Circular knife die cutting device for insulating film
By introducing a synchronous tensioning and cleaning mechanism into the insulating film round cutter die cutting device, the synchronous tensioning and cleaning of the insulating film is achieved by using rotating discs, bent rods and tensioning rollers, the conveying instability during the insulating film die cutting process is solved. and incomplete cleaning problems, improving the quality and use effect of die cutting.
Patent Information
- Application Number
- CN202411519894.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the die cutting process of the insulating film round cutter, due to the lack of an automatic synchronous tensioning mechanism, the conveying mechanism is prone to slip, which affects the stability and die-cutting quality of the insulating film.
An insulating film circular knife die-cutting device including a mounting frame, a circular knife die-cutting assembly and a synchronous tensioning assembly is designed. Synchronous tensioning is achieved through a rotating disc, a curved rod, a rotating frame and a tensioning roller, and a curved rod connecting rod is used. The mechanism drives the tension roller to slide up and down, and die-cutting is carried out with the cutting roller, and synchronous cleaning is achieved through rotating rollers, fan frames and bristles.
The conveying stability and die-cutting quality of the insulating film are improved, and the die-cut position offset caused by slippage of the conveying mechanism is avoided, ensuring the accurate cutting and cleaning of the insulating film is simple in structure, low in cost, and more reasonable and reliable in use.
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Figure CN119283128A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of insulating films, and in particular to an insulating film circular knife die-cutting device. Background Art
[0002] Insulating film is a thin film material with insulating properties, which is mainly used in the electrical, electronic, aerospace and automotive fields. Insulating film die-cutting is a process of processing insulating film materials into specific shapes and sizes. The principle of circular knife die-cutting is that the material is deformed under the pressure of the tool and separated into the required shape to achieve processing purposes such as cutting and turning.
[0003] At present, when using a circular knife die-cutting device, there is a lack of an automatic synchronous tensioning mechanism. Usually, during the circular knife die-cutting process of the insulating film, the conveying mechanism is prone to slipping, resulting in a decrease in the stability of the insulating film conveying, which not only affects the conveying efficiency, but also affects the quality of the circular knife die-cutting, thereby affecting the use effect of the device. Therefore, an insulating film circular knife die-cutting device is proposed to increase an automatic synchronous tensioning mechanism. While the die-cutting mechanism of the die-cutting device is working, the synchronous tensioning of the insulating film is achieved by connecting rod driving, sliding displacement, and jacking support. This can not only improve the stability of the insulating film conveying, but also help to ensure the die-cutting quality of the device, thereby improving the use effect. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides an insulating film circular knife die-cutting device to facilitate the synchronous tensioning of the insulating film, which can not only improve the stability of the insulating film transportation, but also help to ensure the die-cutting quality of the device, thereby improving the use effect.
[0005] The technical solution adopted by the present invention to solve the technical problem is an insulating film circular knife die-cutting device, comprising a mounting frame, a circular knife die-cutting assembly and a synchronous tensioning assembly, wherein the circular knife die-cutting assembly is vertically arranged on the surface of the mounting frame, and the synchronous tensioning assembly is vertically arranged on the surface of the mounting frame located on one side of the circular knife die-cutting assembly;
[0006] The synchronous tensioning assembly includes a rotating disk, and the mounting frame installs the rotating disk through a bearing. The surface of the rotating disk is connected to a curved rod through bolts, and the middle section of the curved rod is sleeve-connected to the rotating frame. A tensioning roller is rotatably installed in the rotating frame through a bearing.
[0007] By adopting the above technical scheme, a synchronous auxiliary tensioning mechanism can be added, and the rotating disk curved rod is rotated to drive the rotating frame to rotate, so that the tensioning roller slides back and forth up and down, and the auxiliary support lifting effect is achieved. The insulating film in the conveying process is subjected to auxiliary tensioning treatment, which can not only improve the stability of the insulating film conveying, but also cooperate with the circular knife die-cutting component to perform die-cutting processing, thereby improving the die-cutting effect of the device. The structure is simple and compact, the cost is low, and the use is more reasonable and flexible, thereby improving the use effect of the device.
[0008] Specifically, the back of the rotating frame is connected to a guide rod by bolts, one end of the guide rod is connected to a limit slider by bolts, a limit groove is provided on the surface of the mounting frame, and the limit slider is slidably connected to the limit groove, and a rack is provided on the outer surface of the rotating disk.
