Automatic counting and stacking device for pretreated plates
By designing an automatic counting and stacking device, the problems of untidy stacking of the boards and damage during lifting are solved, and neat stacking and efficient counting of the boards are achieved, ensuring the safety and stability of the boards during stacking.
Patent Information
- Application Number
- CN202411283883.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-01-07
AI Technical Summary
In the prior art, the plates are not stacked neatly and are easily deformed during lifting, and the longer plates cannot advance independently due to high friction during free stacking.
An automatic counting and stacking device for pretreatment plates is designed, including feed conveying components, blanking components, coding components and discharge components. The plates are aligned by the alignment unit, counting units are counted, brackets and flipped. The combination of arms realizes neat stacking and counting of the plates.
The neat stacking of the boards is achieved, which avoids damage during lifting, improves stacking efficiency, and ensures that the boards are not damaged during stacking.
Smart Images

Figure CN119262852A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of stacking machines, and in particular relates to an automatic counting and stacking device for pre-treated plates. Background Art
[0002] After pre-processing, the boards need to be stacked.
[0003] In the prior art, the stacking of plates adopts the free stacking method. However, the free stacking plates are not constrained, resulting in uneven stacking, with the plates staggered by about 100mm to 200mm. During lifting, the extended plates are deformed due to excessive force; and the longer plates (>3m) cannot move forward autonomously during free stacking due to excessive friction between the plates. Summary of the invention
[0004] In order to solve the technical problems in the prior art that stacking is not neat, the extended plates are deformed due to excessive force during lifting, and the longer plates cannot move forward independently during free stacking due to excessive friction between the plates, the present application provides an automatic counting and stacking device for pre-treated plates.
[0005] The present application provides an automatic counting and stacking device for pre-processed plates, comprising a feeding and conveying assembly, a blanking assembly, a stacking assembly and a discharging assembly, wherein:
[0006] The feed conveying assembly comprises a first conveying roller, an alignment unit and a counting unit, wherein the first conveying roller is used to connect the blanking assembly and the pre-processing line; the alignment unit is used to align the plates on the first conveying roller; and the counting unit is used to count the aligned plates;
[0007] The blanking assembly includes a base, two flip arms and two support racks; the two flip arms are relatively and rotatably mounted on the base, and the stripping racks are arranged on opposite sides of the two flip arms. The two support racks are arranged above the coding assembly to receive the sheet conveyed by the first conveying roller, and release the received sheet to the coding assembly under the flipping action of the flip arms;
[0008] The stacking assembly includes a second conveying roller with adjustable height, which is arranged below the support rack and is used to carry and stack the plates released by the support rack, and convey the stacked materials to the discharging assembly;
[0009] The discharging assembly includes a third conveying roller, which is arranged downstream of the second conveying roller and is used to carry the material stack conveyed by the second conveying roller and convey it to the next process.
[0010] In some optional embodiments, the alignment unit includes a guide roller and a side pushing mechanism, the guide roller is arranged on one side of the first conveying roller, and the side pushing mechanism is arranged on the other side of the first conveying roller, and is used to push the plate on the first conveying roller toward the direction of the guide roller so that the plate is aligned with the guide roller.
[0011] In some optional embodiments, the side push mechanism includes a telescopic member, a side push rod, a guide rail, a push roller bracket and a side push roller; the telescopic member is arranged on the side of the first conveying roller away from the guide roller; the side push rod is respectively connected to the telescopic member and the push roller bracket, so as to push the push roller bracket to move toward the guide roller under the drive of the telescopic member; the guide rail is arranged on the first conveying roller; the push roller bracket is slidably installed on the guide rail; the side push roller is rotatably installed on the push roller bracket.
[0012] In some optional embodiments, the material supporting rack includes a plurality of material supporting rollers; the plurality of material supporting rollers are rotatably installed on the flip arm at intervals, and the cross-section of the material supporting rollers is conical.
