Irregular multi-size sample loading device
By designing a combination of shovel-shaped pallet mechanism, clamping components and conveyor chain mechanism, the problem that existing devices are difficult to adapt to irregular samples is solved, and efficient multi-size sample transfer and flipping loading is achieved.
Patent Information
- Application Number
- CN202411648138.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2044-11-19
AI Technical Summary
Existing sample transfer devices are difficult to adapt to irregular samples and have low transfer efficiency, making them unable to efficiently handle multi-sized and irregular samples.
An irregular multi-size sample transport device was designed, including a sample transport platform and an arched track transport device. The device achieves efficient clamping, flipping and moving of the sample through a shovel-type pallet mechanism, clamping components and a conveyor chain mechanism, which can adapt to samples of different sizes and shapes.
It enables rapid clamping, fixing, and transfer of irregular samples, improving transport efficiency and allowing for the simultaneous processing of multiple samples to meet the transportation and sample loading requirements of specific occasions.
Smart Images

Figure CN119262673B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sample transportation, in particular to an irregular multi-size sample transportation and installation device. BACKGROUND
[0002] Before some sample tests, transportation and installation are needed, and some multi-size samples from the wild or special requirements often have irregular characteristics in shape, and structural surface pairing installation is needed to carry out friction angle, shear strength and other tests, which requires sample transportation and overturning operation and installation. During transportation, the sample needs to be fixed to prevent affecting the weak structural surface and crack surface. Due to installation accuracy, safety and other requirements, it is often difficult to manually carry or overturn and place. Taking the rock mass structural surface shear strength test as an example, different specifications and sizes of samples need to be high-precision matched and carried, which requires functions such as overturning, lifting, and translation.
[0003] At present, the mature carrying method adopts a forklift, but it cannot carry out sample fixing and overturning and installation. Some patents provide product overturning, but they are only suitable for specific shape products and production lines, such as a lifting and overturning mechanism specially designed for electric meter boxes, which cannot meet the needs of multi-size and irregular samples. In addition, equipment for different size samples can only be operated one by one, and cannot handle multiple items at the same time, resulting in low overall operation efficiency. Some patents are designed for square multi-size sample installation, and cannot carry out irregular or cylindrical sample transportation and installation. Therefore, there is a lack of a transportation device that can efficiently adapt to various sizes and different regular samples, and can provide an effective solution for accurate docking of structural surfaces between irregular multi-size samples. Therefore, there is an urgent need for a device that can handle multi-size, irregular and regular samples, and meet the requirements of sampling, fixing, transporting and installing samples in specific situations.
[0004] In summary, the existing sample transportation device has the technical problems of being difficult to adapt to irregular samples and low transportation efficiency. CONTENT OF THE INVENTION
[0005] The technical problem to be solved by the present application is that the existing sample transportation device has the technical problems of being difficult to adapt to irregular samples and low transportation efficiency.
[0006] To solve the above problems, the present application provides an irregular multi-size sample loading equipment, comprising: a sample conveying table device, comprising a bottom plate assembly and a clamping assembly arranged on the bottom plate assembly, the bottom plate assembly comprising a shovel type supporting plate mechanism for supporting the sample and a docking assembly fixedly connected to one side of the shovel type supporting plate mechanism, the docking assembly being connected and matched with a conveying chain mechanism; the clamping assembly comprises a chuck mechanism for clamping the sample and an adjusting track mechanism, the chuck mechanism being slidably matched with the adjusting track mechanism, and the adjusting track mechanism being adjustably and movably matched with the top of the shovel type supporting plate mechanism, the position of the adjusting track mechanism being changed by moving the adjusting track mechanism on the shovel type supporting plate mechanism to adapt the chuck mechanism to clamp and fix the outer side of the sample.
[0007] The arch-shaped track conveying device comprises an arch-shaped moving frame and a conveying assembly arranged along the profile of the arch-shaped moving frame, the arch-shaped moving frame comprising an arch-shaped supporting track and a trolley base connected to the bottom of the arch-shaped supporting track, the trolley base being used for bearing the displacement of the arch-shaped supporting track; the conveying assembly comprises a conveying chain mechanism along the arch-shaped supporting track, the position of the sample conveying table device being adjusted along the arch-shaped supporting track by the conveying chain mechanism.
[0008] The irregular multi-size sample loading equipment provided by the present application has a different design structure from the existing similar transfer equipment, the main difference being in the clamping design and the sample conveying design, and the sample loading equipment is composed of a bottom plate assembly and a clamping assembly, the shovel type supporting plate mechanism of the bottom plate assembly directly supporting the bottom of the sample, the clamping assembly defining the approximate position of the sample on the shovel type supporting plate mechanism by the adjusting track mechanism, and the chuck mechanism cooperating with the adjusting track mechanism adapting the position of the sample to allow the chuck to be aligned with the sample position, thereby ensuring good chuck fixing effect on the sample; the arch-shaped track conveying device provides displacement support for the sample conveying table device through the arch-shaped supporting track thereof, the position of the shovel type supporting plate mechanism is adjusted by the conveying chain mechanism thereon to adapt to the sample taking and placing positions of different positions and heights, and the trolley base is connected to the bottom of the arch-shaped supporting track, the trolley base being capable of pushing the whole track frame and the sample conveying table device and the sample thereon to move, thereby conveniently transferring the sample between different stations; in addition to direct transportation, the transfer equipment can also turn the sample by 180° for installation through the arch-shaped supporting track and the conveying chain, thereby realizing the installation of the sample positive and negative surfaces or front and back surfaces. In summary, the regular multi-size sample loading equipment provided by the present application can quickly clamp and fix and transfer different size samples, effectively solving the technical problems of the existing sample transfer device, such as being difficult to adapt to irregular samples and low transfer efficiency.
