Spraying hole state detection method and device, electronic equipment and storage medium

By obtaining the image to be detected in inkjet printing technology and making comprehensive judgments, identifying and replacing abnormal nozzles, the problem of low detection efficiency of nozzle state in inkjet printing is solved, the detection accuracy and efficiency are improved, and the production is reduced labor costs and economic losses.

CN119261386APending Publication Date: 2025-01-07合肥博示电子科技有限责任公司
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Patent Information

Application Number
CN202411260263.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In the existing inkjet printing technology, the state detection efficiency of the nozzle holes is low and cannot meet the actual work needs, resulting in frequent blockage of the nozzle holes in the print head, obliquely spraying or non-ink jetting, which increases labor costs and unpredictable economy. loss.

Method used

By obtaining the image to be detected after completing one printing in the printing area, comprehensively determine the nozzle holes using preset detection conditions and judgment standards, determine the abnormal nozzle holes, and determine the specific nozzle hole location based on the shape type and printing coordinates of the abnormal zone. Compensation measures are used to replace abnormal nozzle holes to ensure printing quality.

Benefits of technology

It improves the accuracy and efficiency of spray hole detection, reduces manual intervention, and reduces economic losses caused by spray hole problems in production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a spray hole state detection method and device, electronic equipment and a storage medium, and the method comprises the steps: obtaining a first to-be-detected image of a printing result of a target printer in a printing region when the target printer completes one-time printing in the printing region, and detecting the first to-be-detected image to obtain a first abnormal spray hole; when the target printer meets a preset detection condition, the target printer is controlled to print in a preset detection area, a second to-be-detected image of a printing result of the target printer in the detection area is obtained, and a second abnormal spray hole is obtained by detecting the second to-be-detected image; and a preset target judgment standard is used for comprehensively judging the first abnormal spray hole and the second abnormal spray hole, and a target abnormal spray hole of the target printer is determined. According to the invention, different detection modes are adopted to detect the spray orifices of the target printer, so that the accuracy of the detection result is ensured, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of nozzle state detection, and in particular to a method, device, electronic device and storage medium for nozzle state detection. Background Art

[0002] Inkjet printing technology is widely used in many fields, including home and office inkjet printer products, industrial applications, home decoration and furniture, personalized gifts, digital products, movies, games, animation, pop culture products, and advertising and signage production. Regardless of the above application scenarios, in inkjet printing, different components of ink will be used according to different process requirements. These components may damage the nozzles after long-term use, causing some nozzle holes of the print head to be blocked, resulting in oblique spraying or no ink spraying; or the ink used is relatively viscous and easily clogs the nozzle holes. Such nozzle holes are called broken holes. The existing technology for nozzle nozzle status detection has low detection efficiency. It cannot meet actual work needs. Summary of the invention

[0003] In view of this, the purpose of the present application is to provide a method, device, electronic device and storage medium for detecting the state of a nozzle, so as to overcome the problems in the prior art.

[0004] In a first aspect, an embodiment of the present application provides a method for detecting a nozzle state, the method comprising:

[0005] When the target printer completes one printing in the printing area, a first image to be detected of the printing result of the target printer in the printing area is obtained, and a first abnormal nozzle hole is obtained by detecting the first image to be detected;

[0006] When the target printer meets the preset detection condition, the target printer is controlled to print in a preset detection area, and a second image to be detected of the printing result of the target printer in the detection area is obtained, and a second abnormal nozzle hole is obtained by detecting the second image to be detected;

[0007] A preset target determination standard is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle to determine a target abnormal nozzle of the target printer.