[0013] In some optional embodiments, the blanking assembly further includes two flip motors, which are mounted on the base and connected to the flip arms, and the two flip motors operate synchronously to drive the flip arms to flip inward synchronously.
[0014] In some optional embodiments, the base includes two bases arranged on both sides of the second conveying roller, and the two turning arms are respectively arranged on the two bases;
[0015] The blanking assembly also includes two width adjustment units, which include an adjusting motor, two first transmission shafts, two reduction gear boxes, two adjusting screws and two guide seats; the adjusting motor is connected to the two first transmission shafts, and the reduction gear boxes are respectively connected to the first transmission shafts and the adjusting screws; the two adjusting screws are both connected to the base, and the adjusting screws of the two width adjustment units are respectively connected to the two bases; the two ends of the base are respectively slidably mounted on the two guide seats.
[0016] In some optional embodiments, the blanking assembly further includes a limit baffle, which is disposed on a side of the base away from the first conveying roller and toward the second conveying roller.
[0017] In some optional embodiments, a lifting mechanism is further included, which includes a lifting bracket, a lifting motor, two transmission mechanisms, two second transmission shafts, four gear boxes and four lifting screws. The lifting bracket is installed on the second conveying roller, and the lifting motor is arranged on the lifting bracket. Both of the two transmission mechanisms are connected to the lifting motors, and the transmission mechanism is connected to the second transmission shaft; the second transmission shaft is rotatably installed on the lifting bracket, and both ends of the second transmission shaft are respectively connected to the two gear boxes; the gear box is connected to the lifting screw.
[0018] In some optional embodiments, the transmission mechanism includes a first sprocket, a second sprocket and a transmission chain, the first sprocket is installed on the output shaft of the lifting motor, the second sprocket is installed on the middle part of the second transmission shaft, and the transmission chain is respectively connected to the first sprocket and the second sprocket.
[0019] In some optional embodiments, a controller is further included, wherein the controller is electrically connected to the feeding and conveying assembly, the blanking assembly, the coding assembly, and the discharging assembly respectively;
[0020] The controller is used to control the alignment unit to push the plate on the first conveying roller to one side of the first conveying roller so as to align the plate; and control the first conveying roller to convey the plate to the blanking assembly; when the number of plates counted by the counting unit reaches a preset value, control the first conveying roller to stop working;
[0021] The controller is used to control the flipping arm to flip and release the plate onto the second conveying roller, and control the lifting mechanism to descend by a plate thickness each time the second conveying roller receives a plate; and when the number of plates counted by the counting unit reaches a preset value, control the second conveying roller to convey the stacked material stack to the third conveying roller; and after the material stack is conveyed to the third conveying roller, control the first conveying roller to continue working to perform the next round of plate stacking operation.
[0022] An automatic counting and stacking device for pre-treated plates provided in one or more embodiments of the present application has the following beneficial effects compared with the prior art:
[0023] The alignment unit pushes the plate on the first conveyor roller to one side of the first conveyor roller to align the plate; the counting unit counts the plate delivered to the blanking assembly by the first conveyor roller; the support rack is arranged on the flip arm and docks with the first conveyor roller, and is used to support the plate, and release the plate to the stacking assembly under the flipping action of the flip arm; the second conveyor roller carries the plate released by the support rack, and delivers the stack of plates to the discharging assembly; the second conveyor roller drops a plate thickness height each time it receives a plate, so that the height difference between the second conveyor roller and the support rack maintains a fixed preset distance. The device can realize neat stacking of plates, and can count the stacked plates. The height difference between the second conveyor roller and the support rack is constant, so that the plates will not damage the plates on the lower layer when they fall on the second conveyor roller, and the stacking efficiency is high, and the plates will not be damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic structural diagram of an automatic counting and stacking device for pre-treated plates in one or more embodiments of the present application is shown;
[0025] Figure 2 A schematic diagram of the structure of a feed conveying assembly of a pre-processed plate automatic counting and stacking device in one or more embodiments of the present application is shown;
[0026] Figure 3 A schematic diagram of the structure of a blanking assembly and a stacking assembly of a pre-processed plate automatic counting and stacking device in one or more embodiments of the present application is shown;
[0027] Figure 4 A schematic diagram of the structure of a stacking assembly of a pre-processed plate automatic counting and stacking device in one or more embodiments of the present application is shown;
[0028] Figure 5 A schematic structural diagram of a discharging assembly of an automatic counting and stacking device for pre-processed plates in one or more embodiments of the present application is shown.
