Stock bin vibrator control method, device and equipment and medium

Abstract

The invention discloses a stock bin vibrator control method, device and equipment and a medium, and the method comprises the steps: responding to a stock bin selection signal triggered by a user, and determining a control mode corresponding to a target stock bin corresponding to the stock bin selection signal; when the control mode is the interlocking discharge port control mode, whether a corresponding material breaking signal exists in the target stock bin or not is monitored; when it is monitored that the target stock bin has the corresponding material breaking signal, a control signal is generated, and the control signal is used for controlling the first set of vibrators and / or electric push rods corresponding to the target stock bin to operate and controlling the second set of vibrators and / or electric push rods corresponding to the target stock bin to operate. The response efficiency of the vibrator can be improved, and the damage rate of the vibrator is reduced. While the response efficiency of the vibrator is improved, the timeliness of material breakage detection is ensured, the material breakage time is shortened, the material spreading time is shortened, and the feeding stability is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of material storage, and in particular to a silo vibrator control method, device, equipment and medium. Background Art

[0002] Silos are important equipment for storing and transporting materials. They play a very important role in the storage and transportation of materials such as mineral powder. The stability of material discharge determines the stability of production feeding, and whether the material discharge is stable is usually affected by the vibrator on the silo wall. Generally, the vibrator control is a combination of manual control and automatic control. Manual control is achieved by manually pressing the start and stop buttons, and automatic control is achieved by setting cycle time or weighing signal interlock control. This method cannot guarantee that the vibrator can run in time when it is needed, nor can it guarantee that the vibrator will not run when it is not needed. The operating efficiency of the vibrator is not high and the damage rate is high. Therefore, how to improve the stability of the vibrator operation is an urgent problem that needs to be solved. Summary of the invention

[0003] The embodiments of the present application provide a silo vibrator control method, device, equipment and medium, which solves the technical problems in the prior art that manual control is achieved by manually pressing the start and stop buttons, and automatic control is achieved by setting the cycle time or weighing signal interlock control. This method cannot guarantee that the vibrator can operate in time when it is needed, nor can it guarantee that the vibrator will not operate when it is not needed. The operating efficiency of the vibrator is low and the damage rate is high. The technical effect of improving the stability of the vibrator operation and the silo discharge efficiency is achieved.

[0004] In a first aspect, the present application provides a silo vibrator control method, the method comprising:

[0005] In response to a bin selection signal triggered by a user, determining a control mode corresponding to a target bin corresponding to the bin selection signal;

[0006] When the control mode is the interlocking discharge port control mode, monitor whether there is a corresponding material cut-off signal in the target silo;

[0007] When a corresponding material breaking signal is detected in the target silo, a control signal is generated, which is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

[0008] Further, when a corresponding material-breaking signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and the operation of the second group of rappers and / or electric push rods corresponding to the target silo, including:

[0009] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers corresponding to the target silo is controlled to operate;

[0010] After the first set of rappers runs for a first preset time, if the material cut-off signal of the target silo still does not disappear, the first set of rappers is controlled to stop running, and the electric push rod of the target silo is controlled to be pushed out;

[0011] After the electric push rod is pushed out for the second preset time, if the material cut-off signal of the target silo still does not disappear, the second set of rappers of the target silo is controlled to operate;

[0012] After the second rapper runs for the third preset time, when the material cut-off signal of the target silo has not disappeared, the second rapper is controlled to stop running, the electric push rod is controlled to retract after the second rapper stops running for a fourth preset time, and a material overflow alarm message is generated.

[0013] Further, after the first group of rappers runs for a first preset time, the method further includes:

[0014] When the material breaking signal of the target silo disappears, the first group of rappers is controlled to stop running, and the process returns to the step of monitoring whether there is a corresponding material breaking signal in the target silo;

[0015] After the electric push rod is pushed out for a second preset time, the method further includes:

[0016] When the material-breaking signal of the target silo disappears, the electric push rod is controlled to retract, and the step of monitoring whether there is a corresponding material-breaking signal in the target silo is returned;

[0017] After the second rapper runs for a third preset time, the method further includes:

[0018] When the material breaking signal of the target silo disappears, the second group of rappers is controlled to stop running, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material breaking signal in the target silo.

