Medicinal plastic packing material mixing system
By using a vacuum pump and an electric heating wire in the medicinal plastic wrap mixing system, and using a pressure relief valve and nozzle to achieve high-pressure spraying and stirring, the problems of uneven mixing and poor thermal stability in the prior art are solved. Improve product quality and automation.
Patent Information
- Application Number
- CN202411700565.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-07
AI Technical Summary
During the mixing process, the existing plastic film mixing devices cannot fully melt some plastics or plastic raw materials, resulting in a prolonged or uneven mixing time, affecting the thermal stability, mechanical properties and appearance quality of the product.
A medicinal plastic packaging mixing system is designed, including a mixing silo, agitator, vacuum pump, intake pipe and outlet pipe. By filling the melting pipe with nitrogen, melting the material with an electric heating wire, and using a pressure relief valve and spraying The pipe realizes high-pressure spraying and stirring to ensure that the material is mixed evenly.
It realizes the uniformity and sufficiency of material mixing, improves product quality, saves energy and environmental protection, improves the degree of automation, and solves the problems of uneven mixing and poor thermal stability.
Smart Images

Figure CN119260967A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of plastic mixing mechanical equipment, and in particular relates to a medicinal plastic packaging material mixing system. Background Art
[0002] Plastic film is widely used as packaging material for various products due to its light weight, high strength and corrosion resistance. Plastic film for pharmaceutical packaging is usually made by mixing plastic raw materials of multiple different components and then further processing. Existing material mixing devices generally use mechanical stirring methods such as stirring blades to directly stir and mix the materials. During the mixing process, some plastics or plastic raw materials cannot be fully melted, which affects the heat transfer, resulting in prolonged mixing time or uneven and insufficient mixing. If the uniformity of material mixing does not meet the production standards, it will lead to poor thermal stability and mechanical properties of the plastic film, uneven appearance color, surface defects, and reduced product quality. The present invention provides a pharmaceutical plastic packaging material mixing system that is energy-saving and environmentally friendly, has more uniform and sufficient material mixing, has a high degree of automation, and effectively improves product quality. Summary of the invention
[0003] In view of the above technical problems, the present invention designs a mixing system for medicinal plastic packaging materials, characterized in that the mixing system includes a mixing bin 1, a stirring element 2, a vacuum pump 3, an air inlet pipe 4 and an air outlet pipe 5; the main body of the mixing system is the mixing bin 1; the mixing bin 1 is equipped with a stirring element 2, and is connected to the vacuum pump 3 through the air inlet pipe 4 and the air outlet pipe 5.
[0004] The main body of the mixing silo 1 is a silo body 1.1; the silo body 1.1 is cylindrical, and its interior is used to mix all the materials; a discharge valve 1.2 is provided at the bottom of the silo body 1.1, and the materials are discharged through the discharge valve 1.2 after being evenly mixed; the lower part of the silo body 1.1 is supported by a bracket 1.3; a silo head 1.4 is provided on the side wall of the silo body 1.1, and the silo head 1.4 is used to connect the air inlet pipe 4; an axial hole 1.5 is provided in the center of the top of the silo body 1.1, and the axial hole 1.5 is used to install the stirring element 2; a pressure equalization valve is provided on one side of the top of the silo body 1.1 1.7; after the molten material is sprayed into the bin body 1.1, the pressure equalizing valve 1.7 is used to balance the internal pressure; a material port 1.6 is provided on the top of the bin body 1.1 on one side of the axial hole 1.5; the material port 1.6 is used to put in the material that cannot be melted by heat, and the material port 1.6 can be closed and opened; a melting tube 1.8 is provided on the top of the bin body 1.1 on the other side of the axial hole 1.5; a material storage ball 1.9 is provided on the top of the melting tube 1.8; the material storage ball 1.9 is used to store the unmelted material; a sealing valve 1.10 is provided on the upper part of the material storage ball 1.9; the sealing valve 1 .10 can be opened and closed; a raw material hopper 1.11 is arranged on the upper part of the sealing valve 1.10; the raw material hopper 1.11 is used for loading the storage ball 1.9; a valve outlet 1.12 is provided on the side wall of the melting tube 1.8; an air charging port 1.13 is arranged on the side wall of the melting tube 1.8 above the valve outlet 1.12; the air charging port 1.13 is connected to the air outlet pipe 5; a bucket pipe 1.14 is arranged on the lower side of the melting tube 1.8; a pressure relief valve 1.15 is arranged on the bucket pipe 1.14; the control button of the pressure relief valve 1.15 extends out of the valve outlet 1.12; The bucket tube 1.14 is connected to the nozzle 1.16 inside the bin body 1.1; the nozzle 1.16 is used to spray out the molten material; a melting hopper 1.17 is arranged on the top of the nozzle 1.16; the melting hopper 1.17 is used to receive the molten material; the melting hopper 1.17 and the bucket tube 1.14 form a funnel shape; a heating wire 1.18 is arranged in the melting tube 1.8 on the upper part of the melting hopper 1.17; the heating wire 1.18 is in a sieve shape and is used to melt the material; the unmelted granular material is intercepted by the heating wire 1.18, and the molten material falls into the melting hopper 1.17.
