Knife clamp assembly and motor packaging structure

By designing combinable cardboard components and pre-folded cardboard processing, the problem of insufficient flexibility and applicability of motor packaging methods was solved, thereby improving cost-effectiveness and user experience.

CN119262514APending Publication Date: 2025-01-07NEW AMERIOCEAN TECH CO LTD +1
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Patent Information

Application Number
CN202411452169.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Existing motor packaging methods are insufficient in terms of flexibility and applicability, making it difficult to adapt to motors of different sizes and shapes, and are also costly.

Method used

A blade holder assembly was designed, including a first blade holder and a second blade holder, which are combined to form a main body holder and an output shaft holder. It is made of pre-folded cardboard to adapt to different motor sizes and quantities, increase support points, and improve stability and flexibility.

Benefits of technology

It improves the flexibility and applicability of motor packaging, reduces costs, saves space and manpower, enhances user experience, and expands the range and versatility of packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutter clamp assembly and a motor packaging structure, the cutter clamp assembly comprises a first cutter clamp, the first cutter clamp comprises a first inner side plate, a first outer side plate and a first top plate connected to the top of the first inner side plate and the top of the first outer side plate, the first inner side plate is provided with a first inner clamp position, and the first outer side plate is provided with a first outer clamp position; the second cutter clamp is arranged opposite to the first cutter clamp and comprises a second inner side plate close to the first inner side plate, a second outer side plate away from the first inner side plate and a second top plate connected to the top of the second inner side plate and the top of the second outer side plate, and a second inner clamp position is arranged on the second inner side plate; the first inner clamping position and the second inner clamping position are combined to form a main body clamping position used for containing a motor main body, and the first outer clamping position is used for containing an output shaft of the motor. The cutter clamp assembly and the motor packaging structure are high in flexibility and practicability.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor packaging, and in particular to a knife-clip assembly and a motor packaging structure. Background Art

[0002] During the transportation of motors, it is crucial to ensure that the motors are safe and undamaged. Although traditional motor packaging methods, such as blister packaging boxes, can provide a certain degree of protection, their high cost has become a challenge faced by many companies.

[0003] In order to solve this problem and take into account both cost-effectiveness and protection effects, the knife-card structure as an innovative way of motor packaging has gradually attracted attention. For example, the Chinese utility model patent with Chinese patent number ZL201921439210.5 discloses an environmentally friendly packaging box for motor packaging, please refer to Figure 8 , through the ingenious design of the first fixed blade card 4 and the second fixed blade card 5, the effective fixation and protection of the motor is achieved. Specifically, the first fixed blade card 4 and the second fixed blade card 5 are respectively provided with a plurality of first installation grooves 41 and a plurality of second installation grooves 51 in the shape of arcs. When the first fixed blade card 4 and the second fixed blade card 5 are aligned, the first installation groove 41 and the second installation groove 51 can be precisely docked to form a circular installation position. This design simplifies the installation and disassembly process and improves the use efficiency of the packaging box. However, in the environmentally friendly packaging box for motor packaging, multiple installation positions are integrated on the first fixed blade card 4 and the second fixed blade card 5, and each motor installation position cannot be adjusted independently, resulting in poor variability and flexibility. This means that when dealing with motors of different sizes and shapes, the entire blade card structure may need to be replaced, which limits its scope of application to a certain extent. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a knife-card assembly and a motor packaging structure which are highly flexible and can be combined according to the sizes of different motors.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: providing a knife card assembly, comprising:

[0006] A first knife card, comprising a first inner plate, a first outer plate and a first top plate connected to the top of the first inner plate and the first outer plate, wherein the first inner plate is provided with a first inner card position, and the first outer plate is provided with a first outer card position; and

[0007] A second knife card, which is arranged opposite to the first knife card, comprises a second inner plate close to the first inner plate, a second outer plate arranged away from the first inner plate, and a second top plate connected to the tops of the second inner plate and the second outer plate, and a second inner card position is arranged at the second inner plate;

[0008] The first inner latching position and the second inner latching position are combined to form a main body latching position for accommodating a motor main body, and the first outer latching position is used to accommodate an output shaft of the motor.

