is installed between the finished product storage bin and the hot drying processing bin, a lower partition plate is installed between the hot drying processing bin and the feeding bin, a limiting slide groove is provided on the lower surface of one end of the lower partition plate, a closed plug-in cover plate is installed below the limiting slide groove, a sealing slot is installed on the side surface of the drying tunnel furnace corresponding to the outer side of the closed plug-in cover plate, a hydraulic pushing mechanism is installed between the end of the closed plug-in cover plate located away from the sealing slot and the lower partition plate, a coating transmission mechanism is installed on the upper surface of the lower partition plate located inside the hot drying processing bin, a material preparation transmission track is installed below the lower partition plate located inside the feeding bin, the coating transmission mechanism comprises: a driving mechanism, a transmission chain, and a mounting bracket, a moving mechanism is arranged on the outer array of the transmission chain, a device placement pad mounting frame is installed on the upper end of the moving mechanism, and a supporting pad is installed on the outer side of the device placement pad mounting frame.

[0006] As a further solution of the present invention: an angle adjustment frame is installed at the lower end of the moving mechanism, a mounting clamping seat is installed between the angle adjustment frame and the transmission chain, and a waste collection box is arranged below the device placement pad mounting frame.

[0007] As a further solution of the present invention: a heating wire is installed on the inner wall of the hot drying processing chamber outside the coating transmission mechanism, and a thermal control mechanism is installed on the outer side of the drying tunnel furnace at a position corresponding to the heating wire.

[0008] As a further solution of the present invention: a vacuum tube is installed on the upper surface of the drying tunnel furnace, one end of the vacuum tube is located outside the drying tunnel furnace and a vacuum pump is installed, a main cabinet door is opened at one end of the hot drying processing warehouse below the vacuum pump, and a charging cabinet door is installed at one end of the charging warehouse below the main cabinet door.

[0009] As a further solution of the present invention: a sealing gasket is installed on the outer side wall of the closed plug-in cover plate corresponding to the inner side of the sealing slot, and a guide slider is installed between the closed plug-in cover plate and the limiting slide groove.

[0010] As a further solution of the present invention: the upper partition plate is provided with a through hole at one end away from the closed plug-in cover plate, and the moving mechanism is movably connected to the angle adjustment frame.

[0011] As a further solution of the present invention: mechanical arms are installed inside the finished product storage bin and the heat drying processing bin.

[0012] As a further solution of the present invention: a limit pin is installed between the mounting bracket and the transmission chain, and the waste collection box is fixedly connected to the mounting bracket.

[0013] As a further solution of the present invention: the thermal control mechanism is electrically connected to the heating wire.

[0014] As a further solution of the present invention: the vacuum tube is connected to the finished product storage bin, and the inner walls of the main cabinet door and the material adding cabinet door are both installed with sealing gaskets.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When in use, the lower partition plate and the upper partition plate divide the entire drying tunnel furnace into three parts. The lower partition plate can be used to select the connectivity of the three parts. When the lower partition plate is used to close the connectivity between the hot drying processing bin and the feeding bin, the finished product storage bin and the hot drying processing bin are evacuated to use the heating wire to perform heat drying on the components inside the hot drying processing bin. At the same time, the feeding cabinet door is opened to add materials to the inside of the preparation transmission track. When drying is required next time, the lower partition plate is disconnected and the vacuum leakage is smaller, reducing energy consumption.

[0016] 2. The driving mechanism as a whole drives the transmission chain to rotate. The rotating transmission chain drives the moving mechanism as a whole to move. At the same time, after the heating and drying treatment by the heating wire, the uniformity of heating and drying can be guaranteed. When the residual paint on the workpiece moves, it will fall into the waste collection box for collection, which is convenient for subsequent cleaning.

[0017] 3. The heating wire corresponds to the inside of the hot drying processing bin as a whole. After the drying process, according to the principle of heat transfer, the devices collected in the finished product storage bin will also maintain a higher temperature to use the residual heat to ensure the drying effect. At the same time, due to the higher strength of the outer surface of the dried devices, the placement interval can be reduced or even stacked inside the finished product storage bin. Therefore, the storage quantity inside the finished product storage bin can be guaranteed. Therefore, it is only necessary to take out the material once after multiple additions.

