Automatic assembling platform for transformer

By adopting the design of flip components on the transformer automation assembly platform, using induction slide balls and pressure sensors to match the hydraulic rods and servo motors, the problem of falling off caused by the lack of protection of the flip jaws on the side of the workpiece is solved, and the stable clamping of the workpiece is achieved. Protection improves assembly accuracy and efficiency.

CN119274949AActive Publication Date: 2025-01-07SHINENERGY TECH (ANHUI) CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411699379.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-07
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

In the prior art, the flip jaws lack protection against the sides of the workpiece during the assembly of the transformer, resulting in the plastic parts and iron cores being easily fall off during the rollover, resulting in automatic assembly errors.

Method used

An automatic transformer assembly platform is designed, using flipped components including support plate, induction assembly and protective components. The induction slide ball and pressure sensor are used to cooperate with hydraulic rod and servo motor to achieve stable clamping and protection of the workpiece to prevent falling off.

Benefits of technology

It effectively avoids falling off of plastic parts and iron cores during the flip process, improves the accuracy and efficiency of automated assembly, and ensures the reliability of the assembly process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119274949A_ABST
    Figure CN119274949A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic transformer assembling platform, and relates to the technical field of transformer assembling, the automatic transformer assembling platform comprises an overturning assembly, the overturning assembly comprises a supporting plate, the outer surface of the supporting plate is fixedly connected with an induction assembly, and one side of the induction assembly is fixedly connected with a protection assembly. According to the automatic assembling platform for the transformer, when a workpiece is overturned by 90 degrees, a plastic part and an iron core are prone to falling off, at the moment, an induction sliding ball can slide to the middle of a limiting sliding way along induction plates, so that the sides, close to pressure sensors, of the two induction plates are pressed downwards, and when the pressure value sensed by the pressure sensors is increased, a signal is transmitted to a controller; the controller controls the hydraulic rod to extend, so that the mounting frame is pushed outwards, meanwhile, the protection soft plate is located below the plastic part and the iron core, the protection effect on the plastic part and the iron core is achieved, the plastic part and the iron core can be effectively prevented from falling off and being separated, and errors in the automatic assembly process are prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of transformer assembly, in particular to an automatic transformer assembly platform. Background Art

[0002] A transformer refers to an electrical device that uses the principle of electromagnetic induction to change AC voltage. It is mainly composed of an iron core and a coil. By passing AC current through the primary coil, an alternating magnetic field is generated. This magnetic field induces an electromotive force in the secondary coil, thereby realizing voltage conversion. The various components of the transformer need to be installed in the correct position, and the assembled transformer can be put into use. The assembly platform can standardize and streamline the assembly process of the transformer, reduce confusion and time waste in the assembly process, and the use of the assembly platform can liberate workers from heavy physical labor, reduce labor intensity, and improve the working environment.

[0003] In the prior art, such as the Chinese patent number: CN115483014A, a transformer automatic assembly device is disclosed, including an operating table, the top of the operating table is fixedly connected to an L-shaped support frame located parallel to the rear surface of the operating table, the inner top wall of the L-shaped support frame is fixedly connected to a vertically downward mounting plate, one side of the mounting plate is fixedly connected to a brake motor, the output end of the brake motor is fixedly connected to a circular driving gear, and the surface of the driving gear is connected to a matching gear plate. The brake motor of the present invention drives the driving gear through the designed brake motor, and cooperates with the gear plate to make a vertical downward linear motion on the inner wall of the first arc groove, so as to ensure that the pressing plate can automatically limit the box body of the box-type transformer with the positioning mechanism below, and the threaded rivets at the bottom of the box cover and the threaded rivet holes corresponding to the top of the box body can effectively replace manual pressing during riveting and assembly, thereby improving the efficiency of the automatic assembly of the box-type transformer.

[0004] However, in the prior art, when assembling the transformer, the pre-installed plastic parts and iron cores need to be flipped over to complete the glue dispensing. Usually, glue is dispensed on one side, then flipped 180 degrees, and glue is dispensed on the flipped side. However, most of the current flipping jaws clamp the workpiece with two contact surfaces and then flip it. There is a lack of protection for the sides of the clamped workpiece. During the flipping process, the plastic parts and the iron core will accidentally fall off from between the two clamps of the flipping jaw, which can easily lead to errors in the automated assembly process.

