Adhesive tape cleaning device and method and adhesive tape conveyor
By integrating a tape cleaning device with a vibrator, high-pressure flushing unit, fan and AI visual algorithm on the tape conveyor, the adhesion problem of tape conveying high humidity sticky materials is solved, and efficient and energy-saving cleaning effect is achieved, avoiding roller damage and Environmental pollution meets environmental protection and energy-saving needs.
Patent Information
- Application Number
- CN202411429840.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-01-07
AI Technical Summary
Existing tape conveyors are prone to material adhesion when conveying high humidity sticky materials, causing the retained material to roam into the downstream roller to damage or fall into the polluted environment. The existing cleaning system cannot effectively distinguish the material situation, resulting in unnecessary power consumption and cleaning. The results are not ideal.
A tape cleaning device including a vibrator, a high-pressure flushing unit, a fan, a high-definition camera and a main control unit was designed. Through preset high-frequency vibration, impact force, flushing and drying technologies, combined with AI vision algorithms to adjust the flushing water in real time Pressure and vibration frequency achieve efficient cleaning of the retained materials on the tape, and sewage recycling and automatic material transfer through sewage drainage pipes and auxiliary pipes.
It effectively avoids damage and environmental pollution of materials winding into the downstream roller, realizes efficient energy-saving and cleaning of tape, reduces equipment maintenance costs and dust pollution, and meets environmental protection and energy-saving needs.
Smart Images

Figure CN119262746A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of adhesive tape transmission and cleaning, and in particular to an adhesive tape cleaning device, method and adhesive tape transmission conveyor. Background Art
[0002] When the belt conveyor conveys wet and sticky materials, the materials are prone to stick to the tape. The materials are not cleaned cleanly when passing through the head cleaner, causing the materials to wrap around the downstream roller and damage the roller, or fall off in the middle of the journey and pollute the environment inside the trestle.
[0003] In the prior art, the materials on the belt conveyor are generally simply cleaned by a sweeper. The stubborn materials that cannot be cleaned by the sweeper are generally not processed, resulting in the retained materials winding around the downstream rollers, causing damage to the rollers. Replacing the rollers increases costs and affects production; or the belt falls anywhere during operation, causing pollution to the trestles along the line. Although some have taken further belt cleaning measures behind the sweeper, they do not distinguish between the material conditions. Regardless of whether the belt surface needs further cleaning, the cleaning system is in the start-up state, resulting in unnecessary consumption of cleaning equipment and electricity, and the cleaning effect is not ideal. Summary of the invention
[0004] In view of this, the present invention provides a tape cleaning device, method and tape conveyor to solve the problem of how to clean the materials retained on the tape surface efficiently and energy-savingly.
[0005] In a first aspect, the present invention provides a tape cleaning device, comprising: a rapper, a high-pressure flushing unit, a fan, a main control unit, a high-definition camera, a power supply unit, a housing and a bracket, wherein:
[0006] The rapper is used to remove or loosen the adhesive material retained on the tape based on preset high-frequency vibration and impact force;
[0007] The high-pressure washing unit is used to wash and scrape the adhesive material and water retained on the adhesive tape;
[0008] The fan is used to dry the retained moisture on the tape;
[0009] The high-definition camera is used to collect the surface image and send it to the main control unit;
[0010] The main control unit is used to receive the start and stop instructions of the host computer, and to control and adjust the flushing water pressure of the high-pressure flushing unit and the rapping frequency of the rapper in real time based on the belt surface image;
[0011] The power supply unit is used to supply power to a first power supply circuit connected to the rapper, the high-pressure flushing unit, and the fan, and to supply power to a second power supply circuit connected to the main control unit and the high-definition camera;
[0012] The shell is used to encapsulate the vibrator, high-pressure water flushing device, fan, high-definition camera and main control unit into a whole. The upper surface of the shell is provided with equipment openings and a power plug, and the shell is welded to the bracket.