[0029] Description of reference numerals: 00-pre-processing line; 100-feeding and conveying assembly; 200-feeding assembly; 300-coding assembly; 400-discharging assembly;
[0030] 110-first conveying roller; 120-alignment unit, 121-guide roller, 122-telescopic member, 123-side push rod, 124-guide rail, 125-push roller bracket, 126-side push roller; 130-counting unit; 140-clamping frame; 150-clamping roller; 160-mounting seat; 170-clamping screw;
[0031] 210-base, 211-base; 220-turning arm; 230-supporting rack, 231-supporting roller; 240-turning motor; 250-width adjustment unit, 251-adjusting motor, 252-first transmission shaft, 253-reduction box, 254-adjusting screw rod, 255-guide seat; 260-limit baffle;
[0032] 310-second conveying roller; 320-lifting mechanism, 321-lifting bracket, 322-lifting motor, 323-transmission mechanism, 3231-first sprocket, 3232-second sprocket, 3233-transmission chain, 324-second transmission shaft, 325-gear box, 326-lifting screw rod; 330-pit;
[0033] 410 - a third conveying roller; 420 - a third conveying motor. DETAILED DESCRIPTION
[0034] In order to make the technical personnel in the technical field to which the present application belongs to understand the present application more clearly, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0035] See also Figure 1-Figure 5 In an embodiment of the present application, a pre-processed plate automatic counting and stacking device is provided, comprising a feeding and conveying assembly 100, a blanking assembly 200, a stacking assembly 300 and a discharging assembly 400, wherein:
[0036] The feeding conveying assembly 100 includes a first conveying roller 110, a first conveying motor, an alignment unit 120 and a counting unit 130. The first conveying motor is connected to the first conveying roller 110 to drive the first conveying roller 110 to rotate; the first conveying roller 110 is used to dock the blanking assembly 200 and the pre-processing line 00; the alignment unit 120 is arranged on the side of the first conveying roller 110, and is used to push the plate on the first conveying roller 110 to one side of the first conveying roller 110 to align the plate; the counting unit 130 is arranged on one side of the first conveying roller 110, and is used to count the plate conveyed by the first conveying roller 110 to the blanking assembly 200; the counting unit 130 can adopt a grating counting device, and the grating counting device generally includes a light emitter and a light receiver, the light emitter emits a light beam, and the light receiver receives the light beam. When the light receiver does not receive light, the light receiver is blocked by the plate, and each blocking is counted once;
[0037] The blanking assembly 200 includes a base 210, two flip arms 220 and two support racks 230; the two flip arms 220 are rotatably mounted on the base 210; the opposite sides of the two flip arms 220 are provided with a stripping rack 230, and the two support racks 230 are symmetrically arranged on both sides of the coding assembly 300, and the two support racks 230 are arranged above the coding assembly 300 to receive the plate conveyed by the first conveying roller 110, and release the received plate onto the coding assembly 300 under the flipping action of the flip arms 220; when the plate is conveyed to the specified position of the support rack 230, the flip arms 220 flip, and since the first conveying roller 110 rotates at a uniform speed, the specified position can be controlled by a specified time, and the plate moves a constant distance to reach the specified position within the specified time;
[0038] The stacking assembly 300 includes a second conveying roller 310 with adjustable height and a second conveying motor, the second conveying motor is connected to the second conveying roller 310, and is used to drive the second conveying roller 310 to rotate; the second conveying roller 310 is arranged below the bracket 230, and is used to carry the plates released by the bracket 230, and convey the stacked plates to the discharging assembly 400;
[0039] The discharge assembly 400 includes a third conveying roller 410 and a third conveying motor 420. The third conveying roller 410 is arranged at one end of the second conveying roller 310 away from the first conveying roller 110, and is used to carry the material stack conveyed by the second conveying roller 310 and convey it to the next process; the third conveying motor 420 is connected to the third conveying roller 410, and is used to drive the third conveying roller 410 to rotate.