[0009] Furthermore, a second outer clamping position is also provided on the second outer side plate, and the second outer clamping position is used to accommodate the output shaft of another adjacent motor.

[0010] Furthermore, the first inner clamping position vertically penetrates the first inner side plate upward; the first top plate is also provided with a first opening vertically penetrating the first top plate, and the first opening is connected to the first inner clamping position;

[0011] The second inner clamping position penetrates the second inner side plate upward along the vertical direction; the second top plate is also provided with a second opening penetrating the second top plate along the vertical direction, and the second opening is connected to the second inner clamping position.

[0012] Furthermore, the first outer card position penetrates the first outer side plate upward in a vertical direction; the first top plate is also provided with a third opening penetrating the first top plate in a vertical direction, the third opening is connected to the first opening, and the third opening is also connected to the first outer card position.

[0013] Furthermore, the second outer card position passes through the second outer side plate in a vertical direction, and a fourth opening passing through the second top plate in a vertical direction is also provided on the second top plate, the fourth opening is connected to the second opening, and the fourth opening is also connected to the second outer card position.

[0014] Furthermore, the first inner plate and the first outer plate of the first knife card, and the second inner plate and the second outer plate of the second knife card are each provided with a plurality of first fixed card positions, and the plurality of first fixed card positions are distributed at intervals on the corresponding side plates along a direction perpendicular to the distribution direction of the first knife card and the second knife card; each first fixed card position is configured as a card slot opened upward from the bottom edge of the corresponding side plate.

[0015] Furthermore, the first knife card and the second knife card are both pre-folded from pre-folded plates, and there are folds between the first inner plate and the first top plate, between the first top plate and the first outer plate, between the second inner plate and the second top plate, and between the second top plate and the second outer plate.

[0016] In order to solve the above technical problems, another technical solution adopted by the present invention is: providing a motor packaging structure, including a knife card structure, wherein the knife card structure is configured to include:

[0017] The frame has two horizontal blade clamps and two first vertical blade clamps, the two ends of the two first vertical blade clamps are respectively connected to the two ends of the two horizontal blade clamps, and the two horizontal blade clamps are provided with a plurality of first clamping positions along the horizontal direction;

[0018] A plurality of second longitudinal blade clips are distributed in the enclosure frame at intervals along the transverse direction of the enclosure frame, and both ends of each second longitudinal blade clip are provided with second clamping positions clamped with the first clamping positions; both ends of each second longitudinal blade clip are clamped with the first clamping positions on the two transverse blade clips through the second clamping positions; the height of the plurality of second longitudinal blade clips is lower than the height of the enclosure frame, and when the plurality of second longitudinal blade clips are assembled in the enclosure frame, the enclosure frame has a accommodating space higher than the plurality of second longitudinal blade clips; and

[0019] The knife card assembly is configured as the knife card assembly described above, and the knife card assembly is arranged on the second longitudinal knife card along the longitudinal direction of the surrounding frame.

[0020] Furthermore, both ends of the two horizontal knife clamps are provided with a third clamping position; both ends of the two first vertical knife clamps are provided with a fourth clamping position, and both ends of the two first vertical knife clamps are clamped with the third clamping position through the fourth clamping position.

[0021] Furthermore, each of the second longitudinal knife cards has a plurality of second fixed card positions distributed along its longitudinal direction, and the second fixed card positions are used to engage with the first fixed card positions of the corresponding knife card assembly to fix the knife card assembly; when the knife card assembly is fixed at the second fixed card positions, it is accommodated in the accommodating space.