[0005] Therefore, we proposed a transformer automated assembly platform to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a transformer automated assembly platform to solve the problem raised in the above background technology that the existing flip clamp lacks protection for the side of the workpiece when clamping the workpiece, which easily leads to errors in the automated assembly process.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a transformer automatic assembly platform, comprising a flip assembly, the flip assembly comprising a support plate, the outer surface of the support plate is fixedly connected to a sensing assembly, one side of the sensing assembly is fixedly connected to a protective assembly, the sensing assembly comprises a movable plate, a limited slide is provided on the top of the movable plate, a sensing ball is slidably connected to the inner wall of the limited slide, a movable groove is provided at the bottom of the movable plate, a rotating rod is fixedly connected between the inner walls of the movable groove near the inner walls on both sides, the outer sides of the two rotating rods are rotatably connected to sensing plates, and the two sensing plates are symmetrically arranged. A connecting block is fixedly connected at the middle between the inner walls of the movable groove, and two pressure sensors are fixedly connected to the top of the connecting block. The two pressure sensors are symmetrically arranged, and the bottom of one side of the two sensing plates corresponds to the positions of the two pressure sensors respectively; the protective component includes a hydraulic rod, and the hydraulic rod is arranged on one side of the movable plate, and one end of the hydraulic rod is fixedly connected to a mounting frame, and one side of the movable plate is fixedly connected to two limit rods, one end of the two limit rods slides through the mounting frame to the inside thereof, and the top of the mounting frame is fixedly connected to a protective soft plate, and one end of the two limit rods is fixedly connected to an anti-dropping block.

[0008] Preferably, the outer surface of the sensing ball contacts the outer surface of the sensing plate, the bottoms of the two sensing plates are fixedly connected with a first reinforcement block near the side away from each other, the bottoms of the two first reinforcement blocks are fixedly connected with a traction spring, one end of the two traction springs is fixedly connected with a second reinforcement block, and the two second reinforcement blocks are respectively fixedly installed on the inner walls on both sides of the movable groove.

[0009] Preferably, fixing rods are fixedly mounted on both side outer surfaces of the movable plate, and the two fixing rods are respectively fixedly connected to the outside of both sides of the support plate.

[0010] Preferably, a positioning hole is provided at the top of the support plate, a rotating block is rotatably connected to the inner wall of the positioning hole, a driving gear is fixedly connected to the bottom of the rotating block, a bearing plate is fixedly connected to the top of the support plate near one side edge, a servo motor is arranged on the outer surface of the bearing plate, and the output shaft of the servo motor is fixedly connected to the top of the rotating block.

[0011] Preferably, a first connecting hole is provided at the top of the support plate near the middle of the rear surface, the inner wall of the first connecting hole is rotatably connected to the first I-beam shaft, the outer surface of the first I-beam shaft is rotatably connected to the first connecting rod and the passive gear plate near both ends, a second I-beam shaft is rotatably connected between the first connecting rod and one end of the passive gear plate, the outer surface of the second I-beam shaft is rotatably connected to the first clamping rod, a second connecting hole is provided at the top of the support plate near the corner of the rear surface, the inner wall of the second connecting hole is rotatably connected to the third I-beam shaft, the outside of the third I-beam shaft is rotatably connected to the second connecting rod near both ends, a fourth I-beam shaft is rotatably connected between one ends of the two second connecting rods, and the first clamping rod is rotatably sleeved on the outside of the fourth I-beam shaft.

[0012] Preferably, a third connecting hole is provided at the top of the support plate near the middle of the front surface, the inner wall of the third connecting hole is rotatably connected to a fifth I-beam, the outer surface of the fifth I-beam is rotatably connected to a third connecting rod and an active gear plate near both ends, a sixth I-beam is rotatably connected between the third connecting rod and one end of the active gear plate, the outer surface of the sixth I-beam is rotatably connected to a second clamping rod, a fourth connecting hole is provided at the top of the support plate near another corner of the rear surface, the inner wall of the fourth connecting hole is rotatably connected to a seventh I-beam, the outside of the seventh I-beam is rotatably connected to fourth connecting rods near both ends, an eighth I-beam is rotatably connected between one ends of the two fourth connecting rods, and the second clamping rod is rotatably sleeved on the outside of the eighth I-beam.

[0013] Preferably, the first clamping rod and the second clamping rod are symmetrically arranged, one end of the first clamping rod is fixedly connected to a first anti-slip clamping block, one end of the second clamping rod is fixedly connected to a second anti-slip clamping block, the tooth portion of the passive gear plate is meshingly connected with the tooth portion of the active gear plate, and the outer surface of the active gear is meshingly connected with the outer surface of the active gear plate.

[0014] Preferably, a support assembly is fixedly connected to one side of the support plate, and the support assembly includes two mounting blocks, the two mounting blocks are symmetrically mounted on the outside of the support plate, a limiting block is fixedly connected between the outer surfaces of the two mounting blocks, a rotating groove is provided on one side of the limiting block, a rotating ring is rotatably connected to the inner wall of the rotating groove, a plurality of reinforcing ribs are fixedly connected to one side of the rotating ring along the circumferential direction, and a reinforcing ring is fixedly connected between one ends of the plurality of reinforcing ribs.