[0040] The automatic counting and stacking device for pre-treated plates provided in the embodiment of the present application pushes the plates on the first conveyor roller 110 to one side of the first conveyor roller 110 through the alignment unit 120 to align the plates; the counting unit 130 counts the plates conveyed by the first conveyor roller 110 to the blanking assembly 200; the support rack 230 is arranged on the flip arm 220 and docked with the first conveyor roller 110, and is used to support the plates, and release the plates to the stacking assembly 300 under the flipping action of the flip arm 220; the second conveyor roller 310 carries the plates released by the support rack 230, and conveys the stacked plates to the discharging assembly 400; the second conveyor roller 310 descends by a plate thickness each time it receives a plate, so that the height difference between the second conveyor roller 310 and the support rack 230 remains at a fixed preset distance. The device can realize neat stacking of plates and count the stacked plates. The height difference between the second conveyor roller 310 and the support rack 230 is constant, so that when the plates fall onto the second conveyor roller 310, the plates on the lower layer will not be damaged. The stacking efficiency is high and the plates will not be damaged.
[0041] In some optional embodiments, the alignment unit 120 includes a guide roller 121 and a side push mechanism, wherein the guide roller 121 is disposed on one side of the first conveying roller 110, the axial direction of the guide roller 121 is along the vertical direction, and the side push mechanism is disposed on the other side of the first conveying roller 110, and is used to push the plate on the first conveying roller 110 toward the direction of the guide roller 121, so that the plate is aligned with the guide roller 121. The guide roller 121 and the side push mechanism are disposed on both sides of the first conveying roller 110 along the width direction, respectively, and the plate on the first conveying roller 110 is pushed toward the direction of the guide roller 121 by the side push mechanism, so that the plate is aligned with the guide roller 121, and then conveyed to the bracket 230 by the first conveying roller 110, so that the plate is aligned before entering the bracket 230, and the plate falls onto the stacking assembly 300 at the same position of the bracket 230 each time, so that the stacking is neat.
[0042] In some optional embodiments, the side push mechanism includes a telescopic member 122, a side push rod 123, a guide rail 124, a push roller bracket 125 and a side push roller 126; the telescopic member 122 is arranged on the side of the first conveying roller 110 away from the guide roller 121; the side push rod 123 is respectively connected to the telescopic member 122 and the push roller bracket 125, so as to push the push roller bracket 125 to move toward the guide roller 121 under the drive of the telescopic member 122; the guide rail 124 is arranged on the first conveying roller 110, and the length direction of the guide rail 124 is parallel to the width direction of the first conveying roller 110; the push roller bracket 125 is slidably installed on the guide rail 124; the side push roller 126 is rotatably installed on the push roller bracket 125, and the axial direction of the side push roller 126 is along the vertical direction. The telescopic member 122 can adopt a cylinder. The telescopic member 122 pushes the push roller bracket 125 to slide along the guide rail 124 through the side push rod 123, thereby driving the side push roller 126 on the push roller bracket 125 to move toward the guide roller 121, pushing the plate to move toward the guide roller 121, so that the plate is aligned with the guide roller 121.
[0043] In some optional embodiments, at least one side thrust mechanism is provided. Figure 2 As shown, there are two side-pushing mechanisms, which are respectively arranged at the head and tail of the first conveying roller 110. By pushing the plate to move through the two side-pushing mechanisms, the plate can quickly reach the guide roller 121, and the plate can be prevented from tilting to one end when pushed by one side-pushing mechanism, thereby improving the efficiency of alignment, and improving accuracy and stability.
