Insulation coating device of alternating current filter

Abstract

The invention provides an insulated coating device for an alternating current filter, which comprises a fixed base, a processing platform, a fixed end, a movable end, a movable end, a fixed end, a movable end and a movable end, wherein the lower end of the fixed base is fixedly mounted on a mounting surface; the processing platform is fixedly connected to the front side of the upper end of the fixed base; the fixed end of the X-axis adjusting mechanism is fixedly connected with the rear side of the upper end of the fixed base; the driving mechanism is fixedly connected with the side face of the Y-axis adjusting mechanism and used for driving the Y-axis adjusting mechanism to move in the transverse direction. The Y-axis adjusting mechanism is located above the machining platform, and a Z-axis adjusting mechanism is slidably connected to the upper portion of the Y-axis adjusting mechanism in the longitudinal direction. An insulation spraying mechanism is fixedly installed at the front end of the Z-axis adjusting mechanism, and the Z-axis adjusting mechanism can move in the vertical direction. A drying mechanism is fixedly installed on the side face of the insulating spraying mechanism and used for drying the insulating material coated on the alternating current filter. According to the scheme, the problem that the insulation effect is poor due to the fact that the coated insulation layer is not dried in time can be solved.

Description

Technical Field

[0001] The invention relates to the technical field of insulating coating, and in particular to an insulating coating device for an AC filter. Background Art

[0002] In a DC transmission system, in order to filter out the harmonics generated by the DC control system to avoid adverse effects on the AC transmission system and compensate for the reactive power consumed by the DC control system, a certain number of AC filters must be invested during the operation of the DC system.

[0003] Insulation coating is a common surface treatment technology, which is widely used in many fields such as industrial manufacturing, construction and electricity. This technology improves the insulation performance and corrosion resistance of the material by forming an insulation layer on the surface of the material. The AC filter needs to be insulated before it is put into use to ensure the safe operation of the AC filter.

[0004] However, in the existing solution, when the AC filter is subjected to insulation coating, the coated insulation layer needs a certain cooling time. Therefore, after the insulation coating is actually carried out, dust, impurities, etc. often adhere to the undried insulation layer, which reduces the effect of the insulation coating, and further reduces the insulation performance and corrosion resistance of the AC filter. Summary of the invention

[0005] In view of this, in view of the above shortcomings, it is necessary to propose an insulation coating device for an AC filter to solve the problem of poor insulation effect caused by the coated insulation layer not being dried in time.

[0006] The present invention provides an insulation coating device for an AC filter, the device comprising: a fixed base, an insulation spraying mechanism, an X-axis adjustment mechanism, a Y-axis adjustment mechanism, a Z-axis adjustment mechanism, a processing platform and a drying mechanism; The lower end of the fixed base is used to be fixedly installed on the mounting surface, the processing platform is fixedly connected to the front side of the upper end of the fixed base, the fixed end of the X-axis adjustment mechanism is fixedly connected to the rear side of the upper end of the fixed base, the movable end of the X-axis adjustment mechanism is located above the processing platform and is fixedly connected to the side of the Y-axis adjustment mechanism, and is used to drive the Y-axis adjustment mechanism to move horizontally; the Y-axis adjustment mechanism is located above the processing platform, and the Z-axis adjustment mechanism is connected to the upper side of the Y-axis adjustment mechanism in a longitudinal sliding manner; an insulating spraying mechanism is fixedly installed at the front end of the Z-axis adjustment mechanism, and the Z-axis adjustment mechanism can move in the vertical direction; a drying mechanism is fixedly installed on the side of the insulating spraying mechanism, and is used to dry the insulating material coated on the AC filter.

[0007] Preferably, the X-axis adjustment mechanism includes: a fixed frame, a driving motor, a lead screw and a first slider; one end of the fixed frame is fixedly connected to the rear side of the upper end of the fixed base, and the other end is fixedly installed with the driving motor; a cavity begins to be formed inside the fixed frame, and the lead screw is rotatably arranged inside the cavity, one end of the lead screw is rotatably connected to the driving end of the driving motor, and the other end is fixedly connected to the bottom end of the first slider, and the top end of the first slider is fixedly connected to the side of the Y-axis adjustment mechanism.