[0013] The belt cleaning device provided in the embodiment of the present invention, combined with a vibrator, a scraper, a high-pressure water flushing device and a fan, completely solves the problem of material sticking to the belt when the belt conveyor transports highly humid and sticky materials, and prevents the material from winding around the downstream roller and damaging the roller, or falling midway and polluting the environment inside the trestle.
[0014] In an optional embodiment, the device further comprises:
[0015] A sewage drainage pipe is arranged below the high-pressure flushing unit and is used to collect the sewage after cleaning and discharge it into the sewage pipe network;
[0016] The auxiliary chute is arranged below the rapper and is used to collect the retained materials after cleaning and send them into the main chute.
[0017] The embodiment of the present invention can realize automatic recovery of sewage by setting up a sewage drainage pipe, avoiding sewage pollution to the cleaning site. The main chute is set so that the retained materials cleaned up can automatically enter the downstream for transportation, thereby achieving the purpose of cleaning and reducing material losses as much as possible, which can meet the needs of environmental protection and energy saving.
[0018] In an optional implementation, the power supply unit includes an IoT remote switch and a switching power supply, wherein:
[0019] The IoT remote switch is used to switch on and off the connection between the external power supply and the first power supply circuit power supply;
[0020] The switching power supply is used to convert the external power supply into a preset voltage value to supply power to the second power supply circuit.
[0021] The embodiment of the present invention meets different power supply voltage requirements by supplying power to the cleaning device and the control device separately. At the same time, the separate power supply can effectively isolate the interference generated by the cleaning execution device, ensuring that the control device can stably receive and process signals, thereby improving the stability of the entire system.
[0022] In an optional embodiment, the high-pressure flushing unit comprises: a flushing unit and a scraper, wherein:
[0023] The flushing unit includes a variable frequency booster pump and a high-pressure nozzle, which are used to soak and flush the adhesive material on the tape;
[0024] The scraper is used to scrape away the adhesive material and moisture retained on the adhesive tape.
[0025] The high-pressure flushing unit of the embodiment of the present invention can effectively remove the retained materials adhered to the tape by using the flushing unit and the scraper.
[0026] In an optional embodiment, the rapper and the scraper are both provided with a lifting device, which is raised when working and lowered when stopped.
[0027] The embodiment of the present invention adopts a belt lifting device, which is raised when working and lowered when stopping, which is convenient for start and stop control without affecting the operation of the belt and causing additional resistance or wear.
[0028] In an optional embodiment, the main control unit is an edge computing box, which communicates with the high-pressure water jet unit, the fan and the vibrator through an RS485 interface, and communicates with the high-definition camera and the host computer through an Ethernet interface.
[0029] The edge computing box of the embodiment of the present invention communicates with the high-pressure water jet unit, the fan and the vibrator respectively through the RS485 interface, and communicates with the high-definition camera and the host computer respectively through the Ethernet interface, so as to quickly transmit and process data, thereby providing faster and more responsive decision support.
[0030] In a second aspect, the present invention provides a tape cleaning method, including: a manual mode and an automatic mode, in which, in the manual mode, the tape cleaning device is started, stopped and adjusted based on a control interface of a local operation box or a central control room operation station;
[0031] In automatic mode, the main control unit automatically controls the start, stop and adjustment operations of the tape cleaning device based on the tape running signal sent by the host computer.
[0032] The adhesive tape cleaning provided by the embodiment of the present invention enables the cleaning device to support both manual and automatic working modes, thereby improving the flexibility of control and meeting the needs of different application scenarios.
[0033] In an optional implementation, in the manual mode, starting, stopping and adjusting the tape cleaning device based on the control interface of the local operation box or the central control room operation station includes:
[0034] Start-up operation: connect the first power supply circuit, the vibrator, high-pressure water washing unit, fan, and high-definition camera are in standby state, and the scraper lifting device is lifted to the working position;
[0035] Stop operation: cut off the first power supply circuit, and take the vibrator, high-pressure water washing unit, fan, and scraper lifting device offline;
[0036] Adjustment operation: Based on manual operation, adjust the gear position of the vibrator and high-pressure water washing, and adjust the washing water pressure and vibration frequency; based on manual operation of the scraper up and down buttons, switch the scraper up and down states; based on manual operation of the fan start and stop buttons, start and stop the fan.
