Evaporative cold intensive module cold water heat pump unit

By installing a wet film condensation device, a water collection tank, and a cleaning and cooling device in the evaporative cooling integrated modular chiller heat pump unit, the problem of corrosion of the condenser tube caused by wet film cooling is solved, achieving corrosion prevention and efficient cooling of the condenser tube and ensuring normal system operation.

CN119268034APending Publication Date: 2025-01-07ZHEJIANG MAIJIN ENVIRONMENTAL TECH CO LTD +1
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Patent Information

Application Number
CN202411638656.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In high-temperature environments, wet film cooling technology causes a large amount of water droplets to condense on the surface of the condenser tubes. If not cleaned in time, this may corrode the condenser tubes, leading to leaks and affecting the normal operation of the refrigeration system.

Method used

An evaporative cooling modular chilled water heat pump unit was designed. By setting up a wet film condensation device, a water collection tank, a cleaning and cooling device, and a humidity control device, water droplets are prevented from condensing and corroding the condenser tubes. The unit includes components such as a liquid receiver, filter, expansion valve, evaporator, four-way valve, and compressor. A fan drives airflow and a guide channel guides the airflow. Combined with an arc-shaped mounting plate and a water collection tank, water droplets are collected to control humidity and cooling effect.

Benefits of technology

It effectively prevents condenser tube corrosion, ensures long-term normal operation of the refrigeration system, improves cooling effect, controls humidity, prevents water droplet accumulation, and enhances the durability of condenser tubes.

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Abstract

The invention discloses an evaporative cooling intensive module cold water heat pump unit, and relates to the field of evaporative cooling heat pump equipment, the evaporative cooling intensive module cold water heat pump unit comprises a liquid storage device, one end of the liquid storage device is connected with a first filter, the other end of the first filter is connected with an expansion valve, the other end of the first filter is connected with an evaporator, and the other end of the evaporator is connected with a four-way valve; the other three outlets of the four-way valve are connected with the oil separator, the wet film condensing device and the gas-liquid separator respectively, the other ends of the oil separator and the gas-liquid separator are connected with the compressor, and the other end of the wet film condensing device is connected with the liquid storage device to form a closed circuit. The air inlet amount of the ventilation opening is controlled through the cover plate, the draught fan drives air to pass through so that the air can be rapidly evaporated, the cooling effect can be improved, meanwhile, the arranged first conductor is matched with the second conductor, after water in the water accumulation groove reaches a certain amount, the telescopic rod is controlled to be opened and closed, and the humidity in the device shell is controlled.
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Description

Technical Field

[0001] The invention relates to the field of evaporative cooling heat pump equipment, in particular to an evaporative cooling intensive module chilled water heat pump unit. Background Art

[0002] The evaporative cooling intensive module chilled water heat pump unit is a highly efficient, energy-saving and environmentally friendly temperature control device. It cleverly combines evaporative cooling technology with heat pump technology, and realizes cooling and heating functions through evaporative cooling and heat pump cycles. The unit uses evaporative cooling technology to reduce the temperature of water through heat exchange between air and water. At the same time, it combines the heat pump cycle to achieve heat transfer and utilization through the circulation of refrigerant. In cooling mode, the unit absorbs heat from indoors and discharges it to the outdoors; in heating mode, the unit absorbs heat from the outdoors and transfers it to the indoors. The principle of traditional evaporative temperature control devices is that the compressor is responsible for compressing the low-temperature and low-pressure refrigerant into a high-temperature and high-pressure gas, and then the high-temperature and high-pressure gas is cooled by the condenser to turn it into a high-pressure liquid, and then it enters the evaporator to achieve cooling.

