Profiling polishing equipment

By designing an adaptive clamping mechanism and a motor drive system, automated polishing of irregularly shaped parts has been achieved, overcoming the shortcomings of manual operation in existing technologies and improving processing efficiency and precision.

CN119260538APending Publication Date: 2025-01-07TIANJIN YOUYUAN INTELLIGENT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411495729.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Existing technology cannot adapt to the polishing needs of different irregularly shaped parts with a single machine, resulting in reliance on manual operation, especially for irregularly shaped parts with multifaceted structures and inconsistent curvature.

Method used

A contour polishing device was designed, which adopts a clamping mechanism, guide posts, adjustable-spacing grinding head sheet metal parts and adjustable-distance sanding belt, combined with multiple motor drive systems to achieve adaptive contact between the sanding belt and the surface of the irregular part. Adaptive polishing is achieved by sliding the base in the parallel and vertical directions and driving the swing rod.

Benefits of technology

It enables automated polishing of irregularly shaped parts, improves processing efficiency, reduces manual operation, adapts to the complex curved surfaces of different irregularly shaped parts, and improves processing accuracy and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses profiling polishing equipment, and particularly relates to polishing equipment which comprises a polishing mechanism used for machining a special-shaped part clamped and fixed by a clamping mechanism, and a grinding head sheet metal part used for pushing an abrasive belt to be attached to the surface of the special-shaped part. The guide pillar is mounted on the base and used for guiding sliding of the grinding head sheet metal part, and the guide pillar is sleeved with a compression spring which is in a default state so that the distance between the abrasive belt and the clamping mechanism can be minimum; a swing rod rotationally arranged on the base is driven by the output end of a first motor fixedly installed in the swing rod to press the abrasive belt in a negative pressure mode, so that the distance between the grinding head sheet metal part and the clamping mechanism is adjustable. According to the grinding device, the abrasive belt is driven to contract through the swing rod, under the support of a grinding head sheet metal part, the contact surface of the abrasive belt and the surface of the special-shaped part is subjected to self-adaptive change according to the circumferential surface curvature of the surface of the special-shaped part, and therefore the requirement for grinding the rod-shaped special-shaped surface is met.
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Description

Technical Field

[0001] The invention relates to polishing equipment, in particular to a profiling polishing equipment. Background Art

[0002] At present, the polishing of special-shaped parts is mainly carried out manually, or only parts with fixed curved structures are polished by equipment, such as the public (announcement) number: CN116810585A, the public (announcement) date: 2023-09-29, which discloses a special-shaped part abrasive belt polishing machine.

[0003] Because the surface structure, curvature and number of different special-shaped parts are not fixed, it is impossible to use one device to adapt to the processing of different special-shaped parts. Therefore, manual operation and manual soft cloth wheel polishing are still the main methods at this stage. Summary of the invention

[0004] The object of the present invention is to provide a profile polishing device for solving the above-mentioned problems.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A profiling polishing device includes a polishing mechanism for processing a special-shaped part clamped and fixed by a clamping mechanism, and includes a grinding head sheet metal part for pushing an abrasive belt to fit the surface of the special-shaped part;

[0007] It also includes a guide column installed on the base and used to provide a guide for the sliding of the grinding head sheet metal part, and the guide column is sleeved with a compression spring in a default state to minimize the distance between the sanding belt and the clamping mechanism;

[0008] The swing rod rotatably arranged on the base is driven by the output end of the first motor fixedly installed therein to negatively press the sand belt, so that the distance between the grinding head sheet metal part and the clamping mechanism can be adjusted.

[0009] Preferably, an old grinding belt wheel and a new grinding belt wheel are rotatably arranged on the base, and two ends of the grinding belt are respectively wrapped around the old grinding belt wheel and the new grinding belt wheel;

[0010] Pulleys are fixedly mounted on the rotating shafts of the old grinding belt wheel and the new grinding belt wheel, and the pulleys are connected to the output end of the second motor fixedly mounted on the base through a belt transmission;

[0011] A spring seat arranged close to the pulley is fixedly mounted on the rotating shaft, and an equidistant spring is arranged between the spring seat and a rotating disk rotatably arranged at the top inner side of the base.

[0012] Preferably, a plurality of positioning guide wheels are rotatably arranged on the base, and the plurality of positioning guide wheels are rollingly connected to the abrasive belt.

[0013] Preferably, the grinding head sheet metal part is slidably arranged on a guide rail part fixedly installed on the base, and a roller is rotatably arranged on the end thereof.

[0014] Preferably, a guide roller which is rotatably connected to the abrasive belt is rotatably provided at the end of the swing rod.