[0005] The stirring element 2 includes a stirrer 2.1; the end of the stirrer 2.1 is fixed at the top center of the silo body 1.1; the stirrer 2.1 is provided with a stirring rod 2.2; the stirring rod 2.2 extends from the shaft hole 1.5 into the interior of the silo body 1.1; a head plate 2.3 is provided at the bottom of the stirring rod 2.2 at an angle to both sides; a horizontal stirring plate 2.4 is provided in the middle of the stirring rod 2.2; the upper end of the head plate 2.3 is fixed to the stirring rod 2.2 by a fixing rod 2.5; the head plate 2.3 and the two sides of the stirring plate 2.4 are connected by side plates 2.6.
[0006] The vacuum pump 3 comprises a pump 3.1; the pump 3.1 drives a pump body 3.2; an air inlet 3.3 and an air outlet 3.4 are arranged on the upper part of the pump body 3.2; the air inlet 3.3 is connected to an air inlet pipe 4; and the air outlet 3.4 is connected to an air outlet pipe 5.
[0007] The speed of the mixer 2.1 can be adjusted.
[0008] The gas filling port 1.13 leads to the interior of the melt tube 1.8 between the melt hopper 1.17 and the electric heating wire 1.18.
[0009] The lower end opening of the nozzle 1.16 is aligned with the stirring rod 2.2.
[0010] Protective gas is injected into the warehouse body 1.1.
[0011] The pressure to which the pressure relief valve 1.15 is subjected can be adjusted.
[0012] The upper end opening of the pressure relief valve 1.7 faces downward.
[0013] The heating wire 1.18 is energized and the heating temperature can be controlled.
[0014] The outside of the melt pipe 1.8 is provided with a heat-insulating layer.
[0015] The vacuum pump 3 includes a pump 3.1, a pump body 3.2, an air inlet 3.3, and an air outlet 3.4. The vacuum pump 3 is connected to the silo 1.1 and the melt pipe 1.8 through an air inlet pipe 4 and an air outlet pipe 5, respectively. The silo 1.1 is filled with nitrogen, and the vacuum pump 3 fills the gas in the silo 1.1 into the melt pipe 1.8. The upper part of the storage ball 1.9 is sealed by a sealing valve 1.10, and the pressure relief valve 1.15 inside the melt pipe 1.8 is also in a sealed state. The sealing at both ends increases the internal pressure of the melt pipe 1.8 after heating, and the increased pressure makes the material easier to melt.
