Method for manufacturing and using plastic product film
通过在塑料薄膜制造设备中引入熔融箱、冷却组件和调节组件,解决了塑料薄膜在挤压过程中粘附问题,提高了挤压效率和效果,实现了不同厚度薄膜的制造。
Patent Information
- Application Number
- CN202411556719.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-07
AI Technical Summary
During the manufacturing process of existing plastic films, the molten plastic is prone to adhere to the surface of the extruded component, affecting the extrusion efficiency and effect.
A manufacturing equipment including a melting assembly, a cooling assembly and a regulating assembly is designed. The plastic melting is accelerated through a melting box. The cooling assembly uses a semiconductor refrigeration sheet and a circulation tube to cool the extruded plastic. The adjustment assembly adjusts the circle through a bidirectional screw and a threaded block. Roll spacing to achieve film extrusion of different thicknesses.
It improves the efficiency and effect of plastic extrusion, maintains the shape and strength of the plastic, avoids adhesion problems, and facilitates the production of plastic films of different thicknesses.
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Figure CN119261047A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic product film manufacturing, and in particular to a method for manufacturing and using a plastic product film. Background Art
[0002] Plastic film is a film made of polyvinyl chloride, polyethylene, polypropylene, polystyrene and other resins, used for packaging and as a coating layer. Plastic film is a widely used material with the characteristics of lightness, flexibility, water resistance, corrosion resistance and plasticity.
[0003] The manufacture of plastic film includes melting of plastic particles and extrusion molding of molten plastic. In actual use, the existing plastic film manufacturing has a certain temperature after melting. When the molten plastic contacts the extrusion component, it is easy to adhere to the surface of the extrusion component, which affects the extrusion efficiency and extrusion effect of the plastic. Therefore, we propose a method for manufacturing and using a plastic product film. Summary of the invention
[0004] The object of the present invention is to provide a method for manufacturing and using a plastic product film, so as to solve the problem that in actual use, the existing plastic film manufacturing proposed in the above background technology has a certain temperature after the melt, and the melted plastic is easy to adhere to the surface of the extrusion component when it contacts the extrusion component, thereby affecting the extrusion efficiency and extrusion effect of the plastic.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a manufacturing device for plastic product film, comprising a supporting platform, a back plate, and a round roller, characterized in that it also includes an adjustment component, a cooling component and a melting component, the adjustment component is installed on the side of the back plate, the cooling component is installed inside the round roller, the melting component is installed on the top of the back plate, and the cooling component cools the extruded plastic when it is started.
[0006] Preferably, the melting assembly includes a melting box, a roller shaft, a support frame, a motor, a roller, a guide plate and a discharge pipe. The melting box is installed on the top of the back plate, and equidistant discharge pipes are installed on the bottom of the melting box. The top of the melting box is fixedly connected to the support frame, and the top of the support frame is installed with a motor. The output end of the motor is connected to a roller shaft, and the surface of the roller shaft is located inside the melting box and is sleeved with a roller, and the surface of the roller is provided with a spiral guide plate.
[0007] Preferably, the two ends of the melting box are fixedly connected with side plates, the surface of the side plate is penetrated by a roller shaft 2, the bottom of the roller shaft 2 is installed with a fan blade, the top of the roller shaft 2 is sleeved with a sprocket 2, the surface of the sprocket 2 is transmission connected with a chain, and the chain is transmission connected to a sprocket 1 sleeved on the surface of the roller shaft 1.
[0008] Preferably, the cooling assembly includes a circulation pipe, a semiconductor refrigeration sheet and a water tank. Two crossed circulation pipes are passed through the inside of the round roller. A water tank is installed at the other end of the round roller. The pump output end inside the water tank is connected to the circulation pipe. Semiconductor refrigeration sheets are installed equidistantly around the surface of the water tank.
[0009] Preferably, the adjustment assembly includes a rocker, a threaded block, a slide groove and a bidirectional screw. A slide groove is opened on the side of the back plate, and a bidirectional screw is installed inside the slide groove. One end of the bidirectional screw is fixedly connected to the rocker outside the back plate, and two symmetrical threaded blocks are threadedly connected on the surface of the bidirectional screw. Both of the threaded blocks are slidably connected to the inside of the slide groove.