[0015] Preferably, a mounting plate is fixedly connected to the outer surface of the reinforcement ring, a forward and reverse motor is arranged on the top of the mounting plate, and an output shaft of the forward and reverse motor is fixedly connected to one side of the limit block.

[0016] Preferably, a fixing block is fixedly connected between the mounting ring and the reinforcement ring, a support frame is fixedly connected to the outer surface of the fixing block, and a controller is arranged on the front surface of the support frame.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. During use, when the workpiece is flipped 90°, the plastic parts and the iron core are easy to fall off. At this time, the sensing ball will slide along the sensing plate to the middle of the limit slide, thereby pressing down the side of the two sensing plates close to the pressure sensor. When the pressure value sensed by the pressure sensor increases, the signal is transmitted to the controller, and the controller controls the hydraulic rod to extend, thereby pushing the installation frame outward, and at the same time, the protective soft plate is placed under the plastic parts and the iron core, which has a protective effect on the plastic parts and the iron core, and can effectively prevent the plastic parts and the iron core from falling and separating, and prevent errors in the process of automated assembly. When flipped 180°, the sensing ball returns to one side of the limit slide, and the pressure value of the pressure sensor decreases. The controller receives the signal and controls the hydraulic rod to shorten, so that the installation frame can be retracted to prevent the installation frame from affecting the clamping of the workpiece.

[0018] 2. When in use, the servo motor is started to rotate its output shaft, thereby driving the rotating block to rotate inside the positioning hole, and at the same time, the driving gear is rotated. Since the driving gear is engaged with the active gear plate, the active gear plate is driven to rotate. At the same time, the active gear plate is engaged with the passive gear plate, thereby driving the passive gear plate to rotate. When the active gear plate and the passive gear plate are rotating, the first connecting rod and the third connecting rod play a role in increasing stability. When the first connecting rod and the third connecting rod are rotating, they will pull the first clamping rod and the second clamping rod to move, thereby driving the first anti-slip clamping block and the second anti-slip clamping block to clamp the workpiece.

[0019] 3. When in use, the controller is used to start the forward and reverse motors, driving the limit block and the flip assembly to rotate, thereby achieving the effect of flipping the workpiece. When rotating, the swivel rotates inside the rotating groove, which can support the limit block. Through the triangular frame structure of the support frame, it can provide stable support for the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front perspective view of an automatic transformer assembly platform of the present invention; Figure 2 This is a bottom-up stereogram of an automatic transformer assembly platform of the present invention; Figure 3 It is a front perspective view of a supporting component part of a transformer automatic assembly platform of the present invention; Figure 4 It is a partially cutaway stereoscopic view of a support component of a transformer automated assembly platform of the present invention; Figure 5 A top perspective view of a flip assembly portion of an automated transformer assembly platform of the present invention; Figure 6 This is a bottom-up stereoscopic diagram of a flip assembly of an automatic transformer assembly platform of the present invention; Figure 7 This is a perspective view of the structure of a flip assembly of a transformer automatic assembly platform of the present invention; Figure 8 This is a bottom-up stereoscopic diagram of a flip assembly structure of an automatic transformer assembly platform of the present invention; Fig. 9 A bottom-up stereoscopic diagram of an induction component of an automatic transformer assembly platform of the present invention; Fig.10 A cutaway perspective view of an induction component of an automated transformer assembly platform of the present invention; Fig.11 For the present invention Fig.10 Enlarged view of point A in the middle; Fig.12 The present invention provides a perspective cross-sectional view of the structure of a partial induction component of an automated transformer assembly platform.