[0037] In an optional implementation, in the automatic mode, the main control unit automatically controls the start, stop and adjustment operations of the tape cleaning device based on the tape running signal sent by the host computer, including:
[0038] After receiving the tape running signal sent by the host computer, the main control unit controls the connection of the first power supply circuit, and the vibrator, high-pressure water flushing unit, fan, and high-definition camera are in standby state; the vibrator and scraper lifting device are lifted to the working position, and run in a cycle in the order of vibrating-scraping-water flushing-drying, and based on the built-in belt surface cleaning AI visual algorithm, the video input signal of the high-definition camera is analyzed to obtain the retained material information, and the vibration and scraping frequency, flushing water pressure and fan speed are adjusted in real time according to the retained material information;
[0039] When the main control unit receives the tape stop signal sent by the host computer, or when the high-definition camera continuously detects that there is no retained material on the belt surface within a preset time during the operation of the tape, the main control unit controls to cut off the first power supply circuit, and the vibrator, high-pressure water washing unit, fan, and scraper lifting device are offline, where the preset time = length of the tape section to be cleaned / real-time belt speed.
[0040] In the automatic mode, the embodiment of the present invention adopts AI visual analysis technology to adjust the flushing water pressure and the vibration frequency in real time according to the situation of retained materials. Through differentiated processing, a closed loop of the belt surface cleaning effect is formed, thereby achieving efficient cleaning of the tape surface under low energy consumption conditions.
[0041] In a third aspect, the present invention provides a tape conveyor, comprising the tape cleaning device of the first aspect or any corresponding embodiment thereof.
[0042] The embodiment of the present invention can effectively remove the adhered impurities on the tape through the tape cleaning device, prevent these impurities from accumulating on the tape surface, keep the tape clean to help maintain the normal operation of the tape, reduce the problems of tape wear and deviation caused by impurity accumulation, and extend the service life of the tape. The surface of the cleaned tape is smoother, which can reduce the friction resistance between the tape and the material, making the material conveying smoother, thereby achieving energy saving and improving the conveying efficiency. It can avoid the adhesion and accumulation of materials caused by the unclean surface of the tape, affecting the conveying speed and continuity. By cleaning the tape in time, the degree of tape wear can be reduced, and the situation of frequent replacement of the tape due to tape damage can be reduced, saving the cost and time of equipment maintenance. At the same time, it can also reduce the abnormal wear of other components (such as rollers, drums, etc.) caused by tape problems, reduce the maintenance cost of the overall equipment, prevent impurities on the surface of the tape from falling or flying, reduce dust pollution in the working environment, meet environmental protection requirements, and improve the working environment of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0044] Figure 1 is a structural schematic diagram of a tape cleaning device according to an embodiment of the present invention;
[0045] Figure 2 is a schematic structural diagram of a rapper according to an embodiment of the present invention;
[0046] Figure 3 is a schematic structural diagram of a flushing unit according to an embodiment of the present invention;
[0047] Figure 4 is a structural schematic diagram of a fan according to an embodiment of the present invention;
[0048] Figure 5 Schematic diagram of a high-definition dried bean curd camera according to an embodiment of the present invention;
[0049] Figure 6 is a schematic diagram of an edge computing box according to an embodiment of the present invention;
[0050] Figure 7 is a schematic diagram of a power supply unit according to an embodiment of the present invention. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0052] An embodiment of the present invention provides a belt cleaning device, which is installed below the return belt of a belt conveyor, near the head discharge port. Figure 1 As shown, it includes: a vibrator, a high-pressure flushing unit, a fan, a high-definition camera and a main control unit, including: a vibrator, a high-pressure flushing unit, a fan, a main control unit, a high-definition camera, a power supply unit, a housing and a bracket, wherein:
[0053] The vibrator is used to remove or loosen the adhesive material on the tape based on the preset high-frequency vibration and impact force. The structure is as follows Figure 2 As shown, the embodiment of the present invention uses a vibration motor as the excitation source and has an RS485 communication interface. It is an energy-saving product that effectively removes or loosens the adhesive material on the tape by high-frequency vibration and impact force, so that the retained material falls off or loosens from the belt surface, which is convenient for subsequent cleaning. It has a lifting device that rises when working and lowers when stopping, which is convenient for start-stop control and does not affect the operation of the tape and cause additional resistance or wear.