[0010] Preferably, motor 2 is installed on the side surfaces of the two threaded blocks, and the output end of motor 2 is fixedly connected to the outside of the water tank.
[0011] Preferably, a method for using a plastic product film comprises the aforementioned equipment for manufacturing the plastic product film.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The present invention sets a melting box on the top of the back plate to melt the plastic particles. The motor 1 on the top of the melting box drives the roller shaft 1, the roller and the guide plate to rotate, so as to drive the molten plastic to move and accelerate the melting speed of the plastic particles. When the motor 1 drives the roller shaft 1 to rotate, the sprocket 1 on the surface of the roller shaft 1 is also driven to rotate. The sprocket 1 drives the sprocket 2 on both sides of the melting box to rotate through the chain. The sprocket 2 drives the roller shaft 2 and the fan blade to rotate, and blows air to the bottom of the melting box to accelerate the air flow under the melting box.
[0014] 2. The present invention drives the round rollers to rotate towards each other through the second motor, so as to extrude the molten plastic flowing down from the bottom of the melting box. In addition, two crossed circulation pipes are arranged inside the round rollers and connected to the output end of the pump in the water tank at one end of the round rollers. The cooling water inside the water tank is cooled by the cold ends of the semiconductor refrigeration plates equidistantly arranged around the surface of the water tank, and the heat of the hot ends of the semiconductor refrigeration plates is blown away by the rotating fan blades. When the round rollers extrude the molten plastic, the circulating cooling water cools the inside of the round rollers, and then cools the extruded plastic to maintain the shape and strength of the plastic after extrusion.
[0015] 3. The present invention provides a slide groove on the inner side of the back plate to install a bidirectional screw threadedly connected to a threaded block, and a second motor and a round roller are installed on the side of the threaded block. The rocker on one side of the back plate is rotated to drive the bidirectional screw to rotate, and the bidirectional screw drives the two threaded blocks and the round roller to move closer or farther, and then the distance between the two round rollers is adjusted, so as to facilitate the extrusion of plastic films of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the structure of the melting assembly of the present invention;
[0018] Figure 3 It is a schematic diagram of the cooling assembly structure of the present invention;
[0019] Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention;
[0020] Figure 5 It is a schematic diagram of the internal structure of the melting box of the present invention;
[0021] In the figure: 1. supporting platform; 2. back plate; 3. melting box; 4. round roller; 5. fan blade; 6. sprocket one; 7. roller one; 8. support frame; 9. motor one; 10. chain; 11. sprocket two; 12. roller two; 13. side plate; 14. circulation pipe; 15. semiconductor cooling plate; 16. motor two; 17. water tank; 18. rocker; 19. threaded block; 20. slide; 21. bidirectional screw; 22. roller; 23. guide plate; 24. discharge pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example
[0024] A method for using a plastic product film comprises a manufacturing device for the plastic product film.