[0021] In the figure: 1. Support assembly; 101. Support frame; 102. Mounting plate; 103. Fixed block; 104. Forward and reverse motor; 105. Mounting block; 106. Limit block; 107. Rotating groove; 108. Rotating ring; 109. Mounting ring; 110. Reinforcement ring; 111. Reinforcement rib; 2. Flip assembly; 201. Support plate; 202. Loading plate; 203. Servo motor; 204. Positioning hole; 205. Rotating block; 206. Active gear; 207. Active tooth plate; 208. Passive tooth plate; 209. First I-shaped shaft; 210. Second I-shaped shaft; 211. Third I-shaped shaft; 212. Fourth I-shaped shaft; 213. First connecting rod; 214. Third connecting rod; 215. Second connecting rod; 216. Fourth connecting rod; 217. Second clamping rod; 218. Second anti-slip clamping block; 219, first anti-skid clamping block; 220, seventh I-axis; 221, eighth I-axis; 222, third connecting hole; 223, first connecting hole; 224, fourth connecting hole; 225, second connecting hole; 226, fifth I-axis; 227, sixth I-axis; 228, first clamping rod; 3, sensing component; 301, fixed rod; 302, movable plate; 303, connecting block; 304, sensing plate; 305, sensing sliding ball; 306, first reinforcing block; 307, second reinforcing block; 308, traction spring; 309, rotating rod; 310, movable groove; 311, limiting slideway; 312, pressure sensor; 4, protection component; 401, mounting frame; 402, anti-slip block; 403, limiting rod; 404, protective soft board; 405, hydraulic rod; 5, controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Reference Figure 1-12 As shown, the present invention provides a technical solution: a transformer automatic assembly platform, comprising a flip component 2, the flip component 2 comprises a support plate 201, the outer surface of the support plate 201 is fixedly connected with a sensing component 3, one side of the sensing component 3 is fixedly connected with a protective component 4, the sensing component 3 comprises a movable plate 302, a limited position slide 311 is provided on the top of the movable plate 302, a sensing ball 305 is slidably connected to the inner wall of the limited position slide 311, a movable groove 310 is provided at the bottom of the movable plate 302, a rotating rod 309 is fixedly connected between the inner walls of the movable groove 310 near the inner walls on both sides, the outer sides of the two rotating rods 309 are rotatably connected with sensing plates 304, the two sensing plates 304 are symmetrically arranged, a connecting block 303 is fixedly connected in the middle between the inner walls of the movable groove 310, two pressure sensors 312 are fixedly connected to the top of the connecting block 303, the two pressure sensors 312 are symmetrically arranged, and the bottom of one side of the two sensing plates 304 respectively corresponds to the positions of the two pressure sensors 312; the protective component 4 The invention comprises a hydraulic rod 405, which is arranged on one side of the movable plate 302, one end of which is fixedly connected to the mounting frame 401, one side of the movable plate 302 is fixedly connected to two limit rods 403, one end of each of the two limit rods 403 slides through the mounting frame 401 to the inside thereof, a protective soft plate 404 is fixedly connected to the top of the mounting frame 401, one end of each of the two limit rods 403 is fixedly connected to an anti-dropping block 402, and the outer surface of the induction sliding ball 305 is in contact with the outer surface of the induction plate 304. The bottoms of the two sensing plates 304 are fixedly connected with first reinforcing blocks 306 near the sides away from each other, the bottoms of the two first reinforcing blocks 306 are fixedly connected with traction springs 308, one ends of the two traction springs 308 are fixedly connected with second reinforcing blocks 307, the two second reinforcing blocks 307 are respectively fixedly installed on the inner walls of both sides of the movable groove 310, the outer surfaces of both sides of the movable plate 302 are fixedly installed with fixing rods 301, and the two fixing rods 301 are respectively fixedly connected to the outside of both sides of the support plate 201.

[0024] In this embodiment, when in use, when the workpiece is in a horizontal position before being clamped, the flip assembly 2 is placed vertically as a whole, and the first anti-slip clamp block 219 and the second anti-slip clamp block 218 are respectively located above and below the workpiece to be clamped, then the sensing ball 305 rolls inside the limiting slide 311 under the action of gravity, and the sensing ball 305 is located at one end of the limiting slide 311 at this time. Under the traction of the two traction springs 308, the adjacent parts of the two sensing plates 304 will be lifted upward, using the lever principle, and the sensing plate 304 rotates with the rotating rod 309 as the center. When the workpiece is flipped 90°, the plastic part and the iron core are easy to fall off. At this time, the sensing ball 305 will slide along the sensing plate 304 to the middle of the limiting slide 311, thereby bringing the two sensing plates 304 close to the pressure sensor. When one side of the device 312 is pressed downward and the pressure value sensed by the pressure sensor 312 increases, the signal is transmitted to the controller 5, and the controller 5 controls the hydraulic rod 405 to extend, thereby pushing the installation frame 401 outward, and at the same time, the protective soft board 404 is placed under the plastic parts and the iron core, which has a protective effect on the plastic parts and the iron core, and can effectively prevent the plastic parts and the iron core from falling and separating, and prevent errors in the process of automated assembly. The two limit rods 403 play a limiting role, which plays a role in strengthening the support of the installation frame 401. When flipped 180°, the sensing slide ball 305 returns to one side of the limit slide 311, and the pressure value of the pressure sensor 312 decreases. The controller 5 receives the signal and controls the hydraulic rod 405 to shorten, so that the installation frame 401 can be retracted to prevent the installation frame 401 from affecting the clamping of the workpiece.

