Double-layer stranding vertical cabling machine for multiple wire coils
By using tension adjustment and wrapping mechanism in the double-layer twisted vertical cable forming machine, the problem that the single-layer twisted machine cannot meet the complex cable needs is solved, and the cable tension uniformity and production efficiency are improved, which reduces the Cost and footprint.
Patent Information
- Application Number
- CN202411622290.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The existing single-layer twisted cable forming machines cannot meet the complex cable structure and performance requirements, and the horizontal cable forming machines occupy a large area and are complex in operation, and the tension adjustment is inconvenient, resulting in unstable cable quality.
A double-layer twisted vertical cable forming machine is designed, using inner and outer tension adjustment mechanism and wrapping mechanism, and uniform cable tension adjustment and wrapping operation are achieved through drive devices such as screws, worm gears, motors, etc., to improve the twisting process efficiency and quality.
It achieves cable tension uniformity, improves cable quality and reliability, reduces wear and fatigue, extends service life, improves production efficiency and flexibility, and saves floor area and cost.
Smart Images

Figure CN119274884A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cabling machines, in particular to a double-layer twisted vertical cabling machine for multi-wire drums. Background Art
[0002] In the early stages of wire and cable production, cabling was mainly done manually or semi-mechanized, which was inefficient and difficult to ensure quality. With the acceleration of industrialization, simple mechanical cabling machines began to appear, which twisted multiple single wires or insulated wires together through a rotating twisting disk to form cables with certain strength and electrical properties.
[0003] In the cable manufacturing process, cabling is a crucial link. Early cabling machines were mostly single-layer twisted designs, that is, all cables were twisted on the same plane. However, with the complexity of cable structures and the improvement of performance requirements, single-layer twisting can no longer meet all needs. Although there are horizontal cabling machines that can complete the production of double-layer twisted umbilical cables, the overall production line of the horizontal cabling machine is very long, resulting in a large footprint. In addition, the horizontal structure of the cabling machine has more capstans, and the operation of the upper reel is more complicated. At the same time, there is a lack of corresponding tension adjustment. When the winding tension is insufficient, the winding may not be firm, and excessive tension may damage the cable or cause the cable to be thinned or even broken. The overall applicability is poor and cannot meet the actual use requirements.
[0004] Therefore, it is necessary to provide a double-layer stranding vertical cabling machine for multiple cable drums, aiming to solve the above problems. Summary of the invention
[0005] In view of the deficiencies in the prior art, an embodiment of the present invention aims to provide a double-layer twisted vertical cabling machine for multiple cable drums, aiming to solve the technical problems raised in the background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: A double-layer twisted vertical cabling machine for multiple cable drums, comprising a first support plate, a first rotating base is arranged and installed at the bottom of the first support plate, a second rotating base is fixedly connected to the first support plate, a second support plate is installed and connected to the second rotating base, a plurality of first cable drum racks for twisted connection are arranged on the first support plate, an outer cable is connected to the first cable drum rack by transmission, a plurality of second cable drum racks for twisted connection are arranged on the second support plate, an inner cable is connected to the second cable drum rack by transmission, a traction machine for traction is installed above the outer cable and the inner cable, and the traction machine is installed on the mounting frame, and further comprising: An inner layer tension adjustment mechanism is installed at the connection between the second support plate and the limit plate, and is used to adjust the tension of the traction twisting of the inner cable. The inner layer tension adjustment mechanism includes a second screw rod for driving the second wire drum rack to lift and connect, and a limit block connected to the inner cable side limit. The inner cable is passed through the inside of the limit block, and a plurality of limit wheels for transmission limit are arranged in the limit block. The limit block is slidably connected to the connection cover through the guide block, and the connection cover is fixedly installed on the limit plate. The limit plate is fixedly installed on the second support plate through the support column. The inner layer wrapping mechanism is installed at the twisted connection of the inner cable and is used to wrap and wind the twisted inner cable; An outer layer tension adjustment mechanism is installed at the connection between the first support plate and the first support frame, and is used to adjust the tension of the traction twisting of the external cable. The outer layer tension adjustment mechanism includes a first screw rod used to drive the first wire drum rack to lift and lower. The first wire drum rack is connected to the first support plate through a first lifting block. The first lifting block is threadedly connected to the first screw rod. The first screw rod is rotatably installed inside the first support plate. One end of the outer cable is wound and connected to the first winding roller. The first winding roller is rotatably installed on the first wire drum rack. The outer layer wrapping mechanism is installed at the twisted connection of the outer cable and is used to wrap and wind the twisted outer cable.