[0008] Preferably, the Y-axis adjustment mechanism includes: a first cross plate, a second cross plate, a first slide rail, a side plate, a baffle, a support block, a first electric push rod assembly, a first pad plate and a second slider; the bottom end of the support block is fixedly connected to the top of the first slider of the X-axis adjustment mechanism, the side surface of the support block is fixedly connected to the baffle, the front side of the baffle is fixedly connected to the first cross plate, the second cross plate is fixedly connected to the upper end of the first cross plate, and the side plate is fixedly connected between the side surface of the first cross plate and the bottom of the second cross plate; the first slide rail is fixedly installed on the upper surface of the second cross plate, and the second slider is slidably connected to the first slide rail; the first pad plate is fixedly connected to the second slider, the fixed end of the first electric push rod assembly is fixedly installed on the first pad plate, and the driving end is threadedly connected to the bracket plate at one end of the upper surface of the second cross plate, so as to drive the Y-axis adjustment mechanism to move longitudinally through the first electric push rod assembly.

[0009] Preferably, the Z-axis adjustment mechanism includes: a support plate, an upper baffle plate, a lower baffle plate, a second electric push rod assembly, a second pad, a third slider and a second slide rail; the rear side of the support plate is fixedly connected to the first pad of the Y-axis adjustment mechanism, the upper and lower ends of the front side of the support plate are respectively fixedly connected to the upper baffle plate and the lower baffle plate, the second slide rail is fixedly installed on the front side of the support plate, and is located between the upper baffle plate and the lower baffle plate; the third slider is slidably connected to the second slide rail, the second pad is fixedly connected to the third slider, the fixed end of the second electric push rod assembly is fixedly installed on the second pad, and the driving end is threadedly connected to the upper baffle plate to drive the Z-axis adjustment mechanism to move in the vertical direction through the second electric push rod assembly.

[0010] Preferably, the insulating spraying mechanism includes: a spraying control component, a nozzle, a deodorizing component, a connecting plate and a shaping hose; the rear side of the connecting plate is fixedly connected to the second pad, the spraying control component is fixedly installed on the front side of the connecting plate, and the nozzle is installed at the bottom of the spraying control component for spraying insulating material onto the AC filter on the processing platform; the shaping hose is connected between the upper end of the deodorizing component and the spraying control component, the deodorizing component is provided with an air inlet at the bottom and an air outlet at the top, and the deodorizing component is provided with a fan inside for extracting odors through the fan during the spraying process.

[0011] Preferably, the device also includes a positioning mechanism, which includes two groups symmetrically arranged on the processing platform; each group of positioning mechanisms includes: a clamping plate, a fixed plate, a movable rod and a locking column; the fixed plate is fixedly arranged at one end of the processing platform, a first through hole is opened inside the fixed plate, the movable rod is connected to the inside of the first through hole, the clamping plate is fixedly connected to the inner end of the movable rod, and the clamping surfaces of the clamping plates of the two groups of positioning mechanisms are facing each other; a second through hole is opened at the upper end of the fixed plate, and the locking column is connected to the inside of the second through hole for adjusting the telescopic length of the movable rod.

[0012] Preferably, the top of the locking column is fixedly connected to an end plate, and a pull ring is fixedly installed on the top of the end plate; a spring is sleeved on the locking column, one end of the spring is fixedly connected to the bottom of the end plate, and the other end is fixedly connected to the upper end of the second through hole, and the bottom of the locking column is fixedly connected to a pressure plate, and the lower surface of the pressure plate is an arc-shaped surface that matches the cylindrical surface of the movable rod.

[0013] Preferably, the drying mechanism includes: a mounting plate, a drying frame, an electric heating tube and a heating control panel; the mounting plate is fixedly mounted on the side of the insulating spraying mechanism, the drying frame is fixedly mounted on the mounting plate, and the opening direction of the drying frame is toward the direction of the nozzle spraying the insulating material; the electric heating tubes are distributed and installed inside the drying frame, and a heating control panel electrically connected to the electric heating tubes is arranged on the outside for controlling the start and stop of the electric heating tubes.