[0022] In summary, the knife card assembly and motor packaging structure of the present invention have the following beneficial effects compared with the prior art: (1) The knife card assembly is an independent and compatible card assembly set according to the size and number of motors, and can be customized according to the size and number of motors, the shape and size of the enclosure, thereby improving the flexibility of motor assembly and the variability of assembly position; motors of the same model can be assembled in the same box, and motors of different models or sizes can be assembled in the same box according to needs, thereby expanding the scope of application and versatility of motor packaging; and the arrangement between each group of knife card assemblies can be made tighter, reducing the occupied space. (2) The knife card assembly is composed of two first knife cards and a second knife card that are arranged opposite to each other, and can be applied to motors of different lengths by simply adjusting the distance between the first knife card and the second knife card. (3) The second external clamping position set on the knife card assembly can be used to clamp the motor with a longer output shaft without increasing the distance between the two knife cards; and the second external clamping position can also increase the support point position, improve the support stability, and at the same time make the arrangement between the knife card assemblies more compact, and do not affect the number of long-axis motors to be clamped, so that more knife card assemblies can be clamped on the second longitudinal knife card, saving space, reducing costs, reducing the number of handling and transportation, improving efficiency, saving labor costs, and saving manufacturing costs. (4) Since each set of knife card assemblies is independent, when assembled on the frame, its assembly position and assembly quantity can be adjusted in real time. Compared with the traditional method, the assembly method and flexibility of the knife card assembly are greatly improved, which can be applied to the needs of more occasions, better meet user needs, and enhance user experience. (5) The knife card assembly is folded and processed by pre-folded cardboard. Its shape, size, and structure can be adaptively adjusted according to different implementation methods, and can reduce manufacturing costs and packaging costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0024] Figure 1 It is a structural schematic diagram of an embodiment of the motor packaging structure of the present invention.

[0025] Figure 2 It is a packaging state diagram of an embodiment of the motor packaging structure of the present invention.

[0026] Figure 3 yes Figure 2 Exploded view of the center frame and the second vertical knife card.

[0027] Figure 4 It is a schematic diagram of the assembly of the knife card assembly and the second longitudinal knife card of the present invention.

[0028] Figure 5 It is a schematic structural diagram of an implementation mode of a knife card assembly of the present invention.

[0029] Figure 6 It is a structural schematic diagram from another perspective of an embodiment of a knife card assembly of the present invention.

[0030] Figure 7 It is a schematic diagram of the structure of a pre-folded cardboard.

[0031] Figure 8 It is a structural schematic diagram of a knife clamp structure in the prior art.

[0032] The accompanying drawings in the specification are numeraled as follows:

[0033] Motor A; body A1; output shaft A2;

[0034] Frame 100; horizontal knife clamp 110; third clamping position 111; first clamping position 112; fifth clamping position 113; first vertical knife clamp 120; fourth clamping position 121; accommodating space 130;

[0035] Second longitudinal knife clamp 200; second clamping position 210; second fixed clamping position 220;

[0036] The knife clamp assembly 300; the first fixed clamping position 301; the first knife clamp 310; the first inner side plate 311; the first inner clamping position 311a; the first outer side plate 312; the first outer clamping position 312a; the first top plate 313; the first opening 313a; the third opening 313b; the second knife clamp 320; the second inner side plate 321; the second inner clamping position 321a; the second outer side plate 322; the second outer clamping position 322a; the second top plate 323; the second opening 323a; the fourth opening 323b; the pre-folded paper board 30; the first cavity 31; the second cavity 32; the fold 33;

[0037] Centre line L1; Centre line L2. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0039] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0041] See also Figure 1 and Figure 2 , Figure 1 A structural schematic diagram of an embodiment of a motor packaging structure of the present invention is shown. Figure 2 A packaging state diagram of an embodiment of a motor packaging structure of the present invention is shown. Figure 1 In the illustrated embodiment, the motor packaging structure includes a box body (not shown) and a knife-card structure placed in the box body for assembling a motor A (especially a long-axis motor A). The box body is used to protect the knife-card structure and the motor A and facilitate stacking, handling and transportation. The knife-card structure includes a frame 100, a plurality of second longitudinal knife cards 200 disposed in the frame 100, and a plurality of knife-card assemblies 300 assembled on the second longitudinal knife cards 200. Each set of the knife-card assemblies 300 is used to assemble one motor A.

[0042] The enclosure 100 is a rectangular structure as a whole, and has a space that runs through in the vertical direction (height direction). The enclosure 100 has two horizontal blade clips 110 and two first vertical blade clips 120, and the two ends of the two first vertical blade clips 120 are respectively connected to the two ends of the two horizontal blade clips 110. The two horizontal blade clips 110 are configured to have a length smaller than the length of the two first vertical blade clips 120. When the two horizontal blade clips 110 and the two first vertical blade clips 120 are assembled into the enclosure 100, the two horizontal blade clips 110 are configured as the two end walls of the enclosure 100, and the two first vertical blade clips 120 are configured as the two side walls of the enclosure 100.