[0009] By adopting the above technical scheme, the displacement of the tensioning roller can be limited, so that the sliding connection and the curved rod connecting rod mechanism can be used to drive the tensioning roller to move vertically back and forth, and the insulating film can be lifted and supported during the die-cutting and conveying process, thereby achieving the effect of intermittent auxiliary tensioning, improving the stability of the insulating film conveying, and improving the die-cutting quality of the insulating film.
[0010] Specifically, the circular knife die-cutting assembly includes a fixed frame, and the mounting frame is fixedly connected to the fixed frame by bolts, a conveying roller is horizontally installed on the surface of the fixed frame through a bearing, the surface of the fixed frame is located at the top of the conveying roller and a corresponding cutting roller is horizontally installed through a bearing, and the surface of the fixed frame is located at the bottom of the conveying roller and is rotatably connected to a cleaning assembly.
[0011] By adopting the above technical solution, the relative rotation of the conveying roller and the cutting knife roller can be utilized to perform circular knife die cutting processing on the conveying displaced insulating film.
[0012] Specifically, the cleaning assembly includes a rotating roller, one side of which is connected to a fan-shaped frame by bolts, the outer surface of the fan-shaped frame is provided with bristles corresponding to the conveying roller, and the other side of the fan-shaped frame is connected to a pressure plate corresponding to the curved rod by bolts.
[0013] By adopting the above technical solution, when the curved rod rotates to one side of the cleaning component, it can squeeze the pressure plate downward, drive the rotating roller and the fan-shaped frame to rotate upward, and use the bristles to contact the surface of the bottom of the conveying roller to clean and remove debris, and brush off the insulating film waste adhered to the surface for recycling, thereby achieving the effect of synchronous cleaning. The structure is simple and easy to operate, and the use is more stable and reliable.
[0014] Specifically, the back of the rotating roller is connected to a rotating shaft by bolts, and the rotating roller is rotatably connected to a fixed frame through the rotating shaft. A coil spring is sleeved on the outer periphery of the rotating shaft, and one end of the coil spring is connected to the rotating shaft by welding, and the other end of the coil spring is connected to the fixed frame through a slot.
[0015] By adopting the above technical solution, the rotating roller can be rotatably connected to the fixed frame, so that after the cleaning assembly rotating roller rotates and completes the cleaning process on the bottom surface of the conveying roller, the elastic deformation is used to drive the rotating shaft to reverse and perform a reset action.
[0016] Specifically, a driving gear is rotatably connected to the fixed frame through a rotating shaft, and the driving gear is meshedly connected to the rack through a reserved opening, the top of the driving gear is meshedly connected to a driving gear, and the driving gear is connected to one end of the conveying roller through bolts, and the top of the driving gear is meshedly connected to a driven gear, and the driven gear is fixedly connected to one end of the cutting roller through bolts.
[0017] By adopting the above technical solution, it is easy to drive the driving gear and the driven gear to rotate, drive the conveying roller and the cutting roller to rotate relative to each other to perform the die-cutting processing action, and at the same time, through the meshing connection rack, drive the rotating disk of the synchronous tensioning assembly to rotate, and perform synchronous intermittent tensioning action. The structure is simple, the cost is low, and the maintenance cost is low.
[0018] Specifically, the surface of the fixed frame is located at one side of the synchronous tensioning assembly and is equipped with a feed roller through a bearing, the surface of the fixed frame is located at the bottom of the feed roller and is equipped with a first guide roller through a bearing, the surface of the fixed frame is located at the side away from the feed roller and is equipped with a winding roller through a bearing, and the surface of the fixed frame is located at the bottom of the winding roller and is equipped with a second guide roller through a bearing.
[0019] By adopting the above technical scheme, it is convenient to guide and convey the insulating film between the conveying roller and the cutting knife roller of the circular die-cutting assembly, and perform the circular die-cutting processing on it. After the circular die-cutting processing of the insulating film is completed, the insulating film can be guided for recycling processing by rotating winding, so that the operator can remove the waste.
[0020] Specifically, the surface of the fixed frame is located at the bottom of the second guide roller of the winding roller and a first conveyor belt is horizontally arranged, and the surface of the fixed frame is located at the bottom of the first conveyor belt and a second conveyor belt is horizontally arranged.
[0021] By adopting the above technical scheme, it is convenient to receive the insulating film products that fall after circular knife die-cutting and transport them horizontally, and it is convenient to receive the insulating film products sent out by the first conveyor belt and transport them to the outside, which plays an effect of assisting material unloading and improves the convenience of subsequent operators in recovering materials.