[0018] 4. When processing devices with high requirements for temperature control, a door panel that can be opened and closed can be set at the position of the through hole in the form of an internal feeding bin to control the passage adjustment between the finished product storage bin and the heat drying processing bin. Therefore, during processing, the passage between the finished product storage bin, the heat drying processing bin and the feeding bin can be changed to cope with the processing of different workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism; Figure 2 It is a cross-sectional view of a drying tunnel furnace in a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism; Figure 3 It is a structural schematic diagram of a coating transmission mechanism in a fully automatic vacuum drying tunnel furnace; Figure 4 It is an enlarged schematic diagram of a device placement pad mounting frame in a fully automatic vacuum drying tunnel furnace of a coating transmission mechanism; Figure 5 It is an enlarged schematic diagram of a feeding bin in a fully automatic vacuum drying tunnel furnace of a coating transmission mechanism; Figure 6 It is a cross-sectional schematic diagram of a drying tunnel furnace in a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism.

[0020] In the figure: 1. Drying tunnel furnace; 2. Vacuum pump; 3. Vacuum tube; 4. Thermal control mechanism; 5. Main cabinet door; 6. Feed cabinet door; 7. Coating transmission mechanism; 8. Material preparation transmission track; 9. Robotic arm; 101. Finished product storage bin; 102. Hot drying processing bin; 103. Feeding bin; 104. Lower partition plate; 105. Closed plug-in cover plate; 106. Sealing slot; 107. Limiting slide; 108. Hydraulic push mechanism; 109. Heating wire; 110. Upper partition plate; 701. Driving mechanism; 702. Transmission chain; 703. Mounting bracket; 704. Moving mechanism; 705. Device placement pad mounting frame; 706. Waste collection box; 707. Supporting pad block; 708. Angle adjustment frame; 709. Mounting card seat. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with specific inventions, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the present invention.

[0022] In the description of this specification, the description with reference to the terms "this embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example, and the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0023] like Figure 1-6As shown, the present embodiment provides a fully automatic vacuum drying tunnel furnace with a coating transmission mechanism, including a drying tunnel furnace 1, the drying tunnel furnace 1 including: a finished product storage bin 101, a hot drying processing bin 102, and a feeding bin 103, an upper partition plate 110 is installed between the finished product storage bin 101 and the hot drying processing bin 102, a lower partition plate 104 is installed between the hot drying processing bin 102 and the feeding bin 103, a limiting slide groove 107 is provided on the lower surface of one end of the lower partition plate 104, a closed plug-in cover plate 105 is installed below the limiting slide groove 107, a guide slider is installed between the closed plug-in cover plate 105 and the limiting slide groove 107, and a side surface of the drying tunnel furnace 1 is installed corresponding to the outer side of the closed plug-in cover plate 105 There is a sealing slot 106, and a sealing gasket is installed on the outer wall of the closed plug-in cover plate 105 corresponding to the inner side of the sealing slot 106. A hydraulic pushing mechanism 108 is installed between the closed plug-in cover plate 105 at the end away from the sealing slot 106 and the lower partition plate 104. The upper partition plate 110 is located at the end away from the closed plug-in cover plate 105 and has a through hole. When processing devices with high temperature control requirements, a door panel that can be opened and closed can be set at the position of the through hole in the form of an internal feeding bin 103, so as to control the passage adjustment between the finished product storage bin 101 and the hot drying processing bin 102, so as to ensure that the finished product storage bin 101, the hot drying processing bin 102 and the feeding bin 103 are connected during processing. The passage between them can be changed to cope with the processing of different workpieces. A robotic arm 9 is installed inside the finished product storage bin 101 and the hot drying processing bin 102. The finished product storage bin 101 is provided with a cabinet door on the side away from the robotic arm 9. The upper surface of the lower partition plate 104 is located inside the hot drying processing bin 102 and is provided with a coating transmission mechanism 7. The lower surface of the lower partition plate 104 is located inside the hot drying processing bin 102 and is provided with a material preparation transmission track 8. The coating transmission mechanism 7 includes: a driving mechanism 701, a transmission chain 702, and a mounting bracket 703. The outer array of the transmission chain 702 is provided with a moving mechanism 704. The upper end of the moving mechanism 704 is provided with a device placement pad mounting frame 705. The device placement A supporting pad block 707 is installed on the outer side of the pad mounting frame 705. When in use, the lower partition plate 104 and the upper partition plate 110 divide the entire drying tunnel furnace 1 into three parts. The lower partition plate 104 can be used to select the connectivity of the three parts. When the lower partition plate 104 is used to close the connectivity between the hot drying processing bin 102 and the feeding bin 103, the finished product storage bin 101 and the hot drying processing bin 102 are evacuated to perform hot drying treatment on the components inside the hot drying processing bin 102. At the same time, the feeding cabinet door 6 is opened to add materials to the inside of the preparation transmission track 8. When drying treatment is needed next time, the vacuum leakage degree will be smaller after the lower partition plate 104 is disconnected, thereby reducing energy consumption.