[0007] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a wedge plate and a driving rotating rod for driving the limit block to move and adjust the tension. One end of the guide block is fixedly connected to the wedge plate, and a spring is provided at the connection between the wedge plate and the connecting cover. One side of the wedge plate is adapted to be contacted and connected with a driving rotating rod. The driving rotating rod is rotatably installed in the limit disk through a connecting shaft, and the connecting shaft is fixedly connected to the output shaft of the third motor. The third motor is fixedly installed inside the limit disk, and a first threading hole adapted to thread the inner cable is opened on the limit disk.
[0008] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a second worm wheel and a second worm for driving the second screw to rotate, one end of the inner cable is wound around and connected to the second winding roller, the second winding roller is rotatably installed on the second wire drum rack, the second wire drum rack is slidably connected to the second support plate through a second lifting block, the second lifting block is threadedly connected to the second screw, the second screw is rotatably installed inside the second support plate, the second screw is fixedly connected to a second worm wheel, the second worm wheel is meshingly connected to a second worm, and the second worm is rotatably installed inside the second support plate.
[0009] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a second motor for driving the second worm to rotate, one end of the second worm is fixedly connected to a third bevel gear, the third bevel gear is meshingly connected to a fourth bevel gear, the fourth bevel gear is fixedly connected to the output shaft of the second motor, the second motor is fixedly installed inside the support column, and the rotation of adjacent third bevel gears does not interfere with each other.
[0010] As a further scheme of the present invention, the inner layer wrapping mechanism includes a first wrapping disk for wrapping connection, the first wrapping disk is provided with a first wrapping belt for winding, the first wrapping disk is rotatably mounted on the first gear, the first gear is rotatably mounted on the third support frame, the third support frame is fixedly mounted on the first support frame, the first support frame is provided with a second threading hole for passing the outer cable and the inner cable, the first gear is meshingly connected with the second gear, the second gear is fixedly connected to the output shaft of the fourth motor, the fourth motor is fixedly mounted on the third support frame, and the third support frame is provided with a avoidance groove for avoiding and guiding the outer cable.
[0011] As a further solution of the present invention, the outer layer tension adjustment mechanism also includes a first worm and a first motor for driving the first screw to rotate, the first screw is fixedly connected to a first worm wheel, the first worm wheel is meshingly connected to a first worm, the first worm is rotatably installed inside the first support plate, one end of the first worm is fixedly connected to a second bevel gear, the second bevel gear is meshingly connected to the first bevel gear, the first bevel gear is fixedly connected to an output shaft of the first motor, the first motor is fixedly installed inside the first support plate, and the rotations of adjacent second bevel gears do not interfere with each other.
[0012] As a further solution of the present invention, the outer layer wrapping mechanism includes a second wrapping disk for wrapping connection, the second wrapping disk is provided with a second wrapping tape for winding, the second wrapping disk is rotatably mounted on a third gear, the third gear is rotatably mounted on a second support frame, the second support frame is fixedly mounted on the first support frame, the second support frame is provided with a central groove for passing an outer cable and an inner cable for twisted connection, the third gear is meshedly connected with a fourth gear, the fourth gear is fixedly connected to the output shaft of a fifth motor, and the fifth motor is fixedly mounted on the second support frame.