[0009] As a preferred scheme, the shovel type supporting plate mechanism comprises a bottom plate and two side limiting plates, the two side limiting plates are arranged in a right angle and are fixedly connected to the adjacent two side edges of the bottom plate, the inner side surfaces of the side limiting plates are used for abutting against the outer edge of the sample to assist the clamping and fixing of the sample by the chuck mechanism, and the outer side edge of one of the side limiting plates is fixedly connected with the docking assembly.
[0010] The design optimizes the shovel type supporting plate mechanism, and the structure mainly comprises the bottom plate at the bottom and the side limiting plates adjacent to the two side edges of the bottom plate, the side limiting plates are used for assisting the clamping and fixing of the sample, and the clamping and fixing effect of the clamping assembly is further improved. In addition, the bottom plate is preferably designed as a bevel or stepped surface structure at one end surface, so that the sample can be directly placed from the bottom, and the sample loading process is easier to implement.
[0011] As a preferred scheme, the adjusting track mechanism comprises two track supports, the end of each track support is slidably connected with one side limiting plate, the other ends of the two track supports can be overlapped and inserted for cooperation, and can be positioned and cooperated at the overlapped position; the side limiting plate is provided with a side sliding groove along the length direction of the side surface adjacent to the bottom plate, and the end of the track support is provided with a sliding block head structure which is slidably cooperated with the side sliding groove.
[0012] The design optimizes the design of the adjusting track mechanism, which comprises two overlapped track supports, one end of the track support is slidably cooperated with the corresponding side limiting plate, the other side between the two tracks can be overlapped, and the overlapped position can be fixed, so as to adapt to the outer contour of the sample. The track support is connected through the side sliding groove and the sliding block head structure, so that the track support and the side limiting plate can be slidably cooperated. Through such a cooperation mode, it can be ensured that the track support remains perpendicular to the side limiting plate during sliding.
[0013] As a preferred scheme, the bottom plate is provided with two bottom sliding grooves which are perpendicular to each other near the edge position, the bottom side surface of the track support is provided with a supporting boss at the corresponding position, the supporting boss is slidably cooperated with the bottom sliding groove, and the movement track of the track support is limited by the bottom sliding groove. The design is a further optimization of the above-mentioned sliding cooperation mode between the track support and the side limiting plate. Two bottom sliding grooves which are perpendicular to each other are arranged on the bottom plate, the extension direction of the sliding groove is the sliding displacement direction of the track support, a supporting boss is arranged at the bottom of the track support, and the two sides of the track support are provided with good limiting effect through the structure of the bottom sliding groove and the side sliding groove, so as to ensure that the track support maintains the posture of being perpendicular to the bottom plate and the side limiting plate during sliding.
[0014] As a preferred solution, the clamping mechanism comprises a sliding sleeve structure slidingly sleeved on the side surface of the track support, and a fastening clamp connected with the sliding sleeve structure through a fastening screw, the fastening clamp being directed towards the sample and abutting against the outer surface of the sample. This design provides a preferred clamping mechanism, which mainly comprises two components of the sliding sleeve structure and the fastening clamp. The sliding sleeve structure can slide along the track support, so as to adjust the position of the fastening clamp connected therewith. The fastening clamp is threadedly connected with the sliding sleeve structure through the fastening screw, so as to adjust the extension amount of the fastening clamp relative to the track support, and adjust the tightness of the clamping of the sample by the fastening clamp.
[0015] As a preferred solution, the track supports are each provided with a linear slot along the length direction thereof, the slot being used for plug-in cooperation with the other track support, the slot penetrating through the end portion of the side of the track support and the other track support in the plug-in cooperation, so that the plug-in cooperation of the two track supports can be released, and the sample can be placed on the bottom plate. A plurality of vertically arranged insertion holes are uniformly distributed on each track support, and a movable insertion pin is arranged in cooperation with the insertion holes, and is used for positioning the overlapping position of the two track supports.
[0016] This design optimizes the two track supports and the cooperation mode therebetween. The slots are arranged along the length direction of the track supports, and penetrate through the thickness direction of the track supports, and are connected with the outside of the track supports in a form similar to a split, and the track support bodies on the upper and lower sides of the slot can be regarded as a strip structure. The strip structure is inserted into the slot of the track support on the opposite side to form plug-in cooperation. On this basis, a preferred design is that the track support on one side has two parallel slots, and the track support on the other side has a slot at the middle line position. The two strips of the track support with the slot are respectively inserted into the slots of the other track support. This design can ensure that the plug-in cooperation between the two track supports is stable and not easy to be deformed laterally.