[0022] Specifically, the back of the fixing frame is connected to a driving motor through bolts, and the driving motor is connected to a driving gear through a driving shaft. The back of the fixing frame is located on one side of the driving motor and is connected to a winding motor through bolts, and the winding motor is connected to a winding roller through a driving shaft.
[0023] By adopting the above technical solution, it is easy to drive the driving gear, so that the driving gear drives the conveying roller to start conveying the insulating film for die-cutting processing, and it is easy to synchronously drive the winding roller to rotate, so as to drive the insulating film after die-cutting to be wound and recycled.
[0024] Specifically, a slot is provided on the surface of one side of the fixing frame, a clamping strip corresponding to the slot is connected to the other side of the fixing frame by bolts, a mounting plate is connected to the bottom of the back of the fixing frame by welding, and a mounting hole is provided on the surface of the mounting plate.
[0025] By adopting the above technical solution, the flexibility of the combined use of the device can be increased by utilizing the methods of plug-in limiting and splicing combination. In this way, a plurality of circular knife die-cutting processing stations can be formed through modular design to adapt to different processing needs, and the fixing frame can be conveniently fixed and installed in advance by bolts, thereby improving the stability of the device.
[0026] Specifically, a recovery component is horizontally arranged on one side of the bottom of the fixing frame, the recovery component includes a recovery frame, and the fixing frame is connected to the recovery frame by bolts, a recovery groove is opened in the recovery frame, and a guide plate is arranged in the recovery groove.
[0027] By adopting the above technical solution, it is convenient to transport the recovered insulating film to the outside, which improves the convenience of regular cleaning operations by subsequent operators. The structure is simple and the use is more reasonable and reliable.
[0028] Beneficial effects of the present invention:
[0029] (1) The insulating film circular knife die-cutting device described in the present invention can use the curved rod connecting rod mechanism to synchronously utilize the curved rod connecting rod mechanism to perform intermittent tensioning action in conjunction with the die-cutting action of the cutting knife roller through the setting of the rotating disk, curved rod, rotating frame and tensioning roller during the process of the device performing die-cutting processing on the insulating film during the conveying process. The device can drive, slide and support the connecting rod, and perform intermittent tensioning action in coordination with the die-cutting action of the cutting knife roller, thereby ensuring the stability of the insulating film conveying, avoiding the die-cutting position deviation caused by the slipping of the conveying mechanism, and ensuring the accuracy of the device's die-cutting operation on the insulating film. The device has a simple structure, low cost, is more reasonable and reliable to use, and is also beneficial to improving the die-cutting quality of the insulating film.
[0030] (2) The insulating film circular knife die-cutting device described in the present invention can add a synchronous cleaning mechanism through the setting of a rotating roller, a fan-shaped frame, bristles, a pressure plate, a rotating shaft and a coil spring. The synchronous tensioning assembly is rotated to turn the pressure plate downward, and the rotating roller, the rotating shaft and the fan-shaped frame are driven to rotate at the same time, so that the bristles can contact the surface of the conveying roller to assist in cleaning and removing chips, and the insulating film waste remaining on the surface can be brushed off and recovered, thereby improving the conveying quality of the conveying roller and preventing the accumulation of waste from affecting the quality of the insulating film die-cutting depth. The structure is simple and compact, and the use is more reasonable and reliable, with high actual practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 It is a schematic cross-sectional view of the circular knife die-cutting assembly of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the synchronous tensioning assembly of the present invention;
[0035] Figure 4 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0036] Figure 5 It is a schematic diagram of the structure of the unwinding roller and the winding roller of the present invention;
[0037] Figure 6 It is a schematic diagram of the back structure of the mounting frame of the present invention;
[0038] Figure 7 It is a schematic diagram of the structure of the recycling component of the present invention;