[0015] Preferably, it also includes a cabinet, and the polishing mechanism includes a first guide rail slide fixedly mounted on the cabinet, a first screw rod rotatably mounted on the first guide rail slide is fixedly connected to an output end of a third motor fixedly mounted on the cabinet, and the first screw rod is used to drive the base to slide in a direction parallel to the clamping mechanism.

[0016] Preferably, the polishing mechanism includes a second guide rail slide slidably arranged on the first guide rail slide, a second screw rod rotatably installed on the second guide rail slide is fixedly connected to the output end of a fourth motor fixedly installed on the cabinet, the second screw rod is threadedly connected to a base slidably arranged on the second guide rail slide, and the second screw rod is used to drive the base to slide in a direction perpendicular to the clamping mechanism.

[0017] Preferably, the clamping mechanism has two groups, which are respectively mounted on a rotating platform rotatably arranged on the cabinet, and the rotating platform is fixedly connected to the output end of the rotating motor fixedly installed in the cabinet.

[0018] Preferably, the clamping mechanism comprises:

[0019] A fourth motor is mounted on the fixing seat, wherein the output end of the fourth motor is fixedly mounted with a first push rod;

[0020] The second push rod is fixedly mounted on the slide of the stepping linear motion module.

[0021] Preferably, the two groups of first push rods of the clamping mechanisms are symmetrically arranged along a diagonal line.

[0022] In the above technical scheme, a profile polishing device provided by the present invention has the following beneficial effects: the base can be driven by a linear module to slide in two directions parallel and perpendicular to the clamping mechanism, so as to move and polish the surface of the special-shaped part clamped by the clamping mechanism as needed, and the sanding belt is driven to shrink through the swing rod. Under the support of the grinding head sheet metal, the contact surface between the sanding belt and the surface of the special-shaped part is adaptively changed according to the circumferential surface curvature of the surface of the special-shaped part, thereby realizing the demand for grinding the rod-shaped special-shaped surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0024] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present invention;

[0025] Figure 2 A schematic diagram of the structure of a polishing mechanism and a grinding head sheet metal component provided in an embodiment of the present invention;

[0026] Figure 3 A schematic structural diagram of a polishing mechanism provided by an embodiment of the present invention;

[0027] Figure 4 The embodiment of the present invention provides Figure 2 A schematic diagram of the structure from a top-down angle;

[0028] Figure 5 A schematic cross-sectional structure diagram of a polishing mechanism provided in an embodiment of the present invention.

[0029] Description of reference numerals:

[0030] 1. Polishing mechanism; 11. Grinding head sheet metal; 12. Positioning guide wheel; 13. First guide rail slide; 14. First screw rod; 15. Second guide rail slide; 16. Second screw rod; 2. Clamping mechanism; 21. First push rod; 22. Second push rod; 3. Base; 31. Guide column; 32. Compression spring; 33. Guide rail member; 4. Swing rod; 5. Old grinding belt wheel; 6. New grinding belt wheel; 7. Cabinet; 71. Third motor; 72. Fourth motor; 73. Rotating platform; 74. Rotating motor; 8. Outer cover; 9. Control platform; 100. Sanding belt; 200. Pulley; 201. Spring seat; 202. Rotating disk; 203. Equidistant spring; 300. First motor. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] like Figure 1-5 As shown, a profiling polishing device includes a polishing mechanism 1 for processing a shaped part clamped and fixed by a clamping mechanism 2, which includes a grinding head sheet metal part 11 for pushing an abrasive belt 100 to fit the surface of the shaped part;

[0033] It also includes a guide post 31 installed on the base 3 and used to provide a guide for the grinding head sheet metal part 11 to slide. The guide post 31 is sleeved with a compression spring 32 that minimizes the distance between the abrasive belt 100 and the clamping mechanism 2 in a default state.

[0034] The swing rod 4 rotatably arranged on the base 3 is driven by the output end of the first motor 300 fixedly installed therein to negatively pressure the sanding belt 100, so that the distance between the grinding head sheet metal part 11 and the clamping mechanism 2 can be adjusted.

[0035] Specifically, it also includes a cabinet 7, and the polishing mechanism 1 includes a first guide rail slide 13 fixedly installed on the cabinet 7. The first screw rod 14 rotatably installed on the first guide rail slide 13 is fixedly connected to the output end of the third motor 71 fixedly installed on the cabinet 7, and the first screw rod 14 is used to drive the base 3 to slide in a direction parallel to the clamping mechanism 2. Secondly, the polishing mechanism 1 includes a second guide rail slide 15 slidably set on the first guide rail slide 13, and the second screw rod 16 rotatably installed on the second guide rail slide 15 is fixedly connected to the output end of the fourth motor 72 fixedly installed on the cabinet 7. The second screw rod 16 is threadedly connected to the base 3 slidably set on the second guide rail slide 15, and the second screw rod 16 is used to drive the base 3 to slide in a direction perpendicular to the clamping mechanism 2.