[0019] Further, after generating the control signal, the method further includes:

[0020] Detecting whether at least one device in the first group of rappers, the electric push rods, and the second group of rappers is in operation;

[0021] When the first group of rappers, the electric push rod and the second group of rappers are not in operation, an equipment fault signal is generated.

[0022] Further, when a corresponding material-breaking signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and the operation of the second group of rappers and / or electric push rods corresponding to the target silo, including:

[0023] When a corresponding material shortage signal is detected in the target silo, it is detected whether the target silo needs to be emptied;

[0024] When the target silo does not need to be emptied, a first control signal is generated, the first control signal is used to control the operation of a first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of a second group of rappers and / or electric push rods corresponding to the target silo;

[0025] When the target silo needs to be emptied, a second control signal is generated. The second control signal is used to control the first group of rappers and the second group of rappers to stop running after the material-breaking signal disappears, and to control the electric push rod to extend until the material-breaking signal disappears, and then retract after waiting for the sixth preset time.

[0026] Further, after determining the control mode corresponding to the target silo corresponding to the silo selection signal in response to the silo selection signal triggered by the user, the method further includes:

[0027] When the control mode is the periodic rapping mode, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0028] Further, after determining the control mode corresponding to the target bin corresponding to the bin selection signal in response to the bin selection signal triggered by the user, the method further includes:

[0029] When the control mode is the periodic vibration mode and the interlocking discharge port control mode, monitor whether there is a corresponding material cut-off signal in the target silo;

[0030] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0031] In a second aspect, the present application provides a silo vibrator control device, the device comprising:

[0032] A bin selection module, for responding to a bin selection signal triggered by a user, and determining a control mode corresponding to a target bin corresponding to the bin selection signal;

[0033] A material break detection module is used to monitor whether there is a corresponding material break signal in the target silo when the control mode is the interlocking discharge port control mode;

[0034] The rapper control module is used to generate a control signal when a corresponding material breaking signal is detected in the target silo. The control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

[0035] Furthermore, the rapper control module is used to:

[0036] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers corresponding to the target silo is controlled to operate;

[0037] After the first set of rappers runs for a first preset time, if the material cut-off signal of the target silo still does not disappear, the first set of rappers is controlled to stop running, and the electric push rod of the target silo is controlled to be pushed out;

[0038] After the electric push rod is pushed out for the second preset time, if the material cut-off signal of the target silo still does not disappear, the second set of rappers of the target silo is controlled to operate;

[0039] After the second rapper runs for the third preset time, when the material cut-off signal of the target silo has not disappeared, the second rapper is controlled to stop running, the electric push rod is controlled to retract after the second rapper stops running for a fourth preset time, and a material overflow alarm message is generated.

[0040] Furthermore, the rapper control module is used to:

[0041] After the first set of rappers runs for a first preset time, when the material-breaking signal of the target silo disappears, the first set of rappers is controlled to stop running, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo;

[0042] After the electric push rod is pushed out for a second preset time, when the material-breaking signal of the target bin disappears, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target bin;

[0043] After the second rapper runs for a third preset time, when the material-breaking signal of the target silo disappears, the second group of rappers is controlled to stop running, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo.

[0044] Furthermore, the device also includes a fault detection module, which is used to:

[0045] After the control signal is generated, detecting whether at least one device in the first group of rappers, the electric push rods, and the second group of rappers is in operation;

[0046] When the first group of rappers, the electric push rod and the second group of rappers are not in operation, an equipment fault signal is generated.

[0047] Furthermore, the rapper control module is used to:

[0048] When a corresponding material shortage signal is detected in the target silo, it is detected whether the target silo needs to be emptied;

[0049] When the target silo does not need to be emptied, a first control signal is generated, the first control signal is used to control the operation of a first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of a second group of rappers and / or electric push rods corresponding to the target silo;

[0050] When the target silo needs to be emptied, a second control signal is generated. The second control signal is used to control the first group of rappers and the second group of rappers to stop running after the material-breaking signal disappears, and to control the electric push rod to extend until the material-breaking signal disappears, and then retract after waiting for the sixth preset time.