[0025] Embodiment 2: Figure 1 , Figure 2 and Figure 5-8As shown, a positioning hole 204 is provided at the top of the support plate 201, a rotating block 205 is rotatably connected to the inner wall of the positioning hole 204, a driving gear 206 is fixedly connected to the bottom of the rotating block 205, a carrier plate 202 is fixedly connected to the top of the support plate 201 near one side edge, a servo motor 203 is arranged on the outer surface of the carrier plate 202, an output shaft of the servo motor 203 is fixedly connected to the top of the rotating block 205, a first connecting hole 223 is provided at the top of the support plate 201 near the middle of the rear surface, a first I-shaped shaft 209 is rotatably connected to the inner wall of the first connecting hole 223, and the outer surface of the first I-shaped shaft 209 is rotatably connected to the outer surface of the first I-shaped shaft 209 near both ends. A first connecting rod 213 and a passive tooth plate 208 are connected, a second I-shaped shaft 210 is rotatably connected between one end of the first connecting rod 213 and the passive tooth plate 208, a first clamping rod 228 is rotatably connected to the outer surface of the second I-shaped shaft 210, a second connecting hole 225 is provided at the top of the support plate 201 near the corner of the rear surface, a third I-shaped shaft 211 is rotatably connected to the inner wall of the second connecting hole 225, the outer side of the third I-shaped shaft 211 is rotatably connected to the second connecting rod 215 near both ends, a fourth I-shaped shaft 212 is rotatably connected between one ends of the two second connecting rods 215, and the first clamping rod 228 is rotatably sleeved on the outer side of the fourth I-shaped shaft 212 A third connecting hole 222 is provided at the top of the support plate 201 near the middle of the front surface, and a fifth I-shaped shaft 226 is rotatably connected to the inner wall of the third connecting hole 222. The outer surface of the fifth I-shaped shaft 226 is rotatably connected to the third connecting rod 214 and the active toothed plate 207 at both ends, and a sixth I-shaped shaft 227 is rotatably connected between the third connecting rod 214 and one end of the active toothed plate 207. The outer surface of the sixth I-shaped shaft 227 is rotatably connected to the second clamping rod 217. A fourth connecting hole 224 is provided at the top of the support plate 201 near another corner of the rear surface, and a seventh I-shaped shaft 220 is rotatably connected to the inner wall of the fourth connecting hole 224. The outer part of the seventh I-shaped shaft 220 is rotatably connected with the fourth connecting rod 216 near both ends, the eighth I-shaped shaft 221 is rotatably connected between one ends of the two fourth connecting rods 216, the second clamping rod 217 is rotatably sleeved on the outer part of the eighth I-shaped shaft 221, the first clamping rod 228 and the second clamping rod 217 are symmetrically arranged, one end of the first clamping rod 228 is fixedly connected with the first anti-slip clamping block 219, one end of the second clamping rod 217 is fixedly connected with the second anti-slip clamping block 218, the tooth portion of the passive gear plate 208 is meshed with the tooth portion of the active gear plate 207, and the outer surface of the active gear 206 is meshed with the outer surface of the active gear plate 207.

[0026] In this embodiment, when in use, by starting the servo motor 203, the output shaft thereof rotates, thereby driving the rotating block 205 to rotate inside the positioning hole 204, and at the same time causing the active gear 206 to rotate. Since the active gear 206 is engaged with the active toothed plate 207, the active toothed plate 207 is driven to rotate. At the same time, the active toothed plate 207 is engaged with the passive toothed plate 208, thereby driving the passive toothed plate 208 to rotate. The structure of the active toothed plate 207 and the passive toothed plate 208 is as shown in the figure, and is composed of a rod and a round block. The active toothed plate 207 and the passive toothed plate 208 move symmetrically. When the active toothed plate 207 and the passive toothed plate 208 are rotating, the first connecting rod 213 and the third connecting rod 214 play a role in increasing stability. , by using the second connecting rod 215 and the fourth connecting rod 216 to connect the first clamping rod 228 and the second clamping rod 217 to the support plate 201 respectively, so when the first connecting rod 213 and the third connecting rod 214 are rotating, they will pull the first clamping rod 228 and the second clamping rod 217 to move, thereby driving the first anti-slip clamp block 219 and the second anti-slip clamp block 218 to clamp the workpiece, wherein the first I-beam 209, the second I-beam 210, the third I-beam 211, the fourth I-beam 212, the fifth I-beam 226, the sixth I-beam 227, the seventh I-beam 220 and the eighth I-beam 221 are fixed with round blocks at both ends, which can not only play a connecting role, but also prevent automatic falling off, wherein the servo motor 203 is set to forward and reverse.

[0027] Embodiment three: Figure 1-4 As shown, a support assembly 1 is fixedly connected to one side of the support plate 201, and the support assembly 1 includes two mounting blocks 105, and the two mounting blocks 105 are symmetrically mounted on the outside of the support plate 201, and a limit block 106 is fixedly connected between the outer surfaces of the two mounting blocks 105, and a rotation groove 107 is provided on one side of the limit block 106, and a rotating ring 108 is rotatably connected to the inner wall of the rotation groove 107, and a plurality of reinforcing ribs 111 are fixedly connected to one side of the rotating ring 108 along the circumferential direction, and a reinforcing ring 110 is fixedly connected between one ends of the plurality of reinforcing ribs 111, and a mounting plate 102 is fixedly connected to the outer surface of the reinforcing ring 110, and a forward and reverse motor 104 is arranged on the top of the mounting plate 102, and an output shaft of the forward and reverse motor 104 is fixedly connected to one side of the limit block 106, and a fixed block 103 is fixedly connected between the mounting ring 109 and the reinforcing ring 110, and a support frame 101 is fixedly connected to the outer surface of the fixed block 103, and a controller 5 is arranged on the front surface of the support frame 101.