[0008] In some technical solutions of the present application, before the target printer prints in the print area, the method further includes:

[0009] Constructing a reference coordinate system in the printing area;

[0010] During the process of the target printer printing in the printing area, recording the printing coordinates of each nozzle in the reference coordinate system;

[0011] When the target printer completes one printing in the printing area, a first image to be detected of the printing result of the target printer in the printing area is obtained, and a first abnormal nozzle hole is obtained by detecting the first image to be detected, including:

[0012] When the target printer completes one printing in the printing area, obtaining a first to-be-detected image of the printing result of the target printer in the printing area;

[0013] The first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

[0014] In some technical solutions of the present application, the above-mentioned determining the first abnormal nozzle according to the printing coordinates corresponding to the abnormal area in the first image to be detected includes:

[0015] Determining a shape type corresponding to an abnormal area in the first image to be detected;

[0016] When the shape type of the abnormal area is a preset processing shape, the first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

[0017] In some technical solutions of the present application, the above detection condition includes a print quantity threshold, and the method determines the print quantity threshold in the following manner:

[0018] Determining a usage threshold of printing materials used by the target printer according to the printing process requirements of the target printer;

[0019] Determining a printing effect threshold of the target printer according to the material properties of the printing material;

[0020] A print quantity threshold of the target printer is determined according to the usage threshold and the printing effect threshold.

[0021] In some technical solutions of the present application, the above method obtains the target determination criterion in the following manner:

[0022] In response to the determination criterion generating operation, generating an initial determination criterion;

[0023] For the target printer in the testing phase, obtaining a test result by testing the target printer;

[0024] Based on the test results, the initial determination criteria are adjusted to obtain the target determination criteria.

[0025] In some technical solutions of the present application, the above method further includes:

[0026] Matching corresponding treatment measures for the target abnormal nozzle;

[0027] The target abnormal nozzle hole is processed based on the corresponding processing measure.

[0028] In some technical solutions of the present application, the above-mentioned treatment measures include compensation measures;

[0029] The processing of the target abnormal nozzle based on the corresponding processing measures includes:

[0030] According to the operation steps of replacing the target abnormal nozzle holes with the normal nozzle holes to be selected, determining the target normal nozzle holes of each of the target abnormal nozzle holes;

[0031] The target normal nozzle orifice is used to replace the corresponding target abnormal nozzle orifice for printing.

[0032] In a second aspect, an embodiment of the present application provides a device for detecting a nozzle state, the device comprising:

[0033] A first detection module is used to obtain a first image to be detected of the printing result of the target printer in the printing area when the target printer completes one printing in the printing area, and obtain a first abnormal nozzle by detecting the first image to be detected;

[0034] A second detection module is used to control the target printer to print in a preset detection area when the target printer meets the preset detection conditions, and obtain a second image to be detected of the printing result of the target printer in the detection area, and obtain a second abnormal nozzle by detecting the second image to be detected;

[0035] The determination module is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle using a preset target determination standard to determine a target abnormal nozzle of the target printer.

[0036] In a third aspect, an embodiment of the present application provides an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of the above-mentioned method for detecting the state of the nozzle when executing the computer program.

[0037] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the steps of the above-mentioned method for detecting the state of the nozzle are executed.

[0038] The technical solution provided by the embodiments of the present application may have the following beneficial effects:

[0039] The method of the present application includes: when a target printer completes one printing in a printing area, obtaining a first image to be detected of the printing result of the target printer in the printing area, and obtaining a first abnormal nozzle by detecting the first image to be detected; when the target printer meets a preset detection condition, controlling the target printer to print in a preset detection area, and obtaining a second image to be detected of the printing result of the target printer in the detection area, and obtaining a second abnormal nozzle by detecting the second image to be detected; using a preset target judgment standard to comprehensively judge the first abnormal nozzle and the second abnormal nozzle, and determining the target abnormal nozzle of the target printer.

[0040] This application uses different detection methods to detect the nozzles of the target printer, ensuring the accuracy of the detection results and improving the detection efficiency.

[0041] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0043] Figure 1 A schematic flow chart of a method for detecting a nozzle state provided in an embodiment of the present application is shown;

[0044] Figure 2 A schematic diagram of a reference coordinate system provided in an embodiment of the present application is shown;

[0045] Figure 3 A schematic diagram of a device for detecting a nozzle state provided in an embodiment of the present application is shown;

[0046] Figure 4 A schematic diagram of the structure of an electronic device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0047] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. It should be understood that the drawings in the present application only serve the purpose of explanation and description and are not used to limit the scope of protection of the present application. In addition, it should be understood that the schematic drawings are not drawn in real proportion. The flowchart used in this application shows the operations implemented according to some embodiments of the present application. It should be understood that the operations of the flowchart can be implemented out of sequence, and the steps without logical context can be reversed in order or implemented simultaneously. In addition, those skilled in the art can add one or more other operations to the flowchart under the guidance of the content of the present application, or remove one or more operations from the flowchart.

