High-temperature alloy workpiece forging process

Automatically adjusting the forging angle through the forging equipment driven by the power motor solves the problem that forging equipment in the prior art cannot automatically adjust the forging angle, improves the forging consistency and safety, and is suitable for a variety of workpieces.

CN119259885AActive Publication Date: 2025-01-07山东泰和能源股份有限公司
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Patent Information

Application Number
CN202411655359.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-01-07
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

Existing high-temperature alloy workpiece forging equipment cannot automatically adjust the forging angle, resulting in inconsistent forging angles during forging, and manual adjustments pose safety risks.

Method used

A high-temperature alloy workpiece forging process including forging frames, forging parts and positioning parts is designed. The driving wheels and triangle belts are driven by a power motor, which drives the flywheel and ball seat to rotate, and makes the forging move cyclically, and through the adjustment screw The derivation ring mechanism automatically adjusts the forging angle to ensure all-round forging of alloy workpieces.

Benefits of technology

It realizes automatic adjustment of the forging angle of alloy workpieces, improves forging consistency and safety, is suitable for workpieces of different edges and angles, and expands the scope of application of equipment.

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Abstract

The invention relates to the technical field of forging, in particular to a high-temperature alloy workpiece forging process which comprises a forging frame, a forging component and a cutting component, and the forging component is arranged in the forging frame. The two forging frames move away from each other to drive an L-shaped shifting block to move together and drive a straight groove to move, after an opening of the straight groove makes contact with the surface of a second pushing and guiding ring, the second pushing and guiding ring is shifted to move rightwards together, and the second pushing and guiding ring moves to drive a first pushing and guiding ring to move together through an adjusting lead screw; further, under the hinging action of the pull rod and the rocker arm, the outer cover is driven to rotate clockwise, the ratchet wheel is driven to rotate together with the twisting sleeve when the pawl rotates clockwise along with the outer cover, the twisting sleeve rotates to further drive the guide part located in the twisting sleeve to rotate together, and therefore the alloy workpiece positioned by the guide part is driven to rotate together; and the forging angle of the alloy workpiece is adjusted, all-directional forging of the alloy part is facilitated, and the surface forging consistency of the alloy workpiece is further improved.
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Description

Technical Field

[0001] The invention relates to the technical field of forging, in particular to a high-temperature alloy workpiece forging process. Background Art

[0002] Forging is a processing method that uses forging machinery to apply pressure to metal billets to cause them to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes and sizes. It is one of the two major components of forging. Forging can eliminate defects such as loose cast metal produced during the smelting process and optimize the microstructure. At the same time, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than those of castings of the same material. Forgings are mostly used for important parts in related machinery with high loads and severe working conditions, except for simpler shapes that can be made of rolled plates, profiles or welded parts.

[0003] According to a Chinese patent with application publication number CN114888222A, a high-temperature alloy workpiece forging device is disclosed, in which the oxide scale and impurities shed during the forging process of the workpiece are blown away by an air blowing mechanism, thereby avoiding the influence of the oxide scale and impurities on the forging process, and the shed oxide scale is swept into a receiving box by a cleaning mechanism. Despite this, the forging device cannot automatically adjust the forging angle of the workpiece during the forging interval during use, so it is necessary to manually use clamps to continuously adjust it. Since the temperature of the forged workpiece is relatively high, the manual adjustment method not only cannot ensure the consistency of the adjustment angle each time, but also has certain risks. For this reason, we propose a high-temperature alloy workpiece forging process to solve the above technical problems. Summary of the invention

[0004] The present invention provides the following technical solution: a high-temperature alloy workpiece forging process, comprising a forging frame, a forging component and a cutting component, wherein the forging frame is provided with a forging component inside, and the forging frame is provided with two cutting components distributed front and back inside;

[0005] The forging component comprises two forging frames distributed on the left and right, and two telescopic holes distributed front and back are provided on the opposite surfaces of the two forging frames, and telescopic rods are slidably installed inside the telescopic holes, wherein the inner ends of the two telescopic rods on the same side of the forging frame are jointly fixedly installed with a forging hammer, and the outer periphery of the telescopic rods is sleeved with a buffer spring, and the buffer spring is fixedly installed between the forging hammer and the forging frame;