[0051] Furthermore, the rapper control module is used to:

[0052] When the control mode is the periodic rapping mode, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0053] Furthermore, the rapper control module is used to:

[0054] When the control mode is the periodic vibration mode and the interlocking discharge port control mode, monitor whether there is a corresponding material cut-off signal in the target silo;

[0055] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0056] In a third aspect, the present application provides an electronic device, including:

[0057] processor;

[0058] a memory for storing processor-executable instructions;

[0059] Wherein, the processor is configured to execute to implement a silo vibrator control method as provided in the first aspect.

[0060] In a fourth aspect, the present application provides a non-temporary computer-readable storage medium. When the instructions in the storage medium are executed by a processor of an electronic device, the electronic device is enabled to implement a silo vibrator control method as provided in the first aspect.

[0061] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0062] The embodiment of the present application determines the control mode corresponding to the target silo corresponding to the silo selection signal by responding to the silo selection signal triggered by the user; when the control mode is the interlocking discharge port control mode, monitor whether the target silo has a corresponding feed cut-off signal; when the corresponding feed cut-off signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of vibrators and / or electric push rods corresponding to the target silo, and control the operation of the second group of vibrators and / or electric push rods corresponding to the target silo. It can be seen that when the control mode of the embodiment of the present application is the interlocking discharge port control mode, it is timely detected whether there is a feed cut-off signal in the target silo, and when there is a feed cut-off signal, the vibrator is timely controlled to operate, ensuring that the vibrator can operate in time when it is needed, and ensuring that the vibrator does not operate when it is not needed, thereby improving the response efficiency of the vibrator and reducing the damage rate of the vibrator. While improving the response efficiency of the vibrator, the timeliness of feed cut-off detection is guaranteed, the feed cut-off time is reduced, the material filling time is shortened, and the feeding stability is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0063] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0064] Figure 1 A schematic flow chart of a silo vibrator control method provided in an embodiment of the present application;

[0065] Figure 2 A schematic diagram of the structure of a silo vibrator control device provided in an embodiment of the present application;

[0066] Figure 3 A schematic diagram of the structure of an electronic device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0067] The embodiment of the present application provides a silo vibrator control method, which solves the technical problems in the prior art that manual control is achieved by manually pressing the start and stop buttons, and automatic control is achieved by setting the cycle time or weighing signal interlock control. This method cannot guarantee that the vibrator can operate in time when it is needed, nor can it guarantee that the vibrator will not operate when it is not needed. The operating efficiency of the vibrator is low and the damage rate is high.

[0068] The technical solution of the embodiment of the present application is to solve the above technical problems, and the overall idea is as follows:

[0069] The embodiment of the present application determines the control mode corresponding to the target silo corresponding to the silo selection signal by responding to the silo selection signal triggered by the user; when the control mode is the interlocking discharge port control mode, monitor whether the target silo has a corresponding feed cut-off signal; when the corresponding feed cut-off signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of vibrators and / or electric push rods corresponding to the target silo, and control the operation of the second group of vibrators and / or electric push rods corresponding to the target silo. It can be seen that when the control mode of the embodiment of the present application is the interlocking discharge port control mode, it is timely detected whether there is a feed cut-off signal in the target silo, and when there is a feed cut-off signal, the vibrator is timely controlled to operate, ensuring that the vibrator can operate in time when it is needed, and ensuring that the vibrator does not operate when it is not needed, thereby improving the response efficiency of the vibrator and reducing the damage rate of the vibrator. While improving the response efficiency of the vibrator, the timeliness of feed cut-off detection is guaranteed, the feed cut-off time is reduced, the material filling time is shortened, and the feeding stability is improved.

[0070] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0071] First of all, the term "and / or" in this article is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0072] Silos are important equipment for storing and transporting materials. They play a very important role in the storage and transportation of materials such as mineral powder. The stability of material discharge determines the stability of production feeding, and whether the material discharge is stable is usually affected by the vibrator on the silo wall. Generally, the vibrator control is a combination of manual control and automatic control. Manual control is achieved by manually pressing the start and stop buttons, and automatic control is achieved by setting cycle time or weighing signal interlock control. This method cannot guarantee that the vibrator can run in time when it is needed, nor can it guarantee that the vibrator will not run when it is not needed. The operating efficiency of the vibrator is not high and the damage rate is high. Therefore, how to improve the stability of the vibrator operation is an urgent problem that needs to be solved.

