Water condensation device, water condensation system and water condensation noise reduction method

By setting a vulcanized rubber layer and fluid channel on the outer wall of the condensate pump housing and adjusting the pressure using the data processing module, the cavitation problem of the condensate pump when the infusion height is insufficient is solved, and the vibration noise is effectively reduced and stable operation is improved.

CN119267334AInactive Publication Date: 2025-01-07CHINA STATE SHIPBUILDING CORP LTD RESEARCH INSTITUTE 719
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Patent Information

Application Number
CN202411486747.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The condensate pump is prone to cavitation when the infusion height is insufficient, resulting in increased vibration noise and affecting stable operation. The existing vibration-absorbing design is difficult to effectively solve this problem.

Method used

The outer wall of the condensate pump housing is provided with a vulcanized rubber layer, and at least two fluid channels are provided. Each fluid channel is in communication with the pressure regulator. The pressure in the fluid channel is adjusted according to the operating parameters through the data processing module, and the stiffness of the vulcanized rubber layer is adjusted to Reduce vibration noise.

Benefits of technology

It effectively reduces the vibration noise of the condensate pump, improves the smooth operation, enhances the cavitation resistance and improves the overall efficiency.

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Abstract

The invention provides a water condensation device, a water condensation system and a water condensation noise reduction method. The water condensing device comprises a water condensing pump, a data processing module and a pressure adjusting part, the water condensing pump comprises a shell and a vulcanized rubber layer, the vulcanized rubber layer is arranged on the outer wall face of the shell, and at least two fluid channels are formed in the vulcanized rubber layer; each fluid channel is communicated with the pressure adjusting piece; the condensate pump and the pressure adjusting part are connected with the data processing module, and the data processing module is used for receiving and processing operation parameters of the condensate pump and controlling the pressure adjusting part to adjust the pressure in each fluid channel. The vulcanized rubber layer is arranged on the outer wall face of the shell, the vulcanized rubber layer is internally provided with at least two fluid channels, each fluid channel communicates with the pressure adjusting part, and the data processing module determines the target pressure of each fluid channel and controls the pressure adjusting part to adjust the fluid pressure in each fluid channel to the target pressure. The rigidity of the vulcanized rubber layer is adjusted, so that the vibration noise of the condensate pump is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of steam power systems, and in particular to a condensation device, a condensation system and a condensation noise reduction method. Background Art

[0002] Steam power system, as an indispensable component of modern marine power generation equipment, its operating safety and reliability are directly related to the normal operation and maintenance of the entire equipment system. In this complex power system, the condensate system plays a vital role. The main responsibility of the condensate system is to continuously and efficiently extract condensate from the condenser and transport the condensate to the water supply system by means of boosting, so as to maintain the continuous and stable circulation of the thermal working medium of the steam power system. In view of this core function of the condensate system, its normal and stable operating state is extremely important to ensure the overall safety and stability of the steam power system.

[0003] The condensate pump is the core component of the condensate system, and its operating status affects the efficiency of the entire condensate system. However, in the actual operation of the steam power system, the condensate pump faces many challenges. On the one hand, the circulating water system, the condensate system and the vacuum pump work together to maintain the high vacuum state of the condenser. In this state, the supercooling degree of the deoxygenated condensate is extremely low and is almost saturated, which undoubtedly increases the difficulty of the condensate pump. On the other hand, due to the spatial layout inside the hull, the relative position difference between the condenser and the main equipment of the condensate system is limited, resulting in a serious lack of inlet filling height of the condensate pump. The combined effect of these two factors makes it very easy for the condensate pump to cavitate during operation.

[0004] The emergence of cavitation problems will not only significantly reduce the output head and working efficiency of the condensate system, but also cause an increase in vibration and noise, which will have a great impact on the safe operation and low-noise environment of the power unit. In order to deal with this problem, the existing condensate pump vibration reduction design mainly improves the condensate pump's anti-cavitation ability through hydraulic design. However, this method requires complex hydraulic calculations and optimization analysis of specific pumps, which is extremely difficult to design and often difficult to achieve the desired effect.