[0054] The high-pressure washing unit is used to wash and scrape the adhesive material and water retained on the tape; it specifically includes: a washing unit and a scraper, wherein Figure 3 As shown, the flushing unit adopts a variable frequency booster pump and is equipped with a high-pressure nozzle with an RS485 communication interface. The adjustable water pressure is used to soak and clean the adhesive material. The scraper is used to scrape the adhesive material and moisture retained on the tape. It adopts a lifting device, which rises when working and lowers when stopping, which is convenient for start and stop control without affecting the operation of the tape and causing additional resistance or wear.
[0055] The fan is used to dry the retained moisture on the tape; the embodiment of the present invention adopts an adjustable wind speed fan with an RS485 communication interface, such as Figure 4 As shown, this is to fully dry the retained moisture on the tape and ensure that the tape does not slip.
[0056] The high-definition camera is used to collect the image of the noodles and send it to the main control unit; in practice, the location of the high-definition camera is based on the ability to capture the complete image of the noodles. Figure 5As shown, it has a compact appearance, can output clear real-time images, supports corridor mode, backlight compensation, and automatic electronic shutter functions, adapts to different monitoring environments, provides stable network connections, and facilitates remote monitoring and management. The main technical parameters used in the embodiments of the present invention include:
[0057] 1. Maximum image size: 1920×1080;
[0058] 2. Focal length & field of view: 2.8mm, horizontal field of view 93.9°, vertical field of view 51.7°, diagonal field of view 109.3°;
[0059] 3. Network interface: 1 RJ45 10M / 100M adaptive Ethernet port;
[0060] 4. Product size: 31.5×31.5×22mm;
[0061] 5. Equipment weight: 93g;
[0062] 6. Working environment: -30℃~60℃, humidity less than 95% (no condensation);
[0063] 7. Current power consumption: DC: 12V±20%, 0.13A, maximum power consumption: 1.5W.
[0064] The main control unit is used to receive the start and stop instructions of the host computer, and to control and adjust the flushing water pressure of the high-pressure flushing unit and the rapping frequency of the rapper in real time based on the belt surface image; the main control unit in the embodiment of the present invention is an edge computing box, such as Figure 6 As shown, it is an intelligent device based on edge computing and artificial intelligence technology. It has a built-in flexible and configurable diversified AI algorithm library, highly integrated with high-precision AI intelligent algorithms based on computer vision and deep learning networks, and a video intelligent integrated management platform. It can perform real-time data analysis and processing tasks near the data collection point, and can push data analysis and processing to the edge of the data source to reduce data transmission and processing delays, thereby providing faster and more responsive decision support. The edge computing box in the present invention communicates with the high-pressure water flushing unit, fan and vibrator respectively through the RS485 interface, and communicates with the high-definition camera and the host computer respectively through the Ethernet interface, and can quickly transmit and process data.
[0065] The shell is used to encapsulate the vibrator, high-pressure water washing device, fan, high-definition camera and main control unit into a whole. The upper surface of the shell is provided with equipment openings and power plugs, and the shell is welded to the bracket. For example, an aluminum alloy shell can be used, with equipment openings on the upper surface of the shell and a power plug on the side, which is only an example and is not limited to this.
