Automatic cleaning, winding, grabbing and pressing device for welding ring
By designing an automatic welding ring cleaning, winding, gripping, and pressing device, the automation problems of welding wire cleaning and pressing were solved. It realizes automatic cleaning, winding, and pressing of welding wire, reduces the cleaning frequency of the cleaning device, simplifies the operation process, and improves production efficiency.
Patent Information
- Application Number
- CN202411679352.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2044-11-22
AI Technical Summary
In the current process of welding ring manufacturing, the water in the ultrasonic cleaning device needs to be cleaned frequently after the welding wire is cleaned, and after it is cut into welding rings, it needs to be manually removed and pressed, which is a cumbersome operation.
Design an automatic welding ring cleaning, wire winding, gripping and pressing device, including an ultrasonic cleaning device, a filtering device, a wire winding and cutting device and a pressing platform, to realize automatic cleaning, wire winding, cutting and automatic feeding and pressing of welding wire.
It has enabled automated cleaning and pressing of welding wire, reduced the cleaning frequency of ultrasonic cleaning devices, simplified the operation process, and improved production efficiency.
Smart Images

Figure CN119260246B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to welding ring processing equipment, and more specifically to an automatic welding ring cleaning, wire winding, gripping, and pressing device. Background Technology
[0002] A welding ring is a welding tool. Currently, the manufacturing process typically involves cleaning the welding wire, winding it into a ring, cutting it into rings, and finally pressing the formed rings onto a pressing platform. The welding wire is usually cleaned using ultrasonic cleaning, but the water in the ultrasonic cleaner becomes dirty after a period of time, requiring frequent cleaning, which is quite cumbersome. After the welding wire is cut into rings, they must be manually removed and placed on the pressing platform for pressing, which is also inconvenient. Summary of the Invention
[0003] The present invention aims to solve the technical problem of providing an automatic cleaning, winding, gripping and pressing device for welding rings. This device can automatically clean and wind welding wire, cut it into welding rings, and then automatically feed the welding rings into the pressing platform.
[0004] To solve the above-mentioned technical problems, the technical solution of the present invention for an automatic cleaning, wire-winding gripping and pressing device for welding rings is as follows:
[0005] The system includes a workbench, on one side of which an ultrasonic cleaning device and a filter for filtering the water are fixed above it. A wire winding and cutting device is connected to the other side of the workbench. A pressing platform is also provided on the side of the wire winding and cutting device. Mounting holes are provided on both sides of the ultrasonic cleaning device. Sealing rings are connected to each mounting hole. Each sealing ring has a through hole for passing welding wire. The wire winding and cutting device includes a work platform connected above the workbench. A winding column is mounted on the work platform. Multiple convenient handles are installed around the outer periphery of the winding column on the work platform. The work platform includes an arc-shaped wire-winding cutter; a fixed base connected to the front side of the work platform; a cutting device for cutting the welding wire mounted on the fixed base; multiple vertical slots on the outer periphery of the winding column; slidably connected claws to each of the vertical slots; a locking protrusion at the bottom of each claw; and an upper connection of each claw to the same mounting plate. A movable platform connects the work platform and the pressing platform; a movable seat is slidably connected to the movable platform; a lifting device for controlling the upward movement of the claws is mounted on the movable seat; and a control mechanism for controlling the lateral movement of the movable seat is also mounted on the movable platform.
[0006] The filtration device includes a filter housing; two filter plates are detachably connected to the filter housing; the two filter plates divide the internal cavity of the filter housing into a filter chamber located in the middle and two water inlet chambers located on both sides of the filter chamber; a connecting plate is installed on top of the filter housing; an ultrasonic cleaning device is installed on top of the connecting plate; a pump body is also fixed on top of the connecting plate; the pump body has an inlet pipe connected to its inlet and an outlet pipe connected to its outlet; the end of the inlet pipe is inserted into the filter chamber; the end of the outlet pipe is inserted into the ultrasonic cleaning device; water outlets are opened on both the left and right sides of the filter housing; guide frames corresponding to the two water outlets are connected to both sides of the filter housing; the ends of the two guide frames are inserted into the two water inlet chambers respectively.