[0048] In addition, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0049] It should be noted that the term "comprising" will be used in the embodiments of the present application to indicate the existence of the features declared thereafter, but does not exclude the addition of other features.

[0050] Inkjet printing technology is widely used in many fields, including home and office inkjet printer products, industrial applications, home decoration and furniture, personalized gifts, digital products, movies, games, animation, pop culture products, and advertising and signage production. Regardless of the above application scenarios, in inkjet printing, different components of ink are used according to different process requirements. These components may damage the nozzles after long-term use, causing partial blockage of the nozzle holes of the print head, slanted spraying or no ink spraying; or the ink used is relatively viscous and easily clogs the nozzle holes. Such nozzle holes are called broken holes.

[0051] In the prior art, the nozzle orifice status detection usually adopts the method of advance detection. Before formal printing, one method is to detect the status of the nozzle orifice of the nozzle, before the ink droplets from the nozzle fall on the medium, dynamically detect the shape of the ink droplets, so as to judge the nozzle orifice status of the nozzle; another method is to observe the shape of the ink droplets on the medium after the ink droplets from the nozzle fall on the medium, so as to manually judge the nozzle orifice status of the nozzle. Regardless of which method is used, the efficiency is low; moreover, it can only be performed before formal production, and problems in production cannot be judged, and manual intervention is required to know, which not only increases labor costs, but also defective products will flow into the back-end production line, causing mass production accidents, leading to unpredictable economic losses.

[0052] Based on this, the embodiments of the present application provide a method, device, electronic device and storage medium for detecting the state of a nozzle, which are described below through embodiments.

[0053] Figure 1 A schematic flow chart of a method for detecting a nozzle state provided in an embodiment of the present application is shown, wherein the method comprises steps S101-S103; specifically:

[0054] S101, when a target printer completes one printing in a printing area, obtaining a first image to be detected of a printing result of the target printer in the printing area, and obtaining a first abnormal nozzle by detecting the first image to be detected;

[0055] S102, when the target printer meets the preset detection condition, controlling the target printer to print in a preset detection area, and obtaining a second image to be detected of the printing result of the target printer in the detection area, and obtaining a second abnormal nozzle by detecting the second image to be detected;

[0056] S103: Perform a comprehensive judgment on the first abnormal nozzle and the second abnormal nozzle using a preset target judgment standard to determine a target abnormal nozzle of the target printer.

[0057] This application uses different detection methods to detect the nozzles of the target printer, ensuring the accuracy of the detection results and improving the detection efficiency.

[0058] Some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0059] The embodiment of the present application discloses a method for detecting the state of a printer nozzle, which is applied to a preset detection system. The detection system here includes a moving device, a shooting device and a processing device. Among them, the moving device can control the inkjet component of the printer to move, the shooting device can perform image acquisition, and the processing device can perform image processing.

[0060] In the embodiment of the present application, the printer that needs to be tested is called the target printer, and the target printer includes multiple nozzles and corresponding multiple nozzle holes. The specific structure and principle of the target printer are relatively mature technologies in the prior art and will not be repeated here. In the embodiment of the present application, the target printer includes multiple different stages. For example, before the target printer leaves the factory, the target printer will be functionally tested, and this stage is called the test stage of the target printer in the embodiment of the present application. After the target printer leaves the factory, it will be placed in a preset working area to perform printing work. When the target printer performs printing work, it is called the working stage. During operation, there may be an abnormality in the nozzle hole, and the nozzle hole needs to be tested. This stage is called the detection stage. The working stage mainly uses the nozzle holes in the normal state, and the abnormal nozzle holes are in the closed state. In the detection stage, all the nozzle holes are opened for printing, and all the nozzle holes are tested.