[0044] In some optional embodiments, the feed conveying assembly 100 also includes a clamping frame 140, a clamping roller 150, two mounting seats 160 and two clamping screws 170. The clamping frame 140 is arranged at one end of the first conveying roller 110 close to the second conveying roller 310. The two clamping screws 170 are installed at both ends of the clamping frame 140. The two mounting seats 160 are respectively connected to the clamping screws 170 and can be raised and lowered under the drive of the clamping screws 170. The two ends of the clamping roller 150 are respectively rotatably installed on the two mounting seats 160. The rollers of the clamping roller 150 and the first conveying roller 110 clamp the plate therebetween, so that the plate maintains its position in the width direction during the process of being conveyed to the supporting rack 230, so that it remains in an aligned state at the guide roller 121, thereby improving the stability and reliability of the device.
[0045] In some optional embodiments, the support frame 230 includes a plurality of support rollers 231; the plurality of support rollers 231 are installed on the flip arm 220 in an interval rotation manner, and the cross section of the support rollers 231 is tapered. The support rollers 231 are installed on the flip arm 220 in an interval rotation manner, and when carrying a plate, the flip arm 220 is in a state where the axial direction of the support rollers 231 is in a horizontal direction. After the plate reaches the support rollers 231, the support rollers 231 rotate and are transported forward under the power drive of the first conveying roller 110; when flipping, the flip arm 220 flips downward 90 degrees, so that the plate is free from the restriction of the support rollers 231 and falls onto the second conveying roller 310; the cross section of the support rollers 231 is tapered, which can guide the plate, and during the flipping process of the flip arm 220, the plate can slowly drop and will not fall suddenly and directly, so as to avoid damage to the plate.
[0046] In some optional embodiments, the blanking assembly 200 further includes two flip motors 240, which are mounted on the base 210 and connected to the flip arm 220, and the two flip motors 240 operate synchronously to drive the flip arm 220 to flip inward synchronously. The two flip motors 240 are controlled to operate synchronously by a controller, and when the plate is conveyed to a designated position of the support rack 230, the two flip motors 240 synchronously control the two flip arms 220 to flip downward 90 degrees synchronously, and both sides of the plate in the width direction fall synchronously, and the plate falls onto the second conveying roller 310.
[0047] In some optional embodiments, the base 210 includes two bases 211 arranged on both sides of the second conveying roller 310, and the two flip arms 220 are respectively arranged on the two bases 211; the blanking assembly 200 also includes two width adjustment units 250, and the width adjustment unit 250 includes an adjustment motor 251, two first transmission shafts 252, two reduction boxes 253, two adjustment screw rods 254 and two guide seats 255; the adjustment motor 251 is connected to the two first transmission shafts 252, and the reduction boxes 253 are respectively It is connected to the first transmission shaft 252 and the adjusting screw rod 254; the two adjusting screw rods 254 are both connected to the base 211, and the two adjusting screw rods 254 are connected to the two ends of the base 211 along the transmission direction of the second conveying roller 310, and the adjusting screw rods 254 of the two width adjustment units 250 are respectively connected to the two bases 211; the two ends of the base 211 are respectively slidably installed on the two guide seats 255, and the guide seats 255 are provided with slide grooves along the width direction of the second conveying roller 310, and the two ends of the base 211 are slidably installed in the slide grooves. The two first transmission shafts 252 are driven to rotate by the adjusting motor 251, and the first transmission shaft 252 drives the adjusting screw 254 to rotate through the reduction box 253. The adjusting screw 254 drives the base 211 to slide along the slide groove of the guide seat 255, so that the two bases 211 move along the width direction of the second conveying roller 310, and the distance between the two bases 211 shrinks or stretches synchronously, thereby adjusting the spacing between the two support racks 230 to adapt to the stacking of plates of different widths, thereby improving the applicability of the device.