[0043] See also Figure 3 , both ends of the two horizontal blade cards 110 are provided with third clamping positions 111 for assembling the corresponding first vertical blade cards 120, and each of the third clamping positions 111 is configured as a clamping slot formed by the upper edge of the corresponding horizontal blade card 110 opening downward. Correspondingly, both ends of the two first vertical blade cards 120 are provided with fourth clamping positions 121 for assembling with the corresponding third clamping positions 111. Both ends of the two first vertical blade cards 120 are clamped with the third clamping positions 111 through the fourth clamping positions 121, that is, both ends of each first vertical blade card 120 are clamped with the two opposite third clamping positions 111 on the two horizontal blade cards 110 through the fourth clamping positions 121, so that the two first vertical blade cards 120 and the two horizontal blade cards 110 are enclosed to form the enclosure 100.

[0044] A plurality of first clamping positions 112 are distributed along the transverse direction on the two horizontal blade cards 110, and each of the two opposite first clamping positions 112 on the two horizontal blade cards 110 is used for assembling the two ends of the corresponding second longitudinal blade card 200. Each of the first clamping positions 112 is configured as a clamping slot formed by the lower edge of the horizontal blade card 110 to which it belongs. Correspondingly, the plurality of second longitudinal blade cards 200 are distributed in the enclosure 100 at intervals along the transverse direction of the enclosure 100, and the distribution spacing of the plurality of second longitudinal blade cards 200 is determined according to the spacing of the first clamping positions 112. The two ends of each of the second longitudinal blade cards 200 are provided with a second clamping position 210 that is clamped with the first clamping position 112, and each of the second clamping position 210 is configured as a clamping slot formed by the upper edge of the second longitudinal blade card 200 to which it belongs. The two ends of each of the second longitudinal blade cards 200 are clamped with the corresponding first clamping positions 112 on the two horizontal blade cards 110 through the second clamping positions 210.

[0045] When each second longitudinal blade clamp 200 is clamped with the two transverse blade clamps 110, the opening of the second clamping position 210 of the second longitudinal blade clamp 200 can be facing upward, and the second clamping position 210 can be clamped into the first clamping position 112 with the opening facing downward from bottom to top. The height of the plurality of second longitudinal blade clamps 200 is lower than the height of the enclosure 100. When the plurality of second longitudinal blade clamps 200 are assembled in the enclosure 100, the lower edge of the second longitudinal blade clamp 200 and the lower edge of the enclosure 100 can be located in the same plane, and the upper edge of the second longitudinal blade clamp 200 is lower than the upper edge of the enclosure 100, so that the enclosure 100 has a accommodating space 130 higher than the plurality of second longitudinal blade clamps 200. Those skilled in the art will appreciate that, in addition to the above-mentioned clamping method, the second longitudinal knife card 200 may also be assembled in the frame 100 in other ways, by simply making the upper edge of the second longitudinal knife card 200 lower than the upper edge of the frame 100 to leave a accommodating space 130 for the frame 100.

[0046] In this embodiment, each of the second longitudinal knife cards 200 has a plurality of second fixed positions 220 distributed along the longitudinal direction thereof, and the plurality of second fixed positions 220 are located between the second positions 210 at both ends. Each second fixed position 220 on each second longitudinal knife card 200 is arranged opposite to the corresponding second fixed position 220 on other second longitudinal knife cards 200 along the transverse direction. The second fixed position 220 is used to engage with the corresponding knife card assembly 300 to fix the knife card assembly 300; when the knife card assembly 300 is fixed at the second fixed position 220, it is accommodated in the accommodation space 130.

[0047] See also Figure 4 , Figure 5 and Figure 6, the knife card assembly 300 is arranged on the second longitudinal knife card 200 along the longitudinal direction of the enclosure 100. Each group of knife card assemblies 300 occupies two second longitudinal knife cards 200 in the transverse direction, that is, each group of knife card assemblies 300 is clamped on the corresponding second fixed clamping positions 220 of two adjacent second longitudinal knife cards 200, which can increase the stability of the knife card assembly 300 clamped on the second longitudinal knife card 200, and at the same time, more space can be saved to assemble more knife card assemblies 300. Of course, the knife card assembly 300 can also occupy more than two second longitudinal knife cards 200 in the transverse direction.