[0017] In order to consider the plug-in stability of the two track supports after the position fixation, and ensure the fixation stability of the sample clamped therein, the insertion holes are arranged on the two track supports along the length direction thereof, and are uniformly and densely arranged. The hole axes of the insertion holes are perpendicular to the rotation plane of the track support. When the two track supports are inserted into each other, the positions of the track supports at this moment can be fixed by aligning the insertion holes of the two track supports. The movable insertion pin is only needed to be inserted into the aligned insertion holes. When the fixation of the track supports needs to be released, the movable insertion pin is only needed to be pulled out, so that the adjustment can be performed. The operation is simple and convenient, and the positioning effect is good.
[0018] As a preferred scheme, the two side limiting plates are respectively provided with a connecting end block at the end away from the adjacent position, and a connecting groove for connecting with the rail support is arranged on the side surface of the connecting end block, the connecting groove is matched with the slider head structure of the rail support, and the rail support is connected with the connecting end block of the corresponding side when the rail support is slid to the outer end position of the side limiting plate, so that the rail support is rotated through the connecting end block to open the shielding of the rail support to the side edge of the bottom plate.
[0019] The design provides a technical scheme mainly for avoiding the hindering of the rail support to the sample entering the bottom plate during the sample placement and removal process. The connecting end block is rotatably connected at the two end positions of the two side limiting plates away from each other. When the rail support needs to be opened, the two rail supports are slid to the distal end of the side limiting plate, the slider head structure of the rail support is slid into the connecting groove of the connecting end block, the rail support is connected with the connecting end block, and since the rail support is slid to the edge of the side limiting plate, the rail support also reaches the edge of the bottom plate. At this time, the bottom slide groove and the side slide groove are unlocked to limit the rail support, so that the rail support can be rotated with the connecting end block relative to the side limiting plate to open or close the edge of the bottom plate by rotation, thereby facilitating the sample placement and removal.
[0020] As a preferred scheme, the connecting assembly includes a triangular sliding side support, and a roller structure is arranged at the top of the sliding side support. The roller structure is arranged on both sides of the arc-shaped support track to limit the movement track of the sample conveying table device through the arc-shaped support track. The design optimizes the structure of the connecting assembly. In addition to the structure directly connected with the conveying chain mechanism, the sliding side support is also arranged to limit the movement track of the sample conveying table device along the arc-shaped support track. The left and right clamping and relative rolling of the roller structure on the sliding side support to the track can be realized, and the rolling cooperation ensures that the track is not easily stuck under the premise of good track limiting.
[0021] As a preferred scheme, the connecting assembly further includes a mounting plate fixedly arranged at the middle position of the side limiting plate, and a pin connection table structure is arranged on the upper and lower side surfaces of the mounting plate. The pin connection table structure is connected with the conveying chain mechanism. The design optimizes the cooperation between the connecting assembly and the transmission chain. The mounting plate and the pin connection table structure are specially arranged. The pin connection table is arranged on the upper and lower sides of the mounting plate, and is connected with different chain positions of the conveying chain.
[0022] As a preferred scheme, the conveying chain mechanism comprises a plurality of guide shafts distributed along the contour shape of the arched support track, a chain wheel is coaxially installed on the guide shaft, a chain structure is drivingly connected to each chain wheel, and an output motor is drivingly connected to the chain structure, so as to drive the sample conveying table device to move along the arched support track by rotating the output motor. The design provides a preferred transmission chain mechanism design, and in addition, a design of two chains arranged side by side is preferably adopted, so as to improve the stability of conveying and increase the carrying capacity. Correspondingly, two chain wheels are arranged at a preset distance on each guide shaft, and the arched support track can also adopt a design of two tracks arranged in parallel, and the sliding side support only needs to be adapted to the arched support track and also adopt two supports arranged at a distance. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A schematic diagram of the overall structure of the irregular multi-size sample conveying equipment provided by the application is shown in the figure.
[0024] Figure 2 For Figure 1 A schematic diagram of the structure of the sample conveying table device of the irregular multi-size sample conveying equipment in the application is shown in the figure.
[0025] Figure 3 For Figure 1 A schematic diagram of the structure of the sample conveying table device in another state of the irregular multi-size sample conveying equipment in the application is shown in the figure.
[0026] Figure 4 For Figure 1 A schematic diagram of the structure of the arched track conveying device of the irregular multi-size sample conveying equipment in the application is shown in the figure.