[0048] In some optional embodiments, the blanking assembly 200 further includes a limit baffle 260, which is disposed on a side of the base 211 away from the first conveying roller 110 and is disposed toward the second conveying roller 310. By arranging the limit baffle 260 on a side of the base 211 away from the first conveying roller 110, and the limit baffle 260 is disposed toward the second conveying roller 310, when the plate abuts against the limit baffle 260 and reaches a designated position above, the flip arm 220 is controlled to flip, and the plate falls onto the second conveying roller 310.
[0049] Of course, in some other embodiments, a sensor may be arranged at a designated position, and when the sensor senses the plate, the plate reaches the designated position. The sensor may be an infrared sensor, a laser sensor, and the like.
[0050] In some embodiments, the coding assembly 300 further includes a lifting mechanism 320, which is connected to the second conveying roller 310 and is used to adjust the height of the second conveying roller 310 so that the height difference between the second conveying roller 310 and the bracket 230 is kept at a fixed preset distance;
[0051] In some optional embodiments, the lifting mechanism 320 includes a lifting bracket 321, a lifting motor 322, two transmission mechanisms 323, two second transmission shafts 324, four gear boxes 325 and four lifting screws 326. The lifting bracket 321 is installed on the second conveying roller 310, the lifting motor 322 is arranged on the lifting bracket 321, the two transmission mechanisms 323 are connected to the lifting motor 322, and one transmission mechanism 323 is connected to a second transmission shaft 324; the second transmission shaft 324 is rotatably installed on the lifting bracket 321, and the two ends of the second transmission shaft 324 are respectively connected to two gear boxes 325; the gear box 325 is connected to the lifting screw 326, the lifting screw 326 is arranged in the pit 330, and the bottom of the lifting screw 326 is in contact with the ground. The two transmission mechanisms 323 are driven by the lifting motor 322, and the transmission mechanism 323 drives the second transmission shaft 324 to rotate. The second transmission shaft 324 drives the lifting screw 326 to rotate through the gear box 325. The length of the lifting screw 326 in the gear box 325 is adjusted by the rotation of the lifting screw 326, so as to adjust the height of the lifting bracket 321, so as to achieve the height adjustment of the second conveying roller 310. Through the rotation of the lifting screw 326, the second conveying roller 310 can accurately reduce the height of one plate thickness each time it receives a plate, so as to ensure that the height difference between the second conveying roller 310 and the supporting roller 231 remains constant. The lifting screw 326 is set in the pit 330. After a number of plates are stacked into a material stack, the lifting screw 326 is lowered until the second conveying roller 310 is flush with the third conveying roller 410, and the second conveying roller 310 conveys the material stack to the third conveying roller 410.
[0052] In some optional embodiments, the transmission mechanism 323 includes a first sprocket 3231, a second sprocket 3232 and a transmission chain 3233, wherein the first sprocket 3231 is mounted on the output shaft of the lifting motor 322, the second sprocket 3232 is mounted on the middle of the second transmission shaft 324, and the transmission chain 3233 is respectively connected to the first sprocket 3231 and the second sprocket 3232. The lifting motor 322 drives the first sprocket 3231 to rotate, and the first sprocket 3231 drives the second sprocket 3232 to rotate through the transmission chain 3233, thereby driving the second transmission shaft 324 to rotate.
[0053] In some other embodiments, the transmission mechanism 323 may also adopt a transmission mechanism 323 such as a synchronous belt transmission, a gear transmission, etc.