[0016] The beneficial technical effects of the present invention are:
[0017] Now, various inventive points of this application are further elaborated in combination with the technical features and technical effects: 1. This application is provided with a bin body, a vacuum pump, an air inlet pipe and an air outlet pipe; an air charging port is designed on the melt tube; and a bin head is provided on the bin body. The vacuum pump is connected to the bin body and the melt tube through the air inlet pipe and the air outlet pipe respectively. The bin body is filled with nitrogen, and the vacuum pump fills the gas in the bin body into the melt tube. The upper part of the storage ball is sealed by a sealing valve, and the pressure relief valve inside the melt tube is also in a sealed state. The seals at both ends increase the internal pressure of the melt tube after heating, and the increased pressure can make the material easier to melt. 2. On the basis of the above-mentioned technical features of technical effect 1, the molten material in the melt tube enters the low-pressure bin body under the action of high pressure. Under the push of high pressure, the molten material further explodes and can be mixed more evenly with other materials after entering the bin. 3. This application is designed with an electric heating wire, which is sieve-shaped. Only after the material on the upper part is melted can it fall into the melting hopper, which can prevent granular materials from falling into the melting hopper and clogging. In addition, the air intake enters between the melting hopper and the heating wire, which can avoid the phenomenon of material jamming on the heating wire. 4. A pressure relief valve is provided on the hopper tube, and the pressure that the pressure relief valve can withstand can be adjusted. When the pressure exceeds, the melted material inside the melting tube will continue to spray out, so that the melted material will be sprayed out intermittently and fully mixed with the unmelted material, so that the packaging material components are mixed more evenly, effectively improving product quality, and being more energy-saving and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 , one Assembly diagram and perspective view of a pharmaceutical plastic packaging material mixing system.
[0019] Figure 2 , one Schematic diagram of the disassembly of a mixing system for a medicinal plastic packaging material.
[0020] Figure 3 , schematic diagram of the structure of the mixing silo.
[0021] Figure 4 , schematic diagram of the perspective structure of the mixing silo.
[0022] Figure 5 , schematic diagram of the structure of the stirring element.
[0023] Figure 6 , schematic diagram of the vacuum pump structure.
[0024] In the figure, there is a mixing bin 1, a stirring element 2, a vacuum pump 3, an air inlet pipe 4, and an air outlet pipe 5.
[0025] Bin body 1.1, discharge valve 1.2, bracket 1.3, bin head 1.4, shaft hole 1.5, material port 1.6, equalizing valve 1.7, melting tube 1.8, material storage ball 1.9, sealing valve 1.10, raw material hopper 1.11, valve outlet 1.12, inflation port 1.13, hopper tube 1.14, pressure relief valve 1.15, nozzle 1.16, melting hopper 1.17, heating wire 1.18.
[0026] Mixer 2.1, stirring rod 2.2, head plate 2.3, stirring plate 2.4, fixing rod 2.5, side plate 2.6.
[0027] Pump 3.1, pump body 3.2, air inlet 3.3, air outlet 3.4. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-6 The specific structure of the present invention is further described with embodiments:
[0029] A medicinal plastic packaging material mixing system, characterized in that the mixing system comprises a mixing bin 1, a stirring element 2, a vacuum pump 3, an air inlet pipe 4 and an air outlet pipe 5; the main body of the mixing system is the mixing bin 1; the mixing bin 1 is equipped with a stirring element 2, and is connected to the vacuum pump 3 through the air inlet pipe 4 and the air outlet pipe 5.
[0030] The main body of the mixing silo 1 is a silo body 1.1; the silo body 1.1 is cylindrical, and its interior is used to mix all the materials; a discharge valve 1.2 is provided at the bottom of the silo body 1.1, and the materials are discharged through the discharge valve 1.2 after being evenly mixed; the lower part of the silo body 1.1 is supported by a bracket 1.3; a silo head 1.4 is provided on the side wall of the silo body 1.1, and the silo head 1.4 is used to connect the air inlet pipe 4; an axial hole 1.5 is provided in the center of the top of the silo body 1.1, and the axial hole 1.5 is used to install the stirring element 2; a pressure equalization valve is provided on one side of the top of the silo body 1.1 1.7; after the molten material is sprayed into the bin body 1.1, the pressure equalizing valve 1.7 is used to balance the internal pressure; a material port 1.6 is provided on the top of the bin body 1.1 on one side of the axial hole 1.5; the material port 1.6 is used to put in the material that cannot be melted by heat, and the material port 1.6 can be closed and opened; a melting tube 1.8 is provided on the top of the bin body 1.1 on the other side of the axial hole 1.5; a material storage ball 1.9 is provided on the top of the melting tube 1.8; the material storage ball 1.9 is used to store the unmelted material; a sealing valve 1.10 is provided on the upper part of the material storage ball 1.9; the sealing valve 1 .10 can be opened and closed; a raw material hopper 1.11 is arranged on the upper part of the sealing valve 1.10; the raw material hopper 1.11 is used for loading the storage ball 1.9; a valve outlet 1.12 is provided on the side wall of the melting tube 1.8; an air charging port 1.13 is arranged on the side wall of the melting tube 1.8 above the valve outlet 1.12; the air charging port 1.13 is connected to the air outlet pipe 5; a bucket pipe 1.14 is arranged on the lower side of the melting tube 1.8; a pressure relief valve 1.15 is arranged on the bucket pipe 1.14; the control button of the pressure relief valve 1.15 extends out of the valve outlet 1.12; The bucket tube 1.14 is connected to the nozzle 1.16 inside the bin body 1.1; the nozzle 1.16 is used to spray out the molten material; a melting hopper 1.17 is arranged on the top of the nozzle 1.16; the melting hopper 1.17 is used to receive the molten material; the melting hopper 1.17 and the bucket tube 1.14 form a funnel shape; a heating wire 1.18 is arranged in the melting tube 1.8 on the upper part of the melting hopper 1.17; the heating wire 1.18 is in a sieve shape and is used to melt the material; the unmelted granular material is intercepted by the heating wire 1.18, and the molten material falls into the melting hopper 1.17.