[0027] Among them, Figures 1-4 Among them:
[0028] 1, sample conveying table device; 1-1, side limiting plate; 1-1-1, side sliding groove; 1-2, bottom plate; 1-2-1, bottom sliding groove; 1-3, track support; 1-3-1, support boss; 1-3-2, insertion hole; 1-3-3, insertion slot; 1-3-4, movable bolt; 1-4, butt joint assembly; 1-4-1, sliding side support; 1-4-2, roller structure; 1-4-3, pin joint table structure; 1-4-4, mounting plate; 1-5, chuck mechanism; 1-5-1, sliding sleeve structure; 1-5-2, fastening chuck; 1-5-3, fastening screw; 1-6, connecting end block; 1-6-1, butt joint groove; 2, arched track conveying device; 2-1, trolley base; 2-2, arched support track; 2-3, chain structure; 2-4, guide shaft; 2-5, chain wheel; 2-6, output motor; 3, sample. DETAILED DESCRIPTION
[0029] The technical means, creative features, purposes and effects of the present application are easy to understand by combining the specific embodiments below.
[0030] Before the working principle of the present application is described in detail, the description of the present application needs to be further explained: in the description of the present application, it needs to be explained that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present application, it needs to be explained that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can be directly connected, can be indirectly connected through intermediate medium, or can be two elements welded connection. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] Reference Figures 1-4 The following examples are described as follows, Figure 1 The overall structure schematic diagram of an irregular multi-size sample transport equipment provided by the present application is shown in the figure; Figure 2 The overall structure schematic diagram of an irregular multi-size sample transport equipment provided by the present application is shown in the figure; Figure 1 The structure schematic diagram of the sample transport table device of the irregular multi-size sample transport equipment in the present application is shown in the figure; Figure 3 The structure schematic diagram of the sample transport table device of the irregular multi-size sample transport equipment in the present application is shown in the figure; Figure 1 The structure schematic diagram of the sample transport table device of the irregular multi-size sample transport equipment in the present application is shown in the figure; Figure 4 The structure schematic diagram of the sample transport table device of the irregular multi-size sample transport equipment in the present application is shown in the figure; Figure 1 The structure schematic diagram of the arch-shaped track conveying device of the irregular multi-size sample transport equipment in the present application is shown in the figure.
[0033] The application provides an irregular multi-size sample loading equipment, which comprises a sample conveying table device 1, a clamping assembly arranged on the bottom plate 1-2 assembly, the bottom plate 1-2 assembly comprising a shovel-shaped supporting plate mechanism for supporting the sample and a butt joint assembly 1-4 fixedly connected to one side of the shovel-shaped supporting plate mechanism, and the butt joint assembly 1-4 is connected and matched with a conveying chain mechanism; the clamping assembly comprises a chuck mechanism 1-5 for clamping the sample 3 and an adjusting track mechanism, the chuck mechanism 1-5 is slidably matched with the adjusting track mechanism, the adjusting track mechanism is adjustably and movably matched with the top of the shovel-shaped supporting plate mechanism, and the position of the adjusting track mechanism is changed by moving the adjusting track mechanism on the shovel-shaped supporting plate mechanism, so that the chuck mechanism 1-5 is adapted to the outer side of the sample 3 for clamping and fixing.
[0034] The arch-shaped track conveying device 2 comprises an arch-shaped moving frame and a conveying assembly arranged along the profile of the arch-shaped moving frame, the arch-shaped moving frame comprises an arch-shaped supporting track 2-2 and a trolley base 2-1 connected to the bottom of the arch-shaped supporting track 2-2, and the trolley base 2-1 is used for supporting the displacement of the arch-shaped supporting track 2-2; the conveying assembly comprises a conveying chain mechanism along the arch-shaped supporting track 2-2, and the position of the sample conveying table device 1 is adjusted along the arch-shaped supporting track 2-2 through the conveying chain mechanism.
[0035] The irregular multi-size sample loading equipment provided by the application provides a design different from the existing similar transfer equipment, and the difference mainly lies in the clamping design and the sample conveying design, and the sample loading equipment is composed of the bottom plate 1-2 assembly and the clamping assembly, the shovel-shaped supporting plate mechanism of the bottom plate 1-2 assembly directly supports the bottom of the sample 3, the clamping assembly limits the approximate position of the sample 3 on the shovel-shaped supporting plate mechanism through the adjusting track mechanism, and the chuck mechanism 1-5 matched with the adjusting track mechanism adjusts the position of the sample 3 to make the chuck align with the position of the sample 3, so that the chuck can fix the sample 3 well; the arch-shaped track conveying device 2 provides displacement support for the sample conveying table device 1 through the arch-shaped supporting track 2-2 thereof, adjusts the position of the shovel-shaped supporting plate mechanism through the conveying chain mechanism thereon to adapt to the taking and placing positions of the sample 3 with different positions and heights, and the trolley base 2-1 is connected to the bottom of the arch-shaped supporting track 2-2, so that the trolley base 2-1 can drive the whole track frame and the sample conveying table device 1 and the sample thereon to move, and the sample 3 can be conveniently transferred between different stations. The regular multi-size sample loading equipment provided by the application can adapt to different sizes of samples for quick clamping, fixing and transferring, and effectively solves the technical problems that the existing sample transfer device is difficult to adapt to irregular samples and has low transfer efficiency.