[0013] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects: The present invention can make the tension of each cable in the twisting process more uniform by setting the inner layer tension adjustment mechanism and the outer layer tension adjustment mechanism, avoid the cable from twisting, deformation or breakage due to uneven tension, thereby improving the overall quality and reliability of the cable. At the same time, moderate tension can make the wires inside the cable fit tightly, reducing wear and fatigue caused by looseness or excessive gaps, thereby helping to extend the service life of the cable and reduce the frequency of replacement and maintenance.
[0014] The inner layer wrapping mechanism and the outer layer wrapping mechanism are set up to process multiple cables at the same time and complete the double-layer twisted wrapping processing operation, which greatly improves the parallel processing capability of the twisting process, significantly improves the production efficiency, increases the flexibility and diversity of production, and meets the production needs of cables of different specifications and types. The vertical design enables the cable to better maintain a vertical state during the twisting process, reduces the uneven tension problem caused by gravity, improves the uniformity and consistency of the twisting quality, and effectively utilizes the vertical space. Compared with traditional single-layer twisting equipment, it greatly saves floor space and reduces production costs and site rental fees.
[0015] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the invention.
[0017] Figure 2 It is a bottom view structural schematic diagram of an embodiment of the invention.
[0018] Figure 3 It is a schematic diagram of the connection structure of the second support frame in an embodiment of the invention.
[0019] Figure 4 It is a schematic diagram of the top view of the structure of the first support frame connection in an embodiment of the invention.
[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of A.
[0021] Figure 6 It is a front structural schematic diagram of the first support frame connection in an embodiment of the invention.
[0022] Figure 7 It is a schematic diagram of the connection structure of the third support frame in an embodiment of the invention.
[0023] Figure 8 for Figure 7 Schematic diagram of the enlarged structure of B.
[0024] Fig. 9It is a schematic diagram of the connection structure of the connection cover in an embodiment of the invention.
[0025] Fig.10 It is a schematic diagram of the connection structure inside the connection cover in an embodiment of the invention.
[0026] Fig.11 for Fig.10 Schematic diagram of the enlarged structure of C in the figure.
[0027] Fig.12 It is a bottom view structural schematic diagram of the connection cover connection in an embodiment of the invention.
[0028] Fig.13 It is a schematic diagram of the connection structure inside the second support plate in an embodiment of the invention.
[0029] Fig.14 for Fig.13 Schematic diagram of the enlarged structure of D in the figure.
[0030] Fig.15 It is a schematic diagram of the connection structure inside the first support plate in an embodiment of the invention.
[0031] Fig.16 for Fig.15 Schematic diagram of the enlarged structure of E.
[0032] Fig.17 It is a schematic side view of the internal connection of the first support plate in an embodiment of the invention.
[0033] Figure numerals: 1, first support plate; 2, first rotating base; 3, second rotating base; 4, second support plate; 5, first support frame; 6, second support frame; 7, traction machine; 8, first motor; 9, first bevel gear; 10, second bevel gear; 11, first worm; 12, first worm wheel; 13, first screw rod; 14, first lifting block; 15, first wire drum rack; 16, first winding roller; 17, outer cable; 18, inner cable; 19, second winding roller; 20, second wire drum rack; 21, second lifting block; 22, second screw rod; 23, second worm wheel; 24, second worm; 25, third bevel gear; 26, fourth bevel gear wheel; 27, second motor; 28, support column; 29, limit plate; 30, first threading hole; 31, limit block; 32, limit wheel; 33, connecting cover; 34, guide block; 35, wedge plate; 36, spring; 37, driving rod; 38, connecting shaft; 39, third motor; 40, second threading hole; 41, third support frame; 42, avoidance groove; 43, first gear; 44, second gear; 45, fourth motor; 46, first wrapping disc; 47, first wrapping tape; 48, third gear; 49, second wrapping disc; 50, second wrapping tape; 51, fourth gear; 52, fifth motor; 53, center groove; 54, mounting frame. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0035] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0036] Example 1 See also Figure 1 to Figure 15 A double-layer twisted vertical cabling machine for multiple wire drums, comprising a first support plate 1, a first rotating base 2 is arranged and installed at the bottom of the first support plate 1, a second rotating base 3 is fixedly connected to the first support plate 1, a second support plate 4 is installed and connected to the second rotating base 3, a plurality of first wire drum racks 15 for twisted connection are arranged on the first support plate 1, an outer cable 17 is connected to the first wire drum rack 15 by transmission, a plurality of second wire drum racks 20 for twisted connection are arranged on the second support plate 4, an inner cable 18 is connected to the second wire drum rack 20 by transmission, a traction machine 7 for traction is installed above the outer cable 17 and the inner cable 18, and the traction machine 7 is installed on the mounting frame 54, and also comprises: The inner layer tension adjustment mechanism is installed at the connection between the second support plate 4 and the limit plate 29, and is used to adjust the tension of the traction twisting of the inner cable 18. The inner layer tension adjustment mechanism includes a second screw rod 22 for driving the second wire drum frame 20 to be lifted and lowered, and a limit block 31 connected to the side limit of the inner cable 18. The inner cable 18 is passed through the inside of the limit block 31, and a plurality of limit wheels 32 for transmission limit are arranged in the limit block 31. The limit block 31 is limitedly slidably connected to the connection cover 33 through the guide block 34, and the connection cover 33 is fixedly installed on the limit plate 29. The limit plate 29 is fixedly installed on the second support plate 4 through the support column 28; The inner layer wrapping mechanism is installed at the twisted connection of the inner cable 18 and is used to wrap and wind the twisted inner cable 18 .
[0037] Furthermore, the inner layer tension adjustment mechanism also includes a wedge plate 35 and a driving rotating rod 37 for driving the limit block 31 to move and adjust the tension. One end of the guide block 34 is fixedly connected to the wedge plate 35. A spring 36 is provided at the connection between the wedge plate 35 and the connecting cover 33. One side of the wedge plate 35 is adapted to be contacted and connected with a driving rotating rod 37. The driving rotating rod 37 is rotatably installed in the limit plate 29 through a connecting shaft 38. The connecting shaft 38 is fixedly connected to the output shaft of the third motor 39. The third motor 39 is fixedly installed inside the limit plate 29. The limit plate 29 is provided with a first threading hole 30 adapted to pass the inner cable 18.
[0038] Furthermore, the inner layer tension adjustment mechanism also includes a second worm gear 23 and a second worm 24 for driving the second screw rod 22 to rotate. One end of the inner cable 18 is wound and connected to the second winding roller 19, and the second winding roller 19 is rotatably installed on the second wire drum rack 20. The second wire drum rack 20 is connected to the second support plate 4 through a second lifting block 21 with limited sliding. The second lifting block 21 is threadedly connected to the second screw rod 22. The second screw rod 22 is rotatably installed inside the second support plate 4. The second worm gear 23 is fixedly connected to the second screw rod 22, and the second worm gear 23 is meshingly connected to the second worm 24. The second worm gear 24 is rotatably installed inside the second support plate 4.
[0039] Furthermore, the inner layer tension adjustment mechanism also includes a second motor 27 for driving the second worm gear 24 to rotate, one end of the second worm gear 24 is fixedly connected to the third bevel gear 25, the third bevel gear 25 is meshingly connected to the fourth bevel gear 26, the fourth bevel gear 26 is fixedly connected to the output shaft of the second motor 27, the second motor 27 is fixedly installed inside the support column 28, and the rotation of adjacent third bevel gears 25 does not interfere with each other.
