Production line-based supply method and system, medium and electronic equipment
Through the material algorithm and production line information based on assembly plan, a list of materials to be distributed and target distribution lists are generated, which solves the problem of uncertain material demand in commercial vehicle production, realizes accurate scheduling and timely distribution of materials, and improves logistics leanness The capacity of the company has reduced production and operation costs.
Patent Information
- Application Number
- CN202411277468.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-01-07
AI Technical Summary
In the mixed production of commercial vehicle lines, the production rhythm is difficult to fix, resulting in uncertain material demand, and the existing technology is difficult to achieve real-time material supply, resulting in material reserves occupying production area and increasing management costs.
The first material algorithm based on the assembly plan generates a list of materials to be distributed, and generates target distribution lists and material scheduling information based on the product assembly information and production line status collected on the production line, so as to realize the precise scheduling and arrangement of materials and directly send them to the production line. Workstation.
There is no need to establish a separate material storage area, which optimizes the load rate of material transportation tools, saves production, transportation and management costs, achieves timely and precise distribution of goods for each station, and improves the lean logistics capabilities.
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Figure CN119273042A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of parts logistics technology, and more specifically, to a production line-based supply method, system, medium and electronic equipment. Background Art
[0002] At present, it is difficult to fix the production rhythm in mixed-line production of commercial vehicles. Due to the large difference in frame lengths of different models, even if the production line runs at a uniform speed, the rhythm of the whole vehicle off the line is not fixed. In addition, the general assembly line and the cab production line are produced in parallel, and the production rhythms of the two production lines are different. At the same time, there are also situations such as accelerated rush work and abnormal production line stoppages. It is difficult to combine the assembly plan and the fixed production rhythm to predict real-time material demand instructions for supply. To ensure the smooth progress of production, the previous practice was to establish at least one day of material reserves in the factory or workshop to cope with changing demands and special production scenarios. However, this approach also brings many problems, such as material reserves occupying production area, capital occupation, and high management costs, which seriously restrict the lean management of corporate logistics.
[0003] Currently, the industry has solved the problem of first-level material distribution from workshop cache to workstation, which starts and stops synchronously with the production line. However, for the second-level material demand that has been sent in advance by the supplier to the workshop cache, there is an urgent need for a production line-based supply method that can supply materials along with the start and stop instructions of the production line, thereby improving the lean logistics capabilities of commercial vehicle manufacturers, reducing logistics area occupation, and avoiding capital occupation and management costs related to material accumulation. Summary of the invention
[0004] The purpose of this application is to provide a supply method, system, medium and electronic equipment based on a production line, which solves the demand for secondary materials, improves the lean logistics capabilities, and reduces production and operation costs. The specific plan is as follows:
[0005] A supply method based on a production line, the method comprising the following steps:
[0006] S1: Based on the assembly plan, the material to be distributed list is generated and sent through the defined first material algorithm;
[0007] S2: Prepare materials based on the obtained list of materials to be delivered;
[0008] S3: Based on the product assembly information collected on the production line, a target delivery list matching the material to be delivered list is obtained, and based on the operation status of the production line, a first display interface is triggered to be generated; the first display interface is used to indicate the scheduling status of the target delivery list;
[0009] S4: generating a second display interface according to the product assembly information collected on the production line, and adjusting the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection;
[0010] S5: Generate material scheduling information based on the scheduling status of the target delivery list based on the predefined order number configuration algorithm;
[0011] S6: Based on the generated material scheduling information, complete the material scheduling arrangement.
[0012] Furthermore, the step S1 specifically includes:
[0013] Based on the assembly plan, matching basic information of the product with production line information of the production line;
[0014] The assembly plan at least includes: production line code, product sequence number, product identification code, product model, and product assembly part number;
[0015] The basic information of the product includes at least: product serial number, product identification code, product model, product assembly part number, and product assembly material list;
[0016] The production line information of the production line includes at least: production line code, number of production line stations, production line engineering depth, and station number;
[0017] Based on the basic information and production line information, the first material algorithm is used to generate a list of materials to be distributed.