[0061] In order to more accurately detect the nozzle of the target printer, the embodiment of the present application provides a method for monitoring the nozzle status, which mainly detects the target printer in two different stages. Among them, the first stage is when the target printer completes a print in the printing area, that is, after the target printer prints an object to be printed in the printing area. The printing area here is the normal working area of ​​the printer itself. The second stage is when the target printer meets the preset printing conditions.

[0062] In specific implementation, the detection condition here is a print quantity threshold. The print quantity threshold represents the maximum number of objects to be printed that the target printer can print. When the number of objects to be printed printed by the target printer reaches the print quantity threshold, the target printer is detected. When the number of objects to be printed printed by the target printer does not reach the print quantity threshold, the printing business continues until the print quantity threshold is reached, and the target printer is detected.

[0063] When determining the print quantity threshold, the embodiment of the present application fully considers the printing process requirements and the material properties of the printing materials. For different printing process requirements, the amount of printing materials used is different. If the amount of printing materials used is not considered, after printing for a long time, there will be a phenomenon of empty printing without ink. In this case, for the evaluation of the nozzle, interference factors are brought, and it is impossible to determine whether the nozzle is actually abnormal. Similarly, for different printing materials, due to different properties, the number of printing effects that can be guaranteed is also different. Therefore, in order to ensure the accuracy of the nozzle result detection, the embodiment of the present application needs to eliminate factors that are not conducive to detection. That is, the embodiment of the present application detects the state of the nozzle on the premise that the target printer can meet the printing process requirements and ensure the printing effect.

[0064] Specifically, the embodiment of the present application determines the print quantity threshold of the target printer according to the usage threshold (corresponding to the first quantity threshold) and the printing effect threshold (corresponding to the second quantity threshold). When determining the print quantity threshold, the embodiment of the present application also needs to determine the first impact weight of the usage threshold and the second impact weight of the printing effect threshold. For example, the first impact weight = A / B; wherein A is the usage of the printing material when printing a standard object to be printed, B is the total amount of printing materials stored in the target printer, and the second impact weight = 1 / C; wherein C is the total amount of the object to be printed that can be supported under the material properties. If the difference between the first impact weight and the second impact weight is large (the difference between the two is greater than the preset difference threshold), the smaller threshold of the first quantity threshold and the second quantity threshold is used as the print quantity threshold. If the difference between the first impact weight and the second impact weight is small (the difference between the two is less than or equal to the preset difference threshold), the average of the first quantity threshold and the second quantity threshold is used as the print quantity threshold.

[0065] After determining the print quantity threshold, the number of objects to be printed printed by the target printer is detected, and when the print quantity threshold is reached, the target printer is detected. After the detection, the first abnormal nozzle in the target printer is obtained. Furthermore, in order to ensure the accuracy of the detection result, after obtaining the first abnormal nozzle, the embodiment of the present application also needs to verify the first abnormal nozzle to obtain a verification result. The verification result is judged, that is, it is determined whether the print quantity threshold is really appropriate. If the print quantity threshold is not appropriate, the print quantity threshold needs to be adjusted to obtain the adjusted print quantity threshold. The target printer is detected only when the target printer reaches the adjusted print quantity threshold again. The specific adjustment is made according to the error size of the verification result. The larger the error, the larger the adjustment, and the smaller the error, the smaller the adjustment.