[0006] The cutting component includes two end plates fixedly installed at the front and rear parts of the forging frame, and a twist-joint sleeve is rotatably installed inside the end plates, wherein a ratchet is fixedly installed on the outer wall of the twist-joint sleeve located at the rear, and an outer cover is rotatably installed on the outer wall of the twist-joint sleeve, a positioning shaft pin is fixedly installed between the front wall and the rear wall of the outer cover, and a pawl is rotatably installed on the outer wall of the positioning shaft pin, a rocker arm is fixedly installed on the front side of the outer cover, a pull rod is hinged on the end of the rocker arm, and an adjusting screw is spirally screwed on the end of the pull rod away from the rocker arm, a first deduction ring is fixedly installed on the outer wall of the pull rod, and a second deduction ring is fixedly installed on the outer wall of the adjusting screw, wherein a push rod is fixedly installed on the inner side surface of the forging frame located at the right part, and an L-shaped shift block is fixedly installed on the end of the push rod away from the forging frame, and a straight groove is penetrated by the end of the L-shaped shift block close to the adjusting screw, and the straight groove is located on the periphery of the adjusting screw, and a guide component is provided inside the twist-joint sleeve.

[0007] As a preferred solution of the present invention, two vertical plates distributed on the left and right are fixedly installed inside the forging frame, and adapter holes are penetrated through the upper part of the side surfaces of the two vertical plates that are close to each other, and a flywheel is provided between the two adapter holes, and adapter rings are fixedly installed on the left and right sides of the flywheel, and the outer walls of the two adapter rings are rotatably connected to the inner walls of the two adapter holes, and ball seats are fixedly installed on the left and right sides of the flywheel, and ball seats are fixedly installed on the lower part of the side surfaces of the two forging frames that are close to each other, and an inner ball cage is provided on the surface of the ball seat, and a connecting rod is provided between the flywheel and the forging frame, and inner ball heads are fixedly installed at both ends of the connecting rod, and the inner ball heads are movably embedded in the inner ball cage.

[0008] As a preferred solution of the present invention, a power motor is fixedly installed on the lower portion of the outer side surface of one of the vertical plates, the output shaft of the power motor is movably extended to between the two vertical plates, an active sheave is fixedly installed on the output shaft of the power motor, and at least one V-belt is commonly sleeved on the periphery of the active sheave and the periphery of the flywheel.

[0009] As a preferred solution of the present invention, two guide holes distributed front and back are penetrated through one side surface of the two forging frames that are close to each other, and two guide rods distributed front and back are fixedly installed between the left wall and the right wall of the forging frame, the periphery of the guide rods corresponds to the position of the guide holes, and the outer wall of the guide rod is slidably connected to the inner wall of the guide hole, and the L-shaped shift block is slidably installed on the periphery of the two guide rods.

[0010] As a preferred solution of the present invention, the outer cover is located on the periphery of the ratchet, the number of the positioning pins is multiple, and the multiple positioning pins are distributed at equal angles, the pawl is engaged with the ratchet, and a top spring is fixedly installed between the pawl and the inner wall of the outer cover.

[0011] As a preferred solution of the present invention, the adjusting screw is located at one end of the pull rod close to the adjusting screw, the diameter of the first guide ring is larger than the groove width of the straight groove, and the second guide ring is located at one end of the adjusting screw away from the pull rod, and the diameter of the second guide ring is the same as the diameter of the first guide ring.

[0012] As a preferred solution of the present invention, the guide component includes a guide frame fixedly installed inside the twisting sleeve, and linear grooves are opened on the four outer sides of the guide frame, wherein the upper and lower linear grooves and the left and right linear grooves are staggered front to back, and two sliders are slidably installed inside the linear grooves, wherein clamping rollers are rotatably installed between the upper and lower sliders and between the left and right sliders, and a tensioning spring is fixedly installed between the slider and the groove wall of the linear groove.

[0013] As a preferred solution of the present invention, a high-torque servo motor is fixedly mounted on the outer side surfaces of the two sliding blocks, and the output shaft of the high-torque servo motor is fixedly connected to the end of the central axis of the clamping roller at the corresponding position.

[0014] As a preferred solution of the present invention, a material receiving groove is fixedly installed on the top of the two vertical plates.