[0031] The stirring element 2 includes a stirrer 2.1; the end of the stirrer 2.1 is fixed at the top center of the silo body 1.1; the stirrer 2.1 is provided with a stirring rod 2.2; the stirring rod 2.2 extends from the shaft hole 1.5 into the interior of the silo body 1.1; a head plate 2.3 is provided at the bottom of the stirring rod 2.2 at an angle to both sides; a horizontal stirring plate 2.4 is provided in the middle of the stirring rod 2.2; the upper end of the head plate 2.3 is fixed to the stirring rod 2.2 by a fixing rod 2.5; the head plate 2.3 and the two sides of the stirring plate 2.4 are connected by side plates 2.6.
[0032] The vacuum pump 3 comprises a pump 3.1; the pump 3.1 drives a pump body 3.2; an air inlet 3.3 and an air outlet 3.4 are arranged on the upper part of the pump body 3.2; the air inlet 3.3 is connected to an air inlet pipe 4; and the air outlet 3.4 is connected to an air outlet pipe 5.
[0033] The speed of the mixer 2.1 can be adjusted.
[0034] The gas filling port 1.13 leads to the interior of the melt tube 1.8 between the melt hopper 1.17 and the electric heating wire 1.18.
[0035] The lower end opening of the nozzle 1.16 is aligned with the stirring rod 2.2.
[0036] Protective gas is injected into the warehouse body 1.1.
[0037] The pressure to which the pressure relief valve 1.15 is subjected can be adjusted.
[0038] The upper end opening of the pressure relief valve 1.7 faces downward.
[0039] The heating wire 1.18 is energized and the heating temperature can be controlled.
[0040] The outside of the melt pipe 1.8 is provided with a heat-insulating layer.
[0041] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. For example, the connection method can adopt a method other than a connection column. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A medicinal plastic packaging material mixing system, characterized in that: The mixing system comprises a mixing bin (1), a stirring element (2), a vacuum pump (3), an air inlet pipe (4) and an air outlet pipe (5); the main body of the mixing system is the mixing bin (1); the mixing bin (1) is equipped with a stirring element (2) and is connected to the vacuum pump (3) via the air inlet pipe (4) and the air outlet pipe (5).