[0066] In the first stage, the embodiment of the present application obtains the first image to be detected of the target printer's printing result in the printing area. That is, the object to be printed printed by the target printer is photographed to obtain the first image to be detected. In the second stage, the embodiment of the present application obtains the second detection image of the target printer's printing result in the detection area. The first image to be detected and the second image to be detected are analyzed respectively to determine the first abnormal nozzle included in the first image to be detected and the second abnormal nozzle included in the second image to be detected. The analysis process of the first image to be detected includes constructing a reference coordinate system in the printing area; recording the printing coordinates of each nozzle in the reference coordinate system during the process of the target printer printing in the printing area; when the target printer completes one printing in the printing area, obtaining the first image to be detected of the target printer's printing result in the printing area; and determining the first abnormal nozzle according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

[0067] like Figure 2 As shown, the graphics to be printed in the printing area of ​​the target printer are an ellipse. During the printing process, due to the existence of abnormal nozzle holes, the printed ellipse is not closed. In order to determine the first abnormal nozzle hole in the target printer, the embodiment of the present application constructs a reference coordinate system on the original printing area. The printing area is a rectangle, and the reference coordinate system uses the straight line where the long side of the printing area is located as the X-axis, and the straight line where the wide side of the printing area is located as the Y-axis. When the target printer is printing, it records the printing coordinates of the corresponding positions of the nozzle holes. After taking a first image to be detected in the printing area, the abnormal area in the first image to be detected is determined by detecting the image. The nozzle holes corresponding to the printing coordinates corresponding to the abnormal area are determined, and these empty nozzles are positioned as the first abnormal nozzle holes.

[0068] When analyzing the first image to be detected, the abnormal area in the first image to be detected is determined. In the specific implementation, the abnormal area may exist or not exist: point-shaped MURA and linear MURA. Based on this, the embodiment of the present application divides the types of abnormal areas into linear types and other types. Among them, the linear type only includes linear MURA, and the other types are types other than the linear type. When analyzing the first image to be detected, the embodiment of the present application only considers the linear type. That is, by detecting the first image to be detected, when the first image to be detected is of a linear type, the printing coordinates corresponding to the abnormal area are determined. Then, based on the relationship between the recorded coordinates and the nozzle, the first abnormal nozzle is deduced.

[0069] The analysis process of the second image to be detected includes comparing the second image to be detected with a preset reference image, determining the presence, size, position information, etc. of ink droplets (printing materials) in the second image to be detected, and then determining whether the nozzle is in an abnormal state. The abnormal state includes no ink droplets, inappropriate size, position offset, etc.

[0070] After the first abnormal nozzle and the second abnormal nozzle are determined through two tests, a preset target determination standard is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle to determine a target abnormal nozzle of the target printer.

[0071] The target judgment standard here is obtained by adjusting the initial judgment standard. The initial judgment standard is set manually. After setting the initial judgment standard, the test result is obtained by printing test on the target printer. The test here is generally multiple printings. The accuracy of the initial judgment standard is determined by statistically analyzing the printing results each time. When the initial judgment standard is inaccurate, it is adjusted to obtain the adjusted target judgment standard.

[0072] For example, the initial judgment standard is based on the previous test results. By printing the target printer three times, the first print test obtained three (No. 1, No. 2 and No. 3) abnormal nozzles, the second print test obtained three (No. 1, No. 2 and No. 4) abnormal nozzles; the third print test obtained four (No. 1, No. 2, No. 3 and No. 4) abnormal nozzles. Therefore, it is necessary to adjust the initial judgment standard to be based on the combination of the two tests.

[0073] In an optional embodiment, an abnormal nozzle (a first abnormal nozzle or a first abnormal nozzle and a second abnormal nozzle) included in the target printer is determined. After the abnormal nozzle is determined, a corresponding treatment measure needs to be matched for the abnormal nozzle. The treatment measures here include downtime alarm and compensation measures, etc. The abnormal nozzle is processed using the corresponding treatment measures.

[0074] When using compensation measures to process abnormal nozzles, target normal nozzles corresponding to each target abnormal nozzle are determined according to a preset compensation algorithm; and the target normal nozzles are used to replace the corresponding target abnormal nozzles for printing.

[0075] When determining the target normal nozzle hole, the operation steps required when the normal nozzle hole replaces the abnormal nozzle hole are mainly considered, and the normal nozzle hole with fewer operation steps is selected as the target normal nozzle hole of the target abnormal nozzle hole. The target normal nozzle hole is used to replace the corresponding target abnormal nozzle hole for printing.