[0054] In some optional embodiments, the automatic counting and stacking device for pre-processed plates further comprises a controller, which is respectively connected to the feeding and conveying assembly 100, the blanking assembly 200, the stacking assembly 300 and the discharging assembly 400 by electrical signals;
[0055] The controller is used to control the alignment unit 120 to push the plate on the first conveying roller 110 to one side of the first conveying roller 110 so as to align the plate; and control the first conveying roller 110 to convey the plate to the blanking assembly 200; when the number of plates counted by the counting unit 130 reaches a preset value, control the first conveying roller 110 to stop working;
[0056] The controller is used to control the flipping arm 220 to flip and release the plate onto the second conveyor roller 310, and control the lifting mechanism 320 to descend by a plate thickness each time the second conveyor roller 310 receives a plate; and when the number of plates counted by the counting unit 130 reaches a preset value, control the second conveyor roller 310 to convey the stacked material stack to the third conveyor roller 410; and after the material stack is conveyed to the third conveyor roller 410, control the first conveyor roller 110 to continue working to perform the next round of plate stacking operation.
[0057] The working principle of the automatic counting and stacking device for pre-treated plates proposed in the embodiment of the present application is as follows: the first conveying roller 110 receives the plates from the pre-treatment line 00. During the process of the first conveying roller 110 conveying the plates, the telescopic member 122 pushes the push roller bracket 125 to slide along the guide rail 124 through the side push rod 123, thereby driving the side push roller 126 on the push roller bracket 125 to move in the direction of the guide roller 121, pushing the plates to move toward the guide roller 121, so that the plates are aligned with the guide roller 121, and the first conveying roller 110 conveys the plates to the supporting roller 231;
[0058] The flip arm 220 is in a state where the axial direction of the supporting roller 231 is in a horizontal direction. After the sheet material arrives at the supporting roller 231 from the first conveying roller 110, the supporting roller 231 rotates and is conveyed forward under the power of the first conveying roller 110. When flipping, the flip arm 220 flips downward 90 degrees, so that the sheet material is free from the restriction of the supporting roller 231 and falls onto the second conveying roller 310.
[0059] The two transmission mechanisms 323 are driven by the lifting motor 322, and the transmission mechanism 323 drives the second transmission shaft 324 to rotate. The second transmission shaft 324 drives the lifting screw 326 to rotate through the gear box 325. The length of the lifting screw 326 extending in the gear box 325 is adjusted by the rotation of the lifting screw 326, so as to adjust the height of the lifting bracket 321, so as to achieve the height adjustment of the second conveying roller 310; through the rotation of the lifting screw 326, the second conveying roller 310 can accurately reduce the height of one plate thickness each time it receives a plate, so as to ensure that the height difference between the second conveying roller 310 and the supporting roller 231 remains constant;
[0060] The second conveying roller 310 conveys the stack of plates to the third conveying roller 410 , and the third conveying roller 410 conveys the stack of plates conveyed by the second conveying roller 310 to the next process.
[0061] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0062] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise" and "counterclockwise" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0063] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0064] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0065] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A plate stacking device, characterized in that: It includes a feeding and conveying component, a blanking component, a coding component and a discharging component, wherein: The feed conveying assembly comprises a first conveying roller, an alignment unit and a counting unit, wherein the first conveying roller is used to connect the blanking assembly and the pre-processing line; the alignment unit is used to align the plates on the first conveying roller; and the counting unit is used to count the aligned plates; The blanking assembly includes a base, two flip arms and two support racks; the two flip arms are relatively and rotatably mounted on the base, and the stripping racks are arranged on opposite sides of the two flip arms. The two support racks are arranged above the coding assembly to receive the sheet conveyed by the first conveying roller, and release the received sheet to the coding assembly under the flipping action of the flip arms; The stacking assembly includes a second conveying roller with adjustable height, which is arranged below the support rack and is used to carry and stack the plates released by the support rack, and convey the stacked materials to the discharging assembly; The discharging assembly includes a third conveying roller, which is arranged downstream of the second conveying roller and is used to carry the material stack conveyed by the second conveying roller and convey it to the next process.
2. The automatic counting and stacking device for pre-treated plates according to claim 1 is characterized in that: The alignment unit includes a guide roller and a side pushing mechanism, wherein the guide roller is arranged on one side of the first conveying roller, and the side pushing mechanism is arranged on the other side of the first conveying roller, and is used to push the plate on the first conveying roller toward the direction of the guide roller so that the plate is aligned with the guide roller.
