Arc pressing equipment and arc pressing method for double-curved-surface aluminum veneer production

Abstract

The invention relates to the technical field of double-curved-surface aluminum veneer machining, in particular to an arc pressing device and method for double-curved-surface aluminum veneer production, and the arc pressing device comprises an arc pressing mechanism which comprises a positioning assembly and an arc pressing assembly, and two fixed rollers in the positioning assembly are axially arranged in parallel in the same horizontal direction; the arc pressing assembly comprises a pressing roller, a chain, a first motor and a first mounting frame; the switching mechanism is arranged below the arc pressing mechanism and comprises side protection frames symmetrically arranged at the two ends of the fixed roller and a base plate arranged below the side protection frames; the two arc pressing mechanisms are arranged in a staggered mode in the vertical direction, the arc pressing assembly in the arc pressing mechanism located on the lower portion is located above the positioning assembly, and meanwhile the arc pressing assembly in the arc pressing mechanism located on the upper portion is located below the positioning assembly. And the forming radian can be adjusted according to actual requirements, and the overall practicability is good.

Description

Technical Field

[0001] The invention relates to the technical field of processing hyperbolic aluminum veneer plates, and in particular to arc pressing equipment and an arc pressing method for producing hyperbolic aluminum veneer plates. Background Art

[0002] Aluminum veneer refers to a building decoration material that is processed by chromization and other treatments and then fluorocarbon spraying technology. Aluminum veneer is often designed to be curved due to its strong plasticity and architectural design requirements, and hyperbolic aluminum veneer is one of them. In the production process of hyperbolic aluminum veneer, arc pressing equipment is often needed, and the aluminum veneer is repeatedly rolled by the arc pressing equipment to achieve the required curved surface; for example, the existing public document CN214866463U-A curved surface forming device for hyperbolic aluminum veneer and the existing public document CN118513409B-Aluminum veneer automatic arc rolling device and arc rolling process both disclose a forming device for curved aluminum veneer. Although the existing arc pressing device can realize the effective production and forming of aluminum veneer, the existing arc pressing device has the following shortcomings in actual use: 1. The existing arc pressing equipment for the production of hyperbolic aluminum veneers can only realize the forming of single-curved aluminum veneers when in use. When facing the production of hyperbolic aluminum veneers, the staff needs to turn the aluminum veneer over to realize the hyperbolic surface, which indirectly increases the labor intensity of the staff; 2. The existing arc pressing equipment for the production of hyperbolic aluminum veneers can only realize the molding of aluminum veneers with fixed curvatures when in use, and cannot mold curved aluminum veneers with different curvatures according to actual needs, and the overall practicality is poor; 3. When facing the arc pressing of thicker aluminum veneer, repeated rolling of the aluminum veneer will cause metal fatigue on the arc surface of the aluminum veneer, and the appearance of metal fatigue will indirectly reduce the quality of the aluminum veneer, thereby affecting its service life; Therefore, it is necessary to improve the prior art to solve the above-mentioned technical problems. Summary of the invention

[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0004] In view of the fact that when the above-mentioned existing arc pressing equipment for producing hyperbolic aluminum veneer is used, the staff needs to turn over the aluminum veneer to achieve hyperbolic molding, which increases the labor intensity of the staff, an arc pressing equipment for producing hyperbolic aluminum veneer is proposed.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an arc pressing device for producing hyperbolic aluminum veneer, comprising an arc pressing mechanism, including a positioning assembly and an arc pressing assembly, wherein two fixed rollers in the positioning assembly are arranged in parallel along the same horizontal direction along an axis, a first rotating rod is fixedly sleeved in the fixed roller, and both ends of the first rotating rod are rotatably sleeved with a first end block through a rolling bearing, the arc pressing assembly comprises a pressing roller, a chain, a first motor and a first mounting frame, the pressing roller is arranged on one side of a position between the two fixed rollers, and a first U-shaped frame is arranged on the side of the pressing roller away from the fixed roller, a second rotating rod is fixedly sleeved in the pressing roller, and both ends of the second rotating rod are rotatably connected to the first U-shaped frame through rolling bearings, a first hydraulic cylinder is fixedly provided in the middle of the outer side wall of the closed end of the first U-shaped frame, and first T-shaped columns are symmetrically fixed on the first U-shaped frames on both sides of the first hydraulic cylinder, a fixed section of the first hydraulic cylinder is fixedly sleeved on the first mounting frame, and the first T-shaped column is slidably sleeved on the first mounting frame, a second gear plate is fixedly provided on one end of the second rotating rod, and the second gear plate is connected to a third gear plate through a chain. Wheel drive, the third gear plate is fixed on the free end of the output shaft of the first motor, and the first motor is fixed on the first U-shaped frame; and, a conversion mechanism arranged below the arc pressing mechanism, including side guard frames symmetrically arranged at both ends of the fixed roller and a base plate arranged below the side guard frames, the lower ends of the two side guard frames are fixedly connected by a connecting plate, a screw rod whose axial direction is parallel to the fixed roller is spirally matched in the connecting plate, one end of the screw rod is embedded in the output end of the third motor, and the third motor is fixedly connected to the base plate, and positioning strips are symmetrically fixed on the top surface of the base plate on both sides of the screw rod, and positioning grooves for gap matching with the two positioning strips are provided on the bottom surfaces of both sides of the side guard frames; there are two arc pressing mechanisms in total, and the two arc pressing mechanisms are staggered in the vertical direction, the arc pressing assembly in the arc pressing mechanism located below is located above the positioning assembly, and the arc pressing assembly in the arc pressing mechanism located above is located below the positioning assembly, and the two arc pressing assemblies on the same vertical plane are arranged at both ends of the same fixed roller, and the arc pressing assembly arranged above the positioning assembly is arranged on the side close to the third motor.