[0048] The knife card assembly 300 includes a first knife card 310 and a second knife card 320 which are arranged opposite to each other along the length direction of the second longitudinal knife card 200. The first knife card 310 includes a first inner plate 311, a first outer plate 312, and a first top plate 313 connected to the top of the first inner plate 311 and the first outer plate 312, the first inner plate 311 is provided with a first inner clamping position 311a, and the first outer plate 312 is provided with a first outer clamping position 312a. The second knife card 320 includes a second inner plate 321, a second outer plate 322, and a second top plate 323 connected to the top of the second inner plate 321 and the second outer plate 322, the second inner plate 321 is provided with a second inner clamping position 321a. When the first knife clamp 310 and the second knife clamp 320 are arranged relative to each other, the first inner plate 311 and the second inner plate 321 are close to each other, so that the first inner clamping position 311a and the second inner clamping position 321a are combined to form a main body clamping position for accommodating the main body A1 of the motor A; the first outer plate 312 and the second outer plate 322 are far away from each other, so that the first outer clamping position 312a at the first outer plate 312 forms a first shaft clamping position for accommodating the output shaft A2 of the motor A.

[0049] Preferably, the second outer plate 322 is further provided with a second outer clamping position 322a, which is used to accommodate the second axis clamping position of the output shaft A2 of another adjacent motor A. The advantage of such a setting is that the width of the first knife clamp 310 (the dimension along the direction of the output shaft A2 of the motor A) is used to support the end of the output shaft A2 of another adjacent motor A away from the main body A1 of the motor A, so that the second outer clamping position 322a of the knife clamp assembly 300 and another set of knife clamp assemblies 300 form a three-point support (one is the main body clamping position, the second is the first axis clamping position, and the third is the second axis clamping position) for supporting and clamping another motor A, which is suitable for clamping the long-axis motor A, and can make the arrangement between the knife clamp assemblies 300 more compact without affecting the number of long-axis motors A to be clamped, so that more knife clamp assemblies 300 can be clamped on the second longitudinal knife clamp 200, saving space, reducing costs, reducing the number of handling and transportation, improving efficiency, saving labor costs, and saving manufacturing costs. Based on this solution, more preferably, the two horizontal blade clamps 110 are further provided with a plurality of fifth clamping positions 113 (see Figure 1 and Figure 2 ), each fifth clamping position 113 is configured as a clamping slot formed by opening downward from the upper edge of the corresponding horizontal blade clamp 110. The position and size of each fifth clamping position 113 are adapted to the corresponding first axis clamping position or second axis clamping position, so as to be clamped in the output shaft A2 of the motor A close to the horizontal blade clamp 110 and away from the main body A1.

[0050] The first inner clamping position 311a penetrates the first inner side plate 311 upward along the vertical direction. The first top plate 313 is also provided with a first opening 313a penetrating the first top plate 313 along the vertical direction, and the first opening 313a is connected to the first inner clamping position 311a. The second inner clamping position 321a penetrates the second inner side plate 321 upward along the vertical direction. The second top plate 323 is also provided with a second opening 323a penetrating the second top plate 323 along the vertical direction, and the second opening 323a is connected to the second inner clamping position 321a. When the main body A1 of the motor A is clamped in the main body clamping position, the main body A1 of the motor A passes through the first opening 313a and the second opening 323a arranged side by side from top to bottom, and is accommodated in the first inner clamping position 311a and the second inner clamping position 321a.

[0051] The first outer stopper 312a vertically penetrates the first outer plate 312 upward; the first top plate 313 is also provided with a third opening 313b vertically penetrating the first top plate 313, the third opening 313b is connected to the first opening 313a, and the third opening 313b is also connected to the first outer stopper 312a. The first inner stopper 311a, the first opening 313a, the third opening 313b and the first outer stopper 312a are collinear (located on the same straight line) along the center line L1 in the axial direction of the motor A. The second outer stopper 322a vertically penetrates the second outer plate 322, the second top plate 323 is also provided with a fourth opening 323b vertically penetrating the second top plate 323, the fourth opening 323b is connected to the second opening 323a, and the fourth opening 323b is also connected to the second outer stopper 322a. The second inner clamping position 321 a , the second opening 323 a , the fourth opening 323 b and the second outer clamping position 322 a are collinear with a center line L1 along the axial direction of the motor A, and are collinear with the center line L1 of the first blade clamp 310 .