[0007] The filter housing has two water outlets on each side; the sealing ring is located between the two water outlets and is thus offset from the two water outlets.
[0008] The cutting device includes a first air pump and a first telescopic rod connected to the first air pump; the first air pump is mounted on a fixed base, and the end of the first telescopic rod passes through the fixed base and is connected to a cutter.
[0009] The work platform is also rotatably connected to a guide roller for guiding the welding wire; the work platform has an arc groove coaxial with the column; three arc blades are installed around the outer periphery of the work platform; two of the three arc blades slide along the arc groove and are slidably connected to the arc groove and locked with bolts, while the other arc blade is fixed to the work platform with bolts; the three arc blades are rotatably distributed on the work platform with the column as the axis.
[0010] A wire cutter is installed at the wire inlet position on the side of the winding column; the cutter is located on the side of the wire cutter.
[0011] The outer periphery of the column has four evenly distributed vertical slots, and there are also four corresponding claws; the upper ends of the four claws are all connected to the same mounting plate.
[0012] The upper end of the card protrusion is provided with a guide surface; the guide surface is inclined downward from the inside to the outside.
[0013] The mobile platform is connected to a transverse slide rail at its front; the mobile seat is slidably connected to the transverse slide rail; the lifting device includes a second air pump and a second telescopic rod connected below the second air pump; the second air pump is fixed above the mobile seat, and the lower end of the second telescopic rod passes through the mobile seat and is connected to the mounting plate; the control mechanism includes a motor and a transverse screw; the transverse screw is rotatably connected to the mobile platform and threadedly connected to the mobile seat; the motor is fixed to the side of the mobile platform and connected to the transverse screw.
[0014] The technical effects achievable by this invention are as follows: In the process of producing weld rings, the welding wire is first cleaned by an ultrasonic cleaning device, and the water in the ultrasonic cleaning device is continuously cleaned by a filtration device, thus ensuring that the water in the ultrasonic cleaning device remains relatively clean. After cleaning, the welding wire is fed onto a working platform and wound into a weld ring by the cooperation of an arc cutter and a winding column. After the weld ring is formed, it is cut by a cutting device, and the cut weld ring is located above the clamping protrusion of the clamping claw. The clamping claw and the weld ring are lifted by an lifting device, and finally, the clamping claw and the weld ring are moved to the pressing platform by a control mechanism. The above method of producing weld rings is convenient and labor-saving. Attached Figure Description
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
[0016] Figure 1 This is a schematic diagram of the structure of an automatic cleaning and wire-winding gripping and pressing device for welding rings according to the present invention;
[0017] Figure 2 yes Figure 1 Enlarged view of part A;
[0018] Figure 3 yes Figure 1 Enlarged view of part B;
[0019] Figure 4 This is a perspective view of an automatic cleaning, wire-winding gripping and pressing device for welding rings according to the present invention (the welding ring is lifted upwards).
[0020] Figure 5 yes Figure 4 Enlarged view of part C;
[0021] Figure 6 This is a schematic diagram of the welding ring and the chuck;
[0022] Figure 7 yes Figure 6 Enlarged view of part D;
[0023] Figure 8 This is a cross-sectional view of an ultrasonic cleaning device. Detailed Implementation
[0024] The invention will now be described in further detail with reference to the accompanying drawings.
[0025] See Figures 1 to 8 .