[0073] For example, in the prior art, each silo usually has four rappers, which are controlled by one power supply. There are two control modes for the operation of the rappers: the first is manual control, which is started and stopped manually by the operator, and the second is remote interlocking control, which is interlocked by the low limit alarm of the belt scale weighing signal. In the prior art, the power supply is one to four (that is, one power supply supports the operation of four rappers at the same time). If one rapper is damaged, the main power supply will trip, and it is difficult for maintenance personnel to determine which one has a problem. The maintenance efficiency is low, and the existing control methods cannot make the rappers respond quickly, and the feeding stability is poor.

[0074] In order to solve the above problems, the present application provides the following embodiments: Figure 1 A silo vibrator control method is shown, and the method includes steps S11 to S13.

[0075] Step S11, in response to a bin selection signal triggered by a user, determining a control mode corresponding to a target bin corresponding to the bin selection signal;

[0076] Step S12, when the control mode is the interlocking discharge port control mode, monitoring whether there is a corresponding material cut-off signal in the target silo;

[0077] Step S13, when a corresponding material breaking signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

[0078] The silo vibrator control method provided in the embodiment of the present application can be executed by the silo controller or by an independent controller of the vibrator, and the embodiment of the present application does not limit this. The embodiment of the present application only takes the silo controller as an example for subsequent description.

[0079] Regarding step S11 , in response to a bin selection signal triggered by a user, a control mode corresponding to a target bin corresponding to the bin selection signal is determined.

[0080] Normally, the silo controller can control the vibrators of multiple silos. The user determines which target silo needs to be unloaded according to actual needs, and then generates the corresponding silo selection signal. At the same time, the user can also set the control mode corresponding to the target silo. The control mode includes remote control and local control, among which local control includes manual control and automatic control. Manual control requires operators to go to the site to operate through the touch screen. Furthermore, automatic control is divided into interlocking discharge port control mode and periodic control mode. The two control modes can be run separately or simultaneously. All configurable parameters need to be determined according to actual conditions.

[0081] When the control mode is the interlocking discharge port control mode, step S12 may be continued.

[0082] Regarding step S12, when the control mode is the interlocking discharge port control mode, monitor whether there is a corresponding material cut-off signal in the target silo.

[0083] When the control mode is the interlock discharge port control mode, it is necessary to detect the discharge port through the sensor installed at the discharge port of the target silo to determine whether there is a corresponding material cut-off signal. When there is a material cut-off signal, it means that the target silo has a material break phenomenon, and step S13 can be continued. When there is no material cut-off signal, the step of monitoring whether there is a corresponding material cut-off signal in the target silo is continued until the target silo is discharged or the target silo has a corresponding material cut-off signal.

[0084] Regarding step S13, when a corresponding material breaking signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

[0085] When the corresponding material cut-off signal is detected in the target silo, the first group of rappers corresponding to the target silo is controlled to operate. The target silos can be grouped according to the actual existing rappers. For example, if the target silo has a rapper arranged in each of the four directions of the silo wall, any two of them can be used as the first group of rappers, and the other two can be used as the second group of rappers; or, one of the rappers can be used as the first group of rappers, and the other three can be used as the second group of rappers. This embodiment of the present application does not limit this.

[0086] After the first set of rappers runs for a first preset time (for example, 60 seconds), when the material cut-off signal of the target silo has not disappeared, the first set of rappers is controlled to stop running, and the electric push rod of the target silo is controlled to be pushed out to push the material in the silo for easy unloading.

[0087] After the electric push rod is pushed out for the second preset time, when the material breaking signal of the target silo has not disappeared, the second group of rappers of the target silo is controlled to operate.