[0052] A plurality of first fixed card positions 301 are also provided on the first inner plate 311 and the first outer plate 312 of the first knife card 310, and the second inner plate 321 and the second outer plate 322 of the second knife card 320. The plurality of first fixed card positions 301 are distributed on the corresponding side plates at intervals along a direction (transverse direction) perpendicular to the distribution direction (longitudinal direction) of the first knife card 310 and the second knife card 320; each first fixed card position 301 is configured as a card slot opened upward from the bottom edge of the corresponding side plate.

[0053] In this embodiment, two first fixed positions 301 are arranged at intervals along the transverse direction on the first outer plate 312, two first fixed positions 301 are arranged at intervals along the transverse direction on the first inner plate 311, two first fixed positions 301 are arranged at intervals along the transverse direction on the second outer plate 322, and two first fixed positions 301 are arranged at intervals along the transverse direction on the second inner plate 321. The two first fixed positions 301 on each side plate are aligned with the two first fixed positions 301 on each other side plate, and the two first fixed positions 301 on each side plate are engaged with the corresponding second fixed positions 220 on each two second longitudinal knife clamps 200. The four pairs of first fixed positions 301 distributed along the longitudinal direction on each set of knife clamp components 300 are engaged with the four pairs of second fixed positions 220 on the corresponding second longitudinal knife clamps 200. In this way, each set of knife card assemblies 300 is mounted on the second longitudinal knife card 200 at multiple points in both the longitudinal and transverse directions, ensuring the stability of each set of knife card assemblies 300, preventing the knife card assemblies 300 from tipping over or collapsing during transportation, ensuring the fixed stability of the motor A, and preventing the motor A from being damaged during transportation.

[0054] See also Figure 7 In this embodiment, the first knife card 310 and the second knife card 320 are both pre-folded from a pre-folded plate, and the pre-folded plate can be configured as a pre-folded paperboard 30. There are folds 33 between the first inner plate 311 and the first top plate 313, between the first top plate 313 and the first outer plate 312, between the second inner plate 321 and the second top plate 323, and between the second top plate 323 and the second outer plate 322. When processing the pre-folded paperboard 30:

[0055] First, the cardboard is cut according to the final forming size of the knife card to form a cardboard that matches the knife card; in this embodiment, the cut cardboard is in a rectangular shape;

[0056] Secondly, grooves are formed at both ends of the paperboard to form first fixed clamping positions 301; wherein, two first fixed clamping positions 301 spaced apart along the width direction of the paperboard are formed at each end of the paperboard, and the spacing distance thereof matches the spacing distance between each two second longitudinal knife clamps 200, and each first fixed clamping position 301 is formed from the end of the paperboard to the center along the length direction thereof;

[0057] Next, taking the center line L2 on the paperboard parallel to the width direction as a reference, a rectangular first cavity 31 is processed at a position close to one end of the center line L2, and the first cavity 31 penetrates the paperboard along the thickness direction of the paperboard;

[0058] Then, a second long cavity 32 is processed along the length direction of the paperboard, and the second cavity 32 is connected to an end of the first cavity 31 close to the center line L2; and the center line L1 parallel to the length direction of the second cavity 32 is collinear with the center line L1 of the first cavity 31;