[0003] Among them, condensation is a link that converts high-temperature and high-pressure gas into high-pressure liquid. It is extremely important. No matter it is cooling or heating, it is necessary to convert gas into liquid for transportation. Traditional cooling and heat exchange basically uses a fan to drive the external air to flow through the condenser, so that the gas in it is cooled and condensed into liquid, and then the expansion valve is used to limit the expansion of the liquid, so that the liquid is changed into low-temperature gas and flows in the evaporation pipe, and then the cold air is blown out by the fan. However, in some scenes with high ambient temperature, when the fan drives the air through the condenser, the temperature difference between the inside and the outside is small, and the internal gas is converted into liquid inefficiently, resulting in unsatisfactory cooling and heating effects. However, with the development of industry, some manufacturers combine wet film humidification cooling technology with condenser cooling technology to enhance the cooling effect of the condenser.

[0004] Existing wet film cooling technologies generally use a fan to drive the gas through the wet film. When the gas passes through the wet film, it exchanges heat with the water film on the wet film, making the temperature of the passing gas low, thereby achieving the purpose of cooling the space. The cooling principle of the condenser is the same. The leaves have a good condensation effect in an environment with high ambient temperature.

[0005] However, because a wet film is used for cooling operations, when air passes through the wet film, it will drive the movement of water molecules, thereby increasing the humidity in the space. After long-term use, a large amount of water droplets will condense on the surface of the condenser. If not cleaned in time, the condenser may be corroded over time, causing leakage in the condenser and causing the refrigeration system to fail to operate normally. Summary of the invention

[0006] Based on this, the purpose of the present invention is to provide an evaporative cooling intensive modular chilled water heat pump unit to solve the technical problem of using a wet film for cooling operation. When air passes through the wet film, it will drive the movement of water molecules, thereby increasing the humidity in the space. After long-term use, a large amount of water droplets will condense on the surface of the condenser. If they are not cleaned in time, the condenser may be corroded over time, causing the condenser to leak and thus causing the refrigeration system to fail to operate normally.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an evaporative cooling intensive modular chilled water heat pump unit, comprising a liquid reservoir, one end of the liquid reservoir is connected to a first filter, the other end of the first filter is connected to an expansion valve, the other end of the expansion valve is connected to a second filter, the other end of the second filter is connected to an evaporator, the other end of the evaporator is connected to a four-way valve, the other three outlets of the four-way valve are respectively connected to an oil separator, a wet film condensation device and a gas-liquid separator, the other ends of the oil separator and the gas-liquid separator are both connected to a compressor, and the other end of the wet film condensation device is connected to a liquid reservoir The device forms a closed circuit, the wet film condensing device comprises a device shell, cooling devices are symmetrically arranged at both ends of the device shell, the cooling device comprises a mounting box, a wet film body is arranged on one side of the first fan in the mounting box, a guide device is arranged on a surface of the mounting box away from the wet film body, a water trough is arranged at the bottom of the guide device, a placement plate is arranged at the bottom of the device shell to cooperate with the curved surface structure of the device shell, a condensing tube is arranged on the placement plate, the condensing tube is fixedly arranged between the device shell and the placement plate, and cleaning cooling devices are symmetrically arranged on both sides of the device shell.

[0008] By adopting the above technical scheme, the refrigeration liquid required for refrigeration is stored in the provided liquid storage device. In actual use, the coolant is compressed and pressurized by the compressor to become a high-temperature and high-pressure gas. Then, it is passed through the wet film condensation device through the four-way valve to condense the high-temperature and high-pressure gas into a high-pressure liquid. Then, the liquid is filtered through the filter and then passed through the expansion valve to instantly vaporize the high-pressure liquid into a low-temperature gas. Then, the low-temperature gas is continuously transported into the evaporation pipe and blown out by the fan. The first fan drives the air to pass through the wet film body, so that the wet film body cools the passing air and enters the device casing, so that the cooled gas contacts the condenser tube, thereby achieving a cooling effect. At the same time, the arc-shaped placement plate allows the condensed water to flow down along the arc surface to the water storage tank for collection, thereby preventing liquid accumulation from corroding the pipe.

[0009] The present invention is further configured as follows: ventilation holes are symmetrically provided on one side of the device casing, a second fan is rotatably provided in the ventilation holes, a mounting plate is provided on the device casing to match the ventilation holes, a connecting plate is provided on a side of the mounting plate away from the device casing, a cover plate is provided on the bottom of the connecting plate to match the second fan, and a telescopic rod is provided on the mounting plate to match the connecting plate.