[0014] Preferably, a fan cylinder is arranged above the opening of the drying frame, and the fan cylinder is fixed to the drying frame by a plurality of distributed positioning support rods; the fan cylinder comprises: a fixing rod, a motor, a driving shaft, a fixing block and a fan blade; a plurality of fixing rods are distributed and fixed at the inner upper end of the fan cylinder, the motor is fixedly installed in the middle of the fixing rod, the output end of the motor is connected to the driving shaft, the bottom of the driving shaft is fixedly connected to the fixing block, and a plurality of fan blades are distributed and fixedly installed on the outer wall of the fixing block.

[0015] Preferably, the fixed base is an L-shaped structure, the upper end of its longitudinal plate is fixedly connected to the bottom of the processing platform, and the side of the longitudinal plate is fixedly connected with a reinforcing plate; a plurality of mounting slots are distributed on its transverse plate for fixing the device on the mounting platform.

[0016] It can be seen from the above technical scheme that the insulation coating device of the AC filter provided by the embodiment of the present invention includes a fixed base, an insulation spraying mechanism, an X-axis adjustment mechanism, a Y-axis adjustment mechanism, a Z-axis adjustment mechanism, a processing platform and a drying mechanism. Through the X-axis adjustment mechanism, the Y-axis adjustment mechanism and the Z-axis adjustment mechanism, the position of the insulation spraying mechanism can be stably adjusted from three dimensions, and then accurate insulation spraying can be performed for different substrate surface contours on the AC filter. Moreover, spraying from three dimensions in this way can ensure that all positions of the AC filter can be coated, avoiding subsequent manual re-spraying, and greatly improving the insulation spraying efficiency. In addition, the present scheme also installs a drying mechanism on the side of the insulation spraying mechanism, which can dry the insulating material coated on the AC filter, so that the insulating material can be quickly dried when it is sprayed on the AC filter, avoiding the adhesion of dust, impurities and other substances to the insulating layer during the long drying process, affecting the insulation performance and corrosion resistance of the AC filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of one viewing angle of an insulating coating device for an AC filter provided in an embodiment of the present invention.

[0018] Figure 2 A schematic diagram from another perspective of the insulating coating device for the AC filter provided in an embodiment of the present invention.

[0019] Figure 3 A schematic diagram of an insulation spraying mechanism provided in an embodiment of the present invention.

[0020] Figure 4 A schematic diagram of an odor removal component provided in an embodiment of the present invention.

[0021] Figure 5 A schematic diagram of a drying mechanism provided in an embodiment of the present invention.

[0022] Figure 6 A schematic diagram of another drying mechanism provided in an embodiment of the present invention.

[0023] Figure 7 A schematic diagram of a fan cylinder provided in an embodiment of the present invention.

[0024] Figure 8 A schematic diagram of a positioning mechanism provided in an embodiment of the present invention from one viewing angle.

[0025] Fig. 9 A schematic diagram of a positioning mechanism provided by an embodiment of the present invention from another perspective.

[0026] In the figure: fixed base 10, reinforcement plate 11, mounting slot 12, insulation spray mechanism 20, spray control assembly 21, nozzle 22, deodorization assembly 23, air inlet 231, air outlet 232, connecting plate 24, shaping hose 25, X-axis adjustment mechanism 30, fixing frame 31, drive motor 32, lead screw 33, first slider 34, limit plate 35, Y-axis adjustment mechanism 40, first transverse plate 41, second transverse plate 42, first slide rail 43, side plate 44, baffle 45, support block 46, first electric push rod assembly 47, first pad 48, second slider 49 , Z-axis adjustment mechanism 50, support plate 51, upper baffle plate 52, lower baffle plate 53, second electric push rod assembly 54, second pad 55, third slider 56, second slide rail 57, processing platform 60, drying mechanism 70, mounting plate 71, drying frame 72, electric heating tube 73, heating control panel 74, fan cylinder 75, fixing rod 751, motor 752, driving shaft 753, fixing block 754, fan blade 755, positioning mechanism 80, clamping plate 81, fixing plate 82, movable rod 83, locking column 84, end plate 85, pull ring 86, spring 87, pressure plate 88. DETAILED DESCRIPTION