[0088] After the second vibrator has been running for the third preset time, when the material outage signal of the target silo has not disappeared, the second vibrator is controlled to stop running, and the electric push rod is controlled to retract after the second vibrator stops running for the fourth preset time, which means that the vibrator cannot solve the material outage phenomenon, and then it is necessary to generate a material overflow alarm message to remind the user to manually deal with the material outage phenomenon in time.

[0089] In addition, in the foregoing process, after the first group of rappers runs for a first preset time, the method further includes:

[0090] When the material-breaking signal of the target silo disappears, the first group of rappers is controlled to stop running, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo.

[0091] After the electric push rod is pushed out for a second preset time, the method further includes:

[0092] When the material-breaking signal of the target silo disappears, the electric push rod is controlled to retract, and the step of monitoring whether there is a corresponding material-breaking signal in the target silo is returned.

[0093] After the second rapper runs for a third preset time, the method further includes:

[0094] When the material breaking signal of the target silo disappears, the second group of rappers is controlled to stop running, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material breaking signal in the target silo.

[0095] In summary, the embodiment of the present application determines the control mode corresponding to the target silo corresponding to the silo selection signal by responding to the silo selection signal triggered by the user; when the control mode is the interlocking discharge port control mode, the target silo is monitored for the presence of a corresponding feed cut-off signal; when the corresponding feed cut-off signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of vibrators and / or electric push rods corresponding to the target silo, and the operation of the second group of vibrators and / or electric push rods corresponding to the target silo. It can be seen that when the control mode of the embodiment of the present application is the interlocking discharge port control mode, it is timely detected whether there is a feed cut-off signal in the target silo, and when there is a feed cut-off signal, the vibrator is timely controlled to run, ensuring that the vibrator can run in time when it is needed, and ensuring that the vibrator does not run when it is not needed, thereby improving the response efficiency of the vibrator and reducing the damage rate of the vibrator. While improving the response efficiency of the vibrator, the timeliness of feed cut-off detection is guaranteed, the feed cut-off time is reduced, the material filling time is shortened, and the feeding stability is improved.

[0096] Furthermore, step S13 may be replaced by steps S21 to S23.

[0097] Step S21, when a corresponding material cut-off signal is detected in the target silo, detecting whether the target silo needs to be emptied;

[0098] Step S22, when the target silo does not need to be emptied, generating a first control signal, the first control signal is used to control the operation of a first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of a second group of rappers and / or electric push rods corresponding to the target silo;

[0099] Step S23, when the target silo needs to be emptied, a second control signal is generated, and the second control signal is used to control the first group of rappers and the second group of rappers to stop running after the material-breaking signal disappears, and to control the electric push rod to extend until the material-breaking signal disappears, and wait for the sixth preset time before retracting.

[0100] Regarding step S21, when the corresponding material cut-off signal is detected in the target silo, it is necessary to further determine whether the current unloading task corresponding to the target silo is an emptying task, that is, to determine whether the target silo needs to unload all the materials inside. If it does not need to be emptied, then continue to step S22, and if it needs to be emptied, then continue to step S23.

[0101] Regarding step S22, the control principle is the same as that of step S13. For details, please refer to the relevant instructions of step S13, and the embodiment of the present application will not be described here.

[0102] Regarding step S23, when the target silo needs to be emptied, but there is a material-cutoff signal in the target silo, in order to prevent the rappers from running all the time, the first and second rappers are controlled to run first, and when the material-cutoff signal disappears, the first and second rappers are controlled to stop running. In addition, while the first and second rappers are controlled to run, the electric push rod is also controlled to extend, and after the material-cutoff signal disappears, the electric push rod is controlled to continue to extend until it is retracted after the sixth preset time.

[0103] Further, after generating the control signal, the method further includes step S31 - step S32.

[0104] Step S31, detecting whether there is at least one device in operation among the first group of rappers, the electric push rods and the second group of rappers;

[0105] Step S32: when the first group of rappers, the electric push rod and the second group of rappers are not in operation, an equipment fault signal is generated.

[0106] After the control signal is generated, if there is no fault in the rapper and the electric push rod, at least one of the rapper and the electric push rod will be in operation. If neither the rapper nor the electric push rod is running, it means that there is a fault in the electric push rod or the rapper.