[0005] In addition, the pump housing, as a component that directly bears the impact of the condensate fluid in the pump, is an important transmission medium for the fluid-solid coupling vibration of the condensate and the pump body. Therefore, controlling the vibration of the pump housing has very important engineering significance and application value for reducing the vibration noise of the condensate pump. However, traditional vibration reduction methods often ignore the key role of the pump housing in vibration transmission, resulting in poor vibration reduction effect. Summary of the invention

[0006] The present invention provides a condensate device, a condensate system and a condensate noise reduction method, which are used to solve the problem in the prior art that when the condensate pump is not filled with enough water, cavitation is likely to occur, resulting in strong vibration noise from the condensate pump housing, thus affecting the stable operation of the condensate pump.

[0007] The present invention provides a condensation device, comprising: a condensation pump, the condensation pump comprising a shell and a vulcanized rubber layer, the vulcanized rubber layer is arranged on the outer wall of the shell, and at least two fluid channels are arranged in the vulcanized rubber layer; a data processing module and a pressure regulating component, each of the fluid channels is connected to the pressure regulating component; the condensation pump and the pressure regulating component are respectively connected to the data processing module, and the data processing module is used to receive and process the operating parameters of the condensation pump and control the pressure regulating component to adjust the pressure in each of the fluid channels.

[0008] According to a condensation device provided by the present invention, the data processing module has a signal input end and a signal output end, the signal input end is connected to the condensation pump, and is used to receive the operating parameters of the condensation pump and convert them into a pressure signal; the pressure regulating component is provided with a pressure signal receiving end and at least two pressure output ends, the pressure signal receiving end is connected to the signal output end, and each of the pressure output ends is connected to one of the fluid channels.

[0009] According to a water condensation device provided by the present invention, the pressure regulating component is further provided with a boosting end and a pressure relief end, each of the fluid channels is respectively connected with the boosting end and the pressure relief end through the pressure output end, and the boosting end is used to connect with a pressure source.

[0010] According to a condensation device provided by the present invention, it also includes a first switch valve and a second switch valve, the first switch valve and the second switch valve are respectively communicatively connected to the pressure signal receiving end, the first switch valve is used to control the connection and disconnection between the boost end and the fluid channel, and the second switch valve is used to control the connection and disconnection between the pressure relief end and the fluid channel.

[0011] According to a condensation device provided by the present invention, an on-off valve is provided between the pressure output end and the inlet of the fluid channel, the on-off valve is connected to the pressure signal receiving end, and the on-off valve is used to control the connection and disconnection between the pressure output end and the fluid channel.

[0012] A condensation device provided according to the present invention further includes a pressure sensor, each of the fluid channels is provided with the pressure sensor, the condensation pump also includes a control unit, each of the pressure sensors is communicatively connected to the control unit, and the control unit is connected to the signal input end.

[0013] A water condensation device provided according to the present invention further includes a vibration sensor, wherein the vibration sensor is arranged on the housing, and the vibration sensor is communicatively connected with the control unit.

[0014] According to a water condensation device provided by the present invention, the fluid channel is a leaf vein type fluid channel.

[0015] The present invention also provides a water condensation system, comprising the water condensation device as described in any one of the above items.

[0016] The present invention also provides a condensate noise reduction method, based on the condensate device as described in any of the above items, including: obtaining the rotation speed of the condensate pump, the efficiency of the condensate pump, the stiffness of the vulcanized rubber layer, and the target value of the vibration acceleration level at the test point on the shell; based on the Markov model equation, determining the target fluid pressure in the fluid channel; based on the target fluid pressure, controlling the pressure regulating component to adjust the pressure of each fluid channel to the target fluid pressure; wherein the efficiency of the condensate pump is obtained through the condensate pump characteristic table, and the condensate pump characteristic table describes the relationship between the efficiency of the condensate pump and the rotation speed of the condensate pump and the power of the condensate pump; the stiffness of the vulcanized rubber layer is obtained through the vulcanized rubber layer stiffness characteristic table, and the vulcanized rubber layer characteristic describes the relationship between the stiffness of the vulcanized rubber layer and the mass, thickness, number of fluid channels, and pressure of the fluid in each fluid channel of the vulcanized rubber layer; the Markov model equation describes the relationship between the vibration acceleration level of the test point and the rotation speed of the condensate pump, the efficiency of the condensate pump, the stiffness of the vulcanized rubber layer, and the pressure of the fluid in the fluid channel.