[0039] In the figure: 1. Mounting frame; 101. Limiting slot; 102. Card slot; 103. Card strip; 104. Driving motor; 105. Winding motor; 106. Mounting plate; 107. Mounting hole; 2. Circular knife die-cutting assembly; 201. Fixed frame; 202. Conveying roller; 203. Cutter roller; 204. Driving gear; 205. Driving gear; 206. Driven gear; 3. Synchronous tensioning assembly; 301. Rotating plate; 302. Bending rod; 303. Rotating frame; 304 , tensioning roller; 305, guide rod; 306, limit slider; 307, rack; 4, cleaning component; 401, rotating roller; 402, fan-shaped frame; 403, bristles; 404, pressure plate; 405, rotating shaft; 406, winding spring; 5, unloading roller; 501, first guide roller; 6, winding roller; 601, second guide roller; 7, first conveyor belt; 8, second conveyor belt; 9, recovery component; 901, recovery frame; 902, recovery trough; 903, guide plate. DETAILED DESCRIPTION
[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0041] In order to facilitate the synchronous tensioning of the insulating film, it can not only improve the stability of the insulating film conveying, but also help to ensure the die-cutting quality of the device, thereby improving the use effect, such as Figure 1-3 As shown, an insulating film circular knife die-cutting device according to the present invention comprises a mounting frame 1, a circular knife die-cutting assembly 2 and a synchronous tensioning assembly 3, wherein the circular knife die-cutting assembly 2 is vertically arranged on the surface of the mounting frame 1, and the synchronous tensioning assembly 3 is vertically arranged on the surface of the mounting frame 1 located on one side of the circular knife die-cutting assembly 2;
[0042] The synchronous tensioning assembly 3 includes a rotating disk 301, and the mounting frame 1 installs the rotating disk 301 through a bearing. The surface of the rotating disk 301 is connected to a curved rod 302 through bolts. The middle section of the curved rod 302 is sleeved and connected to a rotating frame 303. A tensioning roller 304 is rotatably installed in the rotating frame 303 through a bearing.
[0043] When in use, a synchronous auxiliary tensioning mechanism can be added by installing the frame 1, the rotating disk 301, the curved rod 302, the rotating frame 303 and the tensioning roller 304. The rotating disk 301 and the curved rod 302 are rotated to drive the rotating frame 303 to rotate, so that the tensioning roller 304 slides back and forth up and down, thereby achieving the effect of auxiliary support and lifting, and performing auxiliary tensioning on the insulating film during the transportation process. This can not only improve the stability of the insulating film transportation, but also cooperate with the circular knife die-cutting component 2 to perform die-cutting processing, thereby improving the die-cutting effect of the device. The structure is simple and compact, the cost is low, and the use is more reasonable and flexible, thereby improving the use effect of the device.
[0044] For example, Figure 3 , Figure 5 As shown, the present invention also includes that the back of the rotating frame 301 is connected to a guide rod 305 by bolts, one end of the guide rod 305 is connected to a limiting slider 306 by bolts, a limiting groove 101 is provided on the surface of the mounting frame 1, and the limiting slider 306 is slidably connected to the limiting groove 101, and the outer surface of the rotating disk 301 is fixedly sleeved with a rack 307.
[0045] When in use, the limiting slider 306 of the guide rod 305 is limited and slidably connected to the limiting groove 101, so that the displacement of the tensioning roller 304 can be limited, so that the sliding connection and the curved rod connecting rod mechanism can be used to drive the tensioning roller 304 to move vertically back and forth, and the insulating film in the die-cutting and conveying process can be lifted and supported, thereby achieving the effect of intermittent auxiliary tensioning, improving the stability of the insulating film conveying, and improving the die-cutting quality of the insulating film.
[0046] For example, Figure 2 As shown, the present invention also includes that the circular knife die-cutting component 2 includes a fixed frame 201, and the mounting frame 1 is fixedly connected to the fixed frame 201 by bolts, the surface of the fixed frame 201 is horizontally mounted with a conveying roller 202 through a bearing, the surface of the fixed frame 201 is located at the top of the conveying roller 202 and a corresponding cutting roller 203 is horizontally mounted through a bearing, and the surface of the fixed frame 201 is located at the bottom of the conveying roller 202 and is rotatably connected with a cleaning component 4.
[0047] When in use, the fixed frame 201 is used to rotate and connect the conveying roller 202 and the cutting roller 203, and the conveying roller 202 and the cutting roller 203 can be used to perform circular die cutting processing on the conveyed and displaced insulating film by utilizing the relative rotation of the conveying roller 202 and the cutting roller 203.
[0048] For example, Figure 4 As shown, the present invention also includes that the cleaning component 4 includes a rotating roller 401, one side of the rotating roller 401 is connected to a fan-shaped frame 402 by bolts, the outer surface of the fan-shaped frame 402 is provided with bristles 403 corresponding to the conveying roller 202, and the other side of the fan-shaped frame 402 is connected to a pressure plate 404 corresponding to the curved rod 302 by bolts.