[0015] As a preferred solution of the present invention, the adapter ring is connected to the adapter hole via a bearing, and the twist-on sleeve is connected to the end plate via a bearing.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. In the present invention, the two forging frames are moved away from each other, driving the L-shaped shift block to move together, driving the straight groove to move, and when the opening of the straight groove contacts the surface of the second derivation ring, the second derivation ring is shifted to move rightward together, and the movement of the second derivation ring drives the first derivation ring to move together through the adjusting screw rod, and further under the hinged action of the pull rod and the rocker arm, the outer cover is driven to rotate clockwise, so that the pawl rotates clockwise with the outer cover, and drives the ratchet wheel together with the torsion sleeve to rotate together, and the rotation of the torsion sleeve further drives the guide component located inside it to rotate together, thereby driving the alloy workpiece positioned by the guide component to rotate together, and adjusting the forging angle of the alloy workpiece is conducive to all-round forging of the alloy component, and further improves the consistency of surface forging of the alloy workpiece.

[0018] 2. In the present invention, by rotating the adjusting screw, the adjusting screw is rotated toward the inside or outside of the pull rod under the action of the thread between the adjusting screw and the inner wall of the pull rod, so as to adjust the distance between the first derivation ring and the second derivation ring. Therefore, during the period when the L-shaped shift block moves to the right, the angle of the outer cover is adjusted in the clockwise rotation, that is, the angle of a single rotation of the alloy workpiece is adjusted, so as to meet the forging needs of workpieces with different numbers of edges and corners, thereby improving the application scope of this product. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the left front viewing angle structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the internal structure of the forging frame in the present invention;

[0021] Figure 3 For the present invention Figure 2 Schematic diagram of the cross-sectional structure of the vertical plate;

[0022] Figure 4 For the present invention Figure 3 Schematic diagram of the bottom perspective structure;

[0023] Figure 5 It is a detailed structural schematic diagram of the forged component in the present invention;

[0024] Figure 6 It is a schematic diagram of the unfolded structure of the ball seat and the inner ball head in the present invention;

[0025] Figure 7 It is a structural schematic diagram of the cutting component in the present invention;

[0026] Figure 8 For the present invention Figure 7 Schematic diagram of the local structure;

[0027] Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part A;

[0028] Fig.10 It is a structural schematic diagram of the guide component in the present invention.

[0029] In the figure: 100, forging frame; 200, forging component; 201, forging frame; 202, guide hole; 203, guide rod; 204, telescopic hole; 205, telescopic rod; 206, forging hammer; 207, buffer spring; 208, vertical plate; 209, adapter hole; 2010, flywheel; 2011, adapter ring; 2012, ball seat; 2013, inner ball cage; 2014, connecting rod; 2015, inner ball head; 2016, power motor; 2017, active groove wheel; 2018, V-belt; 300, cutting component; 30 1. End plate; 302. Twist-joint sleeve; 303. Ratchet; 304. Outer cover; 305. Positioning pin; 306. Ratchet; 307. Top spring; 308. Rocker arm; 309. Pull rod; 3010. Adjusting screw; 3011. First guide ring; 3012. Second guide ring; 3013. L-shaped block; 3014. Straight groove; 3015. Push rod; 401. Guide frame; 4001. Straight groove; 402. Slider; 403. Clamping roller; 404. Tension spring; 405. High-torque servo motor; 500. Material receiving groove. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 10 The technical solution provided by the present invention specifically includes the following embodiments:

[0032] Embodiment 1: A high-temperature alloy workpiece forging process, comprising a forging frame 100, a forging component 200 and a cutting component 300, wherein the forging frame 100 is provided with a forging component 200 inside, and the forging component 200 comprises two forging frames 201 distributed left and right, and the two forging frames 201 are provided with two telescopic holes 204 distributed front and back on the opposite sides, and the telescopic holes 204 are slidably installed with telescopic rods 205 inside, wherein the inner ends of the two telescopic rods 205 on the same side of the forging frame 201 are fixedly installed with The forging hammer 206 and the telescopic rod 205 are both sleeved with a buffer spring 207 on their peripheries, and the buffer spring 207 is fixedly installed between the forging hammer 206 and the forging frame 201. The two forging frames 201 are both penetrated by two guide holes 202 distributed front and back on the side surfaces close to each other. Two guide rods 203 distributed front and back are fixedly installed between the left wall and the right wall of the forging frame 100, and the periphery of the guide rod 203 corresponds to the position of the guide hole 202, and the outer wall of the guide rod 203 is slidably connected with the inner wall of the guide hole 202;