[0006] The beneficial effects of the present invention are as follows: when the arc pressing equipment is in use, the aluminum veneer passes through the position between the fixed roller and the pressing roller. Through the arrangement of the arc pressing component in one of the arc pressing mechanisms being located above the positioning component, the aluminum veneer can be first pressed into a concave curved surface. After the concave curved surface is formed, as the aluminum veneer continues to be conveyed, in conjunction with the movement of the connecting plate driven by the screw rod, the aluminum veneer can be located in another arc pressing mechanism, and the arc pressing mechanism can press the aluminum veneer into an upwardly concave aluminum veneer. Under the premise of keeping the aluminum veneer from turning over, the forming of a hyperbolic aluminum veneer can be achieved by switching the aluminum veneer between the two arc pressing mechanisms. The operation is simple and the labor intensity is effectively reduced, and the overall practicality is good.

[0007] As a preferred solution of the arc pressing equipment for producing hyperbolic aluminum veneer of the present invention, the lower ends of the two side guard frames are fixedly connected by a placement plate, and the placement plate is used for fixed connection of one of the first mounting frames, the upper ends of the two side guard frames are fixedly connected by a second U-shaped frame, and the other first mounting frame is fixedly connected to the second U-shaped frame.

[0008] In view of the fact that the existing arc-pressing equipment cannot realize the forming of aluminum veneers with different curvatures according to actual needs, the arc-pressing equipment for the production of hyperbolic aluminum veneers of the present invention is further improved by a preferred scheme, wherein: rectangular frames are symmetrically arranged at both ends of the fixed roller, and the upper and lower side plates of the rectangular frame are provided with first limiting grooves along the long side direction, and the two first end blocks located at the same end of the fixed roller in the positioning assembly are gap-fitted in the same rectangular frame, and a driving block is fixed on the top surface of the first end block, which passes through the first limiting groove and extends to the top of the rectangular frame, and extension plates are symmetrically fixed on both sides of the top surface of the rectangular frame; a screw column is arranged above one of the rectangular frames, and the two ends of the screw column are rotatably sleeved on the extension plate through rolling bearings respectively, and the two driving blocks are spirally fitted on the same screw column to realize the two driving blocks moving toward or oppositely when the screw column rotates.

[0009] Another beneficial effect of the present invention is that when the arc pressing device is in use, due to the spiral matching setting between the screw column and the driving block, under the action of the rotation of the screw column, the two driving blocks can drive the two first end blocks to move toward or oppositely, thereby realizing the movement of the two fixed rollers toward or oppositely, and then cooperating with the position adjustment of the pressing roller in the vertical direction, the forming of aluminum veneers with different curvatures can be realized, thereby improving the richness of aluminum veneer production specifications and having good overall practicality.

[0010] As a preferred solution of the arc pressing equipment for the production of hyperbolic aluminum veneer of the present invention, wherein: the upper and lower side surfaces of the first end block are fixedly provided with a first limit strip which cooperates with the gap of the first limit groove; a first guide column for sliding sleeve connection of the driving block is arranged above another rectangular frame where the screw column is arranged, and the two ends of the first guide column are respectively fixedly connected to the extension plate.

[0011] As a preferred solution of the arc pressing equipment for producing hyperbolic aluminum veneer of the present invention, wherein: a first gear plate is fixedly provided at one end of the screw column, two first gear plates in the two positioning assemblies are close to each other and meshed with the same gear column, and the axes of the gear column and the first gear plate are arranged parallel to each other in the vertical plane; a rotating shaft is fixedly provided at one end of the gear column, and the other end of the rotating shaft is embedded in the output end of the second motor, an electric push rod is fixedly provided on one side surface of the mounting seat for fixing the second motor along the axis direction of the rotating shaft, and second guide columns are symmetrically fixedly provided on the mounting seats on both sides of the electric push rod, the fixed section of the electric push rod is fixedly sleeved on the vertical plate of the second U-shaped frame, and the second guide column is slidably sleeved on the second U-shaped frame.

[0012] As a preferred solution of the arc pressing equipment for producing hyperbolic aluminum veneer of the present invention, it also includes an auxiliary mechanism arranged on one side of the arc pressing mechanism, the auxiliary mechanism includes a reciprocating assembly, a heating box and a pressing assembly, and the reciprocating assembly is arranged on the side of the arc pressing mechanism close to the bottom, the reciprocating assembly includes dragging rollers symmetrically arranged up and down, a third U-shaped frame with an opening upward, and a third mounting frame arranged on one side of the third U-shaped frame and fixedly connected to the side wall of the base plate; a third rotating rod is fixedly sleeved in the dragging roller, both ends of the third rotating rod located at the bottom are rotatably connected to the third U-shaped frame through rolling bearings, and at the same time, the two ends of the third rotating rod located at the top are rotatably connected to the third U-shaped frame The ends are rotatably connected with the second end block through rolling bearings respectively; a placement groove for clearance fit of the second end block is opened in the vertical direction on the upper edge of the vertical plate of the third U-shaped frame; a second T-shaped column is fixedly arranged on the top surface of the second end block, and the upper end of the second T-shaped column extends to the top of the third U-shaped frame, and a spring is slidably sleeved on the second T-shaped column in the placement groove; a magnetic plate is fixedly arranged on the bottom surface of the second end block, and an electromagnetic plate is fixedly arranged on the inner bottom surface of the placement groove, and the sides of the electromagnetic plate and the magnetic plate that are close to each other are arranged in anisotropy; a fixed plate is fixedly arranged in the middle of the bottom surface of the third U-shaped frame, and a cylinder is fixedly sleeved on the fixed plate, and the telescopic section of the cylinder is fixedly connected to the third mounting frame.