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] See also Figure 1-9 As shown, an embodiment of the present invention provides an insulation coating device for an AC filter, the device comprising: a fixed base 10, an insulation spraying mechanism 20, an X-axis adjustment mechanism 30, a Y-axis adjustment mechanism 40, a Z-axis adjustment mechanism 50, a processing platform 60 and a drying mechanism 70; The lower end of the fixed base 10 is used to be fixedly installed on the mounting surface, the processing platform 60 is fixedly connected to the front side of the upper end of the fixed base 10, the fixed end of the X-axis adjustment mechanism 30 is fixedly connected to the rear side of the upper end of the fixed base 10, the movable end of the X-axis adjustment mechanism 30 is located above the processing platform 60, and is fixedly connected to the side of the Y-axis adjustment mechanism 40, and is used to drive the Y-axis adjustment mechanism 40 to move horizontally; the Y-axis adjustment mechanism 40 is located above the processing platform 60, and the Z-axis adjustment mechanism 50 is connected to the upper side of the Y-axis adjustment mechanism 40 in a longitudinal sliding manner; the front end of the Z-axis adjustment mechanism 50 is fixedly installed with an insulating spraying mechanism 20, and the Z-axis adjustment mechanism 50 can move in the vertical direction; the side of the insulating spraying mechanism 20 is fixedly installed with a drying mechanism 70, which is used to dry the insulating material coated on the AC filter.

[0029] In this embodiment, the position of the insulation spraying mechanism 20 can be stably adjusted from three dimensions through the X-axis adjustment mechanism 30, the Y-axis adjustment mechanism 40 and the Z-axis adjustment mechanism 50, so that accurate insulation spraying can be performed for different substrate curved surface contours on the AC filter. Moreover, spraying from three dimensions in this way can ensure that all positions of the AC filter can be coated, avoiding subsequent manual re-spraying, which greatly improves the efficiency of insulation spraying. In addition, this solution also installs a drying mechanism 70 on the side of the insulation spraying mechanism 20, which can dry the insulating material coated on the AC filter, so that the insulating material can be quickly dried when it is sprayed on the AC filter, avoiding dust, impurities and other substances from adhering to the insulating layer during the long drying process, affecting the insulation performance and corrosion resistance of the AC filter.

[0030] The fixed base 10 may be an L-shaped structure, that is, a transverse plate and a longitudinal plate are welded perpendicularly to each other to form an L-shaped structure, the upper end of the longitudinal plate is fixedly connected to the bottom of the processing platform 60, and the side of the longitudinal plate is fixedly connected with a reinforcing plate 11. For example, the reinforcing plate 11 can be welded to achieve stable support of the device and improve the structural strength; a plurality of mounting slots 12 can be distributed on the transverse plate, so that it is convenient to fix the device on the mounting platform by means of bolts passing through the mounting slots 12.

[0031] The X-axis adjustment mechanism 30 may include: a fixed frame 31, a driving motor 32, a lead screw 33 and a first slider 34; one end of the fixed frame 31 is fixedly connected to the rear side of the upper end of the fixed base 10, and the other end is fixedly installed with the driving motor 32; there is a cavity inside the fixed frame 31, and the lead screw 33 is rotatably arranged inside the cavity, one end of the lead screw 33 is rotatably connected to the driving end of the driving motor 32, and the other end is fixedly connected to the bottom end of the first slider 34, and the top end of the first slider 34 is fixedly connected to the side of the Y-axis adjustment mechanism 40, so that the drive motor 32 drives the lead screw 33 to rotate, and the insulating spraying mechanism 20 can be moved horizontally. In addition, the top and bottom of the first slider 34 can also be welded with a limit plate 35, and the size of the limit plate 35 is larger than the opening size of the fixed frame 31, so that the lead screw 33 and the slider are limited, ensuring that the X-axis adjustment mechanism 30 can slide and adjust stably in the horizontal direction.