[0033] Two vertical plates 208 distributed on the left and right are fixedly installed inside the forging frame 100, and the upper part of the side surface of the two vertical plates 208 close to each other is penetrated with a transfer hole 209, and a flywheel 2010 is arranged between the two transfer holes 209, and the left and right sides of the flywheel 2010 are fixedly installed with a transfer ring 2011, and the outer walls of the two transfer rings 2011 are rotatably connected to the inner walls of the two transfer holes 209, and the transfer ring 2011 is connected to the transfer holes 209 through a bearing, and the left and right sides of the flywheel 2010 are fixedly installed with a ball seat 2012, and the lower part of the side surface of the two forging frames 201 close to each other is fixedly installed with a ball seat 2012, and the surface of the ball seat 2012 is provided with an inner ball cage 2013, and a connecting rod 2014 is arranged between the flywheel 2010 and the forging frame 201, and the two ends of the connecting rod 2014 are fixedly installed with an inner ball head 2015, and the inner ball head 2015 is movably embedded in the inner ball cage 2013;

[0034] A power motor 2016 is fixedly installed on the lower part of the outer side surface of one of the vertical plates 208, and the output shaft of the power motor 2016 is movably extended to between the two vertical plates 208. A driving groove wheel 2017 is fixedly installed on the output shaft of the power motor 2016. The periphery of the driving groove wheel 2017 and the periphery of the flywheel 2010 are jointly sleeved with at least one V-belt 2018. The tops of the two vertical plates 208 are fixedly installed with material receiving grooves 500.

[0035] Specifically, the output shaft of the power motor 2016 drives the active groove wheel 2017 to rotate, and the active groove wheel 2017 rotates to drive the flywheel 2010 to rotate through the V-belt 2018. The flywheel 2010 is rotatably connected to the two adapter holes 209 through two adapter rings 2011, so that the rotation of the flywheel 2010 can be more stable. Since the rotation of the flywheel 2010 also drives the left and right ball seats 2012 together with the two inner ball cages 2013 to rotate together, further under the cooperation and connection of the left and right connecting rods 2014 and the inner ball head 2015, the left and right forging frames 201 are driven to move closer to and away from each other in a cycle, and the two forging frames are rotated. 201 are both slidably connected to the guide rod 203 through the guide hole 202, so that the stability of the cyclic movement of the two forging frames 201 can be better. During the cyclic movement of the two forging frames 201, the connection between the telescopic rod 205 and the buffer spring 207 further drives the left and right forging hammers 206 to move together, and the alloy workpiece located between the two forging hammers 206 is repeatedly forged. During forging, the oxide layer chips that fall off the surface of the alloy workpiece fall into the inside of the material receiving groove 500 and are discharged to the outside through the material receiving groove 500, thereby preventing the high-temperature oxide layer chips from directly falling on the surface of the V-belt 2018, further preventing the V-belt 2018 from being burned and damaged.

[0036] Embodiment 2: The interior of the forging frame 100 is provided with two cutting parts 300 distributed front and back, and the cutting parts 300 include two end plates 301 fixedly installed at the front and rear of the forging frame 100, and the interiors of the end plates 301 are rotatably installed with twist sleeves 302, and the twist sleeves 302 and the end plates 301 are connected by bearings, wherein a ratchet 303 is fixedly installed on the outer wall of a twist sleeve 302 located at the rear, and an outer cover 304 is rotatably installed on the outer wall of the twist sleeve 302, and a positioning shaft pin 305 is fixedly installed between the front wall and the rear wall of the outer cover 304, and a pawl 306 is rotatably installed on the outer wall of the positioning shaft pin 305, and the outer cover 304 is located at the periphery of the ratchet 303, and the number of the positioning shaft pins 305 is multiple, and the multiple positioning shaft pins 305 are distributed at equal angles, and the pawl 306 is meshed with the ratchet 303, and the pawl 306 and the inner wall of the outer cover 304 are engaged with each other. A top spring 307 is fixedly installed, a rocker arm 308 is fixedly installed on the front of the outer cover 304, a pull rod 309 is hinged at the end of the rocker arm 308, an end of the pull rod 309 away from the rocker arm 308 is spirally connected with an adjusting screw 3010, a first derivation ring 3011 is fixedly installed on the outer wall of the pull rod 309, and a second derivation ring 3012 is fixedly installed on the outer wall of the adjusting screw 3010, wherein a push rod 3015 is fixedly installed on the inner side of a forging frame 201 located on the right, an L-shaped shifting block 3013 is fixedly installed on the end of the push rod 3015 away from the forging frame 201, and the L-shaped shifting block 3013 is slidably installed on the periphery of the two guide rods 203, and a straight groove 3014 is penetrated and opened at one end of the L-shaped shifting block 3013 close to the adjusting screw 3010, and the straight groove 3014 is located on the periphery of the adjusting screw 3010, and a guide component is provided inside the twist-joint sleeve 302;