[0040] Furthermore, the inner layer wrapping mechanism includes a first wrapping disk 46 for wrapping connection, the first wrapping disk 46 is provided with a first wrapping belt 47 for winding, the first wrapping disk 46 is rotatably mounted on the first gear 43, the first gear 43 is rotatably mounted on the third support frame 41, the third support frame 41 is fixedly mounted on the first support frame 5, the first support frame 5 is provided with a second threading hole 40 for passing the outer cable 17 and the inner cable 18, the first gear 43 is meshingly connected with the second gear 44, the second gear 44 is fixedly connected to the output shaft of the fourth motor 45, the fourth motor 45 is fixedly mounted on the third support frame 41, and the third support frame 41 is provided with a avoidance groove 42 for avoiding and guiding the outer cable 17.
[0041] Preferably, one end of the inner cable 18 is wound and released to be connected to the second winding roller 19, and the other end of the inner cable 18 is driven by the traction machine 7, and the inner cable 18 passes through the first threading hole 30 on the limit plate 29 and the second threading hole 40 on the first support frame 5 in sequence to form a twist. When the tension twisting strength of the inner cable 18 is adjusted according to the traction needs of the traction machine 7, the output shaft of the second motor 27 drives the fourth bevel gear 26 to rotate, and drives the second worm 24 to rotate under the meshing connection between the fourth bevel gear 26 and the third bevel gear 25, and drives the second lead screw 22 to rotate under the meshing connection between the second worm 24 and the second worm gear 23, so that the second wire drum frame 20 can drive the second winding roller 19 to move up and down under the threaded connection between the second lifting block 21 and the second lead screw 22 and the limiting guiding action of the second lifting block 21 itself, so as to realize the tension adjustment of the inner cable 18 to a certain extent, so as to facilitate the subsequent wrapping processing operation.
[0042] In addition, when the inner cable 18 is passed through the limit plate 29 and the limit block 31, the limit wheel 32 arranged in the limit block 31 can perform transmission limit on the inner cable 18 again. In order to further improve the stability of the inner layer twisting, the output shaft of the third motor 39 can correspondingly drive the driving rod 37 on the connecting shaft 38 to rotate. Under the relationship of adaptive contact connection between the driving rod 37 and the wedge plate 35, the wedge plate 35 can be driven to drive the limit block 31 connected to the guide block 34 to move in the direction away from the connecting cover 33, and the tension adjustment of the inner cable 18 can be completed accordingly. In addition, when it is necessary to reduce the transmission tension of the inner cable 18, the third motor 39 drives the connecting shaft 38 to rotate in the opposite direction. At this time, the limit block 31 moves in the direction close to the connecting cover 33 under the reset action of the spring 36, and the tension adjustment is simpler, which further improves the stability of the inner layer twisting of the inner cable 18. The second rotating base 3 can correspondingly drive the inner cable 18 at the second winding roller 19 on the second support plate 4 to rotate and twist around the support column 28 as the center.
[0043] When the inner cable 18 passes through the third support frame 41 for twisting, the output shaft of the fourth motor 45 drives the second gear 44 to rotate, and drives the first wrapping disk 46 to rotate about the center of the twisting of the inner cable 18 under the relationship of the second gear 44 and the first gear 43 being meshed and connected. At this time, the first wrapping belt 47 on the first wrapping disk 46 can be rotatably wrapped around the twisted inner cable 18 to complete the wrapping operation of the inner layer inner cable 18.
[0044] Example 2 like Figure 1 to Figure 17 As shown, on the basis of Example 1, this embodiment further includes an outer layer tension adjustment mechanism, which is installed at the connection between the first support plate 1 and the first support frame 5, and is used to adjust the tension of the traction twisting of the external cable 17. The outer layer tension adjustment mechanism includes a first screw rod 13 for driving the first wire drum frame 15 to be lifted and lowered. The first wire drum frame 15 is connected to the first support plate 1 through a first lifting block 14 that is limited and slidably connected. The first lifting block 14 is threadedly connected to the first screw rod 13. The first screw rod 13 is rotatably installed inside the first support plate 1. One end of the outer cable 17 is wound and connected to the first winding roller 16, and the first winding roller 16 is rotatably installed on the first wire drum frame 15. The outer layer wrapping mechanism is installed at the twisted connection of the outer cable 17 and is used to wrap and wind the twisted outer cable 17 .