[0028] In this embodiment, when in use, the controller 5 is electrically connected to the forward and reverse motor 104, the servo motor 203, the pressure sensor 312, and the hydraulic rod 405, and the controller 5 controls the start, stop, and operation of the forward and reverse motor 104, the servo motor 203, the pressure sensor 312, and the hydraulic rod 405. The controller 5 controls the start of the forward and reverse motor 104, so that the output shaft of the forward and reverse motor 104 rotates, thereby driving the limit block 106 to rotate, thereby driving the flip assembly 2 to rotate, and achieving the effect of flipping the workpiece. When rotating, the swivel 108 rotates inside the rotating groove 107, which can support the limit block 106. Through the triangular frame structure of the support frame 101, the overall structure is stably supported. The forward and reverse motor 104 flips 180° after rotating 180°, which can prevent the occurrence of winding caused by excessive rotation.

[0029] The usage and working principle of this device: When assembling the various components of the transformer on the existing production line, it includes multiple steps. First, the plastic parts for the transformer are fed through the vibration plate, and the servo module moves the plastic parts to the turntable carrier, moving two plastic parts at a time. Then, the iron core is fed through the tray, and the robot moves the iron core to the precision positioning carrier. The servo module moves the plastic parts to the position corresponding to the iron core on the turntable carrier for assembly. Then, the plastic parts and iron core pre-installed on the outside are flipped with a flipping device, and a glue dispenser is used to dispense glue on the flipped product. The coil is fed through the tray, and then the robot moves it into the glued product. The assembly equipment will move the inner product to the outer product for assembly. Assembly. After the assembly is completed, the unloading station will move the finished product to the pressure-maintaining carrier, so that it will flow out after being filled. On the existing assembly inspection line, the inspection mechanisms at both ends will inspect the incoming materials. When a defect occurs, the machine will be shut down and an alarm will be sounded. After all the tests are passed, it will flow into the oven through the flow line. Then, in the current automated assembly line, the pre-installed plastic parts and iron cores are turned over by the turning component 2, and the protective component 4 is used to protect them to prevent the plastic parts and iron cores from accidentally falling off. The specific principle is as follows: When in use, the controller 5 is electrically connected to the forward and reverse motors 104, the servo motor 203, the pressure sensor 312, and the hydraulic rod 405, and the controller 5 controls the forward and reverse motors 104, the servo motor 203, the pressure sensor 312, and the hydraulic rod The start, stop and operation of 405 are controlled by the controller 5 to start the forward and reverse motor 104, so that the output shaft of the forward and reverse motor 104 rotates, thereby driving the limit block 106 to rotate, thereby driving the flip assembly 2 to rotate, and achieving the effect of flipping the workpiece. When rotating, the swivel 108 rotates inside the rotating groove 107, which can support the limit block 106. Through the triangular frame structure of the support frame 101, the overall structure is stably supported. The forward and reverse motor 104 flips 180° after rotating 180°, which can prevent the occurrence of winding caused by excessive rotation. When in use, the servo motor 203 is started to rotate its output shaft, thereby driving the swivel block 205 to rotate inside the positioning hole 204. At the same time, the active gear 206 is rotated. Since the active gear 206 is engaged with the active toothed plate 207, the active toothed plate 207 is driven to rotate. At the same time, the active toothed plate 207 is engaged with the passive toothed plate 208, which drives the passive toothed plate 208 to rotate. The structure of the active toothed plate 207 and the passive toothed plate 208 is as shown in the figure, which is composed of a rod and a round block. The active toothed plate 207 and the passive toothed plate 208 move symmetrically. When the active toothed plate 207 and the passive toothed plate 208 are rotating, the first connecting rod 213 and the third connecting rod 214 play a role in increasing stability. The first clamping rod 228 and the second clamping rod 217 are connected to the support plate 201 by using the second connecting rod 215 and the fourth connecting rod 216 respectively.Therefore, when the first connecting rod 213 and the third connecting rod 214 rotate, the first clamping rod 228 and the second clamping rod 217 are pulled to move, thereby driving the first anti-slip clamping block 219 and the second anti-slip clamping block 218 to clamp the workpiece, wherein the first I-shaped shaft 209, the second I-shaped shaft 210, the third I-shaped shaft 211, the fourth I-shaped shaft 212, the fifth I-shaped shaft 226, the sixth I-shaped shaft 227, the seventh I-shaped shaft 220 and the eighth I-shaped shaft 221 are fixed with round blocks at both ends, which can not only play a connecting role, but also prevent The servo motor 203 is set to rotate forward and reverse. When in use, when the workpiece is in a horizontal position before being clamped, the flip assembly 2 is placed vertically as a whole. The first anti-skid clamp block 219 and the second anti-skid clamp block 218 are respectively located above and below the workpiece to be clamped. Then, the inductive sliding ball 305 rolls inside the limiting slide 311 under the action of gravity. At this time, the inductive sliding ball 305 is located at one end of the limiting slide 311, and under the traction of the two traction springs 308, it will The adjacent parts of the two sensing plates 304 are lifted upwards, using the lever principle. The sensing plates 304 rotate around the rotating rod 309. When the workpiece is turned over 90 degrees, the plastic part and the iron core are easy to fall off. At this time, the sensing ball 305 will slide along the sensing plate 304 to the middle of the limit slide 311, thereby pressing down the side of the two sensing plates 304 close to the pressure sensor 312. When the pressure value sensed by the pressure sensor 312 increases, the signal is transmitted to the controller 5, and the controller 5 controls the hydraulic The rod 405 is extended, thereby pushing the installation frame 401 outward, and at the same time, the protective soft board 404 is placed under the plastic parts and the iron core, which has a protective effect on the plastic parts and the iron core. The two limit rods 403 play a limiting role, which plays a role in strengthening the lifting of the installation frame 401. When flipped 180°, the sensing ball 305 returns to one side of the limit slide 311, and the pressure value of the pressure sensor 312 decreases. The controller 5 receives the signal and controls the hydraulic rod 405 to shorten, so that the installation frame 401 can be recovered.