[0076] Figure 3 A schematic diagram of the structure of a device for detecting a nozzle state provided in an embodiment of the present application is shown, wherein the device comprises:

[0077] A first detection module is used to obtain a first image to be detected of the printing result of the target printer in the printing area when the target printer completes one printing in the printing area, and obtain a first abnormal nozzle by detecting the first image to be detected;

[0078] A second detection module is used to control the target printer to print in a preset detection area when the target printer meets the preset detection conditions, and obtain a second image to be detected of the printing result of the target printer in the detection area, and obtain a second abnormal nozzle by detecting the second image to be detected;

[0079] The determination module is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle using a preset target determination standard to determine a target abnormal nozzle of the target printer.

[0080] Before the target printer prints in the print area, the device further comprises:

[0081] A construction module, used for constructing a reference coordinate system in the printing area;

[0082] During the process of the target printer printing in the printing area, recording the printing coordinates of each nozzle in the reference coordinate system;

[0083] When the target printer completes one printing in the printing area, a first image to be detected of the printing result of the target printer in the printing area is obtained, and a first abnormal nozzle hole is obtained by detecting the first image to be detected, including:

[0084] When the target printer completes one printing in the printing area, obtaining a first to-be-detected image of the printing result of the target printer in the printing area;

[0085] The first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

[0086] The determining the first abnormal nozzle hole according to the printing coordinates corresponding to the abnormal area in the first to-be-detected image includes:

[0087] Determining a shape type corresponding to an abnormal area in the first image to be detected;

[0088] When the shape type of the abnormal area is a preset processing shape, the first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

[0089] The detection condition includes a print quantity threshold, and the method determines the print quantity threshold by:

[0090] Determining a usage threshold of printing materials used by the target printer according to the printing process requirements of the target printer;

[0091] Determining a printing effect threshold of the target printer according to the material properties of the printing material;

[0092] A print quantity threshold of the target printer is determined according to the usage threshold and the printing effect threshold.

[0093] The target determination criteria are obtained by:

[0094] In response to the determination criterion generating operation, generating an initial determination criterion;

[0095] For the target printer in the testing phase, obtaining a test result by testing the target printer;

[0096] Based on the test results, the initial determination criteria are adjusted to obtain the target determination criteria.

[0097] The device also includes:

[0098] A matching module, used for matching corresponding treatment measures for the target abnormal nozzle;

[0099] The target abnormal nozzle hole is processed based on the corresponding processing measure.

[0100] The treatment measures include compensatory measures;

[0101] The processing of the target abnormal nozzle based on the corresponding processing measures includes:

[0102] According to the operation steps of replacing the target abnormal nozzle holes with the normal nozzle holes to be selected, determining the target normal nozzle holes of each of the target abnormal nozzle holes;

[0103] The target normal nozzle orifice is used to replace the corresponding target abnormal nozzle orifice for printing.

[0104] like Figure 4 As shown, an embodiment of the present application provides an electronic device for executing the method for detecting the state of a nozzle in the present application, the device comprising a memory, a processor, a bus, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of the method for detecting the state of a nozzle when executing the computer program.

[0105] Specifically, the memory and processor may be general-purpose memory and processor, which are not specifically limited here. When the processor runs the computer program stored in the memory, the method for detecting the nozzle state can be executed.

[0106] Corresponding to the method for detecting the state of the nozzle in the present application, an embodiment of the present application further provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method for detecting the state of the nozzle are executed.

[0107] Specifically, the storage medium can be a general storage medium, such as a mobile disk, a hard disk, etc. When the computer program on the storage medium is executed, the above-mentioned method for detecting the state of the nozzle can be executed.

[0108] In the embodiments provided in the present application, it should be understood that the disclosed systems and methods can be implemented in other ways. The system embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, indirect coupling or communication connection of systems or units, which can be electrical, mechanical or other forms.

[0109] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0110] In addition, each functional unit in the embodiments provided in the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0111] If the functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application can be essentially or partly embodied in the form of a software product that contributes to the prior art. The computer software product is stored in a storage medium and includes several instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk.