3. The automatic counting and stacking device for pre-treated plates according to claim 2 is characterized in that: The side push mechanism comprises a telescopic member, a side push rod, a guide rail, a push roller bracket and a side push roller; the telescopic member is arranged on a side of the first conveying roller away from the guide roller; the side push rod is respectively connected to the telescopic member and the push roller bracket, so as to push the push roller bracket to move toward the guide roller under the drive of the telescopic member; the guide rail is arranged on the first conveying roller; The push roller bracket is slidably mounted on the guide rail; the side push roller is rotatably mounted on the push roller bracket.
4. The automatic counting and stacking device for pre-treated plates according to claim 1 is characterized in that: The material supporting frame comprises a plurality of material supporting rollers; the plurality of material supporting rollers are rotatably installed on the flip arm at intervals, and the cross-section of the material supporting rollers is conical.
5. The automatic counting and stacking device for pre-treated plates according to claim 4 is characterized in that: The blanking assembly also includes two flip motors, which are installed on the base and connected to the flip arms. The two flip motors operate synchronously to drive the flip arms to flip inward synchronously.
6. The automatic counting and stacking device for pre-treated plates according to claim 5 is characterized in that: The base comprises two bases arranged on both sides of the second conveying roller, and the two turning arms are respectively arranged on the two bases; The blanking assembly further includes two width adjustment units, which include an adjustment motor, two first transmission shafts, two reduction gear boxes, two adjustment screw rods and two guide seats; the adjustment motor is connected to the two first transmission shafts, and the reduction gear boxes are respectively connected to the first transmission shafts and the adjustment screw rods; The two adjusting screw rods are both connected to the base, and the adjusting screw rods of the two width adjusting units are respectively connected to the two bases; and the two ends of the base are respectively slidably mounted on the two guide seats.
7. The automatic counting and stacking device for pre-treated plates according to claim 6 is characterized in that: The blanking assembly further includes a limit baffle, which is disposed on a side of the base away from the first conveying roller and toward the second conveying roller.
8. The automatic counting and stacking device for pre-treated plates according to claim 1 is characterized in that: It also includes a lifting mechanism, which includes a lifting bracket, a lifting motor, two transmission mechanisms, two second transmission shafts, four gear boxes and four lifting screws. The lifting bracket is installed on the second conveying roller, and the lifting motor is arranged on the lifting bracket. The two transmission mechanisms are connected to the lifting motors, and the transmission mechanism is connected to the second transmission shaft; the second transmission shaft is rotatably installed on the lifting bracket, and both ends of the second transmission shaft are respectively connected to the two gear boxes; the gear box is connected to the lifting screw.
9. The automatic counting and stacking device for pre-treated plates according to claim 8, characterized in that: The transmission mechanism includes a first sprocket, a second sprocket and a transmission chain. The first sprocket is installed on the output shaft of the lifting motor, the second sprocket is installed on the middle of the second transmission shaft, and the transmission chain is connected to the first sprocket and the second sprocket respectively.
10. The automatic counting and stacking device for pre-treated plates according to any one of claims 1 to 9, characterized in that: It also includes a controller, which is electrically connected to the feeding and conveying assembly, the blanking assembly, the coding assembly and the discharging assembly respectively; The controller is used to control the alignment unit to push the plate on the first conveying roller to one side of the first conveying roller to align the plate; and controlling the first conveying roller to convey the plate to the blanking assembly; and controlling the first conveying roller to stop working when the number of plates counted by the counting unit reaches a preset value; The controller is used to control the flipping arm to flip and release the plate onto the second conveying roller, and control the second conveying roller to drop a height of a plate thickness each time it receives a plate; and when the number of plates counted by the counting unit reaches a preset value, control the second conveying roller to convey the stacked material stack to the third conveying roller; and after the material stack is conveyed to the third conveying roller, control the first conveying roller to continue working to perform the next round of plate stacking operation.
Citation Information
Patent Citations
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