2. A pharmaceutical plastic packaging material mixing system according to claim 1, characterized in that: The main body of the mixing bin (1) is a bin body (1.1); the bin body (1.1) is cylindrical, and its interior is used to mix all materials; a discharge valve (1.2) is provided at the bottom of the bin body (1.1), and the materials are discharged through the discharge valve (1.2) after being evenly mixed; the lower part of the bin body (1.1) is supported by a bracket (1.3); a bin head (1.4) is provided on the side wall of the bin body (1.1), and the bin head (1.4) is used to connect to the air inlet pipe (4); an axial hole (1.5) is provided in the center of the top of the bin body (1.1), and the axial hole (1.5) is used to install the stirring element (2); a flat pressure plate is provided on one side of the top of the bin body (1.1). Valve (1.7); after the molten material is sprayed into the bin body (1.1), the pressure-equalizing valve (1.7) is used to balance the internal pressure; a material port (1.6) is provided at the top of the bin body (1.1) on one side of the axial hole (1.5); the material port (1.6) is used to input material that cannot be melted by heat, and the material port (1.6) can be closed and opened; a melting tube (1.8) is provided at the top of the bin body (1.1) on the other side of the axial hole (1.5); a material storage ball (1.9) is provided at the top of the melting tube (1.8); the material storage ball (1.9) is used to store unmelted material; a sealing valve (1.10) is provided on the upper part of the material storage ball (1.9); the sealing valve (1.11) 1.10) can be opened and closed; a raw material hopper (1.11) is arranged on the upper part of the sealing valve (1.10); the raw material hopper (1.11) is used for loading the storage ball (1.9); a valve outlet (1.12) is opened on the side wall of the melting tube (1.8); an air charging port (1.13) is arranged on the side wall of the melting tube (1.8) above the valve outlet (1.12); the air charging port (1.13) is connected to the air outlet pipe (5); a bucket pipe (1.14) is arranged on the lower side of the melting tube (1.8); a pressure relief valve (1.15) is arranged on the bucket pipe (1.14); a control button of the pressure relief valve (1.15) extends out of the valve outlet (1.12) ; The bucket tube (1.14) is connected to the nozzle (1.16) inside the bin body (1.1); the nozzle (1.16) is used to spray out molten material; a melting hopper (1.17) is arranged on the top of the nozzle (1.16); the melting hopper (1.17) is used to receive the molten material; the melting hopper (1.17) and the bucket tube (1.14) form a funnel shape; an electric heating wire (1.18) is arranged in the melting tube (1.8) at the top of the melting hopper (1.17); the electric heating wire (1.18) is in the shape of a sieve and is used to melt the material; the unmelted granular material is intercepted by the electric heating wire (1.18), and the molten material falls into the melting hopper (1.17).
3. A pharmaceutical plastic packaging material mixing system according to claim 1, characterized in that: The stirring member (2) comprises a stirrer (2.1); the end of the stirrer (2.1) is fixed at the top center of the silo (1.1); the stirrer (2.1) is provided with a stirring rod (2.2); the stirring rod (2.2) extends from the shaft hole (1.5) into the interior of the silo (1.1); a head plate (2.3) is provided at the bottom of the stirring rod (2.2) at an angle to both sides; a horizontal stirring plate (2.4) is provided in the middle of the stirring rod (2.2); the upper end of the head plate (2.3) is fixed to the stirring rod (2.2) by a fixing rod (2.5); the head plate (2.3) and the stirring plate (2.4) are connected at both sides by side plates (2.6).
4. A pharmaceutical plastic packaging material mixing system according to claim 1, characterized in that: The vacuum pump (3) comprises a pump (3.1); the pump (3.1) drives a pump body (3.2); an air inlet (3.3) and an air outlet (3.4) are arranged on the upper part of the pump body (3.2); the air inlet (3.3) is connected to an air inlet pipe (4); and the air outlet (3.4) is connected to an air outlet pipe (5).
5. A medicinal plastic packaging material mixing system according to claim 2, characterized in that: The inflation port (1.13) leads to the interior of the melting tube (1.8) between the melting hopper (1.17) and the electric heating wire (1.18); and protective gas is injected into the warehouse body (1.1).
6. A pharmaceutical plastic packaging material mixing system according to claim 3, characterized in that: The rotation speed of the stirrer (2.1) can be adjusted.
7. A medicinal plastic packaging material mixing system according to claim 2, characterized in that: The lower end opening of the spray pipe (1.16) is aligned with the stirring rod (2.2) of the stirring member (2).
8. A pharmaceutical plastic packaging material mixing system according to claim 2, characterized in that: The pressure borne by the pressure relief valve (1.15) can be adjusted; the heating wire (1.18) is energized, and the heating temperature can be controlled.
9. A pharmaceutical plastic packaging material mixing system according to claim 2, characterized in that: The upper end opening of the pressure relief valve (1.7) faces downward.
10. A pharmaceutical plastic packaging material mixing system according to claim 2, characterized in that: The outside of the melting material tube (1.8) is provided with a heat-insulating layer.