[0026] An automatic welding ring cleaning and wire-winding gripping and pressing device includes a workbench 1. An ultrasonic cleaning device 8 and a filter device for filtering the water in the ultrasonic cleaning device 8 are fixed on the upper side of one side of the workbench 1. A wire-winding cutting device is connected to the upper side of the other side of the workbench 1. A pressing platform 3 is also provided on the side of the wire-winding cutting device of the workbench 1. The ultrasonic cleaning device 8 has mounting holes on both sides, and sealing rings 11 are connected to the mounting holes. Each sealing ring 11 has a through hole for the welding wire to pass through. Specifically, the filter device includes a filter box 2, and two filter plates 4 are detachably connected to the filter box 2. The two filter plates 4 divide the cavity inside the filter box 2 into a filter chamber 5 located in the middle and two water inlets located on both sides of the filter chamber 5. A connecting plate 7 is installed above the filter housing 2, and an ultrasonic cleaning device 8 is installed above the connecting plate 7. A pump body 9 is also fixed above the connecting plate 7. The inlet of the pump body 9 is connected to an inlet pipe 10, and the outlet of the pump body 9 is connected to an outlet pipe 25. The end of the inlet pipe 10 is inserted into the filter housing 5, and the end of the outlet pipe 25 is inserted into the ultrasonic cleaning device 8. The filter housing 2 has outlets 21 on both the left and right sides. The filter housing 2 has guide frames 22 on both sides corresponding to the two outlets 21, and the ends of the two guide frames 22 are inserted into the two inlet cavities 6. More specifically, the filter housing 2 has two outlets 21 on both sides, and the sealing ring 11 is located between the two outlets 21 and thus offset from the two outlets 21.
[0027] When filtering water in the ultrasonic cleaning device 8, the present invention (see reference) Figure 1 , 28) First, turn on the pump body 9. The pump body 9 draws relatively clean water from the filter chamber 5 through the inlet pipe 10 and sends the water drawn by the inlet pipe 10 into the ultrasonic cleaning device 8 through the outlet pipe 25. As the ultrasonic cleaning device 8 is continuously supplied with relatively clean water through the pump body 9, the water in the ultrasonic cleaning device 8 continuously increases. When the water level in the ultrasonic cleaning device 8 exceeds the upper limit, the excess water is discharged from the outlet 21 and sent into the inlet chamber 6 through the two guide frames 22. The water in the inlet chamber 6 is then filtered by the two filter plates 4 and returns to the filter chamber 5. Through the above continuous circulation, the water in the ultrasonic cleaning device 8 is continuously filtered. The process continues until the filter plate 4 and the water inlet chamber 6 become quite dirty, at which point they are cleaned again. By adopting the above method, the cleaning frequency of the ultrasonic cleaning device 8 can be greatly reduced. This method is more convenient, and only the filter box 2 needs to be cleaned during cleaning, without affecting the use of the ultrasonic cleaning device 8. The sealing ring 11 is located between the two water outlets 21 and is thus offset from the two water outlets 21. By offsetting the sealing ring 11 from the two water outlets 21, the water from the water outlets 21 can be prevented from falling directly onto the welding wire, reducing the impact on the welding wire. Furthermore, through the design of the sealing ring 11, the welding wire can be directly passed into the ultrasonic cleaning device 8, avoiding bending of the welding wire.
[0028] The wire winding and cutting device includes a work platform 12 connected above a worktable 1. A winding post 13 is mounted on the work platform 12, and multiple arc-shaped blades 14 for facilitating wire winding are mounted on the outer periphery of the winding post 13. Specifically, a guide roller 34 for guiding the welding wire is rotatably connected to the work platform 12. An arc groove 35 coaxial with the winding post 13 is formed on the work platform 12, and three arc-shaped blades 14 are mounted on the outer periphery of the winding post 13. Of the three arc-shaped blades 14, two are slidably connected to the arc groove 35 along it and locked with bolts, while the other arc-shaped blade... 14 are fixed to the working platform 12 by bolts; three circular arc blades 14 are distributed on the working platform 12 rotating around the column 13 as the axis; a fixed seat 15 is connected to the front side of the working platform 12, and a cutting device for cutting the welding wire is installed on the fixed seat 15; specifically, the cutting device includes a first air pump 31 and a first telescopic rod 32 connected to the first air pump 31; the first air pump 31 is installed on the fixed seat 15, and the end of the first telescopic rod 32 passes through the fixed seat 15 and is connected to a cutter 33; more specifically, a wire cutter 61 is installed on the side of the column 13 at the welding wire inlet position, and the cutter 33 is located on the side of the wire cutter 61.