[0036] The shovel type supporting plate mechanism includes a bottom plate 1-2 and two side limiting plates 1-1, the two side limiting plates 1-1 are distributed in a right angle shape and are respectively fixedly connected to two adjacent side edges of the bottom plate 1-2, the inner side surfaces of the side limiting plates 1-1 are used for abutting against the outer edge of the sample to assist the chuck mechanism 1-5 in clamping and fixing the sample, and the outer side edge of one of the side limiting plates 1-1 is fixedly connected with the butt joint assembly 1-4.
[0037] The design optimizes the shovel type supporting plate mechanism, and mainly includes the bottom plate 1-2 at the bottom and the side limiting plates 1-1 at the two adjacent side edges of the bottom plate 1-2, the side limiting plates 1-1 are used for assisting in clamping and fixing the sample, and the clamping and fixing effect of the clamping assembly is further improved, and in addition, the bottom plate 1-2 is preferably designed as a bevel or stepped surface structure at one end surface, so that the sample can be directly placed from the bottom, and the sample loading process is easier to implement.
[0038] In the scheme provided in the embodiment, the adjusting track mechanism includes two track supports 1-3, the end of each track support 1-3 is slidably connected with a side limiting plate 1-1, the other ends of the two track supports 1-3 can be overlapped and inserted and matched, and can be positioned and matched at the overlapped position; the side surface of the side limiting plate 1-1 adjacent to the bottom plate 1-2 is provided with a side sliding groove 1-1-1 along the length direction thereof, and the end of the track support 1-3 is provided with a sliding block head structure slidably matched with the side sliding groove 1-1-1.
[0039] The design optimizes the design of the adjusting track mechanism, which includes two overlapped track supports 1-3, one end of the track support 1-3 is slidably matched with the corresponding side limiting plate 1-1, the other side between the two tracks can be overlapped with each other and the overlapped position can be fixed, so as to adapt to the outer contour of the sample, the track support 1-3 is connected through the side sliding groove 1-1-1 and the sliding block head structure, so that the track support 1-3 and the side limiting plate 1-1 can be slidably matched, and through such a matching mode, the track support 1-3 can be kept perpendicular to the side limiting plate 1-1 connected thereto during sliding.
[0040] In the scheme provided by the embodiment, the bottom plate 1-2 is provided with two mutually perpendicular bottom sliding grooves 1-2-1 near the edge position, the bottom side of the track support 1-3 is provided with a supporting boss 1-3-1 at the corresponding position, the supporting boss 1-3-1 is in sliding fit with the bottom sliding groove 1-2-1, and the movement track of the track support 1-3 is limited by the bottom sliding groove 1-2-1. This design is a further optimization of the sliding fit between the track support 1-3 and the side limiting plate 1-1 in the above design. Two mutually perpendicular bottom sliding grooves 1-2-1 are arranged on the bottom plate 1-2, the extension direction of the sliding groove is the sliding displacement direction of the track support 1-3, the supporting boss 1-3-1 is arranged on the bottom of the track support 1-3 to adapt to the structure, the structure of the bottom sliding groove 1-2-1 and the side sliding groove 1-1-1 provides good limiting effect on both sides of the track support 1-3, and the posture of the track support 1-3 is kept perpendicular to the bottom plate 1-2 and the side limiting plate 1-1 during the sliding process.
[0041] In the scheme provided by the embodiment, the chuck mechanism 1-5 includes a sliding sleeve structure 1-5-1 slidingly sleeved on the side surface of the track support 1-3, the sliding sleeve structure 1-5-1 is connected with a fastening chuck 1-5-2 through a fastening screw 1-5-3, and the fastening chuck 1-5-2 faces the sample and is used for abutting against the outer side surface of the sample. This design provides a preferred chuck mechanism 1-5, which mainly includes two component parts of the sliding sleeve structure 1-5-1 and the fastening chuck 1-5-2. The sliding sleeve structure 1-5-1 can slide along the track support 1-3, so as to adjust the position of the fastening chuck 1-5-2 connected thereto. The fastening chuck 1-5-2 is threadedly connected with the sliding sleeve structure 1-5-1 through the fastening screw 1-5-3, so as to adjust the extension amount of the fastening chuck 1-5-2 relative to the track support 1-3, and adjust the tightness of the fastening chuck 1-5-2 on the sample.
[0042] In the scheme provided by the embodiment, the track support 1-3 is provided with a straight-line-shaped insertion slot 1-3-3 along the length direction of each track support 1-3, the insertion slot 1-3-3 is used for insertion fit with another track support 1-3, the insertion slot 1-3-3 penetrates the end of the side of the overlapped insertion of the track support 1-3 and another track support 1-3, the overlapped insertion of the two track supports 1-3 is detachable, so as to place the sample on the bottom plate 1-2, and a plurality of vertically arranged insertion holes 1-3-2 are uniformly distributed on each track support 1-3, the insertion holes 1-3-2 are matched with movable bolts 1-3-4, and are used for positioning the overlapped positions of the two track supports 1-3.