[0017] The condensate device, condensate system and condensate noise reduction method provided by the present invention are characterized by arranging a vulcanized rubber layer on the outer wall surface of the shell, and arranging at least two fluid channels in the vulcanized rubber layer, each of which is connected to a pressure regulating component. A data processing module determines the target pressure of each fluid channel based on the operating parameters of the condensate pump and the parameters of the vulcanized rubber layer, and controls the pressure regulating component to adjust the fluid pressure in each fluid channel to the target pressure, and adjusts the stiffness of the vulcanized rubber layer, thereby reducing the vibration noise of the condensate pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of the water condensation device provided by the present invention; Figure 2It is a schematic flow chart of the condensation water noise reduction method provided by the present invention; Reference numerals: 1. condensate pump; 11. housing; 12. vulcanized rubber layer; 13. control unit; 14. first fluid channel; 15. second fluid channel; 16. third fluid channel; 17. fourth fluid channel; 2. Data processing module; 21. Signal input terminal; 22. Signal output terminal; 3. Pressure regulating member; 31. First pressure output terminal; 32. Second pressure output terminal; 33. Third pressure output terminal; 34. Fourth pressure output terminal; 35. Pressure signal receiving terminal; 36. Pressure boost terminal; 37. Pressure relief terminal. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0022] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0024] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0025] The disclosure below provides many different embodiments or examples to realize different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the examples of various specific processes and materials provided by the present invention, but those of ordinary skill in the art can be aware of the applicability of other processes and / or the use of other materials.

[0026] Combine the following Figure 1 to Figure 2 The present invention describes a condensation device, a condensation system and a condensation noise reduction method.

[0027] The condensate device provided in the embodiment of the present invention comprises a condensate pump 1, a data processing module 2 and a pressure regulating member 3. The condensate pump 1 comprises a housing 11 and a vulcanized rubber layer 12, the outer wall surface of the housing 11 is covered with the vulcanized rubber layer 12, at least two fluid channels are arranged in the vulcanized rubber layer 12, and the stiffness of the vulcanized rubber layer can be adjusted by inputting or outputting fluid into the fluid channel. The fluid channel in the embodiment of the present invention can be a leaf vein type fluid channel.

[0028] Furthermore, each fluid channel is connected to the pressure regulating component 3 through a pipeline. The pressure regulating component 3 is used to adjust the pressure in each fluid channel. The fluid pressure in the fluid channel can be increased or decreased as needed to adjust the stiffness value of the vulcanized rubber layer 12, thereby reducing the vibration noise of the condensate pump 1 and improving the smoothness of the operation of the condensate pump.

[0029] To achieve automated control, the condensate pump 1 and the pressure regulating component 3 in the embodiment of the present invention are respectively connected to the data processing module 2 through wired or wireless communications. The data processing module 2 is used to receive the operating parameters of the condensate pump 1, such as the rotational speed, power and pressure information in each fluid channel of the condensate pump 1, and determine the target pressure in each fluid channel based on the parameters of the vulcanized rubber layer 12; the pressure regulating component 3 is controlled to adjust the fluid pressure in each fluid channel so that the fluid pressure in each fluid channel reaches the target pressure. This process ensures that the condensate pump 1 always maintains the best operating state under different working conditions and reduces the vibration noise of the condensate pump 1.

[0030] The condensate device provided in an embodiment of the present invention is configured by arranging a vulcanized rubber layer 12 on the outer wall surface of a shell 11, and arranging at least two fluid channels in the vulcanized rubber layer 12, each of which is connected to a pressure regulating component 3. The data processing module 2 determines the target pressure of each fluid channel based on the operating parameters of the condensate pump 1 and the parameters of the vulcanized rubber layer 12, and controls the pressure regulating component 3 to adjust the fluid pressure in each fluid channel to the target pressure, and adjusts the stiffness of the vulcanized rubber layer 12, thereby reducing the vibration noise of the condensate pump 1.

[0031] Furthermore, the data processing module 2 has a signal input terminal 21, which is connected to the condensate pump 1 through a cable to achieve communication, and the operating parameters of the condensate pump 1 (such as rotation speed, power, fluid pressure of the fluid channel, etc.) are transmitted to the data processing module 2 for processing through the signal input terminal 21. The data processing module 2 determines the target pressure in each fluid channel according to the operating parameters of the condensate pump 1 and the parameters of the vulcanized rubber layer 12 (quality, thickness, etc.).