[0036] Further, combined with Figure 1 It can be seen that the cabinet 7 in the embodiment is fixedly mounted with an outer cover 8, and the special-shaped parts can be placed in and taken out after polishing through the hatch on the outer cover 8. Furthermore, the outer cover 8 in the embodiment is mounted with a control platform 9, and commands are output through the control platform 9 to control the operation of the equipment. The operation of the components between the above-mentioned mechanisms is coordinated by electronic components, such as infrared sensors, laser ranging sensors, and industrial cameras, etc. The specific control thereof belongs to the common technical knowledge of those skilled in the art, so it will not be described in detail.

[0037] Secondly, a plurality of positioning guide wheels 12 are rotatably arranged on the base 3 , and the plurality of positioning guide wheels 12 are rollingly connected to the abrasive belt 100 .

[0038] The grinding head sheet metal part 11 is slidably arranged on a guide rail part 33 fixedly installed on the base 3, and a roller is rotatably arranged on the end thereof.

[0039] A guide roller which is rotatably connected to the abrasive belt 100 is rotatably provided at the end of the swing rod 4 .

[0040] In the above technology, the base 3 can be driven by the linear module to slide in two directions parallel and perpendicular to the clamping mechanism 2, so as to move and grind the surface of the special-shaped part clamped by the clamping mechanism 2 as needed, and the sanding belt 100 is driven to shrink through the swing rod 4. Under the support of the grinding head sheet metal 11, the contact surface between the sanding belt 100 and the surface of the special-shaped part is adaptively changed according to the circumferential surface curvature of the surface of the special-shaped part, thereby realizing the grinding demand for rod-shaped special-shaped surfaces.

[0041] As an embodiment further provided by the present invention, an old grinding belt wheel 5 and a new grinding belt wheel 6 are rotatably arranged on the base 3, and the two ends of the grinding belt 100 are respectively wrapped around the old grinding belt wheel 5 and the new grinding belt wheel 6; and a pulley 200 is fixedly installed on the rotating shaft of the old grinding belt wheel 5 and the new grinding belt wheel 6, and the pulley 200 is connected to the output end of the second motor fixedly installed on the base 3 through a belt transmission. Secondly, a spring seat 201 arranged close to the pulley 200 is fixedly installed on the rotating shaft, and an equidistant spring 203 is arranged between the spring seat 201 and a rotating disk 202 rotatably arranged on the top inner side of the base 3.

[0042] Specifically, in the embodiment, during the polishing process, the second motor is used to drive the sanding belt 100 located at the end of the grinding head sheet metal 11 to change its surface, so as to always maintain the best grinding effect on the belt surface of the sanding belt 100 located at the end of the grinding head sheet metal 11.

[0043] As another embodiment further provided by the present invention, there are two groups of clamping mechanisms 2, which are respectively installed on a rotating platform 73 rotatably arranged on the cabinet 7, and the rotating platform 73 is fixedly connected to the output end of a rotating motor 74 fixedly installed in the cabinet 7.

[0044] Specifically, the clamping mechanism 2 in the embodiment has two groups, which are driven by the rotary motor 74 to rotate 90 degrees, thereby realizing the feeding of special-shaped parts and the removal of special-shaped parts after grinding.

[0045] As another embodiment further provided by the present invention, the clamping mechanism 2 comprises: a fourth motor mounted on a fixed seat, a first push rod 21 fixedly mounted on the output end of the fourth motor; and a second push rod 22 fixedly mounted on the slide of the stepping linear motion module. The first push rods 21 of the two sets of clamping mechanisms 2 are symmetrically arranged along the diagonal line.

[0046] Specifically, when the special-shaped part is replaced in the embodiment, the slide table of the stepping linear motion module is driven to slide so that the second push rod 22 is away from the first push rod 21, and then the fourth motor is driven to keep the special-shaped part rotating at a uniform speed.

[0047] Working principle: The rotating motor 74 is driven to rotate 90° to realize the feeding of the special-shaped parts. The first screw rod 14 and the second screw rod 16 of the base 3 are driven to slide in two directions parallel and perpendicular to the clamping mechanism 2, so as to move and grind the surface of the special-shaped part clamped by the clamping mechanism 2 as needed. The sanding belt 100 is driven to shrink through the swing rod 4. Under the support of the grinding head sheet metal 11, the contact surface between the sanding belt 100 and the surface of the special-shaped part is adaptively changed according to the circumferential surface curvature of the surface of the special-shaped part.