[0066] The power supply unit is used to supply power to the first power supply circuit connected to the vibrator, the high-pressure washing unit, and the fan, and to supply power to the second power supply circuit connected to the main control unit and the high-definition camera; the embodiment of the present invention connects an external AC220V power supply through the device power plug on the side of the shell, such as Figure 7 As shown, the power supply unit includes an IoT remote switch and a switching power supply. The IoT remote switch is used to switch on and off the AC220V cleaning device power supply (the first power supply circuit, which supplies power to the vibrator, scraper lifting device, high-pressure water washing device, and fan), and the AC220V~DC12V switching power supply (the second power supply circuit, which supplies power to the edge computing box and high-definition camera, and is always powered on under normal circumstances). By supplying power to the cleaning execution device and the control device separately, different power supply voltage requirements are met. At the same time, separate power supply can effectively isolate the interference generated by the cleaning execution device, ensuring that the control device can stably receive and process signals, thereby improving the stability of the entire system.
[0067] The belt cleaning device provided in the embodiment of the present invention, combined with a vibrator, a scraper, a high-pressure water flushing device and a fan, completely solves the problem of material sticking to the belt when the belt conveyor transports highly humid and sticky materials, and prevents the material from winding around the downstream roller and damaging the roller, or falling midway and polluting the environment inside the trestle.
[0068] In one embodiment, the cleaning device of the embodiment of the present invention also includes: a sewage drain pipe, which is arranged below the high-pressure flushing unit, and is used to collect the sewage after cleaning and discharge it into the sewage network, which can realize automatic recovery of sewage and avoid sewage pollution to the cleaning site; an auxiliary chute, which is arranged below the vibrator, and is used to collect the retained materials after cleaning and send them into the main chute, so that the retained materials after cleaning automatically enter the downstream for transportation, thereby achieving the purpose of cleaning and reducing material losses as much as possible, which can meet the needs of environmental protection and energy saving.
[0069] The embodiment of the present invention is a tape conveyor. The tape cleaning device of any of the above embodiments can effectively remove the adhered impurities on the tape and prevent the impurities from accumulating on the surface of the tape. Keeping the tape clean helps to maintain the normal operation of the tape, reduce the problems of tape wear and deviation caused by the accumulation of impurities, and extend the service life of the tape. The surface of the cleaned tape is smoother, which can reduce the friction resistance between the tape and the material, making the material conveying smoother, thereby achieving energy saving and improving the conveying efficiency. The adhesion and accumulation of materials caused by the unclean surface of the tape can be avoided, which affects the conveying speed and continuity. By cleaning the tape in time, the degree of wear of the tape can be reduced, and the situation of frequent replacement of the tape due to damage to the tape can be reduced, saving the cost and time of equipment maintenance. At the same time, it can also reduce the abnormal wear of other components (such as rollers, drums, etc.) caused by tape problems, reduce the maintenance cost of the overall equipment, prevent impurities on the surface of the tape from falling or flying, reduce dust pollution in the working environment, meet environmental protection requirements, and improve the working environment of operators.
[0070] The present embodiment also provides a tape cleaning method, which is applied to the above-mentioned tape cleaning device, and its corresponding cleaning methods include manual mode and automatic mode. In manual mode, the low-power tape cleaning device is started, stopped and adjusted based on the control interface of the local operation box or the central control room operation station; in automatic mode, the main control unit automatically starts, stops and adjusts the low-power tape cleaning device based on the tape running signal sent by the host computer. The tape cleaning provided by the embodiment of the present invention enables the cleaning device to support both manual and automatic working modes, improves the flexibility of device control, and can meet the needs of different application scenarios. In manual mode, the embodiment of the present invention starts, stops and adjusts the low-power tape cleaning device based on the control interface of the local operation box or the central control room operation station, specifically including:
[0071] Start-up operation: connect the first power supply circuit, the vibrator, high-pressure water washing unit, fan, and high-definition camera are in standby state, and the scraper lifting device is lifted to the working position;
[0072] Stop operation: cut off the first power supply circuit, and take the vibrator, high-pressure water washing unit, fan, and scraper lifting device offline;
[0073] Adjustment operation: The vibrator and high-pressure water washing operations are respectively set with different gears (for example, high and low gears), and the washing water pressure and the vibrating frequency are adjusted based on the manual operation of the vibrator and the high-pressure water washing gear; the scraper is provided with up and down buttons, and the scraper up and down states are switched based on the manual operation of the scraper up and down buttons; the fan is provided with start and stop buttons, and the fan is started and stopped based on the manual operation of the start and stop buttons of the fan.