[0013] As a preferred solution of the arc pressing equipment for the production of hyperbolic aluminum veneer of the present invention, wherein: second limit strips are symmetrically fixed on the two side surfaces of the second end block, and a second limit groove for the clearance fit of the second limit strip is opened in the vertical direction on the inner wall of the placement groove; third T-shaped columns are symmetrically slidably sleeved on the fixed plates on both sides of the cylinder, and one end of the third T-shaped column is fixed on the third mounting frame.

[0014] In view of the fact that the existing thicker aluminum veneer is prone to metal fatigue during arc pressing, the arc pressing equipment for producing hyperbolic aluminum veneer of the present invention is improved by another preferred scheme, wherein: a heating box is arranged between the reciprocating assembly and the arc pressing mechanism, and the bottom surface of the heating box is fixedly connected to the third mounting frame, and a through groove is opened on the side wall of the heating box along the long side direction.

[0015] Another beneficial effect of the present invention is that when the arc pressing equipment is in use, before the aluminum veneer is arc pressed, the aluminum veneer will pass through the through groove of the heating box. When facing an aluminum veneer with a thicker thickness, the electric heating wire in the heating box will heat the bending position of the aluminum veneer, thereby reducing metal fatigue during the later arc pressing and making the formed curved aluminum veneer better in quality.

[0016] As a preferred solution of the arc pressing equipment for producing hyperbolic aluminum veneer of the present invention, a material pressing assembly is arranged between the two positioning assemblies and on the side away from the third motor, the material pressing assembly includes a pressing rod and a cover fixedly sleeved on the upper end of the pressing rod, a second hydraulic cylinder is fixedly arranged in the middle of the top surface of the cover, a fixed section of the second hydraulic cylinder is fixedly connected to the second U-shaped frame through a second mounting frame, fourth T-shaped columns are symmetrically fixed on the top surfaces of the cover on both sides of the second hydraulic cylinder, and the fourth T-shaped columns are slidably sleeved on the second mounting frame.

[0017] In addition, the present invention also provides the following technical solutions: an arc pressing method of an arc pressing device for producing a hyperbolic aluminum single plate, wherein the arc pressing device for producing a hyperbolic aluminum single plate performs arc pressing on the aluminum single plate according to the following steps; S1: Adjust the distance between the two fixed rollers in the positioning assembly and the distance between the fixed roller and the pressure roller according to the required curvature of the aluminum veneer and the thickness of the aluminum veneer itself; S2: The aluminum veneer is passed between two drag rollers, and then one end of the aluminum veneer is moved between a positioning assembly and an arc pressing assembly of one set of arc pressing mechanisms. Under the operation of the first motor, the pressing roller starts to reciprocate to press the aluminum veneer into a concave arc. S3: After the concave arc pressing is completed, the pressing roller moves upward, and the third motor starts to work to drive the entire arc pressing mechanism to move along the axis direction of the fixed roller, so that the other set of arc pressing mechanisms is aligned with the aluminum single plate; S4: The aluminum veneer is transported between the positioning assembly and the arc pressing assembly of the arc pressing mechanism. Under the operation of the first motor, the pressing roller starts to reciprocate to press the aluminum veneer on one side of the concave surface into an upward concave surface, thereby realizing the forming of the hyperbolic aluminum veneer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 The figure is a schematic diagram of the overall structure of an arc pressing device for producing a hyperbolic aluminum single plate in the present invention.

[0019] Figure 2 For the present invention Figure 1 Right rear view of the structure.

[0020] Figure 3 For the present invention Figure 1 Left rear view of the structure.

[0021] Figure 4 For the present invention Figure 1Vertical cross-sectional view of the structure in the direction of the fixed roller diameter.

[0022] Figure 5 It is a schematic diagram of the overall structure of the positioning component in the present invention.

[0023] Figure 6 It is an exploded view of the positioning component in the present invention.

[0024] Figure 7 It is a schematic diagram of the overall structure of the medium pressure arc assembly of the present invention.

[0025] Figure 8 It is a schematic diagram of the coordination of the reciprocating assembly and the heating box in the present invention.

[0026] Fig. 9 It is a schematic diagram of the overall structure of the reciprocating assembly in the present invention.

[0027] Fig.10 It is a schematic diagram of the coordination of the conversion mechanism, the gear column and the pressing assembly in the present invention.

[0028] Fig.11 For the present invention Fig.10 Exploded diagram. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0032] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1

[0033] Reference Figure 1 , Figure 2, Figure 3 and Figure 4 , which is the first embodiment of the present invention, and this embodiment provides an arc pressing device for the production of hyperbolic aluminum veneer. When the arc pressing device is in use, the arc pressing mechanism 100 can realize the curved surface forming of the aluminum veneer, and the cooperation of the two arc pressing mechanisms 100 can realize the arc pressing forming of the hyperbolic surface of the aluminum veneer, and the setting of the conversion mechanism 200 can realize the switching of the aluminum veneer between the two arc pressing mechanisms 100 while keeping the aluminum veneer from turning over.