[0018] Furthermore, the method of generating a list of materials to be delivered based on the basic information and production line information using the first material algorithm specifically includes:
[0019] Calculate the production batch information of the product using the predefined product batch algorithm;
[0020] Using a predefined workstation balancing algorithm, calculate the workstation balancing information of the workstation;
[0021] Based on the production batch information and workstation balancing information, calculate the batch information of materials to be delivered to each workstation;
[0022] Generate a list of materials to be delivered based on the batch information of materials to be delivered at each workstation.
[0023] Furthermore, using a predefined product batch algorithm to calculate the production batch information of the product further includes:
[0024] Allocating production batch parameters of the products in sequence according to the first preset quantity; wherein the production batch parameters included in the first preset quantity of products are the same;
[0025] Using a predefined workstation balancing algorithm, calculating the workstation balancing information of the workstation, further comprising:
[0026] Allocating workstation balancing parameters of the workstations in sequence according to the second preset number; wherein the workstation balancing parameters included in the second preset number of workstations are the same;
[0027] Based on the mapping relationship between production batch parameters and workstation balancing parameters, the batch information of materials to be delivered at each workstation is obtained.
[0028] Furthermore, the method of obtaining the batch information of materials to be delivered at each workstation based on the mapping relationship between the production batch parameters and the workstation balancing parameters further includes:
[0029] The batch information of materials to be delivered at each workstation is the sum of the production batch parameters and the corresponding workstation balancing parameters;
[0030] Among them, when the production batch parameters of the workstation material to be delivered list include more than two production batch parameters, the sum of the production batch parameter with the smaller parameter and the workstation balancing parameter corresponding to the workstation is taken as the material to be delivered batch information of the workstation.
[0031] Furthermore, the step S3 specifically includes:
[0032] Based on the product launch information collected on the production line and the product assembly information of each assembly position, obtain the production batch information and assembly progress of each workstation in the first place;
[0033] Based on the production batch information of each workstation at the first time, obtain the target delivery list of each workstation;
[0034] In response to the operating status of the production line, based on the target delivery list, triggering generation of a first display interface.
[0035] Furthermore, the step S5 specifically includes:
[0036] According to the target distribution list, retrieve the material delivery information and material receipt information;
[0037] Configure material delivery parameters based on material delivery information;
[0038] Configure material receipt parameters based on material receipt information;
[0039] Generate material scheduling information based on material shipping parameters and material receiving parameters.
[0040] Furthermore, a supply system based on a production line includes:
[0041] A first generation module is configured to generate and send a list of materials to be delivered based on the assembly plan and the number of workstations through a defined first material algorithm;
[0042] An execution module is configured to start material preparation based on the obtained list of materials to be delivered;
[0043] The second generation module is configured to obtain a target delivery list that matches the material to-be-delivered list based on the product assembly information collected on the production line, and trigger the generation of a first display interface based on the operation status of the production line; the first display interface is used to indicate the scheduling status of the target delivery list;
[0044] An adjustment module, configured to generate a second display interface according to product assembly information collected on the production line, and adjust the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection;
[0045] A third generation module is configured to generate material scheduling information based on a predefined order number configuration algorithm and according to the scheduling status of the target delivery list;
[0046] The control module is configured to complete the material scheduling based on the generated material scheduling information.
[0047] A computer-readable storage medium stores a computer program executable by an electronic device. When the computer program runs on the electronic device, the electronic device executes the steps of the method.
[0048] An electronic device, characterized in that it comprises: a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus;
[0049] A computer program is stored in the memory, and when the computer program is executed by the processor, the processor executes the steps of the method according to any one of claims 1 to 7.