[0029] After the welding wire of the present invention is cleaned, it is guided by the guide roller 34 and fed between the wire cutter 61 and the winding post 13. Then, through the cooperation of three arc cutters 14 and the winding post 13, it is wound into a ring. Then, the first air pump 31 is turned on, and the first air pump 31 controls the first telescopic rod 32 to extend, so that the cutter 33 cuts off the ring-shaped welding ring.
[0030] Multiple vertical slots 16 are formed around the outer periphery of the column 13. Specifically, four evenly distributed vertical slots 16 are formed around the outer periphery of the column 13. Each of the four vertical slots 16 is vertically slidably connected to a claw 17, and there are a total of four claws 17. The bottom of each claw 17 is connected to a protrusion 23, and the upper ends of the four claws 17 are connected to the same mounting plate 18. A moving platform 19 is connected between the working platform 12 and the pressing platform 3. A moving seat 20 is slidably connected to the moving platform 19. The moving seat 20 is equipped with a lifting device for controlling the lifting of the claws 17. The moving platform 19 is also equipped with a control mechanism for controlling the lateral movement of the moving seat 20. Specifically, the moving seat 20 is slidably connected to the moving platform 19. The front side of the moving platform 19 is connected to a transverse slide rail 41, and the moving seat 20 is slidably connected to the transverse slide rail 41. The lifting device includes a second air pump 42 and a second telescopic rod 43 connected below the second air pump 42. The second air pump 42 is fixed above the moving seat 20, and the lower end of the second telescopic rod 43 passes through the moving seat 20 and is connected to the mounting plate 18. The control mechanism includes a motor 51 and a transverse screw 52. The transverse screw 52 is rotatably connected to the moving platform 19 and threadedly connected to the moving seat 20. The motor 51 is fixed to the side of the moving platform 19 and connected to the transverse screw 52. More specifically, the upper end of the latch 23 is provided with a guide surface 24, which is inclined downward from the inside to the outside.
[0031] After the welding ring is cut off, the invention activates the second air pump 42, which in turn controls the second telescopic rod 43 to shorten, thereby lifting the welding ring on the four jaws 17 until it is lifted to the desired height. Figure 4 , 5 The position is then determined, and the motor 51 is turned on. The motor 51 drives the transverse screw 52 to rotate, thereby controlling the moving seat 20, the four claws 17 and the welding ring to move laterally along the transverse slide rail 41 until the moving seat 20 and the welding ring are moved onto the pressing platform 3. At this time, the worker can directly remove the welding ring from the locking protrusions 23 of the four claws 17. The upper end of the locking protrusions 23 is provided with a guide surface 24, which is inclined downward from the inside to the outside, making it convenient for the worker to remove the welding ring downward along the guide surface 24. In this invention, the four claws 17 are all elastic parts made of elastic material.
Claims
1. An automatic cleaning, wire-winding gripping and pressing device for welding rings, comprising a worktable (1), characterized in that: An ultrasonic cleaning device (8) and a filter device for filtering the water in the ultrasonic cleaning device (8) are fixed on one side of the workbench (1). A wire winding and cutting device is connected to the other side of the workbench (1). A pressing platform (3) is also provided on the side of the wire winding and cutting device of the workbench (1). Mounting holes are provided on both the left and right sides of the ultrasonic cleaning device (8). Sealing rings (11) are connected in the mounting holes. Through holes for passing welding wire are provided in the sealing rings (11). The wire winding and cutting device includes a work platform (12) connected to the workbench (1). A winding column (13) is installed on the work platform (12). Multiple arc blades (14) for easy wire winding are installed around the outer periphery of the winding column (13) of the work platform (12). 12) A fixed seat (15) is connected to the front side; a cutting device for cutting welding wire is installed on the fixed seat (15); multiple vertical slots (16) are opened on the outer periphery of the winding column (13); a claw (17) is vertically slidably connected to each of the multiple vertical slots (16); a claw (23) is connected to the bottom end of each claw (17); the upper end of each claw (17) is connected to the same mounting plate (18); a moving platform (19) is connected between the working platform (12) and the pressing platform (3); a moving seat (20) is horizontally slidably connected to the moving platform (19); a lifting device for controlling the lifting of the claw (17) is installed on the moving seat (20); a control mechanism for controlling the horizontal movement of the moving seat (20) is also installed on the moving platform (19).
2. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 1, characterized in that: The filtration device includes a filter housing (2); two filter plates (4) are detachably connected to the filter housing (2); the two filter plates (4) divide the cavity inside the filter housing (2) into a filter chamber (5) located in the middle and two water inlet chambers (6) located on both sides of the filter chamber (5); a connecting plate (7) is installed above the filter housing (2); the ultrasonic cleaning device (8) is installed above the connecting plate (7); a pump body (9) is also fixed above the connecting plate (7); the pump body (9) has a water inlet... The inlet is connected to a water inlet pipe (10), and the outlet of the pump body (9) is connected to a water outlet pipe (25); the end of the water inlet pipe (10) is inserted into the filter chamber (5); the end of the water outlet pipe (25) is inserted into the ultrasonic cleaning device (8); the filter box (2) has water outlets (21) on both the left and right sides; the filter box (2) is connected to guide frames (22) corresponding to the two water outlets (21) on both sides; the ends of the two guide frames (22) are inserted into the two water inlet chambers (6) respectively.
3. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 2, characterized in that: The filter box (2) has two water outlets (21) on both sides; the sealing ring (11) is located between the two water outlets (21) and is offset from the two water outlets (21).
4. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 1, characterized in that: The cutting device includes a first air pump (31) and a first telescopic rod (32) connected to the first air pump (31); the first air pump (31) is mounted on a fixed base (15), and the end of the first telescopic rod (32) passes through the fixed base (15) and is connected to a cutter (33).
5. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 4, characterized in that: The working platform (12) is also rotatably connected to a guide roller (34) for guiding the welding wire; the working platform (12) is provided with an arc groove (35) coaxial with the winding column (13); three arc blades (14) are installed on the outer periphery of the working platform (12) around the winding column (13); of the three arc blades (14), two of the arc blades (14) slide along the arc groove (35) and are slidably connected to the arc groove (35) and locked with bolts, while the other arc blade (14) is fixed to the working platform (12) with bolts; the three arc blades (14) are distributed on the working platform (12) rotating around the winding column (13).
6. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 5, characterized in that: A wire cutter (61) is installed on the side of the winding post (13) at the wire inlet position; the cutter (33) is located on the side of the wire cutter (61).
7. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 1, characterized in that: The outer periphery of the winding post (13) has four evenly distributed vertical slots (16), and there are also four corresponding claws (17); the upper ends of the four claws (17) are all connected to the same mounting plate (18).
8. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 1, characterized in that: The upper end of the card protrusion (23) is provided with a guide surface (24); the guide surface (24) is inclined downward from the inside to the outside.
9. The automatic cleaning, wire-winding gripping and pressing device for welding rings according to claim 1, characterized in that: The front side of the mobile platform (19) is connected to a transverse slide rail (41); the mobile seat (20) is slidably connected to the transverse slide rail (41); the lifting device includes a second air pump (42) and a second telescopic rod (43) connected below the second air pump (42); the second air pump (42) is fixed above the mobile seat (20), and the lower end of the second telescopic rod (43) passes through the mobile seat (20) and is connected to the mounting plate (18); the control mechanism includes a motor (51) and a transverse screw (52); the transverse screw (52) is rotatably connected to the mobile platform (19) and threadedly connected to the mobile seat (20); the motor (51) is fixed to the side of the mobile platform (19) and connected to the transverse screw (52).
Citation Information
Patent Citations
Full-automatic forming welding machine applied to special-shaped iron wire rings
CN116213591A
Welding wire cleaning device
CN216827394U