[0074] In the automatic mode of the embodiment of the present invention, the main control unit automatically controls the start, stop and adjustment operation of the belt cleaning device based on the belt running signal sent by the host computer (for example, when used in a coal conveying system, the coal conveying control system signal is interlocked to automatically complete the start, stop and adjustment operation of the device), specifically including:
[0075] After the main control unit receives the belt operation signal sent by the host computer (for example, the "coal transportation system operation" signal), it controls the connection of the first power supply circuit, and the vibrator, high-pressure water flushing unit, fan, and high-definition camera are in standby state; the vibrator and scraper lifting device are lifted to the working position, and operate in a cycle in the order of vibrating-scraping-water flushing-drying, and based on the built-in belt surface cleaning AI visual algorithm, the video input signal of the high-definition camera is analyzed to obtain the retained material information, and the vibration and scraping frequency, flushing water pressure and fan speed are adjusted in real time according to the retained material information. When there is a lot of retained material, the flushing water pressure is increased, the vibration and scraping frequency is increased, and the fan speed is increased; when there is less retained material, the flushing water pressure is reduced, the vibration and scraping frequency is reduced, and the fan speed is reduced.
[0076] When the main control unit receives the belt stop signal sent by the host computer (for example, the "coal conveying system stop" signal), or when the high-definition camera continuously detects that there is no retained material on the belt surface within the preset time during the operation of the belt, the main control unit controls to cut off the first power supply circuit, and the vibrator, high-pressure water washing unit, fan, and scraper lifting device are offline, where the preset time = the length of the belt section to be cleaned / the real-time belt speed. The length of the belt section to be cleaned can be determined based on the belt conveyor ordering data, and the real-time belt speed is obtained from the coal conveying control system through the Ethernet interface.
[0077] In the automatic mode, the embodiment of the present invention adopts AI visual analysis technology to adjust the flushing water pressure and the vibration frequency in real time according to the situation of retained materials. Through differentiated processing, a closed loop of the belt surface cleaning effect is formed, thereby achieving efficient cleaning of the tape surface under low energy consumption conditions.
[0078] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A tape cleaning device, characterized in that: include: Vibrator, high-pressure flushing unit, fan, main control unit, high-definition camera, power supply unit, housing and bracket, including: The rapper is used to remove or loosen the adhesive material retained on the tape based on preset high-frequency vibration and impact force; The high-pressure washing unit is used to wash and scrape the adhesive material and water retained on the adhesive tape; The fan is used to dry the retained moisture on the tape; The high-definition camera is used to collect the surface image and send it to the main control unit; The main control unit is used to receive the start and stop instructions of the host computer, and to control and adjust the flushing water pressure of the high-pressure flushing unit and the rapping frequency of the rapper in real time based on the belt surface image; The power supply unit is used to supply power to a first power supply circuit connected to the rapper, the high-pressure flushing unit, and the fan, and to supply power to a second power supply circuit connected to the main control unit and the high-definition camera; The shell is used to encapsulate the vibrator, high-pressure water flushing device, fan, high-definition camera and main control unit into a whole. The upper surface of the shell is provided with equipment openings and a power plug, and the shell is welded to the bracket.