[0032] The Y-axis adjustment mechanism 40 includes: a first horizontal plate 41, a second horizontal plate 42, a first slide rail 43, a side plate 44, a baffle 45, a support block 46, a first electric push rod assembly 47, a first pad 48 and a second slider 49; the bottom end of the support block 46 is fixedly connected to the top of the first slider 34 of the X-axis adjustment mechanism 30, and the side of the support block 46 is fixedly connected to the baffle 45, wherein the support block 46 and the first slider 34 and the baffle 45 can be fixedly connected by welding. The front side of the baffle 45 is fixedly connected to the first transverse plate 41 by welding, the second transverse plate 42 is fixedly connected to the upper end of the first transverse plate 41 by welding, and the side plate 44 is fixedly connected between the side of the first transverse plate 41 and the bottom of the second transverse plate 42 by welding; the first slide rail 43 is fixedly installed on the upper surface of the second transverse plate 42 by bolt connection, and the second slider 49 is slidably connected to the first slide rail 43; the first pad 48 is fixedly connected to the second slider 49 by welding, the fixed end of the first electric push rod assembly 47 is fixedly installed on the first pad 48, and the driving end is threadedly connected to the bracket plate at one end of the upper surface of the second transverse plate 42, so as to drive the Y-axis adjustment mechanism 40 to move longitudinally through the first electric push rod assembly 47, that is, to achieve stable adjustment along the longitudinal direction.

[0033] The Z-axis adjustment mechanism 50 may include: a support plate 51, an upper baffle plate 52, a lower baffle plate 53, a second electric push rod assembly 54, a second pad 55, a third slider 56 and a second slide rail 57; the rear side of the support plate 51 is fixedly connected to the first pad 48 of the Y-axis adjustment mechanism 40, the upper and lower ends of the front side of the support plate 51 are fixedly connected to the upper baffle plate 52 and the lower baffle plate 53 respectively, the second slide rail 57 is fixedly installed on the front side of the support plate 51, and is located between the upper baffle plate 52 and the lower baffle plate 53; the third slider 56 is slidably connected to the second slide rail 57, the second pad 55 is fixedly connected to the third slider 56, the fixed end of the second electric push rod assembly 54 is fixedly installed on the second pad 55, and the driving end is threadedly connected to the upper baffle plate 52, so as to drive the Z-axis adjustment mechanism 50 to move in the vertical direction through the second electric push rod assembly 54, that is, to achieve stable adjustment in the vertical direction.

[0034] The insulating spraying mechanism 20 may include: a spraying control component 21, a nozzle 22, a deodorizing component 23, a connecting plate 24 and a shaping hose 25; the rear side of the connecting plate 24 is fixedly connected to the second pad 55 of the Z-axis adjustment mechanism 50, the spraying control component 21 is fixedly installed on the front side of the connecting plate 24, and the nozzle 22 is installed at the bottom of the spraying control component 21, which is used to spray insulating materials to the AC filter on the processing platform 60; a metal shaping hose 25 is connected between the upper end of the deodorizing component 23 and the spraying control component 21, so that the angle of absorbing odor can be adjusted, thereby removing odor to the greatest extent. The deodorizing component 23 has an air inlet 231 at the bottom and an air outlet 232 at the top. The deodorizing component 23 has a fan inside, and the air outlet 232 can also be connected to a pipeline to extract the odor through the fan during the spraying process and discharge it to the corresponding position along the pipeline.

[0035] In this embodiment, the deodorizing component 23 may also include a gas purification component, that is, the inhaled gas may be subjected to evolutionary treatment before being discharged from the air outlet 232. It is easy to understand that an insulating paint storage component may also be provided inside or outside the spraying control component 21 to store insulating materials for spraying.