[0037] The adjusting screw rod 3010 is located at one end of the pull rod 309 close to the adjusting screw rod 3010, the diameter of the first derivation ring 3011 is larger than the groove width of the straight groove 3014, the second derivation ring 3012 is located at one end of the adjusting screw rod 3010 away from the pull rod 309, and the diameter of the second derivation ring 3012 is the same as the diameter of the first derivation ring 3011;

[0038] Specifically, in this embodiment, when the two forging frames 201 move toward each other, the forging frame 201 located on the right side drives the L-shaped block 3013 to move along the outer walls of the two guide rods 203 through the push rod 3015 connected thereto during the movement, and the L-shaped block 3013 drives the straight groove 3014 to move to the left along the outer wall of the adjusting screw rod 3010. When the opening of the straight groove 3014 contacts the surface of the adjusting screw rod 3010, as the L-shaped block 3013 continues to move, it will drive the first derivation ring 3011 to move to the left together, and the first The guide ring 3011 moves and drives the outer cover 304 to rotate counterclockwise through the hinged action of the pull rod 309 and the rocker arm 308. The rotation of the outer cover 304 drives the pawl 306 to rotate together through the positioning shaft pin 305. Due to the one-way meshing of the pawl 306 and the ratchet 303, the pawl 306 will not drive the ratchet 303 to rotate during the counterclockwise rotation of the outer cover 304. When the two forging frames 201 move away from each other, the forging frame 201 located on the right side drives the L-shaped shift block 3013 along the push rod 3015 connected thereto during the movement. As the outer walls of the two guide rods 203 move together, the L-shaped block 3013 moves to drive the straight groove 3014 to move along the outer wall of the adjusting screw rod 3010. When the opening of the straight groove 3014 contacts the surface of the second derivation ring 3012, as the L-shaped block 3013 continues to move, it will drive the second derivation ring 3012 to move to the right together. The second derivation ring 3012 moves and drives the first derivation ring 3011 to move together through the adjusting screw rod 3010. Further, under the hinged action of the pull rod 309 and the rocker arm 308, the outer cover 304 is driven to rotate clockwise, and the outer cover The rotation of 304 further drives the pawl 306 to rotate through the positioning shaft pin 305. Due to the unidirectional meshing action of the pawl 306 and the ratchet 303, the pawl 306 further drives the ratchet 303 and the twist-joint sleeve 302 to rotate together during the clockwise rotation of the outer cover 304. The rotation of the twist-joint sleeve 302 further drives the guide component located inside it to rotate together, thereby driving the alloy workpiece positioned by the guide component to rotate together. The forging angle adjustment of the alloy workpiece is beneficial to the all-round forging of the alloy component, and further improves the consistency of the surface forging of the alloy workpiece.

[0039] It should be noted that, in the present device, the adjusting screw 3010 can be rotated so that the adjusting screw 3010 can be rotated toward the inside or outside of the pull rod 309 under the action of the threads of the adjusting screw 3010 and the inner wall of the pull rod 309, thereby adjusting the distance between the first guide ring 3011 and the second guide ring 3012. Therefore, during the period when the L-shaped shift block 3013 moves to the right, the angle of the clockwise rotation of the outer cover 304 is adjusted, that is, the angle of a single rotation of the alloy workpiece is adjusted, thereby meeting the needs of forging workpieces with different numbers of edges and corners, thereby improving the application scope of the present product.