[0045] Furthermore, the outer layer tension adjustment mechanism also includes a first worm 11 and a first motor 8 for driving the first screw 13 to rotate, the first screw 13 is fixedly connected to a first worm wheel 12, the first worm wheel 12 is meshingly connected to the first worm 11, the first worm 11 is rotatably installed inside the first support plate 1, one end of the first worm 11 is fixedly connected to a second bevel gear 10, the second bevel gear 10 is meshingly connected to the first bevel gear 9, the first bevel gear 9 is fixedly connected to the output shaft of the first motor 8, the first motor 8 is fixedly installed inside the first support plate 1, and the rotation of adjacent second bevel gears 10 does not interfere with each other.
[0046] Furthermore, the outer layer wrapping mechanism includes a second wrapping disk 49 for wrapping connection, the second wrapping disk 49 is provided with a second wrapping tape 50 for winding, the second wrapping disk 49 is rotatably mounted on the third gear 48, the third gear 48 is rotatably mounted on the second support frame 6, the second support frame 6 is fixedly mounted on the first support frame 5, the second support frame 6 is provided with a central groove 53 for passing the outer cable 17 and the inner cable 18 for twisted connection, the third gear 48 is meshedly connected with the fourth gear 51, the fourth gear 51 is fixedly connected to the output shaft of the fifth motor 52, and the fifth motor 52 is fixedly mounted on the second support frame 6.
[0047] Preferably, in the present embodiment, one end of the outer cable 17 is wound and released to be connected to the first winding roller 16, the other end of the outer cable 17 is driven by the traction machine 7, and the outer cable 17 passes through the second threading hole 40 on the first support frame 5 and the center groove 53 on the second support frame 6 in sequence to form a double-layer twisting of the outer layer and the inner layer. When the tension twisting strength of the outer cable 17 is adjusted according to the traction needs of the traction machine 7, the output shaft of the first motor 8 drives the first bevel gear 9 to rotate, and drives the first worm 11 to rotate under the relationship of the first bevel gear 9 and the second bevel gear 10 being meshed and connected, and the first worm 11 is meshed and connected with the first worm wheel 12. , drives the first screw rod 13 to rotate under the relationship, so that under the threaded connection between the first lifting block 14 and the first screw rod 13 and the limiting guiding action of the first lifting block 14 itself, the first wire drum frame 15 can drive the first winding roller 16 to move up and down, thereby realizing the tension adjustment of the external cable 17, which is convenient for the subsequent wrapping processing operation. The first rotating base 2 can correspondingly drive the external cable 17 at the first winding roller 16 on the first support plate 1 to rotate and twist around the support column 28 as the center, and the rotation of the first rotating base 2 and the second rotating base 3 is relatively independently set, that is, the outer layer and the inner layer can be twisted in the same way or can be twisted and rotated in the opposite direction.
[0048] In addition, when the outer cable 17 passes through the central groove 53 on the second support frame 6 for twisting, the output shaft of the fifth motor 52 drives the fourth gear 51 to rotate, and the second winding disk 49 is driven to rotate about the center of the twisting of the outer cable 17 under the relationship of meshing connection between the fourth gear 51 and the third gear 48. At this time, the second wrapping tape 50 on the second winding disk 49 can be rotatably wrapped around the twisted outer cable 17 and the inner cable 18, thereby completing the double-layer wrapping processing of the outer cable 17 and the inner cable 18 accordingly.
[0049] Through this tension adjustment, the tension of each cable in the twisting process can be made more uniform, avoiding problems such as twisting, deformation or breakage of the cable due to uneven tension, thereby improving the overall quality and reliability of the cable. At the same time, moderate tension can make the wires inside the cable fit tightly, reducing wear and fatigue caused by looseness or excessive gaps, thereby helping to extend the service life of the cable and reduce the frequency of replacement and maintenance.