[0034] Specifically, it includes an arc pressing mechanism 100, including a positioning assembly 101 and an arc pressing assembly 102; and a conversion mechanism 200 arranged below the arc pressing mechanism 100, including side guard frames 201 symmetrically arranged at both ends of a fixed roller 101a and a base plate 202 arranged below the side guard frames 201; there are two arc pressing mechanisms 100 in total, and the two arc pressing mechanisms 100 are staggered in the vertical direction, the arc pressing assembly 102 in the lower arc pressing mechanism 100 is located above the positioning assembly 101, and the arc pressing assembly 102 in the upper arc pressing mechanism 100 is located below the positioning assembly 101, and the two arc pressing assemblies 102 on the same vertical plane are respectively arranged at both ends of the same fixed roller 101a, and the arc pressing assembly 102 arranged above the positioning assembly 101 is arranged on the side close to the third motor 201b-2.

[0035] See Figure 5 As shown, the two fixed rollers 101a in the positioning assembly 101 are arranged in parallel along the same horizontal direction with an axis, so that the two fixed rollers 101a can limit the position of one side of the aluminum plate, and a first rotating rod 101a-1 is fixedly sleeved in the fixed roller 101a, and both ends of the first rotating rod 101a-1 are rotatably sleeved with a first end block 101a-2 through a rolling bearing. This arrangement can enable the first rotating rod 101a-1 to drive the fixed roller 101a to rotate freely relative to the first end block 101a-2.

[0036] See Figure 3 , Figure 4 and Figure 7As shown, the arc pressing assembly 102 includes a pressing roller 102a, a chain 102b, a first motor 102c and a first mounting frame 102d. The pressing roller 102a is arranged on one side between the two fixed rollers 101a, and a first U-shaped frame 102a-3 is arranged on the side of the pressing roller 102a away from the fixed roller 101a. A second rotating rod 102a-1 is fixedly sleeved in the pressing roller 102a, and both ends of the second rotating rod 102a-1 are rotatably connected to the first U-shaped frame 102a-3 through rolling bearings. A first hydraulic cylinder 102d-1 is fixedly arranged in the middle of the outer side wall of the closed end of the first U-shaped frame 102a-3. A first T-shaped column 102a-4 is symmetrically fixed, and this arrangement can play a role of limiting and guiding the extension and contraction of the first hydraulic cylinder 102d-1. The fixed section of the first hydraulic cylinder 102d-1 is fixedly sleeved on the first mounting frame 102d, and the first T-shaped column 102a-4 is slidably sleeved on the first mounting frame 102d. A second gear plate 102a-2 is fixed on one end of the second rotating rod 102a-1, and the second gear plate 102a-2 is transmitted to the third gear plate 102c-1 through the chain 102b. The third gear plate 102c-1 is fixed on the free end of the output shaft of the first motor 102c, and the first motor 102c is fixed on the first U-shaped frame 102a-3; When the above-mentioned arrangement is in use, the rotation of the third gear plate 102c-1 can be realized through the operation of the first motor 102c, the transmission of the chain 102b can realize the rotation of the second gear plate 102a-2 driving the pressure roller 102a, and the extension and retraction of the first hydraulic cylinder 102d-1 can realize the movement of the pressure roller 102a in the vertical direction. When the pressure roller 102a and the fixed roller 101a are attached to both sides of the aluminum veneer, the rotation of the pressure roller 102a can realize the forming of the curved surface of the aluminum veneer.

[0037] Furthermore, the lower ends of the two side guard frames 201 are fixedly connected by a placement plate, and the placement plate is used for fixed connection of one of the first mounting frames 102d, the upper ends of the two side guard frames 201 are fixedly connected by a second U-shaped frame 201a, and the other first mounting frame 102d is fixedly connected to the second U-shaped frame 201a.

[0038] See Fig.10 and Fig.11As shown, the lower ends of the two side guard frames 201 are fixedly connected by a connecting plate 201b, and a screw rod 201b-1 whose axial direction is parallel to the fixed roller 101a is spirally matched in the connecting plate 201b, one end of the screw rod 201b-1 is embedded in the output end of the third motor 201b-2, and the third motor 201b-2 is fixedly connected to the base plate 202, and positioning strips 202a are symmetrically fixed on the top surface of the base plate 202 on both sides of the screw rod 201b-1, and positioning grooves 201c for gap matching with the two positioning strips 202a are provided on the bottom surfaces of both sides of the side guard frames 201, and this arrangement can play a role of limiting and guiding the movement of the side guard frames 201; When the above-mentioned arrangement is in use, the rotation of the screw rod 201b-1 can be realized through the operation of the third motor 201b-2. Due to the spiral matching arrangement between the screw rod 201b-1 and the connecting plate 201b, the two side guard plates 201 can be synchronously moved along the axial direction of the screw rod 201b-1 under the rotation of the screw rod 201b-1, thereby realizing the adjustment of the positions of the two arc pressing assemblies 102.

[0039] In addition, it should be noted that the device also includes a controller (not shown in the drawings) for controlling various electrical components, and the controller is arranged at a position convenient for the operator to operate. Example 2

[0040] Reference Figure 3 , Figure 5 and Figure 6 , which is the second embodiment of the present invention, is based on the previous embodiment, except that in order to be able to adjust according to production requirements in actual use to achieve the forming of aluminum veneers with different curved surface radians, this embodiment is proposed.