[0010] By adopting the above technical solution, the air flow in the device casing is driven by setting a second fan, and the humidity in the device casing is controlled according to actual usage conditions, thereby ensuring the long-term normal operation of the device.

[0011] The present invention is further configured such that a partition is provided on a surface of the installation box away from the device housing, and a first fan is provided on the partition.

[0012] By adopting the above technical solution, the first fan is set to drive the air through the wet film body to achieve cooling inside the device shell.

[0013] The present invention is further configured such that the cleaning and cooling device includes a pair of guide grooves, which are respectively opened on the inner walls of the device shell, and the guide grooves are respectively connected to a pair of water accumulation grooves in the installation box. Tooth blocks are arranged above and below the guide grooves, and a transmission gear is movably arranged in the guide groove. A power module is arranged on one side of the transmission gear, and a scraper is arranged on a side of the power module away from the transmission gear, and the scraper is arranged in contact with the bottom of the device shell.

[0014] By adopting the above technical solution, the power module is set to drive the transmission gear to rotate, and the upper gear block is cooperated to move the power module, thereby driving the scraper to scrape the bottom of the device shell to clean and collect the water accumulated on the surface.

[0015] The present invention is further configured such that a drainage groove is provided at the bottom of the installation box in conjunction with the water accumulation groove, the other end of the drainage groove is connected to the outside, a humidity control device is provided at one end of the drainage groove connected to the outside, the humidity control device includes a floating plate, a first conductor is provided on the top of the floating plate, and a second conductor is provided in the drainage groove in conjunction with the first conductor.

[0016] By adopting the above technical solution, through the provision of a drainage trough together with a water collection trough, in actual use, when the water in the water collection trough increases, the floating plate is driven to rise, and when it rises to a certain level, the first conductor and the second conductor are brought into contact, thereby controlling the movement of the telescopic rod and thus controlling the flow of air inside the device housing.

[0017] The present invention is further configured such that the guide device comprises a guide plate, a plurality of guide grooves are formed on the guide plate, and a plurality of guide blocks are provided on a surface of the guide plate away from the wet film body to cooperate with the guide grooves.

[0018] By adopting the above technical solution, the air passing through the wet film body is guided by the guide groove and collides with the guide block first, so that a part of it will be condensed and collected here, thereby reducing the amount of condensed water on the subsequent condensation pipe.

[0019] The present invention is further configured such that a support plate is provided at the bottom of the device housing and the installation box, the placement plate is fixedly connected to the support plate, the bottom of the placement plate and the support plate form a cavity, and the cavity is connected to the drainage groove.

[0020] By adopting the above technical solution, the cavity is set to leave a certain space for the bottom of the condenser tube. When condensed water is generated at the bottom of the condenser tube, it falls into the cavity and is discharged through the drainage groove.

[0021] In summary, the present invention mainly has the following beneficial effects:

[0022] The present invention controls the air intake volume of the vent through the cover plate, thereby controlling the humidity in the device casing. At the same time, the water at the bottom of the device casing is collected by cooperating with the cleaning and cooling device through the water collection tank to prevent the water from accumulating at the bottom of the device casing to cause corrosion, while leaving a small amount of moisture on the surface. At this time, the gas driven by the fan can be quickly evaporated to increase the cooling effect. At the same time, the first conductor is arranged in cooperation with the second conductor, so that after the water in the water collection tank reaches a certain amount, the telescopic rod is controlled to open and close, thereby controlling the humidity in the device casing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the module relationship of the present invention;

[0024] Figure 2 It is a schematic diagram of the overall structure of the wet film condensation device of the present invention;

[0025] Figure 3 It is a partial structural schematic diagram of the present invention;

[0026] Figure 4 It is a schematic diagram of the internal structure of the wet film condensation device of the present invention;

[0027] Figure 5 For the present invention Figure 4 Another perspective structural diagram;

[0028] Figure 6 It is a schematic diagram of the internal structure of the housing of the device of the present invention;

[0029] Figure 7 A schematic diagram of the arrangement style of the placement plate of the present invention;

[0030] Figure 8 It is a schematic diagram of the structure of the cleaning and cooling device of the present invention;

[0031] Fig. 9 It is a schematic diagram of the structure of the guide device of the present invention;

[0032] Fig.10 For the present invention Figure 8 Enlarged structural diagram at A in the middle.