[0032] The pressure regulating member 3 is provided with a pressure signal receiving terminal 35, and the data processing module 2 has a signal output terminal 22, which is connected to the pressure signal receiving terminal 35 through a cable, and the target pressure in each fluid channel determined by the data processing module 2 is transmitted to the pressure signal receiving terminal 35 through the signal output terminal 22. Further, the pressure regulating member 3 includes at least two pressure output terminals, each pressure signal output terminal 22 is connected to a fluid channel, and based on the target pressure in each fluid channel, the pressure information in each fluid channel is adjusted until the target pressure is reached.

[0033] Specifically, the pressure regulating member 3 is also provided with a boosting end 36 and a pressure relief end 37. Each fluid channel is connected to the boosting end 36 and the pressure relief end 37 through the pressure output end, wherein the boosting end 36 is used to be connected to the pressure source. When the pressure in the fluid channel needs to be increased, the boosting end 36 is connected to the fluid channel through the pressure output end, and the fluid enters the fluid channel through the boosting end 36, the pressure output end, and the pipeline, thereby increasing the fluid pressure in the fluid channel. The pressure relief end 37 is connected to the external environment. When the pressure in the fluid channel needs to be reduced, the fluid channel is connected to the pressure relief end 37 through the pressure output end, and the pressure is released to the external environment to reduce the fluid pressure in the fluid channel.

[0034] The condensation device provided in the embodiment of the present invention also includes a first switch valve and a second switch valve, and the first switch valve and the second switch valve are respectively connected to the pressure signal receiving end 35 by wired or wireless communication. Specifically, the pressure signal receiving end 35 of the pressure regulating member 3 receives the pressure signal of the data processing module 2. When the pressure in the fluid channel needs to be increased, the first switch valve is controlled to open, and the boosting end 36 is connected to the fluid channel through the pressure output end to achieve boosting. When the pressure in the fluid channel needs to be reduced, the second switch valve is controlled to open, and the pressure relief end 37 is connected to the fluid channel through the pressure output end to relieve pressure. The first switch valve in the embodiment of the present invention can be arranged at the end of the boosting end 36, and the second switch valve can be arranged at the end of the pressure relief end 37.

[0035] In the embodiment of the present invention, at least two fluid channels are provided in the vulcanized rubber layer 12, and the target pressure in each fluid channel can be different, that is, the pressure increase or pressure relief in each fluid channel can be the same or different. Based on this, in the embodiment of the present invention, an on-off valve is provided in each fluid channel, and the on-off valve is communicatively connected with the pressure signal receiving end 35, and the on-off valve is used to control the connection and disconnection between the pressure output end and the fluid channel.

[0036] In one embodiment, there are two fluid channels, namely, the first fluid channel 14 and the second fluid channel 15, wherein the first fluid channel 14 is provided with a first on-off valve, and the second fluid channel 15 is provided with a second on-off valve; there are two pressure output terminals, namely, the first pressure output terminal 31 and the second pressure output terminal 32, wherein the first pressure output terminal 31 is connected to the first fluid channel 14, and the second pressure output terminal 32 is connected to the second fluid channel 15. When the target pressure in the first fluid channel 14 and the target pressure in the second fluid channel 15 are different, the first on-off valve and the second on-off valve can be used for control. For example, when it is necessary to increase the pressure in the first fluid channel 14 and the second fluid channel 15, but the target pressure values ​​of the two are different, the boosting terminal 36 is connected to the first fluid channel 14 through the first pressure output terminal 31, and the boosting terminal 36 is connected to the second fluid channel 15 through the second pressure output terminal 32. When the target pressure is reached in the first fluid channel 14, the first on-off valve is controlled to be closed and the boosting is stopped; at this time, the second fluid channel 15 can continue to be boosted until the target pressure is reached, and the second on-off valve is closed.