[0050] Compared with the prior art, the present invention has the following beneficial effects:
[0051] The production line-based supply method, system, medium and electronic device provided by the present invention generate a list of materials to be distributed based on the assembly plan through the first material algorithm; users can prepare materials in advance according to the list of materials to be distributed; based on the product assembly information collected on the production line, obtain the target distribution list that matches the list of materials to be distributed, and finally determine the material scheduling information according to the scheduling status of the display interface; according to the material scheduling information, complete the scheduling arrangement of the materials, so as to send the materials to each workstation of the production line. The material scheduling information is consistent with the material demand progress of the product assembly at each workstation of the production line. Compared with the prior art, the present application does not need to establish a material reserve area separately in the factory area, and realizes the optimization of the loading rate of transportation tools (such as high loading rate of material equipment and logistics vehicles), saving production, transportation and management costs, while being able to accurately and timely distribute the required materials to each workstation, thereby improving the lean logistics capabilities. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 A flow chart of a supply method based on a production line provided by an embodiment of the present invention;
[0053] Figure 2 It is a schematic diagram of the product batch algorithm;
[0054] Figure 3 This is a schematic diagram of the workstation balancing algorithm;
[0055] Figure 4 It is a calculation diagram of the first material algorithm;
[0056] Figure 5 Refresh jump number diagram for production batch information;
[0057] Figure 6 Schematic diagram of parameter configuration for the single number configuration algorithm;
[0058] Figure 7 This is a schematic diagram of material scheduling information generated based on the order number configuration algorithm;
[0059] Figure 8 This is a schematic diagram of a supply device based on a production line. DETAILED DESCRIPTION
[0060] In order to make the purpose, technical solutions and advantages of this application clearer, the following Figure 1-8 The present application is further described in detail. Obviously, the described embodiments are only a part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0061] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings, and "multiple" generally includes at least two.
[0062] It should be understood that the term "and / or" used in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0063] It should be understood that although the terms first, second, third, etc. may be used to describe in the embodiments of the present application, these descriptions should not be limited to these terms. These terms are only used to distinguish the descriptions. For example, without departing from the scope of the embodiments of the present application, the first may also be referred to as the second, and similarly, the second may also be referred to as the first.
[0064] First, in order to facilitate understanding of the use scenarios of the present invention, the following explanation is given to a supply method based on a production line provided in this application. First, for the assembly line operation within the factory, the original means is to establish a storage area within the factory or workshop for material storage; the materials at each workstation on the production line are picked up from the storage area; however, this method occupies a large production area, the company needs to invest a lot of money, and the material management cost is relatively high; secondly, the rhythm of different production lines is different, there is a phenomenon of accelerating rushing work, and once the production line has problems or failures, it will further disrupt production planning and logistics order, and the production cycle cannot be guaranteed, causing greater losses to the company.
[0065] like Figure 1 As shown, a supply method based on a production line, the method comprises the following steps:
[0066] S1: Based on the assembly plan, the material to be distributed list is generated and sent through the defined first material algorithm;
[0067] S2: Prepare materials based on the obtained list of materials to be delivered;
[0068] S3: Based on the product assembly information collected on the production line, a target delivery list matching the material to be delivered list is obtained, and based on the operation status of the production line, a first display interface is triggered to be generated; the first display interface is used to indicate the scheduling status of the target delivery list;
[0069] S4: Generate a second display interface based on the product assembly information collected on the production line, and adjust the emergency status of the target delivery list in the second display interface based on the material online information and the receipt information collection; the second display interface is used to indicate the unloading or receipt emergency status of the target delivery list;
[0070] S5: Generate material scheduling information based on the scheduling status of the target delivery list based on the predefined order number configuration algorithm;
[0071] S6: Based on the generated material scheduling information, complete the material scheduling arrangement.
[0072] The production line-based supply method provided in the present application can generate a material delivery list for a batch of products of different models or sizes through a first material algorithm; and obtain the scheduling status indication of the production line through the scheduling status of the display interface to start material distribution, so that materials for each workstation can be accurately and timely distributed, thereby improving the refinement capabilities of logistics.