[0033] In the figure: 1, liquid storage tank; 2, installation box; 3, support plate; 4, connecting plate; 5, first fan; 6, cover plate; 7, installation plate; 8, vent; 9, second fan; 10, telescopic rod; 11, placement plate; 12, water trough; 13, cavity; 14, guide device; 15, condenser; 16, partition; 17, wet film condensation device; 18, wet film body; 19, scraper; 20, guide groove; 21, power module; 22, tooth block; 23, drainage trough; 24, first conductor; 25, second conductor; 26, floating plate; 27, device housing; 28, first filter; 29, expansion valve; 30, second filter; 31, compressor; 32, evaporator; 33, gas-liquid separator; 34, oil separator; 35, four-way valve; 36, guide plate; 37, guide block; 38, guide groove; 39, transmission gear. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0035] The following describes an embodiment of the present invention based on its overall structure.

[0036] An evaporative cooling intensive module chilled water heat pump unit, such as Figure 1-10As shown, it includes a liquid reservoir 1, one end of the liquid reservoir 1 is connected to a first filter 28, the other end of the first filter 28 is connected to an expansion valve 29, the other end of the expansion valve 29 is connected to a second filter 30, the other end of the second filter 30 is connected to an evaporator 32, the other end of the evaporator 32 is connected to a four-way valve 35, the other three outlets of the four-way valve 35 are respectively connected to an oil separator 34, a wet film condensation device 17 and a gas-liquid separator 33, the other ends of the oil separator 34 and the gas-liquid separator 33 are connected to a compressor 31, the wet film The other end of the condensing device 17 is connected to the liquid storage device 1 to form a closed circuit. The refrigeration liquid required for refrigeration is stored in the provided liquid storage device 1. In actual use, the coolant is compressed and pressurized by the compressor 31 to become a high-temperature and high-pressure gas. Then, it is passed through the wet film condensing device 17 through the four-way valve 35 to condense the high-temperature and high-pressure gas into a high-pressure liquid. Then, the liquid is filtered through a filter and then passed through the expansion valve 29 to instantly vaporize the high-pressure liquid into a low-temperature gas. Then, the low-temperature gas is continuously transported to the evaporation pipe and the low-temperature gas is blown by a fan. The wet film condensation device 17 includes a device housing 27, and cooling devices are symmetrically arranged at both ends of the device housing 27. The cooling device includes a mounting box 2, and a partition 16 is arranged on the side of the mounting box 2 away from the device housing 27. A first fan 5 is arranged on the partition 16. A wet film body 18 is arranged on one side of the first fan 5 in the mounting box 2. A guide device 14 is arranged on the side of the mounting box 2 away from the wet film body 18. The mounting box 2 is provided with a water trough 12 at the bottom of the guide device 14. The bottom of the device housing 27 is provided with a water trough 12. The arc surface structure of the device housing 27 is provided with a placement plate 11, and the placement plate 11 is provided with a condenser 15. The condenser 15 is fixedly arranged between the device housing 27 and the placement plate 11. The air is driven by the first fan 5 to pass through the wet film body, so that the wet film body cools the passing air and enters the device housing 27. The cooled gas contacts the condenser 15, thereby achieving a cooling effect. At this time, the condensed water can flow down along the arc surface to the water storage tank 12 for collection through the arc placement plate to prevent liquid accumulation from corroding the condensation pipe.