[0037] like Figure 1As shown, there are four fluid channels, which are respectively connected to the first fluid channel 14, the second fluid channel 15, the third fluid channel 16 and the fourth fluid channel 17. The first fluid channel 14 is provided with a first on-off valve, the second fluid channel 15 is provided with a second on-off valve, the third fluid channel 16 is provided with a third on-off valve, and the fourth fluid channel 17 is provided with a fourth on-off valve. There are four pressure output terminals, which are respectively the first pressure output terminal 31, the second pressure output terminal 32, the third pressure output terminal 33 and the fourth pressure output terminal 34. The first pressure output terminal 31 is connected to the first fluid channel 14, the second pressure output terminal 32 is connected to the second fluid channel 15, the third pressure output terminal 33 is connected to the third fluid channel 16, and the fourth pressure output terminal 34 is connected to the fourth fluid channel 17. When it is necessary to increase the pressure in the first fluid channel 14 and the third fluid channel 16 and to relieve the pressure in the second fluid channel 15 and the fourth fluid channel 17, the pressure increasing end 36 is connected to the first fluid channel 14 through the first pressure output end 31, and the pressure source inputs fluid into the first fluid channel 14 through the first pressure output end 31, and controls the first on-off valve to close when the target pressure is reached. The pressure increasing end 36 is connected to the third fluid channel 16 through the third pressure output end 33, and the pressure source inputs fluid into the third fluid channel 16 through the third pressure output end 33, and controls the third on-off valve to close when the third fluid channel 16 reaches the target pressure. The pressure relief end 37 is connected to the second fluid channel 15 through the second pressure output end 32, and controls the second on-off valve to close and stop the pressure relief when the pressure in the second fluid channel 15 reaches the target pressure. The pressure relief end 37 is connected to the fourth fluid channel 17 through the fourth pressure output end 34, and controls the fourth on-off valve to close and stop the pressure relief when the pressure in the fourth fluid channel 17 reaches the target pressure.

[0038] The condensation device provided in the embodiment of the present invention further includes a pressure sensor, and each fluid channel is provided with a pressure sensor for obtaining pressure information in the fluid channel. The condensation pump 1 further includes a control unit 13, and each pressure sensor is connected to the control unit 13 by wired or wireless communication, and the control unit 13 is used to receive pressure information of each pressure sensor. The control unit 13 is connected to the signal input terminal 21 of the data processing module 2 via a cable, and the control unit 13 can transmit the pressure information of each pressure sensor to the data processing module 2 for processing.

[0039] The condensation device provided in the embodiment of the present invention further includes a vibration sensor, which is disposed at a position to be measured of the housing 11 and is used to obtain vibration data of the housing 11, such as vibration acceleration, etc. Further, the vibration sensor is connected to the control unit 13 via wired or wireless communication, and the control unit 13 receives the vibration data of the vibration sensor and transmits it to the data processing module 2 for processing.

[0040] The condensation device provided in the embodiment of the present invention further includes a display component, which is connected to the data processing module 2 via wired or wireless communication, and is used to display the operating parameters of the condensation pump and the current pressure and target pressure in each fluid channel.

[0041] The data processing module 2 in the embodiment of the present invention stores the mass, thickness and number of fluid channels of the vulcanized rubber layer 12, the target value of the vibration acceleration level at the measuring point of the housing 11, the characteristic table of the condensate pump 1, the stiffness characteristic table of the vulcanized rubber layer 12 and the modified Markov model equation. The characteristic table of the condensate pump describes the relationship between the efficiency, rotation speed and power of the condensate pump 1, that is, the efficiency value of the condensate pump 1 can be obtained according to the rotation speed of the condensate pump 1 and the power of the condensate pump 1. The stiffness characteristic table of the vulcanized rubber layer 12 describes the relationship between the mass, thickness, number of fluid channels and fluid pressure of the vulcanized rubber layer 12, that is, the stiffness of the vulcanized rubber layer 12 can be obtained according to the mass, thickness, number of fluid channels and fluid pressure in the fluid channels of the vulcanized rubber layer 12. The modified Markov model equation describes the relationship between the vibration acceleration level at the measuring point of the shell and the rotational speed of the condensate pump 1, the efficiency of the condensate pump 1, the stiffness of the vulcanized rubber layer 12, and the fluid pressure of the fluid channel. That is, the target pressure of the fluid in the fluid channel can be obtained based on the rotational speed of the condensate pump 1, the efficiency of the condensate pump 1, the stiffness of the vulcanized rubber layer 12, the target value of the vibration acceleration level at the measuring point of the shell 11, and the randomness correction coefficient.