[0043] The design optimizes the two track supports 1-3 and the matching mode therebetween, and the track supports 1-3 are provided with slots 1-3-3 along the length direction of the track supports 1-3, the slots 1-3-3 penetrate through the thickness direction of the track supports 1-3, and the slots 1-3-3 are in the form of a similar split to communicate the lateral sides of the track supports 1-3, the track support bodies on the upper and lower sides of the slots 1-3-3 can be regarded as a slot structure, the slot structure and the slot 1-3-3 of the track support 1-3 on the opposite side are in a plug-in overlap, and the preferred design is that the track support 1-3 on one side has two parallel slots 1-3-3, the track support 1-3 on the other side has a slot 1-3-3 at the middle line position, and the two slots 1-3-3 of the track support 1-3 with one slot 1-3-3 are in plug-in cooperation with the slot 1-3-3 of the other track support 1-3, so that the plug-in stability between the two track supports 1-3 can be ensured and the lateral deformation is not easy to occur.
[0044] In order to consider the plug-in firmness of the two track supports 1-3 after the position is fixed, and ensure the fixing stability of the sample clamped inside, the plug-in holes 1-3-2 are arranged on the two track supports 1-3 along the length direction of the track supports 1-3, the plug-in holes 1-3-2 are uniformly and densely arranged, and the hole axes of the plug-in holes 1-3-2 are perpendicular to the rotation plane of the track supports 1-3, so that when the two track supports 1-3 are in plug-in overlap, the position of the track supports 1-3 can be fixed by aligning the plug-in holes 1-3-2 of the two track supports 1-3, and the movable pin 1-3-4 only needs to be inserted into the aligned plug-in holes 1-3-2, and when the track supports 1-3 need to be released, the movable pin 1-3-4 only needs to be pulled out for adjustment, so that the operation is simple and convenient and the positioning effect is good.
[0045] In the scheme provided in the embodiment, the two side limiting plates 1-1 are provided with connecting end blocks 1-6 at the end portions away from the adjacent positions of the two side limiting plates 1-1, the connecting end blocks 1-6 are provided with butt joints 1-6-1 for plug-in cooperation with the track supports 1-3, the butt joints 1-6-1 are in concave-convex cooperation with the slider head structures of the track supports 1-3, and the track supports 1-3 are connected with the connecting end blocks 1-6 on the corresponding side when the track supports 1-3 are slid to the outer end positions of the side limiting plates 1-1, so that the track supports 1-3 are rotated together with the connecting end blocks 1-6 to open the blockage of the track supports 1-3 to the side edges of the bottom plate 1-2.
[0046] The technical scheme provided by the design is mainly to avoid the obstruction of the track support 1-3 to the process of the sample entering the bottom plate 1-2 during the process of sample placement and removal. The two end positions of the two side limiting plates 1-1 are rotationally connected with the connecting end block 1-6. When the track support 1-3 needs to be opened, the two track supports 1-3 can be slid to the far end of the side limiting plate 1-1, so that the slider head structure of the track support 1-3 slides into the butt joint groove 1-6-1 of the connecting end block 1-6, and the track support 1-3 and the connecting end block 1-6 form a connection. Since the track support 1-3 is slid to the edge of the two side limiting plates 1-1, it also reaches the edge of the bottom plate 1-2. At this time, the bottom slide groove 1-2-1 and the side slide groove 1-1-1 are unlocked to limit the track support 1-3, so that the track support 1-3 can rotate relative to the side limiting plate 1-1 together with the connecting end block 1-6, so as to open or close the edge of the bottom plate 1-2 by rotating, thereby facilitating the sample placement and removal.
[0047] In the scheme provided by the embodiment, the docking assembly 1-4 includes triangular sliding side supports 1-4-1, and roller structures 1-4-2 are arranged at the vertex positions of the sliding side supports 1-4-1. The roller structures 1-4-2 are arranged on both sides of the arc-shaped support track 2-2 to define the movement track of the sample conveying table device 1 through the arc-shaped support track 2-2. The design optimizes the structure of the docking assembly 1-4. In addition to the structure directly connected to the conveying chain mechanism, the sliding side supports 1-4-1 are also arranged to define the overall movement track of the sample conveying table device 1 along the arc-shaped support track 2-2. The left and right clamping and relative rolling of the roller structures 1-4-2 on the sliding side supports 1-4-1 relative to the track can be achieved, and the rolling cooperation ensures that the track is not easily stuck under the premise of good track limiting.
[0048] In the scheme provided by the embodiment, the docking assembly 1-4 further includes a mounting plate 1-4-4 fixedly attached to the middle position of the side limiting plate 1-1, and pin joint structures 1-4-3 are arranged on the upper and lower sides of the mounting plate 1-4-4. The pin joint structures 1-4-3 are pin-connected with the conveying chain mechanism. The design optimizes the cooperation between the docking assembly 1-4 and the transmission chain. The mounting plate 1-4-4 and the pin joint structure are specially arranged. The mounting plate 1-4-4 is provided with pin joints on the upper and lower sides, which are connected and cooperated with different chain positions of the conveying chain.