[0037] A vent 8 is symmetrically provided on one side of the device housing 27, a second fan 9 is rotatably provided in the vent 8, a mounting plate 7 is provided on the device housing 27 to match the vent 8, a connecting plate 4 is provided on the side of the mounting plate 7 away from the device housing 27, a cover plate 6 is provided at the bottom of the connecting plate 4 to match the second fan 9, a telescopic rod 10 is provided on the mounting plate 7 to match the connecting plate 4, the position of the cover plate 6 is controlled by the telescopic rod 10 to control the air intake of the vent 8, in normal use, there is a certain distance between the cover plate 6 and the mounting plate 7, when the internal humidity is high, the position of the cover plate 6 is controlled by controlling the telescopic rod 10, thereby controlling the air intake and reducing the internal humidity, in coordination with this, a cleaning and cooling device is symmetrically provided on both sides of the device housing 27, the cleaning and cooling device includes a pair of guide grooves 20, which are respectively provided on the inner walls of the device housing 27, and the guide grooves 20 are respectively connected to a pair of mounting The water storage tank 12 in the box 2 is connected, and tooth blocks 22 are arranged in the upper and lower parts of the guide groove 20. A transmission gear 39 is movably arranged in the guide groove 20. A power module 21 is arranged on one side of the transmission gear 39. A scraper 19 is arranged on the side of the power module 21 away from the transmission gear 39. The scraper 19 is arranged in contact with the bottom of the device housing 27, wherein the power module 21 is arranged on the side close to the inner bottom surface of the device housing, and it cooperates with the scraper 19. The power module 21 drives the transmission gear 39 to rotate. The power module 21 is fixed and does not rotate under the action of the scraper 19. Therefore, the transmission gear 39 cooperates with the tooth block 22 to rotate and move, which can drive the scraper 19 to move together. The guide groove 20 is arranged in an arc shape to cooperate with the bottom surface of the device housing 27 set in an arc shape, so that the scraper 19 can clean the inner bottom surface of the device housing 27 and collect the condensed water on its surface into the water storage tank 12 at one end.

[0038] Furthermore, a drainage groove 23 is provided at the bottom of the installation box 2 to cooperate with the water storage tank 12, and the other end of the drainage groove 23 is connected to the outside. A humidity control device is provided at one end of the drainage groove 23 connected to the outside, and the humidity control device includes a floating plate 26, a first conductor 24 is provided on the top of the floating plate 26, and a second conductor 25 is provided in the drainage groove 23 to cooperate with the first conductor 24, wherein the outlet of the drainage groove 23 is arranged upward, and its horizontal height is slightly lower than the highest point of the water storage tank 12. When the liquid in the water storage tank 12 continues to increase, the amount of water in the drainage groove 23 also increases accordingly. When the water amount in the water storage tank 12 reaches a specified amount, it means that the drainage groove 23 is already draining, so that the water in the water storage tank 12 will not overflow. At the same time, when the water level in the drainage groove 23 rises, it will drive the floating plate 26 arranged at the outlet of the drainage groove 23 to rise together, so that the first conductor and the second conductor 25 on it are in contact, and one side of the floating plate 26 can be connected to an external power supply through a cable, and the above-mentioned telescopic rod 10 is controlled by the contact between the first conductor 24 and the second conductor 25.

[0039] Furthermore, the guide device 14 includes a guide plate 36, on which a plurality of guide grooves 38 are formed, and a plurality of guide blocks 37 are provided on the side of the guide plate 36 away from the wet film body 18 to cooperate with the guide grooves 38. When the first fan 5 drives the air to pass through the wet film body 18, the air will carry the water on the wet film body 18. In actual use, when passing through the guide plate 36, the air enters the device housing 27 through the guide grooves 38, and then the gas is guided by the provided guide blocks 37. At the same time, the gas collides with the guide blocks 37 first, so that the water vapor condenses on its surface, thereby reducing the amount of condensation on the inner bottom surface of the device housing 27 later.

[0040] On the basis of the above structure, a support plate 3 is provided at the bottom of the device housing 27 and the installation box 2, the placement plate 11 is fixedly connected to the support plate 3, the bottom of the placement plate 11 and the support plate 3 form a cavity 13, and the cavity 13 is connected to the drainage groove 23. In order to ensure the condensation effect, the cavity 13 is set to allow the condenser to cool on both sides. During actual use, condensed water will appear at the bottom of the placement plate 11 due to temperature problems and fall into the cavity 13. At this time, it can be discharged through the drainage groove 23.