[0042] The data processing module 2 receives the rotation speed of the condensate pump 1, the power of the condensate pump 1 and the fluid pressure in each fluid channel sent by the control unit 13 of the condensate pump 1. The data processing module 2 calculates the target pressure of the fluid in each fluid channel according to the modified Markov model equation. The data processing module 2 sends the target pressure signal in each fluid channel to the pressure regulating component 3. When the target pressure is different from the actual pressure of the fluid in the fluid channel, the pressure regulating component 3 increases or decreases the pressure through the pressure output end until the target pressure in the corresponding fluid channel is reached.

[0043] In one embodiment, the data processing module 2 receives the rotation speed of the condensate pump 1 and the power signal of the condensate pump 1 transmitted by the control unit 13 of the condensate pump 1 through the cable, wherein the mass of the vulcanized rubber layer 12 is 8kg, the thickness is 8mm, the number of fluid channels is 4, the target value of the vibration acceleration level at the measuring point on the shell 11 is 105dB (10Hz-10kHz), the vibration characteristic table of the condensate pump 1, the stiffness characteristic table of the vulcanized rubber layer 12 and the modified Markov model equation calculate the target pressure value of the fluid in the fluid channel to be 5MPa, and the data signal output terminal 22 of the data processing module 2 transmits the target pressure value signal of the fluid in the fluid channel through the cable. The signal is transmitted to the pressure signal receiving end 35 of the pressure regulating member 3. The pressure regulating member 3 increases or decreases the pressure through the first pressure output end 31 until the fluid pressure in the first fluid channel 14 reaches the target pressure value of 5MPa; increases or decreases the pressure through the second pressure output end 32 until the fluid pressure in the second fluid channel 15 reaches the target pressure value of 5MPa; increases or decreases the pressure through the third pressure output end 33 until the fluid pressure in the third fluid channel 16 reaches the target pressure value of 5MPa; increases or decreases the pressure through the fourth pressure output end 34 until the fluid pressure in the fourth fluid channel 17 reaches the target pressure value of 5MPa. When the fluid pressure in each fluid channel reaches the target pressure, the stiffness adjustment of the vulcanized rubber layer 12 is completed, thereby reducing the vibration noise of the housing 11 and making the condensate pump 1 run stably.

[0044] An embodiment of the present invention further provides a water condensation system, comprising a water condensation device as in any of the above embodiments.

[0045] Based on the water condensation device in any of the above embodiments, Figure 2 As shown, an embodiment of the present invention also provides a condensate noise reduction method, including: step 100, obtaining the rotation speed of the condensate pump, the efficiency of the condensate pump, the stiffness of the vulcanized rubber layer, and the target value of the vibration acceleration level at the point to be measured on the shell. Specifically, the data processing module is connected to the condensate pump, and the rotation speed and power of the condensate pump can be obtained. The condensate pump characteristic table describes the relationship between the efficiency of the condensate pump and the rotation speed of the condensate pump and the power of the condensate pump. Based on the condensate pump characteristic table, the efficiency of the condensate pump can be obtained. The stiffness characteristic table of the vulcanized rubber layer describes the relationship between the stiffness of the vulcanized rubber layer and the mass, thickness, number of fluid channels and pressure of the fluid in each fluid channel of the vulcanized rubber layer. The stiffness of the vulcanized rubber layer can be determined based on the stiffness characteristic table of the vulcanized rubber layer. Specifically, the number of fluid channels set in the vulcanized rubber layer is obtained, and the current pressure in each fluid channel is obtained by a pressure sensor; the thickness and mass of the vulcanized rubber layer are obtained; based on the number of fluid channels, the current pressure in each fluid channel, the thickness and mass of the vulcanized rubber layer, the stiffness of the vulcanized rubber layer is determined. Based on the vibration sensor, the acceleration at the point to be measured of the shell is obtained, and then the target value of the acceleration level of the point to be measured is determined.

[0046] Step 200, based on the Markov model equation, determine the target fluid pressure in the fluid channel. The Markov model equation describes the relationship between the vibration acceleration level at the test point and the condensate pump speed, the condensate pump efficiency, the stiffness of the vulcanized rubber layer, and the fluid pressure of the fluid channel. Based on the condensate pump speed, the condensate pump efficiency, the stiffness of the vulcanized rubber layer, and the target value of the vibration acceleration level at the test point on the shell, the target fluid pressure of the fluid channel is determined through the Markov model equation.