[0049] In the scheme provided by the embodiment, the conveying chain mechanism comprises a plurality of guide shafts 2-4 distributed along the contour shape of the arched support track 2-2, a chain wheel 2-5 is coaxially installed on each guide shaft 2-4, a chain structure 2-3 is drivingly connected to each chain wheel 2-5, and an output motor 2-6 is drivingly connected to the chain structure 2-3, for driving the sample conveying table device 1 to move along the arched support track 2-2 by the output motor 2-6. The design provides a preferred transmission chain mechanism design, and in addition, a design of two chains arranged side by side is preferably adopted to improve the stability of conveying and increase the carrying capacity. Correspondingly, two chain wheels 2-5 are arranged at a preset distance on each guide shaft 2-4, and the arched support track 2-2 can also adopt a design of two tracks arranged in parallel, and the sliding side bracket 1-4-1 only needs to be adapted to the arched support track 2-2 and also adopt two brackets arranged at a distance.
[0050] The general operation procedure of the sample conveying device provided by the application is as follows:
[0051] Step one, preparation before sample conveying. The upper and lower test samples are generally placed on wooden strips or stone blocks, and the structural surface is placed upward if required. The irregular multi-size sample conveying device is manually moved to the vicinity of the lower sample position.
[0052] The height of the shovel-shaped supporting plate mechanism is adjusted to be close to the ground so that the bottom plate 1-2 of the shovel-shaped supporting plate mechanism enters the bottom of the lower sample, the track brackets 1-3 are respectively moved to the connecting end blocks 1-6, the connecting end blocks 1-6 are rotated to drive the track brackets 1-3 to rotate out of the space of the bottom plate 1-2, and interference when the sample is shoveled is prevented.
[0053] Step two, fixing and conveying the lower sample. The arched track conveying device 2 is manually moved as a whole, the lower sample is shoveled by the bottom plate 1-2, and the lower sample is close to the two side limiting plates 1-1 on one side of the bottom plate 1-2. The overlapping fixing positions of the two track brackets 1-3 are adjusted according to the shape of the sample, so that the sample is well surrounded, the track bracket 1-3 is fixed in the insertion hole 1-3-2 of the track bracket 1-3 when the track bracket 1-3 is close to the position suitable for clamping the sample, the position of the sliding sleeve structure 1-5-1 is adjusted by sliding along the track bracket 1-3, so that the position of clamping the outer edge of the sample is adapted, the fastening screw 1-5-3 is rotated, the fastening chuck 1-5-2 is tightened, and the clamping and fixing process is completed.
[0054] After the clamping process is completed, the sample conveying table device 1 is lifted along the arched support track 2-2 under the driving of the conveying chain mechanism, and the sample is conveyed to the sample mounting table (the next process position of the sample transfer).
[0055] Step three, unload the lower sample. According to the height of the sample mounting table, adjust the height and position of the shovel type supporting plate mechanism, lock the wheels under the trolley base 2-1 of the arch track conveying device 2, if the sample mounting table used for receiving the sample in the subsequent installation process is provided with a groove, then place the sample on the sample mounting table, remove the clamping force of the sample, move away the two track supports 1-3, unlock the wheels under the trolley base 2-1, and move away the arch track conveying device 2. If the sample mounting table is not provided with a groove, then move the sample to the sample mounting table by means of tools such as a jack.
[0056] Step four, install and unload the upper sample. Repeat the method of step one and step two, move the upper sample to the vicinity of the sample mounting table, turn the handling equipment on the ground so that the shovel type supporting plate mechanism faces away from the sample mounting table, lift the shovel type supporting plate mechanism and the upper sample, and move along the arch supporting track 2-2 to the other side, at this time the shovel type supporting plate mechanism and the upper sample face downward, adjust the position of the arch track conveying device 2 and the height of the shovel type supporting plate mechanism, so that the structure surface of the upper sample slowly approaches the structure surface of the lower sample, and finally the structure surfaces coincide, remove the clamping force of the sample, move away the two track supports 1-3, and move away the handling equipment, and the sample installation is completed; in addition to direct transportation, the handling equipment can also turn over the sample by 180° through the arch supporting track and the conveying chain to install, and realize the installation of the sample positive and negative surfaces or front and back surfaces.
[0057] Although the present application discloses as above, the protection scope of the present application is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, and these changes and modifications will fall within the protection scope of the present application.