[0050] This device adopts a multi-reel design and can process multiple cables at the same time, which greatly improves the parallel processing capability of the twisting process, significantly improves production efficiency, increases production flexibility and diversity, and meets the production needs of cables of different specifications and types. The vertical design enables the cables to better maintain a vertical state during the twisting process, reduces the problem of uneven tension caused by gravity, improves the uniformity and consistency of twisting quality, and effectively utilizes vertical space. Compared with traditional single-layer twisting equipment, it greatly saves floor space and reduces production costs and site rental fees.
[0051] It should be particularly noted that the components in this application are all universal standard parts or components well known to those skilled in the art, which effectively solve the technical problems raised in the background technology.
[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-layer stranding vertical cabling machine for multiple cable drums, comprising a first support plate (1), characterized in that: A first rotating base (2) is mounted on the bottom of the first support plate (1), a second rotating base (3) is fixedly connected to the first support plate (1), a second supporting plate (4) is mounted on the second rotating base (3), a plurality of first wire drum racks (15) for twisting connection are arranged on the first support plate (1), an outer wire cable (17) is connected to the first wire drum rack (15) in a transmission manner, a plurality of second wire drum racks (20) for twisting connection are arranged on the second support plate (4), an inner wire cable (18) is connected to the second wire drum rack (20) in a transmission manner, a traction machine (7) for traction is installed above the outer wire cable (17) and the inner wire cable (18), the traction machine (7) is installed on the mounting frame (54), and further comprises: An inner layer tension adjustment mechanism is installed at the connection between the second support plate (4) and the limit plate (29), and is used to adjust the tension of the traction twisting of the inner cable (18). The inner layer tension adjustment mechanism comprises a second screw rod (22) for driving the second cable drum frame (20) to be lifted and lowered, and a limit block (31) connected to the side of the inner cable (18). The inner cable (18) is passed through the limit block (31). A plurality of limit wheels (32) for transmission limit are arranged in the limit block (31). The limit block (31) is limitedly slidably connected to the connection cover (33) through a guide block (34). The connection cover (33) is fixedly installed on the limit plate (29). The limit plate (29) is fixedly installed on the second support plate (4) through a support column (28). An inner layer wrapping mechanism, which is installed at the twisted connection of the inner cable (18) and is used to wrap and wind the twisted inner cable (18); An outer layer tension adjustment mechanism is installed at the connection between the first support plate (1) and the first support frame (5), and is used for adjusting the tension of the traction twisting of the outer cable (17). The outer layer tension adjustment mechanism comprises a first screw rod (13) for driving the first cable drum frame (15) to be lifted and lowered. The first cable drum frame (15) is connected to the first support plate (1) by limited sliding via a first lifting block (14). The first lifting block (14) is threadedly connected to the first screw rod (13). The first screw rod (13) is rotatably installed inside the first support plate (1). One end of the outer cable (17) is wound and connected to a first winding roller (16). The first winding roller (16) is rotatably installed on the first cable drum frame (15). An outer layer wrapping mechanism is installed at the twisted connection of the outer cable (17) and is used to wrap and wind the twisted outer cable (17).
2. The double-layer stranding vertical cabling machine for multiple cable drums according to claim 1, characterized in that: The inner layer tension adjustment mechanism further comprises a wedge plate (35) and a driving rotating rod (37) for driving the limit block (31) to move and adjust the tension. One end of the guide block (34) is fixedly connected to the wedge plate (35). A spring (36) is provided at the connection between the wedge plate (35) and the connection cover (33). One side of the wedge plate (35) is adapted to be contacted and connected to the driving rotating rod (37). The driving rotating rod (37) is rotatably mounted in the limit plate (29) via a connecting shaft (38). The connecting shaft (38) is fixedly connected to the output shaft of a third motor (39). The third motor (39) is fixedly mounted inside the limit plate (29). The limit plate (29) is provided with a first threading hole (30) adapted to be threaded with an inner cable (18).