[0073] Specifically, the step S1 includes:
[0074] Based on the assembly plan, matching basic information of the product with production line information of the production line;
[0075] The assembly plan at least includes: production line code, product sequence number, product identification code, product model, and product assembly part number;
[0076] The basic information of the product includes at least: product serial number, product identification code, product model, product assembly part number, and product assembly material list;
[0077] The production line information of the production line includes at least: production line code, number of production line stations, production line engineering depth, and station number;
[0078] Based on the basic information and production line information, the first material algorithm is used to generate a list of materials to be distributed.
[0079] Specifically, the present application matches the basic information of the product and the production line information of the production line through the assembly plan; wherein the product information includes at least: product sequence number, product identification code, product model, product assembly part number, product assembly material list (including material number, assembly station number, assembly quantity, parent material number) and other information; according to the information such as the assembly material list of the product to be assembled, the basic logistics information of the material is matched; the basic logistics information of the material includes at least: material part number, material packaging / equipment model, quantity of materials contained in a single packaging / equipment, delivery location and other information; through the basic product information and production line information, using the first material algorithm, a list of materials to be distributed is generated.
[0080] This application completes the configuration of all workstation balancing information based on the production line length, production line engineering depth, and workstation number. The workstation balancing information at least includes: workstation number, workstation pulling batch start number, and generates a material to be assembled list based on the material assembly stations of different products using the first material algorithm.
[0081] For example, according to the assembly plan, the total number of vehicles of different models is 200; among them, the 200 vehicles are numbered sequentially from vehicle sequence 1 to vehicle sequence 200; and each vehicle sequence is assigned an independent VIN identification code.
[0082] Optionally, the generating of a list of materials to be delivered based on the basic information and the production line information by using a first material algorithm specifically includes:
[0083] Calculate the production batch information of the product using the predefined product batch algorithm;
[0084] Using a predefined workstation balancing algorithm, calculate the workstation balancing information of the workstation;
[0085] Based on the production batch information and workstation balancing information, calculate the batch information of materials to be delivered to each workstation;
[0086] Generate a list of materials to be delivered based on the batch information of materials to be delivered at each workstation.
[0087] The product batch algorithm and station balancing algorithm of this application are designed and constructed based on basic information, and refer to logistics information, material assembly station information, the number of materials contained in a single package / equipment, and production line information. It can be understood that the parts demand information of each station can be accurately obtained through the product batch algorithm and station balancing algorithm.
[0088] It should be further explained that the present embodiment can be adapted to production lines with different production rhythms, can achieve accurate distribution of materials, improve the refined management of logistics, and reduce production costs.
[0089] like Figure 2 As shown, the use of a predefined product batch algorithm to calculate the production batch information of the product further includes:
[0090] Allocating production batch parameters of the products in sequence according to the first preset quantity; wherein the production batch parameters included in the first preset quantity of products are the same;
[0091] like Figure 3 As shown, using a predefined workstation balancing algorithm to calculate the workstation balancing information of the workstation further includes:
[0092] Allocating the balancing batch parameters of the workstations in sequence according to the second preset number; wherein the workstation balancing parameters included in the second preset number of workstations are the same;
[0093] Based on the production batch parameters and workstation balancing parameters, obtain the batch information of materials to be delivered to each workstation.
[0094] Continuing with the previous example, the number of workstations on the production line is 15; the first preset quantity value of the present application is used to indicate the quantity of each batch of products, taking 5 as an example; wherein, the production batch parameter of vehicle sequence 1 to vehicle sequence 5 is 1; the production batch parameter of vehicle sequence 6 to vehicle sequence 10 is 2; the production batch parameter of vehicle sequence 11 to vehicle sequence 15 is 3, and so on and so forth gradually increase; the second preset quantity value takes 5 as an example; wherein, the workstation balancing parameter of workstations 1 to 5 is 0, the workstation balancing parameter of workstations 6 to 10 is 1, and the workstation balancing parameter of workstations 11 to 15 is 2.
[0095] It should be noted that the first preset quantity value and the second preset quantity value of the present application are configured as integer multiples of the number of vehicles equipped with single packaging / container materials, thereby reducing the situation where the packaging / container is not fully loaded. For example, the number of vehicles equipped with single packaging / container materials is 5, and the first preset quantity value is an integer multiple of 5, which can be 5, 10, 15, etc., which can ensure the optimization of the loading rate of material transportation vehicles.