[0030] The wiring diagram of the forward and reverse motor 104, servo motor 203, pressure sensor 312, hydraulic rod 405 and controller 5 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the forward and reverse motor 104, servo motor 203, pressure sensor 312, hydraulic rod 405 and controller 5 will not be explained in detail.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer automated assembly platform, comprising a flip assembly (2), the flip assembly (2) comprising a support plate (201), an outer surface of the support plate (201) being fixedly connected to a sensing assembly (3), and one side of the sensing assembly (3) being fixedly connected to a protective assembly (4), characterized in that: The sensing component (3) comprises a movable plate (302), a limit slideway (311) is provided on the top of the movable plate (302), a sensing ball (305) is slidably connected to the inner wall of the limit slideway (311), a movable groove (310) is provided on the bottom of the movable plate (302), a rotating rod (309) is fixedly connected between the inner walls of the movable groove (310) near the inner walls on both sides, and the outsides of the two rotating rods (309) are rotatably connected to sensing plates (304), the two sensing plates (304) are symmetrically arranged, a connecting block (303) is fixedly connected in the middle between the inner walls of the movable groove (310), and two pressure sensors (312) are fixedly connected to the top of the connecting block (303), the two pressure sensors (312) are symmetrically arranged, and the bottom of one side of the two sensing plates (304) respectively corresponds to the position of the two pressure sensors (312); The protection component (4) comprises a hydraulic rod (405), wherein the hydraulic rod (405) is arranged on one side of the movable plate (302), one end of the hydraulic rod (405) is fixedly connected to a mounting frame (401), one side of the movable plate (302) is fixedly connected to two limit rods (403), one end of the two limit rods (403) are slidably passed through the mounting frame (401) to the inside thereof, a protection soft plate (404) is fixedly connected to the top of the mounting frame (401), and one end of the two limit rods (403) are fixedly connected to an anti-dropping block (402).

2. The transformer automated assembly platform according to claim 1, characterized in that: The outer surface of the sensing sliding ball (305) contacts the outer surface of the sensing plate (304); the bottoms of the two sensing plates (304) are fixedly connected to a first reinforcing block (306) near the side away from each other; the bottoms of the two first reinforcing blocks (306) are fixedly connected to a traction spring (308); one end of the two traction springs (308) is fixedly connected to a second reinforcing block (307); and the two second reinforcing blocks (307) are respectively fixedly mounted on the inner walls of both sides of the movable groove (310).

3. The transformer automated assembly platform according to claim 2, characterized in that: Fixed rods (301) are fixedly mounted on both side outer surfaces of the movable plate (302), and the two fixed rods (301) are respectively fixedly connected to the outside of both sides of the support plate (201).

4. The transformer automated assembly platform according to claim 3, characterized in that: A positioning hole (204) is provided at the top of the support plate (201); a rotating block (205) is rotatably connected to the inner wall of the positioning hole (204); a driving gear (206) is fixedly connected to the bottom of the rotating block (205); a bearing plate (202) is fixedly connected to the top of the support plate (201) near one side edge; a servo motor (203) is provided on the outer surface of the bearing plate (202); and an output shaft of the servo motor (203) is fixedly connected to the top of the rotating block (205).