[0040] Embodiment 3: The guide component includes a guide frame 401 fixedly installed inside the twist sleeve 302, and linear grooves 4001 are provided on the four outer sides of the guide frame 401, wherein the upper and lower linear grooves 4001 and the left and right linear grooves 4001 are staggered in front and back arrangement, and two sliders 402 are slidably installed inside the linear grooves 4001, wherein a clamping roller 403 is rotatably installed between the upper and lower sliders 402 and between the left and right sliders 402, and a tension spring 404 is fixedly installed between the sliders 402 and the groove walls of the linear grooves 4001;

[0041] The outer side surfaces of the two sliders 402 are fixedly mounted with high-torque servo motors 405, and the output shafts of the high-torque servo motors 405 are fixedly connected to the ends of the central shafts of the clamping rollers 403 at the corresponding positions;

[0042] Specifically, in this embodiment, the left and right clamping rollers 403 and the upper and lower clamping rollers 403 provide upper and lower and left and right limiting effects on the alloy workpiece through the elastic force of each tensioning spring 404, thereby positioning the alloy workpiece inside the two front and rear guide components. When one section of the workpiece is forged, the two high-torque servo motors 405 are started, and the output shafts of the two high-torque servo motors 405 drive the corresponding two clamping rollers 403 to rotate in opposite directions, thereby conveying the alloy workpiece forward for a distance, and continuing to forge the alloy workpiece.

[0043] In the forging process of a high-temperature alloy workpiece of the present invention, when working, the left and right clamping rollers 403 and the upper and lower clamping rollers 403 provide the alloy workpiece with the upper and lower and left and right limiting effects under the elastic force of each tension spring 404, so as to position the alloy workpiece inside the front and rear guide components;

[0044] The power motor 216 is started, and the output shaft of the power motor 216 drives the active groove wheel 2017 to rotate. The active groove wheel 2017 rotates and drives the flywheel 2010 to rotate through the V-belt 2018. The flywheel 2010 is rotatably connected to the two adapter holes 209 through two adapter rings 2011, so that the rotation of the flywheel 2010 can be more stable. Since the rotation of the flywheel 2010 also drives the left and right ball seats 2012 together with the two inner ball cages 2013 to rotate together, further under the cooperation and connection of the left and right connecting rods 2014 and the inner ball head 2015, the left and right forging frames 201 are driven to move closer to and away from each other in a cycle, and the two forging frames are moved closer to and away from each other in a cycle. The racks 201 are slidably connected to the guide rods 203 through the guide holes 202, so that the stability of the cyclic movement of the two forging racks 201 is better. During the cyclic movement of the two forging racks 201, the connection between the telescopic rod 205 and the buffer spring 207 further drives the left and right forging hammers 206 to move together, and the alloy workpiece located between the two forging hammers 206 is repeatedly forged. During the forging, the oxide layer chips falling off the surface of the alloy workpiece fall into the inside of the material receiving groove 500, and are discharged to the outside through the material receiving groove 500, so as to prevent the high-temperature oxide layer chips from directly falling on the surface of the V-belt 218, and further prevent the V-belt 218 from being burned and damaged;