2. The device according to claim 1, characterized in that Also includes: A sewage drainage pipe is arranged below the high-pressure flushing unit and is used to collect the sewage after cleaning and discharge it into the sewage pipe network; The auxiliary chute is arranged below the rapper and is used to collect the retained materials after cleaning and send them into the main chute.
3. The device according to claim 1 or 2, characterized in that: The power supply unit includes an IoT remote switch and a switching power supply, wherein: The IoT remote switch is used to switch on and off the connection between the external power supply and the first power supply circuit power supply; The switching power supply is used to convert the external power supply into a preset voltage value to supply power to the second power supply circuit.
4. The device according to claim 1 or 2, characterized in that: The high-pressure flushing unit comprises: a flushing unit and a scraper, wherein: The flushing unit includes a variable frequency booster pump and a high-pressure nozzle, which are used to soak and flush the adhesive material on the tape; The scraper is used to scrape away the adhesive material and moisture retained on the adhesive tape.
5. The device according to claim 4, characterized in that The rapper and the scraper are both provided with lifting devices, which are raised when working and lowered when stopping.
6. The device according to claim 1, characterized in that The main control unit is an edge computing box, which communicates with the high-pressure water jet unit, fan and vibrator through the RS485 interface, and communicates with the high-definition camera and host computer through the Ethernet interface.
7. A tape cleaning method, characterized in that: include: Manual mode and automatic mode, In manual mode, the belt cleaning device is started, stopped and adjusted based on the control interface of the local operation box or the central control room operation station; In automatic mode, the main control unit automatically controls the start, stop and adjustment operations of the tape cleaning device based on the tape running signal sent by the host computer.
8. The method according to claim 7, characterized in that In the manual mode, the belt cleaning device is started, stopped and adjusted based on the control interface of the local operation box or the central control room operation station, including: Start-up operation: connect the first power supply circuit, the vibrator, high-pressure water washing unit, fan, and high-definition camera are in standby state, and the scraper lifting device is lifted to the working position; Stop operation: cut off the first power supply circuit, and take the vibrator, high-pressure water washing unit, fan, and scraper lifting device offline; Adjustment operation: Based on manual operation, adjust the gear position of the vibrator and high-pressure water washing, and adjust the washing water pressure and vibration frequency; based on manual operation of the scraper up and down buttons, switch the scraper up and down states; based on manual operation of the fan start and stop buttons, start and stop the fan.
9. The method according to claim 7, characterized in that: In the automatic mode, the main control unit automatically controls the start, stop and adjustment operations of the tape cleaning device based on the tape running signal sent by the host computer, including: After receiving the tape running signal sent by the host computer, the main control unit controls the connection of the first power supply circuit, and the vibrator, high-pressure water flushing unit, fan, and high-definition camera are in standby state; the vibrator and scraper lifting device are lifted to the working position, and run in a cycle in the order of vibrating-scraping-water flushing-drying, and based on the built-in belt surface cleaning AI visual algorithm, the video input signal of the high-definition camera is analyzed to obtain the retained material information, and the vibration and scraping frequency, flushing water pressure and fan speed are adjusted in real time according to the retained material information; When the main control unit receives the tape stop signal sent by the host computer, or when the high-definition camera continuously detects that there is no retained material on the belt surface within a preset time during the operation of the tape, the main control unit controls to cut off the first power supply circuit, and the vibrator, high-pressure water washing unit, fan, and scraper lifting device are offline, where the preset time = length of the tape section to be cleaned / real-time belt speed.
10. A tape conveyor, characterized in that: The invention comprises the adhesive tape cleaning device as described in any one of claims 1 to 6.
Citation Information
Patent Citations
Tunnel continuous lifting sealing-tape machine cleaning system
CN113979072A
Intelligent corridor flushing device and control method thereof
CN114313871A
Control method and control device for belt conveyor cleaning system
CN118723476A
Integrated cleaning device of band conveyer intelligence
CN207434465U
Inclined belt conveyor and return section rubber belt cleaning equipment thereof
CN217807050U