[0112] It should be noted that similar numbers and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and are not to be understood as indicating or implying relative importance.

[0113] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-mentioned embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-mentioned embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application. They should all be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A method for detecting a nozzle state, characterized in that: The method comprises: When the target printer completes one printing in the printing area, a first image to be detected of the printing result of the target printer in the printing area is obtained, and a first abnormal nozzle hole is obtained by detecting the first image to be detected; When the target printer meets the preset detection condition, the target printer is controlled to print in a preset detection area, and a second image to be detected of the printing result of the target printer in the detection area is obtained, and a second abnormal nozzle hole is obtained by detecting the second image to be detected; A preset target determination standard is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle to determine a target abnormal nozzle of the target printer.

2. The method according to claim 1, characterized in that Before the target printer prints in the print area, the method further comprises: Constructing a reference coordinate system in the printing area; During the process of the target printer printing in the printing area, recording the printing coordinates of each nozzle in the reference coordinate system; When the target printer completes one printing in the printing area, a first image to be detected of the printing result of the target printer in the printing area is obtained, and a first abnormal nozzle hole is obtained by detecting the first image to be detected, including: When the target printer completes one printing in the printing area, obtaining a first to-be-detected image of the printing result of the target printer in the printing area; The first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

3. The method according to claim 2, characterized in that The determining the first abnormal nozzle according to the printing coordinates corresponding to the abnormal area in the first to-be-detected image includes: Determining a shape type corresponding to an abnormal area in the first image to be detected; When the shape type of the abnormal area is a preset processing shape, the first abnormal nozzle hole is determined according to the printing coordinates corresponding to the abnormal area in the first image to be detected.

4. The method according to claim 1, characterized in that The detection condition includes a print quantity threshold, and the method determines the print quantity threshold by: Determining a usage threshold of printing materials used by the target printer according to the printing process requirements of the target printer; Determining a printing effect threshold of the target printer according to the material properties of the printing material; A print quantity threshold of the target printer is determined according to the usage threshold and the printing effect threshold.

5. The method according to claim 1, characterized in that: The method obtains the target determination criterion in the following manner: In response to the determination criterion generating operation, generating an initial determination criterion; For the target printer in the testing phase, obtaining a test result by testing the target printer; Based on the test results, the initial determination criteria are adjusted to obtain the target determination criteria.

6. The method according to claim 1, characterized in that The method further comprises: Matching corresponding treatment measures for the target abnormal nozzle; The target abnormal nozzle hole is processed based on the corresponding processing measure.

7. The method according to claim 6, characterized in that The treatment measures include compensatory measures; The processing of the target abnormal nozzle based on the corresponding processing measures includes: According to the operation steps of replacing the target abnormal nozzle holes with the normal nozzle holes to be selected, determining the target normal nozzle holes of each of the target abnormal nozzle holes; The target normal nozzle orifice is used to replace the corresponding target abnormal nozzle orifice for printing.

8. A device for detecting the state of a nozzle, characterized in that: The device comprises: A first detection module is used to obtain a first image to be detected of the printing result of the target printer in the printing area when the target printer completes one printing in the printing area, and obtain a first abnormal nozzle by detecting the first image to be detected; A second detection module is used to control the target printer to print in a preset detection area when the target printer meets the preset detection conditions, and obtain a second image to be detected of the printing result of the target printer in the detection area, and obtain a second abnormal nozzle by detecting the second image to be detected; The determination module is used to perform a comprehensive determination on the first abnormal nozzle and the second abnormal nozzle using a preset target determination standard to determine a target abnormal nozzle of the target printer.

9. An electronic device, characterized in that: include: A processor, a memory and a bus, wherein the memory stores machine-readable instructions executable by the processor, and when the electronic device is running, the processor and the memory communicate via the bus, and when the machine-readable instructions are executed by the processor, the steps of the method for detecting the state of the nozzle as described in any one of claims 1 to 7 are performed.

10. A computer-readable storage medium, characterized in that: The computer readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the method for detecting the state of the nozzle as claimed in any one of claims 1 to 7 are executed.

Citation Information

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