[0024] like Figure 2-6As shown, in this embodiment, an angle adjustment frame 708 is installed at the lower end of the moving mechanism 704, and the moving mechanism 704 is movably connected to the angle adjustment frame 708. A mounting clamping seat 709 is installed between the angle adjustment frame 708 and the transmission chain 702, and a limit pin is installed between the mounting clamping seat 709 and the transmission chain 702. By controlling the moving mechanism 704 to use the installation interval on the outer side of the transmission chain 702, the amount of drying at one time can be controlled. A waste collection box 706 is arranged below the device placement pad mounting frame 705, and the waste collection box 706 is fixedly connected to the mounting bracket 703. The outer side of the coating transmission mechanism 7 is located on the inner side wall of the hot drying processing chamber 102 and a heating wire 109 is installed. The outer side of the drying tunnel furnace 1 is installed at a position corresponding to the heating wire 109. The thermal control mechanism 4 is electrically connected to the heating wire 109. The heating wire 109 corresponds to the inside of the hot drying processing chamber 102 as a whole. After the drying process, according to the heat transfer The principle is that the devices collected in the finished product storage bin 101 will also maintain a relatively high temperature to utilize the waste heat to ensure the drying effect. At the same time, due to the high strength of the outer surface of the dried devices, the placement interval can be reduced or even stacked inside the finished product storage bin 101, so the storage quantity inside the finished product storage bin 101 can be guaranteed. Therefore, it is only necessary to take out the materials once after multiple additions. A vacuum tube 3 is installed on the upper surface of the drying tunnel furnace 1. The vacuum tube 3 is connected to the finished product storage bin 101. One end of the vacuum tube 3 is located on the outside of the drying tunnel furnace 1 and a vacuum pump 2 is installed. A main cabinet door 5 is provided at one end of the hot drying processing bin 102 below the vacuum pump 2. A charging cabinet door 6 is installed at one end of the charging bin 103 below the main cabinet door 5. The inner side walls of the main cabinet door 5 and the charging cabinet door 6 are both installed with sealing gaskets. The main cabinet door 5 is provided for placing and adding devices to be processed into the interior of 102 after each retrieval is completed.

[0025] The working principle of the present invention is: before use, after placing the coated device as a whole on the upper position of the device placement pad mounting frame 705, and then placing the device to be processed on the upper position of the material preparation transmission track 8, after the main cabinet door 5 and the feeding cabinet door 6 are tightly closed as a whole, the vacuum pump 2 is started to evacuate the interior of the finished product storage bin 101, the hot drying processing bin 102, and the feeding bin 103 through the vacuum pipe 3, and then the driving mechanism 701 is used to drive the transmission chain 702 to rotate as a whole. The rotating transmission chain 702 drives the moving mechanism 704 to move as a whole, and after the heating of the heating wire 109 is dried, the residual paint on the workpiece will fall into the waste collection box 706 for accumulation during movement. After the rotation and drying is completed, the mechanical arm 9 at the upper position of the finished product storage bin 101 is started to clamp the workpiece dried by the coating transmission mechanism 7 upwards After that, the processed devices are stored in the finished product storage bin 101, and then the mechanical arm 9 under the lower partition plate 104 is started at the same time to clamp the devices to be processed on the material preparation transmission track 8 inside the material preparation bin 103 to the upper position of the coating transmission mechanism 7. Therefore, the reciprocating movement can reduce the number of openings. After the consumption of the tools to be processed on the material preparation transmission track 8 is completed, the hydraulic pushing mechanism 108 is started to push the closed plug-in cover plate 105 to move inside the limiting slide groove 107, and the closed plug-in cover plate 105 is completely sealed inside the sealing slot 106, and the connection between the hot drying processing bin 102 and the material filling bin 103 is sealed. After opening the material filling cabinet door 6, after adding the workpiece to the material preparation transmission track 8 again, the sealing effect of the closed plug-in cover plate 105 is disconnected, and then the vacuum pump 2 is used to evacuate the air, which can reduce the vacuuming amount and greatly reduce the vacuuming amount and the number of vacuuming times.