[0041] Specifically, rectangular frames 101b are symmetrically provided at both ends of the fixed roller 101a, and first limiting grooves 101b-3 are provided on the upper and lower side plates of the rectangular frame 101b along the long side direction. The two first end blocks 101a-2 located at the same end of the fixed roller 101a in the positioning assembly 101 are gap-fitted in the same rectangular frame 101b. A driving block 101a-3 is fixedly provided on the top surface of the first end block 101a-2, which passes through the first limiting groove 101b-3 and extends to the top of the rectangular frame 101b. Extension plates 101b-2 are symmetrically fixedly provided on both sides of the top surface of the rectangular frame 101b. First limiting strips 101a-4 that are gap-fitted with the first limiting groove 101b-3 are fixedly provided on the upper and lower side surfaces of the first end block 101a-2. This arrangement can play a role of limiting and guiding the movement of the first end block 101a-2. A screw column 101c is arranged above one of the rectangular frames 101b, and the two ends of the screw column 101c are respectively rotatably sleeved on the extension plate 101b-2 through rolling bearings, and the two driving blocks 101a-3 are screwed on the same screw column 101c to realize the two driving blocks 101a-3 moving toward or opposite to each other when the screw column 101c rotates; a first guide column 101b-1 for sliding sleeve connection of the driving block 101a-3 is arranged above the other rectangular frame 101b where the screw column 101c is arranged, and the two ends of the first guide column 101b-1 are respectively fixedly connected to the extension plate 101b-2, and this arrangement can play a role of limiting and guiding the movement of the driving block 101a-3; When the above-mentioned arrangement is in use, through the rotation of the screw rod 101c, and because of the spiral matching arrangement of the screw rod 101c and the driving block 101a-3, under the rotation of the screw rod 101c, the two driving blocks 101a-3 can drive the two first end blocks 101a-2 to move toward or oppositely, thereby realizing the two fixed rollers 101a to move toward or oppositely to adjust the distance between the two fixed rollers 101a, and then in combination with the position adjustment of the pressure roller 102a in the vertical direction, the forming of curved surfaces with different curvatures can be achieved. Example 3

[0042] Reference Figure 3 and Fig.11 , which is the third embodiment of the present invention, is based on the previous embodiment, except that this embodiment is proposed in order to improve automation so that the two positioning components 101 can be automatically adjusted when facing different curvature surfaces.

[0043] Specifically, a first gear plate 101c-1 is fixedly provided at one end of the screw column 101c, and the two first gear plates 101c-1 in the two positioning assemblies 101 are close to each other and meshed with the same gear column 103, and the axes of the gear column 103 and the first gear plate 101c-1 are arranged parallel to each other in a vertical plane; a rotating shaft 103a is fixedly provided at one end of the gear column 103, and the other end of the rotating shaft 103a is engaged in the output end of the second motor 103a-1. When the above arrangement is in use, the rotating shaft 103a can be rotated through the operation of the second motor 103a-1, and then the rotating shaft 103a drives the gear column 103 to rotate. Because the gear column 103 and the two first gear plates 101c-1 are meshed, under the rotation of the gear column 103, the two first gear plates 101c-1 can drive the screw columns 101c on the two positioning assemblies 101 to rotate synchronously.

[0044] Furthermore, an electric push rod 103b-1 is fixedly provided on one side surface of the mounting seat 103b for fixing the second motor 103a-1 along the axial direction of the rotating shaft 103a, and second guide columns 103b-2 are symmetrically fixedly provided on the mounting seats 103b on both sides of the electric push rod 103b-1. The fixed section of the electric push rod 103b-1 is fixedly sleeved on the vertical plate of the second U-shaped frame 201a, and the second guide column 103b-2 is slidably sleeved on the second U-shaped frame 201a. This arrangement can play a role of limiting and guiding the extension and retraction of the electric push rod 103b-1. When the above arrangement is in use, the electric push rod 103 b-1 can realize the operation of the second motor 103a-1 to drive the gear column 103 to move in the axial direction of the rotating shaft 103a, so that the gear column 103 can be switched between the two first gear plates 101c-1. With this arrangement, when the curvatures of the two curved surfaces of the hyperboloid are the same, the gear column 103 can drive the two first gear plates 101c-1 to rotate synchronously. When the curvatures of the two curved surfaces of the hyperboloid are different, the gear column 103 can be displaced to realize the gear column 103 cooperating with any one of the first gear plates 101c-1 separately, so that they can be adjusted one by one according to needs. Example 4

[0045] Reference Figure 1 , Figure 3 , Figure 4 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 , which is the fourth embodiment of the present invention, is based on any of the above embodiments, except that this embodiment is proposed to avoid bending of the untreated aluminum veneer during reciprocating rolling and metal fatigue during rolling.