[0047] Step 300, based on the target fluid pressure, controls the pressure regulating component to adjust the pressure of each fluid channel to the target fluid pressure, such as inputting or outputting fluid into the fluid channel, thereby increasing or decreasing the pressure in the fluid channel to reach the target fluid pressure, thereby adjusting the stiffness of the vulcanized rubber layer on the outside of the shell, thereby reducing vibration noise and allowing the condensate pump to operate stably.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A condensation device, characterized in that: include: A condensate pump, the condensate pump comprising a housing and a vulcanized rubber layer, the vulcanized rubber layer being arranged on an outer wall surface of the housing, and at least two fluid channels being arranged in the vulcanized rubber layer; A data processing module and a pressure regulating component, each of the fluid channels is connected to the pressure regulating component; the condensate pump and the pressure regulating component are respectively connected to the data processing module, and the data processing module is used to receive and process the operating parameters of the condensate pump and control the pressure regulating component to adjust the pressure in each of the fluid channels.

2. The water condensation device according to claim 1, characterized in that: The data processing module has a signal input end and a signal output end, wherein the signal input end is connected to the condensate pump and is used to receive the operating parameters of the condensate pump and convert them into a pressure signal; The pressure regulating member is provided with a pressure signal receiving end and at least two pressure output ends, the pressure signal receiving end is connected to the signal output end, and each of the pressure output ends is communicated with one of the fluid channels.

3. The water condensation device according to claim 2, characterized in that: The pressure regulating member is further provided with a pressure boosting end and a pressure relief end. Each of the fluid channels is respectively connected with the pressure boosting end and the pressure relief end through the pressure output end. The pressure boosting end is used to be connected with a pressure source.

4. The water condensation device according to claim 3, characterized in that: It also includes a first switch valve and a second switch valve, which are respectively communicated with the pressure signal receiving end, the first switch valve is used to control the connection and disconnection between the boost end and the fluid channel, and the second switch valve is used to control the connection and disconnection between the pressure relief end and the fluid channel.

5. The water condensation device according to claim 2, characterized in that: An on-off valve is provided between the pressure output end and the inlet of the fluid channel, the on-off valve is connected to the pressure signal receiving end, and the on-off valve is used to control the connection and disconnection between the pressure output end and the fluid channel.

6. The water condensation device according to claim 2, characterized in that: It also includes a pressure sensor, each of the fluid channels is provided with the pressure sensor, and the condensate pump also includes a control unit, each of the pressure sensors is communicatively connected to the control unit, and the control unit is connected to the signal input end.

7. The water condensation device according to claim 6, characterized in that: It also includes a vibration sensor, which is arranged on the shell and is communicatively connected with the control unit.

8. The water condensation device according to claim 1, characterized in that: The fluid channel is a leaf vein type fluid channel.

9. A condensate system, characterized in that: It comprises the water condensation device as described in any one of claims 1 to 8.

10. A method for reducing noise by condensation, based on the condensation device according to any one of claims 1 to 8, characterized in that: include: Obtain the rotation speed of the condensate pump, the efficiency of the condensate pump, the stiffness of the vulcanized rubber layer, and the target value of the vibration acceleration level at the point to be measured on the shell; determining a target fluid pressure in the fluid channel based on a Markov model equation; Based on the target fluid pressure, controlling the pressure regulating member to adjust the pressure of each fluid channel to the target fluid pressure; The efficiency of the condensate pump is obtained through the condensate pump characteristic table, which describes the relationship between the efficiency of the condensate pump and the rotation speed and power of the condensate pump; The stiffness of the vulcanized rubber layer is obtained through a vulcanized rubber layer stiffness characteristic table, wherein the vulcanized rubber layer characteristic describes the relationship between the stiffness of the vulcanized rubber layer and the mass, thickness, number of fluid channels, and pressure of the fluid in each fluid channel of the vulcanized rubber layer; The Markov model equation describes the relationship between the vibration acceleration level of the test point and the rotation speed of the condensate pump, the efficiency of the condensate pump, the stiffness of the vulcanized rubber layer, and the fluid pressure in the fluid channel.

Citation Information

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