[0036] In one embodiment, the coating device also includes: a positioning mechanism 80, which includes two groups symmetrically arranged on the processing platform 60; each group of positioning mechanisms 80 includes: a clamping plate 81, a fixed plate 82, a movable rod 83 and a locking column 84; the fixed plate 82 is fixedly arranged at one end of the processing platform 60, and a first through hole is opened inside the fixed plate 82, and the movable rod 83 is connected to the inside of the first through hole, and the clamping plate 81 is fixedly connected to the inner end of the movable rod 83, and the clamping surfaces of the clamping plates 81 of the two groups of positioning mechanisms 80 are facing each other; a second through hole is opened at the upper end of the fixed plate 82, and the locking column 84 is connected to the inside of the second through hole for manually adjusting the telescopic length of the movable rod 83, thereby realizing the positioning and clamping of the AC filter to be sprayed.

[0037] Furthermore, the top of the locking column 84 is fixedly connected to an end plate 85, and a pull ring 86 is fixedly installed on the top of the end plate 85 by welding; a spring 87 is sleeved on the locking column 84, one end of the spring 87 is welded to the bottom of the end plate 85, and the other end is welded to the upper end of the second through hole, and a pressing plate 88 is fixedly connected to the bottom of the locking column 84, and the lower surface of the pressing plate 88 is an arc surface that matches the cylindrical surface of the movable rod 83. In this way, it is convenient to hold the pull ring 86 to stretch and adjust the locking column 84 up and down, and then slide and adjust the movable rod 83.

[0038] The drying mechanism 70 may include: a mounting plate 71, a drying frame 72, an electric heating pipe 73 and a heating control panel 74; the mounting plate 71 is fixedly mounted on the side of the insulating spraying mechanism 20, and the drying frame 72 is fixedly mounted on the mounting plate 71, and may include two drying frames 72, which are respectively arranged at both ends, and the opening direction of the drying frame 72 is toward the direction of the nozzle 22 spraying the insulating material, so as to supply heat to the position of spraying the insulating material, thereby ensuring higher drying efficiency; the electric heating pipe 73 is installed in the interior of the drying frame 72, and a heating control panel 74 electrically connected to the electric heating pipe 73 is arranged on the outside, which is used to control the start and stop of the electric heating pipe 73.

[0039] Furthermore, a fan barrel 75 can be arranged above the opening of the drying frame 72, and the fan barrel 75 is fixed on the drying frame 72 through a plurality of distributed positioning rods; the fan barrel 75 comprises: a fixing rod 751, a motor 752, a driving shaft 753, a fixing block 754 and a wind vane 755; a plurality of fixing rods 751 are distributed and fixed on the inner upper end of the fan barrel 75, a motor 752 is fixedly installed in the middle of the fixing rod 751, the output end of the motor 752 is connected to the driving shaft 753, the bottom of the driving shaft 753 is fixedly connected to the fixing block 754, and a plurality of wind vanes 755 are distributed and fixedly installed on the outer wall of the fixing block 754. In this way, the fan barrel 75 is used to suck the hot air generated by the electric heating pipe 73 and blow it quickly to the insulating material, so that the insulating material is dried quickly, and the drying efficiency of the sprayed insulating material is further improved.

[0040] The process of performing insulation spraying operation based on the device provided by this solution includes: (1) First, place the AC filter workpiece in the middle of the processing platform 60, hold the pull ring 86 and stretch it upward through the action of the spring 87, so that the locking column 84 and the pressure plate 88 are lifted up, and adjust the movable rod 83 inside and outside the first through hole so that the clamping plate 81 clamps and positions the workpiece, and then loosen the locking column 84 so that the pressure plate 88 is tightened and pressed on the upper end of the movable rod 83 to stabilize and prevent slipping.

[0041] (2) Then, the driving motor 32 of the X-axis adjustment mechanism 30 is started, and the lead screw 33 rotates stably so that the first slider 34 slides forward and backward, and then the Y-axis adjustment mechanism 40, the Z-axis adjustment mechanism 50 and the insulation spraying mechanism 20 above are moved along the X-axis direction through the support block 46. Then the first electric push rod assembly 47 of the Y-axis adjustment mechanism 40 is started, and then the Z-axis adjustment mechanism 50 and the insulation spraying mechanism 20 are moved along the Y-axis direction through the first pad 48 and the second slider 49. Then the second electric push rod assembly 54 of the Z-axis adjustment mechanism 50 is started, and the second pad 55 and the third slider 56 are controlled to slide up and down on the second slide rail 57, so that the insulation spraying mechanism 20 moves along the Z-axis direction, realizing stable adjustment of the three-dimensional position, which is suitable for following the contours of different substrates and processing irregular external curved substrates.