[0048] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A profiling polishing device, characterized in that: It comprises a polishing mechanism (1) for processing a special-shaped part clamped and fixed by a clamping mechanism (2), and comprises a grinding head sheet metal part (11) for pushing an abrasive belt (100) to fit the surface of the special-shaped part; It also includes a guide column (31) mounted on the base (3) and used to provide a guide for the sliding of the grinding head sheet metal part (11), and a compression spring (32) is sleeved on the guide column (31) so that the distance between the grinding belt (100) and the clamping mechanism (2) is minimized in a default state; The swing rod (4) rotatably arranged on the base (3) is driven by the output end of the first motor (300) fixedly installed therein to negatively pressurize the sanding belt (100), so that the distance between the grinding head sheet metal part (11) and the clamping mechanism (2) can be adjusted.

2. A profiling polishing device according to claim 1, characterized in that: An old grinding belt wheel (5) and a new grinding belt wheel (6) are rotatably arranged on the base (3), and two ends of the grinding belt (100) are respectively wrapped around the old grinding belt wheel (5) and the new grinding belt wheel (6); A pulley (200) is fixedly mounted on the rotating shafts of the old grinding belt wheel (5) and the new grinding belt wheel (6), and the pulley (200) is connected to the output end of the second motor fixedly mounted on the base (3) via a belt transmission; A spring seat (201) arranged close to the pulley (200) is fixedly mounted on the rotating shaft, and an equidistant spring (203) is arranged between the spring seat (201) and a rotating disk (202) rotatably arranged at the top inner side of the base (3).

3. A profiling polishing device according to claim 1, characterized in that: A plurality of positioning guide wheels (12) are rotatably arranged on the base (3), and the plurality of positioning guide wheels (12) are rollingly connected to the sanding belt (100).

4. A profiling polishing device according to claim 1, characterized in that: The grinding head sheet metal part (11) is slidably arranged on a guide rail part (33) fixedly installed on the base (3), and a roller is rotatably arranged on the end of the grinding head sheet metal part.

5. A profiling polishing device according to claim 1, characterized in that: A guide roller which is rotatably connected to the abrasive belt (100) is rotatably provided at the end of the swing rod (4).

6. A profiling polishing device according to claim 1, characterized in that: It also includes a cabinet (7), the polishing mechanism (1) includes a first guide rail slide (13) fixedly mounted on the cabinet (7), a first screw rod (14) rotatably mounted on the first guide rail slide (13) is fixedly connected to the output end of a third motor (71) fixedly mounted on the cabinet (7), and the first screw rod (14) is used to drive the base (3) to slide in a direction parallel to the clamping mechanism (2).

7. A profiling polishing device according to claim 6, characterized in that: The polishing mechanism (1) comprises a second guide rail slide (15) slidably arranged on the first guide rail slide (13); a second screw rod (16) rotatably mounted on the second guide rail slide (15) is fixedly connected to the output end of a fourth motor (72) fixedly mounted on the cabinet (7); the second screw rod (16) is threadedly connected to a base (3) slidably arranged on the second guide rail slide (15); and the second screw rod (16) is used to drive the base (3) to slide in a direction perpendicular to the clamping mechanism (2).

8. A profiling polishing device according to claim 1, characterized in that: The clamping mechanisms (2) are in total of two groups, and are respectively mounted on a rotating platform (73) rotatably arranged on the cabinet (7); the rotating platform (73) is fixedly connected to the output end of a rotating motor (74) fixedly installed in the cabinet (7).

9. A profiling polishing device according to claim 8, characterized in that: The clamping mechanism (2) comprises: A fourth motor mounted on the fixing seat, wherein a first push rod (21) is fixedly mounted on an output end of the fourth motor; A second push rod (22) is fixedly mounted on the slide table of the stepping linear motion module.

10. A profiling polishing device according to claim 9, characterized in that: The first push rods (21) of the two groups of clamping mechanisms (2) are symmetrically arranged along a diagonal line.

Citation Information

Patent Citations

  • Special-shaped part abrasive belt polishing machine

    CN116810585A

  • Polishing device for injection molded part

    CN110576374A

  • Longitudinal polishing device

    CN112809512A

  • Grinding and polishing machine

    CN206732744U

  • Automatic outer circle grinding belt sander

    CN215092746U