[0046] Specifically, it also includes an auxiliary mechanism 300 arranged on one side of the arc pressing mechanism 100, the auxiliary mechanism 300 includes a reciprocating assembly 301, a heating box 302 and a material pressing assembly 303, and the reciprocating assembly 301 is arranged on the side close to the arc pressing mechanism 100 arranged below, and the reciprocating assembly 301 includes a drag roller 301a symmetrically arranged up and down, a third U-shaped frame 301b with an opening upward, and a third mounting frame 301c arranged on one side of the third U-shaped frame 301b and fixedly connected to the side wall of the base plate 202; A third rotating rod 301a-1 is fixedly sleeved in the drag roller 301a, and both ends of the third rotating rod 301a-1 located at the bottom are rotatably connected to the third U-shaped frame 301b through rolling bearings. At the same time, both ends of the third rotating rod 301a-1 located at the top are rotatably connected to the second end block 301a-2 through rolling bearings. A placement groove 301b-2 for clearance fit of the second end block 301a-2 is opened in the vertical direction on the vertical plate of the third U-shaped frame 301b, and a second T-shaped column 301a-3 is fixed on the top surface of the second end block 301a-2. This arrangement can play a role in limiting and guiding the movement of the second end block 301a-2, and the second T-shaped column 301a-3 The upper end extends to the top of the third U-shaped frame 301b, and a spring 301a-4 is slidably sleeved on the second T-shaped column 301a-3 in the placement groove 301b-2. The two ends of the spring 301a-4 are respectively fixedly connected to the second end block 301a-2 and the third U-shaped frame 301b. This arrangement can realize the reset of the second end block 301a-2; the second limit bars 301a-6 are symmetrically fixed on the two side surfaces of the second end block 301a-2, and the second limit groove 301b-4 for the clearance fit of the second limit bar 301a-6 is opened on the inner wall of the placement groove 301b-2 in the vertical direction. This arrangement can play a role of limiting guidance when the second end block 301a-2 moves; A magnetic plate 301a-5 is fixedly arranged on the bottom surface of the second end block 301a-2, and an electromagnetic plate 301b-3 is fixedly arranged on the inner bottom surface of the placement slot 301b-2, and the adjacent sides of the electromagnetic plate 301b-3 and the magnetic plate 301a-5 are arranged in anisotropic manner; A fixing plate 301b-1 is fixedly provided in the middle of the bottom surface of the third U-shaped frame 301b, and a cylinder 301c-2 is fixedly sleeved on the fixing plate 301b-1, and the telescopic section of the cylinder 301c-2 is fixedly connected to the third mounting frame 301c, and third T-shaped columns 301c-1 are symmetrically slidably sleeved on the fixing plates 301b-1 on both sides of the cylinder 301c-2, and one end of the third T-shaped column 301c-1 is fixedly provided on the third mounting frame 301c, and this arrangement can play a role of limiting and guiding when the cylinder 301c-2 is telescoped; When the above arrangement is in use, the aluminum veneer will pass between the two drag rollers 301a before rolling. When the aluminum veneer is rolled to form a curved surface, the electromagnetic plate 301b-3 is energized, and the electromagnetic plate 301b-3 and the magnet plate 301a-5 attract each other, so that the two drag rollers 301a will clamp the aluminum veneer. In conjunction with the telescopic coordination of the cylinder 301c-2, when the aluminum veneer is reciprocatingly rolled, the reciprocating assembly 301 will drive the aluminum veneer to perform adaptive position adjustments to avoid excessive bending of the aluminum veneer. When the electromagnetic plate 301b-3 is powered off, combined with the reset of the spring 301a-4, the aluminum veneer can be displaced between the two drag rollers 301a.

[0047] A heating box 302 is arranged between the reciprocating assembly 301 and the arc pressing mechanism 100, and the bottom surface of the heating box 302 is fixedly connected to the third mounting frame 301c. A through groove 302a is opened on the side wall of the heating box 302 along the long side direction. When this arrangement is faced with an aluminum plate with a larger thickness, when the aluminum plate passes through the through groove 302a, the electric heating wire in the through groove 302a will heat the aluminum plate to reduce the metal fatigue of the aluminum plate during rolling.

[0048] A material pressing assembly 303 is arranged between the two positioning assemblies 101 and on a side away from the third motor 201b-2. The material pressing assembly 303 includes a pressing rod 303a and a cover 303b fixedly sleeved on the upper end of the pressing rod 303a. A second hydraulic cylinder 303b-1 is fixedly arranged in the middle of the top surface of the cover 303b. The fixed section of the second hydraulic cylinder 303b-1 is fixedly connected to the second U-shaped frame 201a through the second mounting frame 201a-1. Fourth T-shaped columns 303b-2 are symmetrically fixed on the top surfaces of the cover 303b on both sides of the second hydraulic cylinder 303b-1, and the fourth T-shaped columns 303b-2 are slidably sleeved on the second mounting frame 201a-1. This arrangement can play a role of limiting and guiding when the second hydraulic cylinder 303b-1 moves. When the above arrangement is in use, the extension of the second hydraulic cylinder 303b-1 can drive the pressure rod 303a to move downward. The downward movement of the pressure rod 303a can press the aluminum veneer that has undergone the first rolling downward. In this way, when one end of the aluminum veneer is warped due to rolling, the warped aluminum veneer can be pressed to the position of another arc pressing mechanism 100, so as to facilitate another curved surface forming process. Example 5

[0049] This embodiment is the fifth embodiment of the present invention. This embodiment provides an arc pressing method of an arc pressing device for producing a hyperbolic aluminum single plate. Specifically, the aluminum single plate is arc pressed according to the following steps; S1: adjusting the distance between the two fixed rollers 101a in the positioning assembly 101 and the distance between the fixed roller 101a and the pressure roller 102a according to the required curvature of the aluminum veneer and the thickness of the aluminum veneer itself; S2: The aluminum veneer is passed between the two drag rollers 301a, and then one end of the aluminum veneer is moved between the positioning assembly 101 and the arc pressing assembly 102 of one set of arc pressing mechanisms 100. Under the operation of the first motor 102c, the pressing roller 102a starts to reciprocate to press the aluminum veneer into a concave arc. S3: After the concave arc pressing is completed, the pressing roller 102a moves upward, and the third motor 201b-2 starts to work to drive the entire arc pressing mechanism 100 to move along the axis direction of the fixed roller 101a, so that the other set of arc pressing mechanisms 100 is aligned with the aluminum single plate; S4: The aluminum veneer is transported between the positioning assembly 101 and the arc pressing assembly 102 of the arc pressing mechanism 100. Under the operation of the first motor 102c, the pressing roller 102a starts to reciprocate to press the aluminum veneer on one side of the concave surface into an upward concave surface, thereby realizing the forming of the hyperbolic aluminum veneer.

[0050] In addition, it should be noted that the components not described in detail in this article are prior art.

[0051] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.

[0052] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).