[0107] For example, in step S13, it can be known that the first group of rappers first runs and then stops, then the electric push rod runs, and then the second group of rappers runs. In this process, at least one rapper or electric push rod is in operation. If neither the rapper or the electric push rod is running, it means that a rapper or electric push rod has a fault.

[0108] Specifically, when one of the rappers in the first group is running but the other rappers are not running, it can be directly determined that the other rappers are faulty, so that the faulty rapper can be quickly located for timely replacement or repair, minimizing the impact on the target silo unloading efficiency.

[0109] Further, when the control mode is a periodic rapping mode, the first group of rappers, the second group of rappers and the electric push rod are controlled to run according to the preset cycle corresponding to the periodic rapping mode. The preset cycle can be set according to actual conditions. For example, the first group of rappers starts from the 0 moment when the target silo starts to unload, runs for 60 seconds, and then stops for 60 seconds. The second group of rappers starts from the 0 moment, stops for 60 seconds, and then runs for 60 seconds, and so on. In this way, the first group of rappers and the second group of rappers alternately rap periodically to improve the unloading efficiency and stability of the target silo. The electric push rod can start from the 0 moment, extend after 30 seconds, remain for 40 seconds, and then retract, retract and wait for 50 seconds before extending again, and so on. Cycle periodically, so as to improve the unloading efficiency and stability of the target silo.

[0110] When the control mode is the periodic vibration mode and the interlocking discharge port control mode, monitor whether there is a corresponding material break signal in the target silo; when it is detected that there is a corresponding material break signal in the target silo, control the first group of vibrators, the second group of vibrators and the electric push rod to operate according to the preset cycle corresponding to the periodic vibration mode.

[0111] In summary, the control logic of the rapper optimized in the embodiment of the present application improves the operating efficiency of the rapper, ensures the stability of the silo feeding, can timely detect whether there is a feed cut-off signal in the target silo, and in the case of a feed cut-off signal, timely control the operation of the rapper to ensure that the rapper can be operated in time when it is needed, and ensure that the rapper does not operate when it is not needed, thereby improving the response efficiency of the rapper and reducing the damage rate of the rapper. While improving the response efficiency of the rapper, it is also possible to quickly locate a faulty rapper, promptly repair and replace the faulty rapper, reduce the feed cut-off time, shorten the material filling time, and improve the feeding stability.

[0112] Based on the same inventive concept, the present application embodiment provides the following Figure 2 A silo vibrator control device is shown, the device comprising:

[0113] A bin selection module 21, for responding to a bin selection signal triggered by a user, and determining a control mode corresponding to a target bin corresponding to the bin selection signal;

[0114] A material-break detection module 22 is used to monitor whether there is a corresponding material-break signal in the target silo when the control mode is the interlocking discharge port control mode;

[0115] The rapper control module 23 is used to generate a control signal when a corresponding material breaking signal is detected in the target silo. The control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

[0116] Furthermore, the rapper control module 23 is used to:

[0117] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers corresponding to the target silo is controlled to operate;

[0118] After the first set of rappers runs for a first preset time, if the material cut-off signal of the target silo still does not disappear, the first set of rappers is controlled to stop running, and the electric push rod of the target silo is controlled to be pushed out;

[0119] After the electric push rod is pushed out for the second preset time, if the material cut-off signal of the target silo still does not disappear, the second set of rappers of the target silo is controlled to operate;

[0120] After the second rapper runs for the third preset time, when the material cut-off signal of the target silo has not disappeared, the second rapper is controlled to stop running, the electric push rod is controlled to retract after the second rapper stops running for a fourth preset time, and a material overflow alarm message is generated.

[0121] Furthermore, the rapper control module 23 is used to:

[0122] After the first set of rappers runs for a first preset time, when the material-breaking signal of the target silo disappears, the first set of rappers is controlled to stop running, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo;

[0123] After the electric push rod is pushed out for a second preset time, when the material-breaking signal of the target bin disappears, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target bin;

[0124] After the second rapper runs for a third preset time, when the material-breaking signal of the target silo disappears, the second group of rappers is controlled to stop running, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo.