Claims
1. An irregularly shaped multi-size sample handling apparatus, characterized by, The utility model relates to a kind of sample transport platform device (1), including bottom plate (1-2) component and the clamping component being arranged on the bottom plate (1-2) component, the bottom plate (1-2) component includes the shovel type pallet mechanism for receiving sample (3) and the butt joint component (1-4) fixedly connected to the side of the shovel type pallet mechanism, the butt joint component (1-4) is connected with the transmission chain mechanism cooperation;The clamping component includes chuck mechanism (1-5) for adhering clamping sample (3) and adjusting track mechanism, the chuck mechanism (1-5) is slidably connected with the adjusting track mechanism, the adjusting track mechanism is adjustably moved with the top of the shovel type pallet mechanism, the position of adjusting track mechanism is changed by adjusting track mechanism on the shovel type pallet mechanism, to cooperate chuck mechanism (1-5) to adapt the outside of sample (3) to carry out clamping fixation; Arch track conveying device (2), including arch moving frame and conveying component along the profile of the arch moving frame, the arch moving frame includes arch support rail (2-2) and trolley base (2-1) connected to the bottom of the arch support rail (2-2), the trolley base (2-1) is used to bear the displacement of the arch support rail (2-2);The conveying component includes transmission chain mechanism along the arch support rail (2-2), the position of sample transport platform device (1) is adjusted along the arch support rail (2-2) by the transmission chain mechanism; The shovel type pallet mechanism includes bottom plate (1-2) and two side limit plates (1-1), two side limit plates (1-1) are distributed at right angles, respectively fixedly connected to the adjacent two side edges of the bottom plate (1-2), the inner side of the side limit plate (1-1) is used to abut the outer edge of sample (3) to assist chuck mechanism (1-5) to clamp sample (3), wherein the outer edge of one side limit plate (1-1) is fixedly connected with the butt joint component (1-4); The adjusting track mechanism includes two track supports (1-3), and the end of each track support (1-3) is slidably connected with one side limit plate (1-1). The other end of the two track supports (1-3) can be overlapped and inserted into each other, and can be positioned at the overlapping position. The side of the side limit plate (1-1) adjacent to the bottom plate (1-2) is provided with a side sliding groove (1-1-1) along the length direction thereof. The end of the track support (1-3) is provided with a slider head structure slidably connected with the side sliding groove (1-1-1). The bottom plate (1-2) is provided with two bottom sliding grooves (1-2-1) perpendicular to each other near the edge position. The bottom side of the track support (1-3) is provided with a support boss (1-3-1) at the corresponding position. The support boss (1-3-1) is slidably connected with the bottom sliding groove (1-2-1), and the movement track of the track support (1-3) is limited by the bottom sliding groove (1-2-1). The clamping head mechanism (1-5) comprises a sliding sleeve structure (1-5-1) slidingly sleeved on the side surface of the track support (1-3), the sliding sleeve structure (1-5-1) is connected with a fastening clamping head (1-5-2) through a fastening screw (1-5-3), the fastening clamping head (1-5-2) faces the sample (3) and is used for abutting against the outer side surface of the sample (3); The track support (1-3) is provided with a linear insertion slot (1-3-3) along the length direction of the track support (1-3), the insertion slot (1-3-3) is used for insertion fitting with another track support (1-3), the insertion slot (1-3-3) penetrates through the end part of the track support (1-3) and another track support (1-3) which are overlapped and inserted on one side, so that the overlapped and inserted track supports (1-3) can be separated, and the sample (3) is placed on the bottom plate (1-2); a plurality of vertical insertion holes (1-3-2) are uniformly distributed on each track support (1-3), the insertion holes (1-3-2) are matched with movable insertion pins (1-3-4) and are used for positioning the overlapped positions of the two track supports (1-3).
2. The irregularly multi-sized sample loading apparatus according to claim 1, wherein, The two side limiting plates (1-1) are pin-connected with connecting end blocks (1-6) at the ends away from the adjacent positions of the two side limiting plates (1-1), the side surface of the connecting end block (1-6) is provided with a butt joint slot (1-6-1) used for insertion fitting with the track support (1-3), the butt joint slot (1-6-1) is matched with the convex-concave structure of the sliding block head of the track support (1-3), when the track support (1-3) is slid to the outer end position of the side limiting plate (1-1), the track support (1-3) is connected with the connecting end block (1-6) on the corresponding side, so that the track support (1-3) is rotated through the connecting end block (1-6) and the track support (1-3), and the track support (1-3) is opened to shield the side edge of the bottom plate (1-2).
3. Irregular multi-size sample handling apparatus according to claim 1 or 2, characterized in that The butt joint assembly (1-4) comprises triangular sliding side supports (1-4-1), the top positions of the sliding side supports (1-4-1) are provided with roller structures (1-4-2), the roller structures (1-4-2) are matched with the two sides of the arched support track (2-2), and the movement track of the sample conveying table device (1) is defined through the arched support track (2-2).
4. The irregularly multi-sized sample loading apparatus according to claim 3, wherein, The butt joint assembly (1-4) further comprises a mounting plate (1-4-4) fixedly attached to the middle position of the side limiting plate (1-1), the upper and lower side surfaces of the mounting plate (1-4-4) are provided with pin joint table structures (1-4-3), and the pin joint table structures (1-4-3) are pin-connected with a conveying chain mechanism.
5. The irregularly multi-sized sample handling apparatus of claim 3, wherein, The conveying chain mechanism comprises a plurality of guide shafts (2-4) distributed along the contour shape of the arched support track (2-2), the guide shafts (2-4) are coaxially provided with chain wheels (2-5), the chain wheels (2-5) are drivingly connected with chain structures (2-3), and the chain structures (2-3) are drivingly connected with an output motor (2-6), so that the sample conveying table device (1) is driven to move along the arched support track (2-2) through the output motor (2-6).
Citation Information
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