[0045] When the two forging frames 201 move towards each other, the forging frame 201 located on the right side drives the L-shaped block 3013 to move along the outer walls of the two guide rods 203 through the push rod 3015 connected thereto during the movement. The movement of the L-shaped block 3013 drives the straight groove 3014 to move leftward along the outer wall of the adjusting screw rod 3010. When the opening of the straight groove 3014 contacts the surface of the adjusting screw rod 3010, as the L-shaped block 3013 continues to move, it will drive the first derivation ring 3011 to move leftward together. The movement of the first derivation ring 3011 drives the outer cover 304 to rotate counterclockwise through the hinged action of the pull rod 309 and the rocker arm 308. The rotation of the outer cover 304 passes through the positioning shaft The pin 305 drives the pawl 306 to rotate together. Due to the one-way meshing of the pawl 306 and the ratchet 303, the pawl 306 will not drive the ratchet 303 to rotate during the counterclockwise rotation of the outer cover 304. When the two forging frames 201 move away from each other, the forging frame 201 located on the right side drives the L-shaped block 3013 to move along the outer walls of the two guide rods 203 through the push rod 3015 connected thereto during the movement. The movement of the L-shaped block 3013 drives the straight groove 3014 to move along the outer wall of the adjusting screw rod 3010. When the opening of the straight groove 3014 contacts the surface of the second derivation ring 3012, as the L-shaped block 3013 continues to move, it will drive The second derivation ring 3012 moves rightward together. The movement of the second derivation ring 3012 drives the first derivation ring 3011 to move together through the adjusting screw rod 3010, and further drives the outer cover 304 to rotate clockwise under the hinged action of the pull rod 309 and the rocker arm 308. The rotation of the outer cover 304 further drives the pawl 306 to rotate through the positioning shaft pin 305. Due to the unidirectional meshing action of the pawl 306 and the ratchet 303, the pawl 306 rotates clockwise with the outer cover 304, further driving the ratchet 303 and the torsion sleeve 302 to rotate together. The rotation of the torsion sleeve 302 further drives the guide component located inside it to rotate together, thereby driving the alloy workpiece positioned by the guide component to rotate together , the forging angle adjustment of the alloy workpiece is beneficial to the all-round forging of the alloy parts, and further improves the consistency of the forging of the alloy workpiece surface. In this device, the adjusting screw 3010 can be rotated so that the adjusting screw 3010 can be rotated toward the inside or outside of the pull rod 309 under the action of the threads of the adjusting screw 3010 and the inner wall of the pull rod 309, and the distance between the first derivation ring 3011 and the second derivation ring 3012 can be adjusted, so that during the rightward movement of the L-shaped shift block 3013, the angle of the clockwise rotation of the outer cover 304 is adjusted, that is, the angle of a single rotation of the alloy workpiece is adjusted, so that the forging of workpieces with different numbers of edges and corners can be met, thereby improving the application range of this product;

[0046] When one section of the workpiece is forged, the two high-torque servo motors 405 are started, and the output shafts of the two high-torque servo motors 405 drive the corresponding two clamping rollers 403 to rotate in opposite directions, thereby conveying the alloy workpiece forward for a distance, and then continuing to forge the alloy workpiece.

[0047] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A high temperature alloy workpiece forging process, comprising a forging frame (100), a forging component (200) and a cutting component (300), characterized in that: A forging component (200) is provided inside the forging frame (100), and two cutting components (300) are provided inside the forging frame (100) and are distributed front and back; The forging component (200) comprises two forging frames (201) distributed on the left and right, and two telescopic holes (204) distributed front and back are provided on the opposite surfaces of the two forging frames (201), and telescopic rods (205) are slidably installed inside the telescopic holes (204), wherein the inner ends of the two telescopic rods (205) on the same side of the forging frame (201) are commonly fixedly installed with a forging hammer (206), and the outer periphery of the telescopic rods (205) is sleeved with a buffer spring (207), and the buffer spring (207) is fixedly installed between the forging hammer (206) and the forging frame (201); The cutting component (300) includes two end plates (301) fixedly mounted at the front and rear of the forging frame (100), each end plate (301) being rotatably mounted with a twist sleeve (302), wherein a ratchet (303) is fixedly mounted on the outer wall of the twist sleeve (302) located at the rear, an outer cover (304) is rotatably mounted on the outer wall of the twist sleeve (302), a positioning shaft pin (305) is fixedly mounted between the front wall and the rear wall of the outer cover (304), a ratchet (306) is rotatably mounted on the outer wall of the positioning shaft pin (305), a rocker arm (308) is fixedly mounted on the front side of the outer cover (304), a pull rod (309) is hinged at the end of the rocker arm (308), and the pull rod (309) is away from the rocker arm. An adjusting screw rod (3010) is spirally connected to one end of the arm (308), a first derivation ring (3011) is fixedly installed on the outer wall of the pull rod (309), and a second derivation ring (3012) is fixedly installed on the outer wall of the adjusting screw rod (3010), wherein a push rod (3015) is fixedly installed on the inner side surface of a forging frame (201) located on the right, and an L-shaped shift block (3013) is fixedly installed on one end of the push rod (3015) away from the forging frame (201), and a straight groove (3014) is penetrated through one end of the L-shaped shift block (3013) close to the adjusting screw rod (3010), and the straight groove (3014) is located on the periphery of the adjusting screw rod (3010), and a guide component is provided inside the twist-joint sleeve (302).