[0096] Specifically, this application is based on a pre-defined product batch algorithm and workstation balancing algorithm, combined with production line information and assembly plan to construct a mapping relationship between production batch parameters and workstation balancing parameters and material distribution, and then associates the vehicle sequence, workstation, and workstation parts, so as to accurately obtain the material delivery batch information of each workstation at the current moment.
[0097] Combination Figure 4 As shown, the method of obtaining the material to-be-delivered batch information of each workstation based on the mapping relationship between the production batch parameters and the workstation balancing parameters further includes:
[0098] The batch information of materials to be delivered at each workstation is the sum of the production batch parameters and the corresponding workstation balancing parameters;
[0099] Among them, when the production batch parameter of the workstation includes two different production batch parameters, the sum of the production batch parameter with the smaller parameter and the workstation balancing parameter of the workstation is taken as the batch information of materials to be delivered at the workstation.
[0100] Each workstation in the assembly line of the present application is responsible for part of the processes in the product. For example, after workstation 1 completes the three processes of sequence 1, it completes the three assembly processes of sequence 2 to sequence 15 in sequence. Therefore, the production batch parameter of workstation 1 is gradually increased with the sequence number to be assembled. For example, when the materials stored in workstation 1 can complete the assembly processes of sequence 1 to sequence 3 at one time, before workstation 1 completes the assembly process of sequence 3, it is necessary to prepare the assembly materials of sequence 4 to sequence 6 in advance. Combined with the previous example, the production batch parameter of sequence 4-sequence 5 is 1, and the production batch parameter of sequence 6 is 2. Therefore, the value of the production batch parameter 1 is summed with the station balancing parameter of workstation 1 as the batch information of materials to be distributed at workstation 1, thereby avoiding the situation where there is no material when workstation 1 is assembling sequence 6. In this embodiment, the batch information of materials to be distributed can be represented by a batch number parameter.
[0101] It should be noted that the present application utilizes the first material algorithm, combines the production line information and the assembly plan, associates the material batch information to be delivered with the assembly progress and product identification code of the work station, and based on the predefined product batch algorithm and work station balancing algorithm, can ensure that the subsequent assembly parts of different work stations can be delivered to the designated place in time before the stock materials at the work station are used up, without occupying the workshop space, thus realizing refined management and reducing production costs.
[0102] Optionally, in step S3, based on the product assembly information collected on the production line, a target delivery list matching the material to be delivered list is obtained, and based on the operation status of the production line, a first display interface is triggered to be generated; the first display interface is used to indicate the scheduling status of the target delivery list, specifically including:
[0103] Based on the product launch information collected on the production line and the product assembly information of each assembly position, obtain the production batch information and assembly progress of each workstation in the first place;
[0104] Based on the production batch information and assembly progress of each workstation at the first time, obtain the target delivery list of each workstation;
[0105] In response to the operating status of the production line, based on the target delivery list, triggering generation of a first display interface.
[0106] This application uses point-by-point collection technology to obtain the assembly progress of the production line in real time, further accurately locate the product assembly information of each assembly position, and the production batch information at the first time; through the first-time production batch information, obtain the target delivery list that matches the material to be delivered list; at the same time, according to the operating status of the production line, generate a display interface for indicating the scheduling status of the target delivery list.
[0107] Among them, the assembly position is used to characterize the assembly or installation position of each product; it can be understood that the production line of the present application is fluid, the position of each assembly position corresponds to the workstation position, and the assembly operation of the corresponding vehicle sequence is completed at the assembly position.
[0108] It should be further explained that the present application collects the unique VIN identification code of the vehicle sequence located at the assembly position and records the first time of collecting the VIN identification code, combined with Figure 5 As shown, the production batch information of each workstation is refreshed in real time, so as to obtain the target delivery list at the first moment, and then accurately obtain the material requirements of each workstation.