3. The double-layer stranding vertical cabling machine for multiple cable drums according to claim 2, characterized in that: The inner layer tension adjustment mechanism further comprises a second worm wheel (23) and a second worm (24) for driving the second screw (22) to rotate; one end of the inner cable (18) is wound and connected to the second winding roller (19); the second winding roller (19) is rotatably mounted on the second wire drum frame (20); the second wire drum frame (20) is limitedly slidably connected to the second support plate (4) via a second lifting block (21); the second lifting block (21) is threadedly connected to the second screw (22); the second screw (22) is rotatably mounted inside the second support plate (4); the second worm wheel (23) is fixedly connected to the second screw (22); the second worm wheel (23) is meshingly connected to the second worm (24); the second worm wheel (24) is rotatably mounted inside the second support plate (4).
4. The double-layer stranding vertical cabling machine for multiple cable drums according to claim 3, characterized in that: The inner layer tension adjustment mechanism also includes a second motor (27) for driving the second worm (24) to rotate; one end of the second worm (24) is fixedly connected to a third bevel gear (25); the third bevel gear (25) is meshingly connected to a fourth bevel gear (26); the fourth bevel gear (26) is fixedly connected to an output shaft of the second motor (27); the second motor (27) is fixedly mounted inside a support column (28); and the rotations of adjacent third bevel gears (25) do not interfere with each other.
5. The double-layer stranding vertical cabling machine for multi-reel according to claim 1, characterized in that: The inner layer wrapping mechanism comprises a first wrapping disc (46) for wrapping connection, the first wrapping disc (46) is provided with a first wrapping belt (47) for winding, the first wrapping disc (46) is rotatably mounted on a first gear (43), the first gear (43) is rotatably mounted on a third support frame (41), the third support frame (41) is fixedly mounted on the first support frame (5), the first support frame (5) is provided with a second threading hole (40) for threading an outer cable (17) and an inner cable (18), the first gear (43) is meshingly connected with a second gear (44), the second gear (44) is fixedly connected to an output shaft of a fourth motor (45), the fourth motor (45) is fixedly mounted on the third support frame (41), and the third support frame (41) is provided with a avoidance groove (42) for avoiding and guiding the outer cable (17).
6. The double-layer stranding vertical cabling machine for multiple cable drums according to claim 1, characterized in that: The outer layer tension adjustment mechanism further comprises a first worm (11) and a first motor (8) for driving the first screw (13) to rotate; the first screw (13) is fixedly connected to a first worm wheel (12); the first worm wheel (12) is meshingly connected to the first worm (11); the first worm (11) is rotatably mounted inside the first support plate (1); one end of the first worm (11) is fixedly connected to a second bevel gear (10); the second bevel gear (10) is meshingly connected to the first bevel gear (9); the first bevel gear (9) is fixedly connected to an output shaft of the first motor (8); the first motor (8) is fixedly mounted inside the first support plate (1); and the rotations of adjacent second bevel gears (10) do not interfere with each other.
7. The double-layer stranding vertical cabling machine for multi-reel according to claim 1, characterized in that: The outer layer wrapping mechanism comprises a second wrapping disc (49) for wrapping connection, the second wrapping disc (49) is provided with a second wrapping belt (50) for winding, the second wrapping disc (49) is rotatably mounted on a third gear (48), the third gear (48) is rotatably mounted on a second support frame (6), the second support frame (6) is fixedly mounted on the first support frame (5), the second support frame (6) is provided with a central groove (53) for passing an outer cable (17) and an inner cable (18) for twisted connection, the third gear (48) is meshedly connected with a fourth gear (51), the fourth gear (51) is fixedly connected to an output shaft of a fifth motor (52), and the fifth motor (52) is fixedly mounted on the second support frame (6).
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