[0026] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic vacuum drying tunnel furnace with a coating transmission mechanism, comprising a drying tunnel furnace (1), characterized in that: The drying tunnel furnace (1) comprises: a finished product storage bin (101), a hot drying processing bin (102), and a feeding bin (103); an upper partition plate (110) is installed between the finished product storage bin (101) and the hot drying processing bin (102); a lower partition plate (104) is installed between the hot drying processing bin (102) and the feeding bin (103); a limiting slide groove (107) is provided on the lower surface of one end of the lower partition plate (104); a closed plug-in cover plate (105) is installed below the limiting slide groove (107); a sealing slot (106) is installed on the side surface of the drying tunnel furnace (1) corresponding to the outer side of the closed plug-in cover plate (105); the closed plug-in cover plate (105) is located away from the sealing slot (106). A hydraulic driving mechanism (108) is installed between one end and the lower partition plate (104); a coating transmission mechanism (7) is installed on the upper surface of the lower partition plate (104) located inside the heat drying processing chamber (102); a material preparation transmission track (8) is installed below the lower partition plate (104) located inside the feeding chamber (103); the coating transmission mechanism (7) comprises: a driving mechanism (701), a transmission chain (702), and a mounting bracket (703); a moving mechanism (704) is arranged in an array outside the transmission chain (702); a device placement pad mounting frame (705) is installed on the upper end of the moving mechanism (704); and a supporting pad block (707) is installed on the outer side of the device placement pad mounting frame (705).

2. A fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 1, characterized in that: An angle adjustment frame (708) is installed at the lower end of the moving mechanism (704), a mounting clamping seat (709) is installed between the angle adjustment frame (708) and the transmission chain (702), and a waste collection box (706) is arranged below the device placement pad mounting frame (705).

3. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 1 is characterized in that: A heating wire (109) is installed on the inner wall of the heat drying processing chamber (102) outside the coating transmission mechanism (7), and a thermal control mechanism (4) is installed on the outer side of the drying tunnel furnace (1) at a position corresponding to the heating wire (109).

4. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 1, characterized in that: A vacuum tube (3) is installed on the upper surface of the drying tunnel furnace (1); one end of the vacuum tube (3) is located outside the drying tunnel furnace (1) and is provided with a vacuum pump (2); a main cabinet door (5) is provided below the vacuum pump (2) and is located at one end of the hot drying processing chamber (102); and a charging cabinet door (6) is installed below the main cabinet door (5) and is located at one end of the charging chamber (103).

5. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 1, characterized in that: A sealing gasket is installed on the outer side wall of the closed plug-in cover plate (105) corresponding to the inner side of the sealing slot (106), and a guide sliding block is installed between the closed plug-in cover plate (105) and the limiting sliding groove (107).

6. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 2, characterized in that: The upper partition plate (110) is provided with a through hole at one end thereof which is located away from the closed plug-in cover plate (105), and the moving mechanism (704) is movably connected to the angle adjustment frame (708).

7. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 1, characterized in that: Robotic arms (9) are installed inside the finished product storage bin (101) and the heat drying processing bin (102).

8. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 2, characterized in that: A limit pin is installed between the mounting clamping seat (709) and the transmission chain (702), and the waste collection box (706) is fixedly connected to the mounting bracket (703).

9. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 3, characterized in that: The thermal control mechanism (4) is electrically connected to the heating wire (109).

10. The fully automatic vacuum drying tunnel furnace with a coating transmission mechanism according to claim 4, characterized in that: The vacuum tube (3) is connected to the finished product storage bin (101), and the inner side walls of the main cabinet door (5) and the material adding cabinet door (6) are both provided with sealing gaskets.