[0109] In step S4, a second display interface is generated according to the product assembly information collected on the production line, and based on the material online information and the material receipt information collected, the emergency status of the target delivery list in the second display interface is adjusted.
[0110] It can be understood that this embodiment refreshes the emergency status of the target delivery list in the second display interface in real time according to the operating status of the production line; wherein, the online batch number algorithm is: the current production line material demand batch number plus the set online batch parameter configuration value, for example, the current production line material demand batch number is N, such as Figure 6 As shown, the online batch number parameter is configured as 1, and the current online batch number is N+1.
[0111] Specifically, the operating status of the production line includes the start and stop status, fault status, and non-fault status of the production line; it can be understood that when the production line is started and in a non-fault status, the emergency status of the target distribution list on the second display interface is adjusted according to the material online information collected on the production line; for example, the emergency status is red, indicating that the material receipt or unloading shall be carried out in priority according to the target distribution list indicating the red status.
[0112] Among them, the emergency status of the target distribution list on the second display interface includes at least multiple indication statuses; the multiple indication statuses are indicated according to the urgency of the material; for example, the red indication status indicates that the online demand urgency is high; the yellow indication status indicates that the online demand urgency is medium; the white status indicates that the online demand urgency is low; the information indicated by the emergency status includes: the number of goods to be received in the target distribution list, the logistics shipping status, the logistics receiving status, the target distribution list document number, the shipping location code, the target distribution list batch number and other information.
[0113] like Figure 6 As shown, step S5 generates material scheduling information based on the predefined order number configuration algorithm and the scheduling status of the target delivery list, specifically including:
[0114] According to the target distribution list, retrieve the material delivery information and material receipt information;
[0115] Configure material delivery parameters based on material delivery information;
[0116] Configure material receipt parameters based on material receipt information;
[0117] Generate material scheduling information based on material shipping parameters and material receiving parameters.
[0118] The material scheduling information includes: production line code, production line material demand batch information, logistics delivery information, logistics receipt information, material delivery time and other information.
[0119] The step S5 further includes: generating material scheduling information according to the emergency status of the target delivery list and the scheduling status of the target delivery list in the second interface, so as to accurately complete the scheduling arrangement.
[0120] like Figure 6-Figure 7 As shown, the order number configuration algorithm of this application is configured according to parameters such as the distance of logistics shipment, the number of shipment batches, the number of receipt batches, and the number of batches. Among them, the algorithm for the shipment batch number is: the batch number of the current production line material requirement plus the configuration value of the shipper's shipment batch number parameter. The shipper's shipment batch number parameter can be configured according to the distance of the shipper. For example, the shipper's shipment batch number parameter is configured to 8, and the current shipment order number is N+8. The method for calculating the receipt order number is the current production line material requirement batch number plus the configuration value of the receipt batch number parameter. For example, the receipt batch number parameter is configured to 4, and the current receipt batch number is N+4.
[0121] Step S6, completing the material scheduling arrangement based on the generated material scheduling information.
[0122] Specifically, the supplier loads and ships the corresponding materials and equipment according to the logistics delivery information of the material scheduling information; the workshop consignee unloads and receives the goods according to the logistics receipt information of the material scheduling information and the material delivery time and other information combined with the urgency of the demand for online materials; it can be understood that materials in red status are unloaded and received first; the workshop staff transports the materials to the AGV receiving berth, completes the warehousing of the materials and delivers them to the line-side workstation; it can be understood that the AGV receives the receiving berth binding information, automatically enters the material equipment into the line-side cache of the workstation, and automatically delivers the materials to the corresponding line-side workstation according to the vacancy status of the material area of the line-side workstation, and refreshes the material online status at the same time.
[0123] It can be understood that the production line-based supply method provided in the present application associates the vehicle sequence, work station, and work station parts list through the first material algorithm, and generates a display interface that displays the scheduling status and emergency status of the target delivery list according to the operating status of the production line and the collected material online information. It is thereby deeply integrated with the assembly progress of the work station, the urgency of material requirements, logistics and other information, and can ensure that the required materials of each work station are distributed in a timely manner, thereby improving the lean logistics capabilities.