5. The transformer automated assembly platform according to claim 4, characterized in that: A first connecting hole (223) is provided at the top of the support plate (201) near the middle of the rear surface; a first I-shaped shaft (209) is rotatably connected to the inner wall of the first connecting hole (223); a first connecting rod (213) and a passive tooth plate (208) are rotatably connected to the outer surface of the first I-shaped shaft (209) near both ends; a second I-shaped shaft (210) is rotatably connected between one end of the first connecting rod (213) and the passive tooth plate (208); and the outer surface of the second I-shaped shaft (210) is rotatably connected to the outer surface of the second I-shaped shaft (210). A first clamping rod (228) is provided, a second connecting hole (225) is provided at the top of the support plate (201) near the corner of the rear surface, a third I-shaped shaft (211) is rotatably connected to the inner wall of the second connecting hole (225), second connecting rods (215) are rotatably connected to the outside of the third I-shaped shaft (211) near both ends, a fourth I-shaped shaft (212) is rotatably connected between one ends of the two second connecting rods (215), and the first clamping rod (228) is rotatably sleeved on the outside of the fourth I-shaped shaft (212).

6. The transformer automated assembly platform according to claim 5, characterized in that: A third connecting hole (222) is provided at the top of the support plate (201) near the middle of the front surface, a fifth I-shaped shaft (226) is rotatably connected to the inner wall of the third connecting hole (222), a third connecting rod (214) and an active toothed plate (207) are rotatably connected to the outer surface of the fifth I-shaped shaft (226) near both ends, a sixth I-shaped shaft (227) is rotatably connected between one end of the third connecting rod (214) and the active toothed plate (207), and a third I-shaped shaft (227) is rotatably connected to the outer surface of the sixth I-shaped shaft (227). A second clamping rod (217), a fourth connecting hole (224) is provided at the top of the support plate (201) near another corner of the rear surface, a seventh I-shaped shaft (220) is rotatably connected to the inner wall of the fourth connecting hole (224), the outer side of the seventh I-shaped shaft (220) near both ends is rotatably connected to a fourth connecting rod (216), an eighth I-shaped shaft (221) is rotatably connected between one ends of the two fourth connecting rods (216), and the second clamping rod (217) is rotatably sleeved on the outer side of the eighth I-shaped shaft (221).

7. The transformer automated assembly platform according to claim 6, characterized in that: The first clamping rod (228) and the second clamping rod (217) are symmetrically arranged; one end of the first clamping rod (228) is fixedly connected to a first anti-slip clamping block (219); one end of the second clamping rod (217) is fixedly connected to a second anti-slip clamping block (218); the toothed portion of the passive toothed plate (208) is meshingly connected to the toothed portion of the active toothed plate (207); and the outer surface of the active gear (206) is meshingly connected to the outer surface of the active toothed plate (207).

8. The transformer automated assembly platform according to claim 7, characterized in that: A support assembly (1) is fixedly connected to one side of the support plate (201), and the support assembly (1) comprises two mounting blocks (105), the two mounting blocks (105) are symmetrically mounted on the outside of the support plate (201), a limiting block (106) is fixedly connected between the outer surfaces of the two mounting blocks (105), a rotation groove (107) is provided on one side of the limiting block (106), a rotating ring (108) is rotatably connected to the inner wall of the rotating groove (107), a plurality of reinforcing ribs (111) are fixedly connected to one side of the rotating ring (108) along a circumferential direction, and a reinforcing ring (110) is fixedly connected between one ends of the plurality of reinforcing ribs (111).

9. The transformer automated assembly platform according to claim 8, characterized in that: The outer surface of the reinforcement ring (110) is fixedly connected to a mounting plate (102), a forward and reverse motor (104) is arranged on the top of the mounting plate (102), and an output shaft of the forward and reverse motor (104) is fixedly connected to one side of a limit block (106).

10. The transformer automated assembly platform according to claim 9, characterized in that: A fixing block (103) is fixedly connected between the mounting ring (109) and the reinforcement ring (110), the outer surface of the fixing block (103) is fixedly connected to a support frame (101), and a controller (5) is arranged on the front surface of the support frame (101).

Citation Information

Patent Citations

  • Hydraulic turnover device of triangular roll iron core dry-type transformer

    CN116646164A

  • Molding processing device for interior decoration aluminum-plastic plate

    CN117140144A

  • Turnover equipment for transformer iron core and transformer iron core thereof

    CN117612859A

  • Transformer iron core assembling device

    CN217485283U

  • Transformer iron core assembling tool

    CN219246519U