2. A high temperature alloy workpiece forging process according to claim 1, characterized in that: Two vertical plates (208) distributed on the left and right are fixedly installed inside the forging frame (100), and the upper parts of the adjacent side surfaces of the two vertical plates (208) are penetrated with a transfer hole (209), and a flywheel (2010) is arranged between the two transfer holes (209). Transfer rings (2011) are fixedly installed on the left and right sides of the flywheel (2010), and the outer walls of the two transfer rings (2011) are rotatably connected to the inner walls of the two transfer holes (209). Ball seats (2012) are fixedly installed on both left and right sides, and ball seats (2012) are fixedly installed on the lower parts of the sides close to each other of the two forging frames (201). An inner ball cage (2013) is provided on the surface of the ball seats (2012). A connecting rod (2014) is provided between the flywheel (2010) and the forging frame (201). Inner ball heads (2015) are fixedly installed on both ends of the connecting rod (2014), and the inner ball heads (2015) are movably embedded in the inner ball cage (2013).

3. A high temperature alloy workpiece forging process according to claim 2, characterized in that: A power motor (2016) is fixedly mounted on the lower portion of the outer side surface of one of the vertical plates (208); an output shaft of the power motor (2016) movably extends between the two vertical plates (208); a driving groove wheel (2017) is fixedly mounted on the output shaft of the power motor (2016); and at least one V-belt (2018) is commonly sleeved on the periphery of the driving groove wheel (2017) and the periphery of the flywheel (2010).

4. A high temperature alloy workpiece forging process according to claim 3, characterized in that: Two guide holes (202) distributed front and back are formed through the adjacent side surfaces of the two forging frames (201); two guide rods (203) distributed front and back are fixedly installed between the left wall and the right wall of the forging frame (100); the periphery of the guide rods (203) corresponds to the position of the guide holes (202); the outer wall of the guide rods (203) is slidably connected to the inner wall of the guide holes (202); and the L-shaped shifting block (3013) is slidably installed on the periphery of the two guide rods (203).

5. A high temperature alloy workpiece forging process according to claim 4, characterized in that: The outer cover (304) is located outside the ratchet (303), the number of the positioning pins (305) is multiple, and the multiple positioning pins (305) are distributed at equal angles, the pawl (306) is engaged with the ratchet (303), and a top spring (307) is fixedly installed between the pawl (306) and the inner wall of the outer cover (304).

6. A high temperature alloy workpiece forging process according to claim 5, characterized in that: The adjusting screw rod (3010) is located at one end of the pull rod (309) close to the adjusting screw rod (3010), the diameter of the first derivation ring (3011) is greater than the groove width of the straight groove (3014), and the second derivation ring (3012) is located at one end of the adjusting screw rod (3010) away from the pull rod (309), and the diameter of the second derivation ring (3012) is the same as the diameter of the first derivation ring (3011).

7. A high temperature alloy workpiece forging process according to claim 6, characterized in that: The guide component comprises a guide frame (401) fixedly mounted inside the twist sleeve (302), and linear grooves (4001) are provided on four outer sides of the guide frame (401), wherein the upper and lower linear grooves (4001) and the left and right linear grooves (4001) are arranged in a staggered manner in front and back, and two sliders (402) are slidably mounted inside the linear grooves (4001), wherein a clamping roller (403) is rotatably mounted between the upper and lower sliders (402) and between the left and right sliders (402), and a tensioning spring (404) is fixedly mounted between the slider (402) and the groove wall of the linear groove (4001).

8. A high temperature alloy workpiece forging process according to claim 7, characterized in that: A high-torque servo motor (405) is fixedly mounted on the outer side surfaces of two of the sliding blocks (402), and an output shaft of the high-torque servo motor (405) is fixedly connected to the end of the central shaft of the clamping roller (403) at a corresponding position.

9. A high temperature alloy workpiece forging process according to claim 8, characterized in that: A material receiving groove (500) is fixedly mounted on the top of the two vertical plates (208).

10. A high temperature alloy workpiece forging process according to claim 9, characterized in that: The adapter ring (2011) and the adapter hole (209) are connected via a bearing, and the twist-joint sleeve (302) and the end plate (301) are connected via a bearing.

Citation Information

Patent Citations

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