[0025] See also Figure 1-Figure 5 , a manufacturing device for a plastic product film shown in the figure, comprises a carrier 1, a back plate 2, and a round roller 4, characterized in that: it also comprises an adjusting component, a cooling component and a melting component, the adjusting component is mounted on the side of the back plate 2, the cooling component is mounted inside the round roller 4, the melting component is mounted on the top of the back plate 2, and the cooling component cools the extruded plastic when it is started;
[0026] Further, the melting assembly includes a melting box 3, a roller shaft 7, a support frame 8, a motor 9, a roller 22, a guide plate 23 and a discharge pipe 24. The melting box 3 is installed on the top of the back plate 2, and an equidistant discharge pipe 24 is installed at the bottom of the melting box 3. The top of the melting box 3 is fixedly connected to the support frame 8, and the top of the support frame 8 is installed with a motor 9. The output end of the motor 9 is connected to the roller shaft 7. The surface of the roller shaft 7 is located inside the melting box 3 and is sleeved with a roller 22. The surface of the roller 22 is provided with a spiral guide plate 23;
[0027] Further, the two ends of the melting box 3 are fixedly connected with side plates 13, the surface of the side plate 13 is penetrated with a roller shaft 12, the bottom of the roller shaft 12 is installed with a fan blade 5, the top of the roller shaft 12 is sleeved with a sprocket 11, the surface of the sprocket 11 is transmission-connected with a chain 10, and the chain 10 is transmission-connected with a sprocket 16 sleeved on the surface of the roller shaft 7;
[0028] A melting box 3 is arranged on the top of the back plate 2 to melt the plastic particles. The motor 9 on the top of the melting box 3 drives the roller 7, the roller 22 and the guide plate 23 to rotate, so as to drive the molten plastic to move and accelerate the melting speed of the plastic particles. When the motor 9 drives the roller 7 to rotate, the sprocket 6 on the surface of the roller 7 is also driven to rotate. The sprocket 6 drives the sprocket 2 11 on both sides of the melting box 3 to rotate through the chain 10. The sprocket 2 11 drives the roller 2 12 and the fan blade 5 to rotate, so as to blow air toward the bottom of the melting box 3 and accelerate the air flow under the melting box 3.
[0029] On the basis of the above scheme, the cooling assembly includes a circulation pipe 14, a semiconductor cooling sheet 15 and a water tank 17. Two crossed circulation pipes 14 are inserted into the roller 4. A water tank 17 is installed at the other end of the roller 4. The pump output end inside the water tank 17 is connected to the circulation pipe 14. Semiconductor cooling sheets 15 are installed equidistantly around the surface of the water tank 17.
[0030] The motor 2 16 is provided to drive the rollers 4 to rotate in opposite directions, so as to extrude the molten plastic flowing down from the bottom of the melting box 3. In addition, two crossed circulation pipes 14 are provided inside the roller 7 to be connected with the pump output end in the water tank 17 at one end of the roller 4. The cooling water inside the water tank 17 is cooled by the cold end of the semiconductor refrigeration sheets 15 equidistantly arranged around the surface of the water tank 17. The heat at the hot end of the semiconductor refrigeration sheet 15 is blown away by the rotating fan blades 5. When the roller 4 extrude the molten plastic, the circulating cooling water cools the inside of the roller 7, and then cools the extruded plastic to maintain the shape and strength of the plastic after extrusion.
[0031] As a further solution of the present invention, the adjustment assembly includes a rocker 18, a threaded block 19, a slide 20 and a bidirectional screw 21. The side of the back plate 2 is provided with a slide 20, and a bidirectional screw 21 is installed inside the slide 20. One end of the bidirectional screw 21 is fixedly connected to the rocker 19 outside the back plate 2. The surface of the bidirectional screw 21 is threadedly connected with two symmetrical threaded blocks 19, and the two threaded blocks 19 are slidably connected to the inside of the slide 20.
[0032] Furthermore, two motors 16 are installed on the sides of the two threaded blocks 19, and the output end of the motor 16 is fixedly connected to the outside of the water tank 17;
[0033] A slide groove 20 is provided on the inner side of the back plate 2 to install a bidirectional screw 21 which is threadedly connected to the thread block 19. A motor 16 and a round roller 4 are installed on the side of the thread block 19. The rocker 18 on one side of the back plate 2 is rotated to drive the bidirectional screw 21 to rotate. The bidirectional screw 21 drives the two thread blocks 19 and the round roller 4 to move closer or farther away, and then the distance between the two round rollers 4 is adjusted to facilitate the extrusion of plastic films of different thicknesses.