[0125] Furthermore, the device also includes a fault detection module, which is used to:

[0126] After the control signal is generated, detecting whether at least one device in the first group of rappers, the electric push rods, and the second group of rappers is in operation;

[0127] When the first group of rappers, the electric push rod and the second group of rappers are not in operation, an equipment fault signal is generated.

[0128] Furthermore, the rapper control module 23 is used to:

[0129] When a corresponding material shortage signal is detected in the target silo, it is detected whether the target silo needs to be emptied;

[0130] When the target silo does not need to be emptied, a first control signal is generated, the first control signal is used to control the operation of a first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of a second group of rappers and / or electric push rods corresponding to the target silo;

[0131] When the target silo needs to be emptied, a second control signal is generated. The second control signal is used to control the first group of rappers and the second group of rappers to stop running after the material-breaking signal disappears, and to control the electric push rod to extend until the material-breaking signal disappears, and then retract after waiting for the sixth preset time.

[0132] Furthermore, the rapper control module 23 is used to:

[0133] When the control mode is the periodic rapping mode, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0134] Furthermore, the rapper control module 23 is used to:

[0135] When the control mode is the periodic vibration mode and the interlocking discharge port control mode, monitor whether there is a corresponding material cut-off signal in the target silo;

[0136] When a corresponding material-breaking signal is detected in the target silo, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

[0137] Based on the same inventive concept, the present application embodiment provides the following Figure 3 An electronic device as shown includes:

[0138] Processor 31;

[0139] A memory 32 for storing instructions executable by the processor 31;

[0140] The processor 31 is configured to execute to implement a silo rapper control method as provided above.

[0141] Based on the same inventive concept, an embodiment of the present application provides a non-temporary computer-readable storage medium. When the instructions in the storage medium are executed by the processor 31 of the electronic device, the electronic device can execute a silo vibrator control method as provided above.

[0142] Since the electronic device introduced in this embodiment is an electronic device used to implement the information processing method in the embodiment of the present application, based on the information processing method introduced in the embodiment of the present application, a person skilled in the art can understand the specific implementation of the electronic device of the present embodiment and its various variations, so how the electronic device implements the method in the embodiment of the present application is not described in detail here. As long as a person skilled in the art implements the electronic device used by the information processing method in the embodiment of the present application, it belongs to the scope of protection of this application.

[0143] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:

[0144] The embodiment of the present application determines the control mode corresponding to the target silo corresponding to the silo selection signal by responding to the silo selection signal triggered by the user; when the control mode is the interlocking discharge port control mode, monitor whether the target silo has a corresponding feed cut-off signal; when the corresponding feed cut-off signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of vibrators and / or electric push rods corresponding to the target silo, and control the operation of the second group of vibrators and / or electric push rods corresponding to the target silo. It can be seen that when the control mode of the embodiment of the present application is the interlocking discharge port control mode, it is timely detected whether there is a feed cut-off signal in the target silo, and when there is a feed cut-off signal, the vibrator is timely controlled to operate, ensuring that the vibrator can operate in time when it is needed, and ensuring that the vibrator does not operate when it is not needed, thereby improving the response efficiency of the vibrator and reducing the damage rate of the vibrator. While improving the response efficiency of the vibrator, the timeliness of feed cut-off detection is guaranteed, the feed cut-off time is reduced, the material filling time is shortened, and the feeding stability is improved.

[0145] Those skilled in the art will appreciate that embodiments of the present invention may be provided as methods, systems, or computer program products. Therefore, the present invention may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0146] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0147] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0148] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 A step that specifies a function in one or more boxes.