[0059] Finally, taking the center line L2 on the paperboard parallel to the width direction as a reference, two folds 33 parallel to the center line L2 are processed on both sides of the center line L2, one of which is located at the first cavity 31 and perpendicular to its length direction, and the other fold 33 is located at the second cavity 32 and perpendicular to its length direction. One of the folds 33 is closer to the end of the first cavity 31 facing the center line L2, and the other fold 33 is closer to the end of the second cavity 32 away from the first cavity 31. The two folds 33 divide the paperboard into three areas, wherein the area in the middle forms a top plate (first top plate 313 or second top plate 323) after folding into a knife card, and the areas on both sides form inner side plates (first inner side plate 311 or second inner side plate 321) and outer side plates (first outer side plate 312 or second outer side plate 322). When the paperboard is bent along one of the folds 33, the one of the folds 33 divides the first cavity 31 into a vertically distributed inner position (the first inner position 311a or the second inner position 321a) and a horizontally distributed opening (the first opening 313a or the second opening 323a). When the paperboard is bent along the other fold 33, the other fold 33 divides the second cavity 32 into a vertically distributed outer position (the first outer position 312a or the second outer position 322a) and a horizontally distributed opening (the third opening 313b or the fourth opening 323b).

[0060] Those skilled in the art will appreciate that the processing steps of the paperboard are not limited to the steps in the order shown above. In different embodiments, the steps can be interchanged according to actual needs.

[0061] Based on the implementation shown above, the knife clamp structure can be assembled as follows: (1) The fourth clamping position 121 at the end of the two first longitudinal knife clamps 120 is clamped into the third clamping position 111 corresponding to the end of the two horizontal knife clamps 110, so that the two first longitudinal knife clamps 120 and the two horizontal knife clamps 110 are assembled together to form the frame 100; (2) The second clamping position 210 at the end of each second longitudinal knife clamp 200 is clamped into the corresponding first clamping position 112 on the two horizontal knife clamps 110, so that a plurality of second longitudinal knife clamps 200 are clamped in the space enclosed by the frame 100 along the horizontal direction; (3) Every two second longitudinal knife clamps 200 are used as a combination for installing the knife clamp assembly 300, so that a plurality of groups of knife clamp assemblies 300 are clamped on the combination at intervals along the length direction of the second longitudinal knife clamps 200; wherein, the first fixed clamping position 301 on each knife clamp is correspondingly clamped at the second fixed clamping position 220 at the corresponding position of the two second longitudinal knife clamps 200.

[0062] In summary, the knife card assembly 300 and the motor packaging structure of the present invention have the following beneficial effects compared with the prior art: (1) The knife card assembly 300 is an independent and compatible card assembly corresponding to the size and number of motors A, and can be customized according to the size and number of motors A and the shape and size of the frame 100, thereby improving the flexibility of motor A assembly and the variability of assembly position; motors A of the same model can be assembled in the same box, and motors A of different models or sizes can be assembled in the same box according to needs, thereby expanding the scope of application and versatility of motor A packaging; and each set of knife card assemblies 300 can be arranged more closely, thereby reducing the occupied space. (2) The knife card assembly 300 is composed of two first knife cards 310 and second knife cards 320 arranged opposite to each other, and can be applied to motors A of different lengths, and only the distance between the first knife card 310 and the second knife card 320 needs to be adjusted. (3) The second outer clamping position 322a provided on the knife clamp assembly 300 can be used for clamping the motor A with a longer output shaft A2 without increasing the distance between the two knife clamps; and the second outer clamping position 322a can also increase the support points, improve the support stability, and at the same time make the arrangement between the knife clamp assemblies 300 more compact, without affecting the number of long-axis motors A that can be clamped, so that more knife clamp assemblies 300 can be clamped on the second longitudinal knife clamp 200, saving space, reducing costs, reducing the number of handling and transportation, improving efficiency, saving labor costs, and saving manufacturing costs. (4) Since each set of knife clamp assemblies 300 is independent, when assembled on the enclosure 100, its assembly position and assembly quantity can be adjusted in real time. Compared with the traditional method of only using the horizontal knife clamp 110 and the longitudinal knife clamp, the assembly method and flexibility of the knife clamp assembly 300 are greatly improved, which can be applied to the needs of more occasions, better meet the needs of users, and enhance the user's sense of use and experience. (5) The knife card assembly 300 is folded from pre-folded cardboard, and its shape, size, and structure can be adaptively adjusted according to different implementation methods, and can reduce manufacturing costs and packaging costs.