[0042] (3) Finally, the spray control component 21 is started to spray the insulating material, and the deodorizing component 23 is started at the same time. The metal shaping hose 25 is bent to adjust the angle of the air inlet 231 so that it faces the nozzle 22, and the deodorized gas is sucked in and discharged from the air outlet 232.

[0043] The modules or units in the device of the embodiment of the present invention can be combined, divided and deleted according to actual needs. The above disclosure is only the preferred embodiment of the present invention, and of course it cannot be used to limit the scope of the rights of the present invention. Those skilled in the art can understand that all or part of the processes of the above embodiment are implemented, and the equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. An insulation coating device for an AC filter, characterized in that: The device comprises: a fixed base, an insulating spraying mechanism, an X-axis adjustment mechanism, a Y-axis adjustment mechanism, a Z-axis adjustment mechanism, a processing platform and a drying mechanism; The lower end of the fixed base is used to be fixedly installed on the mounting surface, the processing platform is fixedly connected to the front side of the upper end of the fixed base, the fixed end of the X-axis adjustment mechanism is fixedly connected to the rear side of the upper end of the fixed base, the movable end of the X-axis adjustment mechanism is located above the processing platform and is fixedly connected to the side of the Y-axis adjustment mechanism, and is used to drive the Y-axis adjustment mechanism to move horizontally; the Y-axis adjustment mechanism is located above the processing platform, and the Z-axis adjustment mechanism is connected to the upper side of the Y-axis adjustment mechanism in a longitudinal sliding manner; an insulating spraying mechanism is fixedly installed at the front end of the Z-axis adjustment mechanism, and the Z-axis adjustment mechanism can move in the vertical direction; a drying mechanism is fixedly installed on the side of the insulating spraying mechanism, and is used to dry the insulating material coated on the AC filter.

2. The insulation coating device for AC filter according to claim 1, characterized in that: The X-axis adjustment mechanism includes: a fixed frame, a driving motor, a lead screw and a first slider; one end of the fixed frame is fixedly connected to the rear side of the upper end of the fixed base, and the other end is fixedly installed with the driving motor; a cavity begins to be formed inside the fixed frame, and the lead screw is rotatably arranged inside the cavity, one end of the lead screw is rotatably connected to the driving end of the driving motor, and the other end is fixedly connected to the bottom end of the first slider, and the top end of the first slider is fixedly connected to the side of the Y-axis adjustment mechanism.

3. The insulation coating device for AC filter according to claim 2, characterized in that: The Y-axis adjustment mechanism includes: a first cross plate, a second cross plate, a first slide rail, a side plate, a baffle, a support block, a first electric push rod assembly, a first pad plate and a second slider; the bottom end of the support block is fixedly connected to the top of the first slider of the X-axis adjustment mechanism, the side surface of the support block is fixedly connected to the baffle, the front side of the baffle is fixedly connected to the first cross plate, the second cross plate is fixedly connected to the upper end of the first cross plate, the side plate is fixedly connected between the side surface of the first cross plate and the bottom of the second cross plate; the first slide rail is fixedly installed on the upper surface of the second cross plate, and the second slider is slidably connected to the first slide rail; the first pad plate is fixedly connected to the second slider, the fixed end of the first electric push rod assembly is fixedly installed on the first pad plate, and the driving end is threadedly connected to the bracket plate at one end of the upper surface of the second cross plate, so as to drive the Y-axis adjustment mechanism to move longitudinally through the first electric push rod assembly.