[0149] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0150] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A silo vibrator control method, characterized in that: The method comprises: In response to a bin selection signal triggered by a user, determining a control mode corresponding to a target bin corresponding to the bin selection signal; When the control mode is the interlocking discharge port control mode, monitoring whether the target silo has a corresponding material cut-off signal; When the corresponding material-breaking signal is detected in the target silo, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

2. The method according to claim 1, characterized in that When the target silo is detected to have the corresponding material-breaking signal, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and the operation of the second group of rappers and / or electric push rods corresponding to the target silo, including: When it is detected that the target silo has the corresponding material-breaking signal, controlling the first group of rappers corresponding to the target silo to operate; After the first set of rappers runs for a first preset time, when the material cut-off signal of the target silo still does not disappear, the first set of rappers is controlled to stop running, and the electric push rod of the target silo is controlled to be pushed out; After the electric push rod is pushed out for a second preset time, when the material cut-off signal of the target silo has not disappeared, controlling the second group of rappers of the target silo to operate; After the second rapper runs for the third preset time, when the material cut-off signal of the target silo has not disappeared, the second rapper is controlled to stop running, the electric push rod is controlled to retract after a fourth preset time after the second rapper stops running, and a material overflow alarm message is generated.

3. The method according to claim 2, characterized in that After the first group of rappers runs for a first preset time, the method further includes: When the material-breaking signal of the target silo disappears, the first group of rappers is controlled to stop running, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo; After the electric push rod is pushed out for a second preset time, the method further includes: When the material-breaking signal of the target silo disappears, the electric push rod is controlled to retract, and the step of monitoring whether the target silo has a corresponding material-breaking signal is returned to be executed; After the second rapper runs for a third preset time, the method further includes: When the material-breaking signal of the target silo disappears, the second group of rappers is controlled to stop running, the electric push rod is controlled to retract, and the process returns to the step of monitoring whether there is a corresponding material-breaking signal in the target silo.

4. The method according to claim 1, characterized in that After generating the control signal, the method further comprises: Detecting whether there is at least one device in operation among the first group of rappers, the electric push rods, and the second group of rappers; When the first group of rappers, the electric push rod and the second group of rappers are not in operation, an equipment fault signal is generated.

5. The method according to claim 1, characterized in that When the target silo is detected to have the corresponding material-breaking signal, a control signal is generated, and the control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and the operation of the second group of rappers and / or electric push rods corresponding to the target silo, including: When it is detected that the target silo has the corresponding material cut-off signal, detecting whether the target silo needs to be emptied; When the target silo does not need to be emptied, a first control signal is generated, wherein the first control signal is used to control the operation of a first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of a second group of rappers and / or electric push rods corresponding to the target silo; When the target silo needs to be emptied, a second control signal is generated, and the second control signal is used to control the first group of rappers and the second group of rappers to run until the material-cut-off signal disappears and then stop running, and to control the electric push rod to extend until the material-cut-off signal disappears and wait for the sixth preset time before retracting.

6. The method according to claim 1, characterized in that After determining the control mode corresponding to the target bin corresponding to the bin selection signal in response to the bin selection signal triggered by the user, the method further includes: When the control mode is a periodic rapping mode, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

7. The method according to claim 1, characterized in that After determining the control mode corresponding to the target bin corresponding to the bin selection signal in response to the bin selection signal triggered by the user, the method further includes: When the control mode is the periodic vibration mode and the interlocking discharge port control mode, monitoring whether the target silo has a corresponding material cut-off signal; When the corresponding material-breaking signal is detected in the target silo, the first group of rappers, the second group of rappers and the electric push rod are controlled to operate according to a preset period corresponding to the periodic rapping mode.

8. A silo vibrator control device, characterized in that: The device comprises: A bin selection module, configured to respond to a bin selection signal triggered by a user and determine a control mode corresponding to a target bin corresponding to the bin selection signal; A material-break detection module, used for monitoring whether there is a corresponding material-break signal in the target silo when the control mode is an interlocking discharge port control mode; The rapper control module is used to generate a control signal when it is detected that there is a corresponding material breaking signal in the target silo. The control signal is used to control the operation of the first group of rappers and / or electric push rods corresponding to the target silo, and to control the operation of the second group of rappers and / or electric push rods corresponding to the target silo.

9. An electronic device, characterized in that: include: processor; a memory for storing instructions executable by the processor; The processor is configured to execute to implement a silo rapper control method as claimed in any one of claims 1 to 7. 10 . A non-transitory computer-readable storage medium, when instructions in the storage medium are executed by a processor of an electronic device, the electronic device is enabled to implement a silo rapper control method as claimed in any one of claims 1 to 7.

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