[0124] like Figure 8 As shown, the present application provides a supply device based on a production line, specifically comprising:
[0125] The first input unit is used to collect assembly plan, vehicle assembly BOM and material assembly station information;
[0126] A first generating unit is used to generate a packing list or a sorting pull list (i.e., a list of materials to be distributed);
[0127] The first collection unit is used to collect product information of the workstations;
[0128] The second generating unit is used to generate the assembly line required batch number;
[0129] Display unit, used for displaying the urgency of material demand at the workshop logistics door;
[0130] Material scheduling module is used to schedule materials.
[0131] The material scheduling module at least includes: a scanning unit, a conveying unit and an output unit; wherein the scanning unit is used to identify materials; the conveying unit is used to bind the parking position information between vehicles; and the output unit is used to control the AGV to convey materials to the line-side workstation.
[0132] Further, it also includes: a first output unit, used to obtain a packing list or a sorting pull list (i.e., a list of materials to be delivered);
[0133] Binding input unit, used to collect binding information between box list or sorting pull list and workstation equipment;
[0134] The first reminder unit is used to remind the user to ship the goods;
[0135] The second reminder unit is used to remind the user to receive the goods;
[0136] Inspection unit, used to verify whether the batch number on the packing list or sequencing pull list matches the delivery batch number.
[0137] On the other hand, the present application provides a supply system based on a production line, comprising:
[0138] A first generation module is configured to generate and send a list of materials to be delivered based on the assembly plan and the number of workstations through a defined first material algorithm;
[0139] An execution module is configured to start material preparation based on the obtained list of materials to be delivered;
[0140] The second generation module is configured to obtain a target delivery list that matches the material to-be-delivered list based on the product assembly information collected on the production line, and trigger the generation of a first display interface based on the operation status of the production line; the first display interface is used to indicate the scheduling status of the target delivery list;
[0141] An adjustment module, configured to generate a second display interface according to product assembly information collected on the production line, and adjust the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection;
[0142] A third generation module is configured to generate material scheduling information based on a predefined order number configuration algorithm and according to the scheduling status of the target delivery list;
[0143] The control module is configured to complete the material scheduling based on the generated material scheduling information.
[0144] It is worth noting that although the present system only discloses the first generation module, the execution module, the second generation module, the adjustment module, the third generation module and the control module, it does not mean that the present device is limited to the above-mentioned basic functional modules; what the present invention wants to express is that, based on the above-mentioned basic functional modules, those skilled in the art can arbitrarily add one or more functional modules in combination with the prior art to form an infinite number of embodiments or technical solutions, that is to say, the present system is open rather than closed, and because the present embodiment only discloses individual basic functional modules, it cannot be considered that the scope of protection of the claims of the present invention is limited to the above-mentioned disclosed basic functional modules.
[0145] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of the layers and regions may be enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.
[0146] On the other hand, the present application provides a computer-readable storage medium storing a computer program executable by an electronic device, wherein when the computer program runs on the electronic device, the electronic device executes the steps of the method.
[0147] On the other hand, the present application provides an electronic device, comprising: a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus;
[0148] A computer program is stored in the memory, and when the computer program is executed by the processor, the processor is caused to perform the steps of the method.
[0149] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A supply method based on a production line, characterized in that: The method comprises the following steps: S1: Based on the assembly plan, the material to be distributed list is generated and sent through the defined first material algorithm; S2: Prepare materials based on the obtained list of materials to be delivered; S3: Based on the product assembly information collected on the production line, a target delivery list matching the material to be delivered list is obtained, and based on the operation status of the production line, a first display interface is triggered to be generated; the first display interface is used to indicate the scheduling status of the target delivery list; S4: generating a second display interface according to the product assembly information collected on the production line, and adjusting the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection; S5: Generate material scheduling information based on the scheduling status of the target delivery list based on the predefined order number configuration algorithm; S6: Based on the generated material scheduling information, complete the material scheduling arrangement.