[0041] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An evaporative cooling intensive modular chilled water heat pump unit, comprising a liquid reservoir (1), one end of the liquid reservoir (1) is connected to a first filter (28), the other end of the first filter (28) is connected to an expansion valve (29), the other end of the expansion valve (29) is connected to a second filter (30), the other end of the second filter (30) is connected to an evaporator (32), the other end of the evaporator (32) is connected to a four-way valve (35), the other three outlets of the four-way valve (35) are respectively connected to an oil separator (34), a wet film condensation device (17) and a gas-liquid separator (33), the other ends of the oil separator (34) and the gas-liquid separator (33) are both connected to a compressor (31), the other end of the wet film condensation device (17) is connected to the liquid reservoir (1), so as to form a closed circuit, characterized in that: The wet film condensation device (17) comprises a device casing (27), and cooling devices are symmetrically arranged at both ends of the device casing (27). The cooling device comprises a mounting box (2), and a wet film body (18) is arranged in the mounting box (2) on one side of the first fan (5). A guide device (14) is arranged on the side of the mounting box (2) away from the wet film body (18). A water accumulating trough (12) is arranged at the bottom of the guide device (14) of the mounting box (2). A placement plate (11) is arranged at the bottom of the device casing (27) to match the arc surface structure of the device casing (27). A condensation pipe (15) is arranged on the placement plate (11), and the condensation pipe (15) is fixedly arranged between the device casing (27) and the placement plate (11). Cleaning cooling devices are symmetrically arranged on both sides of the device casing (27).

2. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: A ventilation hole (8) is symmetrically provided on one side of the device housing (27), a second fan (9) is rotatably arranged in the ventilation hole (8), a mounting plate (7) is arranged on the device housing (27) to match the ventilation hole (8), a connecting plate (4) is arranged on the side of the mounting plate (7) away from the device housing (27), a cover plate (6) is arranged at the bottom of the connecting plate (4) to match the second fan (9), and a telescopic rod (10) is arranged on the mounting plate (7) to match the connecting plate (4).

3. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: A partition plate (16) is provided on a surface of the installation box (2) away from the device housing (27), and a first fan (5) is provided on the partition plate (16).

4. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: The cleaning and cooling device comprises a pair of guide grooves (20) respectively formed on the inner wall of a device housing (27); the guide grooves (20) are respectively connected to a pair of water troughs (12) in a pair of mounting boxes (2); tooth blocks (22) are arranged at the upper and lower parts of the guide grooves (20); a transmission gear (39) is movably arranged in the guide groove (20); a power module (21) is arranged on one side of the transmission gear (39); a scraper (19) is arranged on a side of the power module (21) away from the transmission gear (39); and the scraper (19) is arranged in contact with the bottom of the device housing (27).

5. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: The bottom of the installation box (2) is provided with a drainage groove (23) in coordination with the water storage groove (12); the other end of the drainage groove (23) is connected to the outside; the end of the drainage groove (23) connected to the outside is provided with a humidity control device; the humidity control device comprises a floating plate (26); a first conductor (24) is provided on the top of the floating plate (26); and a second conductor (25) is provided in coordination with the first conductor (24) in the drainage groove (23).

6. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: The guide device (14) comprises a guide plate (36) on which a plurality of guide grooves (38) are formed. A plurality of guide blocks (37) are provided on a surface of the guide plate (36) away from the wet film body (18) and matched with the guide grooves (38).

7. The evaporative cooling intensive module chilled water heat pump unit according to claim 1, characterized in that: A support plate (3) is provided at the bottom of the device housing (27) and the installation box (2); the placement plate (11) is fixedly connected to the support plate (3); the bottom of the placement plate (11) and the support plate (3) form a cavity (13); and the cavity (13) is connected to the drainage groove (23).