[0034] It should be noted that the present invention is a method for manufacturing and using a plastic product film. First, the melting box 3, the motor 19, the motor 216 and the pump in the water tank 17 are powered on. Then, according to the thickness of the plastic film to be manufactured, the rocker 18 on one side of the back plate 2 is rotated to drive the bidirectional screw 21 to rotate. The bidirectional screw 21 drives the two threaded blocks 19 and the round roller 4 to move closer or farther, and the spacing between the two round rollers 4 is adjusted. Then, plastic particles are added to the melting box 3, and at the same time, the motor 9 is started to drive the roller shaft 7 roller 22 and the guide plate 23 to rotate, so as to drive the molten plastic to move, accelerate the melting speed of the plastic particles, and the completely melted plastic passes through the melting box. The discharge pipe 24 at the bottom of the roller 3 falls into the gap between the two rollers 4, and then the motor 2 16, the pump inside the water tank 17 and the semiconductor cooling sheet 15 on the surface of the water tank 17 are started. The motor 2 16 drives the roller 7 to rotate in opposite directions to extrude the plastic that has fallen in. The cooling water is input into the circulation pipe 14 through the pump inside the water tank 17. At the same time, the cold end of the semiconductor cooling sheet 15 cools the cooling water inside the water tank 17. The heat at the hot end of the semiconductor cooling sheet 15 is blown away by the rotating fan blades 5, and the inside of the roller 7 is cooled. Then, the extruded plastic is cooled to maintain the shape and strength of the plastic after extrusion. Finally, the extruded plastic film is cut and rolled.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for manufacturing plastic product film, comprising a support platform (1), a back plate (2), and a round roller (4), characterized in that: It also includes an adjusting component, a cooling component and a melting component, wherein the adjusting component is installed on the side of the back plate (2), the cooling component is installed inside the round roller (4), and the melting component is installed on the top of the back plate (2). When the cooling component is started, the extruded plastic is cooled.
2. The manufacturing equipment of a plastic product film according to claim 1, characterized in that: The melting assembly comprises a melting box (3), a roller shaft (7), a support frame (8), a motor (9), a roller (22), a guide plate (23) and a discharge pipe (24); the melting box (3) is installed on the top of the back plate (2); the discharge pipes (24) are installed at equal intervals at the bottom of the melting box (3); the top of the melting box (3) is fixedly connected to the support frame (8); the top of the support frame (8) is installed with a motor (9); the output end of the motor (9) is connected to a roller shaft (7); the surface of the roller shaft (7) is located inside the melting box (3) and is sleeved with a roller (22); the surface of the roller (22) is provided with a spiral guide plate (23).
3. The manufacturing equipment of a plastic product film according to claim 2, characterized in that: The two ends of the melting box (3) are fixedly connected with side plates (13), the surface of the side plate (13) is provided with a roller shaft (12), the bottom of the roller shaft (12) is provided with a fan blade (5), the top of the roller shaft (12) is provided with a sprocket wheel (11), the surface of the sprocket wheel (11) is connected with a chain (10), and the chain (10) is connected with a sprocket wheel (6) which is connected with the surface of the roller shaft (7).
4. The manufacturing equipment of a plastic product film according to claim 1, characterized in that: The cooling assembly comprises a circulation pipe (14), a semiconductor cooling sheet (15) and a water tank (17), and two crossed circulation pipes (14) are inserted into the roller (4).
5. The manufacturing equipment of a plastic product film according to claim 4, characterized in that: A water tank (17) is installed at the other end of the round roller (4), the pump output end inside the water tank (17) is connected to the circulation pipe (14), and semiconductor refrigeration plates (15) are installed at equal distances around the surface of the water tank (17).
6. The manufacturing equipment of a plastic product film according to claim 1, characterized in that: The adjustment component comprises a rocker (18), a threaded block (19), a slide groove (20) and a bidirectional screw (21); a slide groove (20) is provided on the side of the back plate (2); a bidirectional screw (21) is installed inside the slide groove (20); one end of the bidirectional screw (21) is fixedly connected to the rocker (19) outside the back plate (2); two symmetrical threaded blocks (19) are threadedly connected on the surface of the bidirectional screw (21); and the two threaded blocks (19) are slidably connected to the inside of the slide groove (20).
7. The manufacturing equipment of a plastic product film according to claim 6, characterized in that: Motor 2 (16) is installed on the side of the two threaded blocks (19), and the output end of motor 2 (16) is fixedly connected to the outside of the water tank (17).
8. A method for using a plastic film, characterized in that: A manufacturing device for a plastic product film comprising the device described in any one of claims 1 to 7.