2. The production line-based supply method according to claim 1, characterized in that: The step S1 specifically includes: Based on the assembly plan, matching basic information of the product with production line information of the production line; The assembly plan at least includes: production line code, product sequence number, product identification code, product model, and product assembly part number; The basic information of the product includes at least: product serial number, product identification code, product model, product assembly part number, and product assembly material list; The production line information of the production line includes at least: production line code, number of production line stations, production line engineering depth, station code, and station sequence number; Based on the basic information and production line information, the first material algorithm is used to generate a list of materials to be distributed.
3. The production line-based supply method according to claim 2, characterized in that: The method of generating a list of materials to be delivered based on the basic information and production line information using a first material algorithm specifically includes: Calculate the production batch information of the product using the predefined product batch algorithm; Using a predefined workstation balancing algorithm, calculate the workstation balancing information of the workstation; Based on the production batch information and workstation balancing information, calculate the batch information of materials to be delivered to each workstation; Generate a list of materials to be delivered based on the batch information of materials to be delivered at each workstation.
4. The production line-based supply method according to claim 3, characterized in that: Using a predefined product batch algorithm, calculating the production batch information of the product further includes: Allocating production batch parameters of the products in sequence according to the first preset quantity; wherein the production batch parameters included in the first preset quantity of products are the same; Using a predefined workstation balancing algorithm, calculating the workstation balancing information of the workstation, further comprising: Allocating workstation balancing parameters of the workstations in sequence according to the second preset number; wherein the workstation balancing parameters included in the second preset number of workstations are the same; Based on the mapping relationship between production batch parameters and workstation balancing parameters, obtain the batch information of materials to be delivered at each workstation.
5. The production line-based supply method according to claim 4, characterized in that: The step of obtaining the material delivery batch information of each workstation based on the mapping relationship between the production batch parameters and the workstation balancing parameters further includes: The batch information of materials to be delivered at each workstation is the sum of the production batch parameters and the corresponding workstation balancing parameters; Among them, when the production batch parameters of the workstation include more than two production batch parameters, the sum of the production batch parameter with the smaller parameter and the workstation balancing parameter corresponding to the workstation is taken as the material to be delivered batch information of the workstation.
6. The production line-based supply method according to claim 5, characterized in that: The step S3 specifically includes: Based on the product assembly information collected on the production line, obtain the production batch information and assembly progress of each workstation in real time; Based on the production batch information of each workstation at the first time, obtain the target delivery list of each workstation; In response to the operating status of the production line, based on the target delivery list, triggering generation of a first display interface.
7. The production line-based supply method according to claim 6, characterized in that: The step S5 specifically includes: According to the target distribution list, retrieve the material delivery information and material receipt information; Configure material delivery parameters based on material delivery information; Configure material receipt parameters based on material receipt information; Generate material scheduling information based on material shipping parameters and material receiving parameters.
8. A supply system based on a production line, characterized in that: include: A first generation module is configured to generate and send a list of materials to be delivered based on an assembly plan and through a defined first material algorithm; An execution module is configured to prepare materials based on the obtained list of materials to be delivered; A second generating module is configured to generate a second display interface according to product assembly information collected on the production line, and adjust the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection; An adjustment module, configured to generate a second display interface according to product assembly information collected on the production line, and adjust the emergency status of the target delivery list in the second display interface based on the material online information and the material receipt information collection; A third generation module is configured to generate material scheduling information based on a predefined order number configuration algorithm and according to the scheduling status of the target delivery list; The control module is configured to complete the material scheduling based on the generated material scheduling information.
9. A computer-readable storage medium, characterized in that: It stores a computer program executable by an electronic device, and when the computer program runs on the electronic device, the electronic device executes the steps of the method described in any one of claims 1 to 7.
10. An electronic device, characterized in that: include: A processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory communicate with each other via the communication bus; A computer program is stored in the memory, and when the computer program is executed by the processor, the processor executes the steps of the method according to any one of claims 1 to 7.