[0053] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An arc pressing device for producing a hyperbolic aluminum veneer, characterized in that: include, The arc pressing mechanism (100) comprises a positioning assembly (101) and an arc pressing assembly (102), wherein two fixed rollers (101a) in the positioning assembly (101) are arranged in parallel along the same horizontal direction and along an axis, wherein a first rotating rod (101a-1) is fixedly sleeved in the fixed roller (101a), and both ends of the first rotating rod (101a-1) are rotatably sleeved with a first end block (101a-2) via a rolling bearing, and the arc pressing assembly (102) comprises a pressing roller (102 a), a chain (102b), a first motor (102c) and a first mounting frame (102d), the pressure roller (102a) being arranged on one side between the two fixed rollers (101a), and a first U-shaped frame (102a-3) being arranged on the side of the pressure roller (102a) away from the fixed roller (101a), a second rotating rod (102a-1) being fixedly sleeved in the pressure roller (102a), and both ends of the second rotating rod (102a-1) being rotatably connected via rolling bearings The first U-shaped frame (102a-3) is connected to a first U-shaped frame (102a-3); a first hydraulic cylinder (102d-1) is fixedly provided in the middle of the outer wall of the closed end of the first U-shaped frame (102a-3); first T-shaped columns (102a-4) are symmetrically fixedly provided on the first U-shaped frame (102a-3) on both sides of the first hydraulic cylinder (102d-1); a fixed section of the first hydraulic cylinder (102d-1) is fixedly sleeved on the first mounting frame (102d); and the first T-shaped columns (102a-4) are slidably connected to the first mounting frame (102d). The second rotating rod (102a-1) is sleeved on the first mounting frame (102d), a second gear plate (102a-2) is fixedly provided on one end of the second rotating rod (102a-1), and the second gear plate (102a-2) is driven by a third gear plate (102c-1) through a chain (102b), the third gear plate (102c-1) is fixedly provided on the free end of the output shaft of the first motor (102c), and the first motor (102c) is fixedly provided on the first U-shaped frame (102a-3); and, A conversion mechanism (200) arranged below the arc pressing mechanism (100), comprising side guard frames (201) symmetrically arranged at both ends of a fixed roller (101a) and a base plate (202) arranged below the side guard frames (201); the lower ends of the two side guard frames (201) are fixedly connected via a connecting plate (201b); a screw rod (201b-1) axially parallel to the fixed roller (101a) is spirally engaged in the connecting plate (201b); one end of the screw rod (201b-1) is embedded in the output end of a third motor (201b-2); and the third motor (201b-2) is fixedly connected to the base plate (202); positioning strips (202a) are symmetrically fixedly arranged on the top surface of the base plate (202) on both sides of the screw rod (201b-1); and positioning grooves (201c) for clearance engagement with the two positioning strips (202a) are provided on the bottom surfaces of both sides of the side guard frames (201); There are two arc pressing mechanisms (100) in total, and the two arc pressing mechanisms (100) are staggered in the vertical direction; the arc pressing component (102) in the lower arc pressing mechanism (100) is located above the positioning component (101), while the arc pressing component (102) in the upper arc pressing mechanism (100) is located below the positioning component (101); the two arc pressing components (102) are arranged at both ends of the same fixed roller (101a) on the same vertical plane, and the arc pressing component (102) arranged above the positioning component (101) is arranged on the side close to the third motor (201b-2).

2. The arc pressing device for producing a hyperbolic aluminum veneer according to claim 1, characterized in that: The lower ends of the two side guard frames (201) are fixedly connected via a placement plate, and the placement plate is used for fixed connection to one of the first mounting frames (102d), the upper ends of the two side guard frames (201) are fixedly connected via a second U-shaped frame (201a), and the other first mounting frame (102d) is fixedly connected to the second U-shaped frame (201a).

3. The arc pressing device for producing a hyperbolic aluminum veneer according to claim 2, characterized in that: Rectangular frames (101b) are symmetrically arranged at both ends of the fixed roller (101a), and first limiting grooves (101b-3) are provided on the upper and lower side plates of the rectangular frame (101b) along the long side direction; two first end blocks (101a-2) located at the same end of the fixed roller (101a) in the positioning component (101) are loosely fitted in the same rectangular frame (101b); a driving block (101a-3) is fixedly arranged on the top surface of the first end block (101a-2) and extends to the top of the rectangular frame (101b) through the first limiting groove (101b-3); and extension plates (101b-2) are symmetrically fixedly arranged on both sides of the top surface of the rectangular frame (101b); A screw column (101c) is arranged above one of the rectangular frames (101b), and both ends of the screw column (101c) are respectively rotatably sleeved on the extension plate (101b-2) via rolling bearings, and two driving blocks (101a-3) are spirally engaged on the same screw column (101c) to achieve the two driving blocks (101a-3) moving towards or in opposite directions when the screw column (101c) rotates.

4. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 3, characterized in that: The first end block (101a-2) is provided with a first limiting strip (101a-4) which is loosely matched with the first limiting groove (101b-3) on both the upper and lower side surfaces. A first guide column (101b-1) for slidingly sleeve-engaging the driving block (101a-3) is arranged above another rectangular frame (101b) provided with the screw column (101c), and both ends of the first guide column (101b-1) are respectively fixedly connected to the extension plate (101b-2).

5. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 3, characterized in that: A first gear plate (101c-1) is fixedly disposed at one end of the screw column (101c); the two first gear plates (101c-1) in the two positioning assemblies (101) are close to each other and mesh with the same gear column (103); and the axes of the gear column (103) and the first gear plates (101c-1) are arranged parallel to each other on a vertical plane; A rotating shaft (103a) is fixedly provided at one end of the gear column (103), and the other end of the rotating shaft (103a) is embedded in the output end of the second motor (103a-1); an electric push rod (103b-1) is fixedly provided on one side surface of a mounting seat (103b) for fixing the second motor (103a-1) along the axis direction of the rotating shaft (103a), and second guide columns (103b-2) are symmetrically fixedly provided on the mounting seats (103b) on both sides of the electric push rod (103b-1); a fixed section of the electric push rod (103b-1) is fixedly sleeved on a vertical plate of a second U-shaped frame (201a), and the second guide column (103b-2) is slidably sleeved on the second U-shaped frame (201a).

6. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 1, 3 or 5, characterized in that: It also includes an auxiliary mechanism (300) arranged on one side of the arc pressing mechanism (100), the auxiliary mechanism (300) comprising a reciprocating assembly (301), a heating box (302) and a material pressing assembly (303), and the reciprocating assembly (301) is arranged on a side close to the arc pressing mechanism (100) arranged below, and the reciprocating assembly (301) comprises drag rollers (301a) symmetrically arranged up and down, a third U-shaped frame (301b) with an opening facing upward, and a third mounting frame (301c) arranged on one side of the third U-shaped frame (301b) and fixedly connected to the side wall of the base plate (202); A third rotating rod (301a-1) is fixedly sleeved in the dragging roller (301a), both ends of the third rotating rod (301a-1) located at the bottom are rotatably connected to the third U-shaped frame (301b) via rolling bearings, and both ends of the third rotating rod (301a-1) located at the top are rotatably connected to the second end block (301a-2) via rolling bearings, a placement groove (301b-2) for clearance fit of the second end block (301a-2) is provided in the vertical direction on the vertical plate of the third U-shaped frame (301b), a second T-shaped column (301a-3) is fixedly provided on the top surface of the second end block (301a-2), and the upper end of the second T-shaped column (301a-3) extends above the third U-shaped frame (301b), and a spring (301a-4) is slidably sleeved on the second T-shaped column (301a-3) in the placement groove (301b-2); A magnetic plate (301a-5) is fixedly provided on the bottom surface of the second end block (301a-2), and an electromagnetic plate (301b-3) is fixedly provided on the inner bottom surface of the placement slot (301b-2), and the adjacent sides of the electromagnetic plate (301b-3) and the magnetic plate (301a-5) are arranged in anisotropic manner; A fixing plate (301b-1) is fixedly provided in the middle of the bottom surface of the third U-shaped frame (301b), and a cylinder (301c-2) is fixedly sleeved on the fixing plate (301b-1), and a telescopic section of the cylinder (301c-2) is fixedly connected to the third mounting frame (301c).

7. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 6, characterized in that: Second limiting strips (301a-6) are symmetrically fixed on two side surfaces of the second end block (301a-2), and second limiting grooves (301b-4) for clearance fit of the second limiting strips (301a-6) are provided on the inner wall of the placement groove (301b-2) in the vertical direction; A third T-shaped column (301c-1) is symmetrically and slidably sleeved on the fixing plates (301b-1) on both sides of the cylinder (301c-2), and one end of the third T-shaped column (301c-1) is fixedly mounted on the third mounting frame (301c).

8. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 6, characterized in that: A heating box (302) is provided between the reciprocating assembly (301) and the arc pressing mechanism (100), and the bottom surface of the heating box (302) is fixedly connected to the third mounting frame (301c), and a through groove (302a) is provided on the side wall of the heating box (302) along the long side direction.

9. The arc pressing device for producing a hyperbolic aluminum single plate according to claim 8, characterized in that: A material pressing assembly (303) is arranged between the two positioning assemblies (101) and on a side away from the third motor (201b-2), the material pressing assembly (303) comprising a pressing rod (303a) and a cover (303b) fixedly sleeved on the upper end of the pressing rod (303a), a second hydraulic cylinder (303b-1) is fixedly arranged in the middle of the top surface of the cover (303b), a fixed section of the second hydraulic cylinder (303b-1) is fixedly connected to the second U-shaped frame (201a) via a second mounting frame (201a-1), fourth T-shaped columns (303b-2) are symmetrically fixedly arranged on the top surfaces of the cover (303b) on both sides of the second hydraulic cylinder (303b-1), and the fourth T-shaped columns (303b-2) are slidably sleeved on the second mounting frame (201a-1).

10. An arc pressing method for an arc pressing device for producing a hyperbolic aluminum single plate, characterized in that: The arc pressing device for producing a hyperbolic aluminum veneer according to any one of claims 6 to 9 performs arc pressing on the aluminum veneer according to the following steps; S1: adjusting the distance between two fixed rollers (101a) in the positioning assembly (101) and the distance between the fixed roller (101a) and the pressure roller (102a) according to the required curvature of the aluminum veneer and the thickness of the aluminum veneer itself; S2: the aluminum veneer is first passed between two drag rollers (301a), and then one end of the aluminum veneer is moved between a positioning assembly (101) and an arc pressing assembly (102) of one set of arc pressing mechanisms (100), and under the operation of a first motor (102c), the pressing roller (102a) starts to reciprocate to press the aluminum veneer into a concave arc; S3: After the concave arc pressing is completed, the pressing roller (102a) moves upward, and the third motor (201b-2) starts to work to drive the entire arc pressing mechanism (100) to move along the axis direction of the fixed roller (101a), so that the other set of arc pressing mechanisms (100) is aligned with the aluminum plate; S4: The aluminum veneer is transported between the positioning component (101) and the arc pressing component (102) of the arc pressing mechanism (100), and under the operation of the first motor (102c), the pressing roller (102a) starts to reciprocate to press the aluminum veneer on the concave curved surface side to form an upward concave curved surface, thereby realizing the forming of the double-curved aluminum veneer.

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