4. The insulation coating device for AC filter according to claim 3, characterized in that: The Z-axis adjustment mechanism includes: a support plate, an upper baffle plate, a lower baffle plate, a second electric push rod assembly, a second pad, a third slider and a second slide rail; the rear side of the support plate is fixedly connected to the first pad of the Y-axis adjustment mechanism, and the upper and lower ends of the front side of the support plate are respectively fixedly connected to the upper baffle plate and the lower baffle plate, and the second slide rail is fixedly installed on the front side of the support plate and is located between the upper baffle plate and the lower baffle plate; the third slider is slidably connected to the second slide rail, the second pad is fixedly connected to the third slider, the fixed end of the second electric push rod assembly is fixedly installed on the second pad, and the driving end is threadedly connected to the upper baffle plate to drive the Z-axis adjustment mechanism to move in the vertical direction through the second electric push rod assembly.

5. The insulation coating device for AC filter according to claim 4, characterized in that: The insulating spraying mechanism includes: a spraying control component, a nozzle, a deodorizing component, a connecting plate and a shaping hose; the rear side of the connecting plate is fixedly connected to the second pad, the spraying control component is fixedly installed on the front side of the connecting plate, and the nozzle is installed at the bottom of the spraying control component for spraying insulating material onto the AC filter on the processing platform; the shaping hose is connected between the upper end of the deodorizing component and the spraying control component, the deodorizing component is provided with an air inlet at the bottom and an air outlet at the top, and the deodorizing component is provided with a fan inside for removing odor through the fan during the spraying process.

6. The insulation coating device for AC filter according to claim 1, characterized in that: The device also includes a positioning mechanism, which includes two groups symmetrically arranged on the processing platform; each group of positioning mechanisms includes: a clamping plate, a fixed plate, a movable rod and a locking column; the fixed plate is fixedly arranged at one end of the processing platform, a first through hole is opened inside the fixed plate, the movable rod is connected to the inside of the first through hole, the clamping plate is fixedly connected to the inner end of the movable rod, and the clamping surfaces of the clamping plates of the two groups of positioning mechanisms are facing each other; a second through hole is opened at the upper end of the fixed plate, and the locking column is connected to the inside of the second through hole for adjusting the telescopic length of the movable rod.

7. The insulation coating device for AC filter according to claim 6, characterized in that: The top of the locking column is fixedly connected to an end plate, and a pull ring is fixedly installed on the top of the end plate; a spring is sleeved on the locking column, one end of the spring is fixedly connected to the bottom of the end plate, and the other end is fixedly connected to the upper end of the second through hole, and the bottom of the locking column is fixedly connected to a pressure plate, and the lower surface of the pressure plate is an arc-shaped surface that matches the cylindrical surface of the movable rod.

8. The insulation coating device for AC filter according to claim 1, characterized in that: The drying mechanism includes: a mounting plate, a drying frame, an electric heating tube and a heating control panel; the mounting plate is fixedly mounted on the side of the insulating spraying mechanism, the drying frame is fixedly mounted on the mounting plate, and the opening direction of the drying frame is toward the direction of the nozzle spraying the insulating material; the electric heating tubes are distributed and installed inside the drying frame, and a heating control panel electrically connected to the electric heating tubes is arranged on the outside for controlling the start and stop of the electric heating tubes.

9. The insulation coating device for AC filter according to claim 8, characterized in that: A fan cylinder is arranged above the opening of the drying frame, and the fan cylinder is fixed to the drying frame by a plurality of distributed positioning support rods; the fan cylinder comprises: a fixing rod, a motor, a driving shaft, a fixing block and a fan blade; a plurality of fixing rods are distributed and fixed at the inner upper end of the fan cylinder, the motor is fixedly installed at the middle of the fixing rod, the output end of the motor is connected to the driving shaft, the bottom of the driving shaft is fixedly connected to the fixing block, and a plurality of fan blades are distributed and fixedly installed on the outer wall of the fixing block.

10. The insulation coating device for AC filter according to claim 1, characterized in that: The fixed base is an L-shaped structure, the upper end of its longitudinal plate is fixedly connected to the bottom of the processing platform, and the side of the longitudinal plate is fixedly connected with a reinforcing plate; a plurality of mounting slots are distributed on its transverse plate for fixing the device on the mounting platform.

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