[0063] The above embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A knife card assembly, characterized in that: include: A first knife card, comprising a first inner plate, a first outer plate and a first top plate connected to the top of the first inner plate and the first outer plate, wherein the first inner plate is provided with a first inner card position, and the first outer plate is provided with a first outer card position; and A second knife card, which is arranged opposite to the first knife card, comprises a second inner side plate close to the first inner side plate, a second outer side plate arranged away from the first inner side plate, and a second top plate connected to the tops of the second inner side plate and the second outer side plate, and a second inner card position is arranged at the second inner side plate; The first inner latching position and the second inner latching position are combined to form a main body latching position for accommodating a motor main body, and the first outer latching position is used to accommodate an output shaft of the motor.

2. The knife card assembly according to claim 1, characterized in that: The second outer plate is also provided with a second outer clamping position, and the second outer clamping position is used to accommodate the output shaft of another adjacent motor.

3. The knife card assembly according to claim 2, characterized in that: The first inner clamping position passes through the first inner side plate upward in a vertical direction; the first top plate is also provided with a first opening passing through the first top plate in a vertical direction, and the first opening is connected to the first inner clamping position; The second inner clamping position penetrates the second inner side plate upward along the vertical direction; the second top plate is also provided with a second opening penetrating the second top plate along the vertical direction, and the second opening is connected to the second inner clamping position.

4. The knife card assembly according to claim 3, characterized in that: The first outer card position penetrates the first outer side plate upward in a vertical direction; the first top plate is also provided with a third opening penetrating the first top plate in a vertical direction, the third opening is connected to the first opening, and the third opening is also connected to the first outer card position.

5. The knife card assembly according to claim 3, characterized in that: The second outer card position passes through the second outer side plate in a vertical direction. The second top plate is also provided with a fourth opening passing through the second top plate in a vertical direction. The fourth opening is connected to the second opening, and the fourth opening is also connected to the second outer card position.

6. The knife card assembly according to claim 1, characterized in that: The first inner plate and the first outer plate of the first knife card, and the second inner plate and the second outer plate of the second knife card are each provided with a plurality of first fixed card positions, and the plurality of first fixed card positions are distributed at intervals on the corresponding side plates along a direction perpendicular to the distribution direction of the first knife card and the second knife card; each first fixed card position is configured as a card slot opened upward from the bottom edge of the corresponding side plate.

7. The knife card assembly according to any one of claims 1 to 6, characterized in that: The first knife card and the second knife card are both pre-folded from pre-folded plates, and there are folds between the first inner plate and the first top plate, between the first top plate and the first outer plate, between the second inner plate and the second top plate, and between the second top plate and the second outer plate.

8. A motor packaging structure, comprising a knife-card structure, characterized in that: The knife card structure is configured to include: The frame has two horizontal blade clamps and two first vertical blade clamps, the two ends of the two first vertical blade clamps are respectively connected to the two ends of the two horizontal blade clamps, and the two horizontal blade clamps are provided with a plurality of first clamping positions along the horizontal direction; A plurality of second longitudinal blade clips are distributed in the enclosure frame at intervals along the transverse direction of the enclosure frame, and both ends of each second longitudinal blade clip are provided with second clamping positions clamped with the first clamping positions; both ends of each second longitudinal blade clip are clamped with the first clamping positions on the two transverse blade clips through the second clamping positions; the height of the plurality of second longitudinal blade clips is lower than the height of the enclosure frame, and when the plurality of second longitudinal blade clips are assembled in the enclosure frame, the enclosure frame has a accommodating space higher than the plurality of second longitudinal blade clips; and A knife card assembly, which is configured as the knife card assembly according to any one of claims 1 to 7, wherein the knife card assembly is arranged on the second longitudinal knife card along the longitudinal direction of the surrounding frame.

9. The motor packaging structure according to claim 8, characterized in that: Both ends of the two horizontal knife clamps are also provided with a third clamping position; both ends of the two first vertical knife clamps are provided with a fourth clamping position, and both ends of the two first vertical knife clamps are clamped with the third clamping position through the fourth clamping position.

10. The motor packaging structure according to claim 8, characterized in that: Each of the second longitudinal knife cards has a plurality of second fixed card positions distributed along its longitudinal direction, and the second fixed card positions are used to engage with the first fixed card positions of the corresponding knife card assembly to fix the knife card assembly; when the knife card assembly is fixed at the second fixed card position, it is accommodated in the accommodating space.

Citation Information

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