[0049] When in use, by rotating the rotating disk 301, when the curved rod 302 rotates to the side of the cleaning component 4, the pressure plate 404 can be pressed downward, driving the rotating roller 401 and the fan-shaped frame 402 to rotate upward, and the bristles 403 are in contact with the surface of the bottom of the conveying roller 202 to clean and remove debris, and the insulating film waste adhered to the surface is brushed off and recycled, thereby achieving a synchronous cleaning effect. The structure is simple and easy to operate, and the use is more stable and reliable.
[0050] For example, Figure 4 As shown, the present invention also includes that the back of the rotating roller 401 is connected with a rotating shaft 405 by bolts, and the rotating roller 401 is rotatably connected to the fixed frame 201 through the rotating shaft 405, and the outer periphery of the rotating shaft 405 is provided with a coil spring 406, and one end of the coil spring 406 is connected to the rotating shaft 405 by welding, and the other end of the coil spring 406 is connected to the fixed frame 201 through a slot.
[0051] When in use, the rotating roller 401 can be rotated to connect to the fixed frame 201 through the rotating shaft 405 and the coil spring 406, so that after the rotating roller 401 of the cleaning component 4 rotates and completes the cleaning process of the bottom surface of the conveying roller 202, the elastic deformation is used to drive the rotating shaft 405 to reverse and reset.
[0052] For example, Figure 2 As shown, the present invention also includes that a driving gear 204 is rotatably connected to the fixed frame 201 through a rotating shaft, and the driving gear 204 is meshedly connected to the rack 307 through a reserved opening, the top of the driving gear 204 is meshedly connected to a driving gear 205, and the driving gear 205 is connected to one end of the conveying roller 202 through bolts, and the top of the driving gear 205 is meshedly connected to a driven gear 206, and the driven gear 206 is fixedly connected to one end of the cutting roller 203 through bolts.
[0053] When in use, the driving gear 204 is used to drive the active gear 205 and the driven gear 206 to rotate, thereby driving the conveying roller 202 and the cutting roller 203 to rotate relative to each other for die-cutting processing. At the same time, through the meshing connection rack 307, the rotating disk 301 of the synchronous tensioning assembly 3 is driven to rotate to perform synchronous intermittent tensioning. The structure is simple, the cost is low, and the maintenance cost is low.
[0054] For example, Figure 5 As shown, the present invention also includes that a discharge roller 5 is installed on the surface of the fixed frame 1 at one side of the synchronous tensioning assembly 3 through a bearing, a first guide roller 501 is installed on the surface of the fixed frame 1 at the bottom of the discharge roller 5 through a bearing, a winding roller 6 is installed on the surface of the fixed frame 1 away from the discharge roller 5 through a bearing, and a second guide roller 601 is installed on the surface of the fixed frame 1 at the bottom of the winding roller 6 through a bearing.
[0055] When in use, the discharge roller 5 and the first guide roller 501 can be used to guide the insulating film to between the conveying roller 202 and the cutting roller 203 of the circular die-cutting assembly 2 for circular die-cutting processing. The winding roller 6 and the second guide roller 601 can be used to guide the insulating film for recycling processing by rotating winding after the circular die-cutting processing is completed, so that the operator can remove the waste material.
[0056] For example, Figure 5 As shown, the present invention also includes that a first conveyor belt 7 is horizontally arranged on the surface of the fixed frame 1 at the bottom of the second guide roller 601 of the winding roller 6, and a second conveyor belt 8 is horizontally arranged on the surface of the fixed frame 1 at the bottom of the first conveyor belt 7.
[0057] When in use, the first conveyor belt 7 is convenient for receiving the insulating film products that fall after circular knife die-cutting and transporting them horizontally, and the second conveyor belt 8 is convenient for receiving the insulating film products sent out by the first conveyor belt 7 and transporting them to the outside, which plays an effect of assisting material unloading and improves the convenience of subsequent operators in recovering materials.
[0058] For example, Figure 6 As shown, the present invention also includes that the back of the fixed frame 1 is connected to the driving motor 104 by bolts, and the driving motor 104 is connected to the driving gear 204 by a driving shaft, and the back of the fixed frame 1 is located on one side of the driving motor 104 and is connected to the winding motor 105 by bolts, and the winding motor 105 is connected to the winding roller 6 by a driving shaft.
[0059] When in use, the driving motor 104 is used to drive the driving gear 204, so that the driving gear 204 drives the conveying roller 202 to start conveying the insulating film for die-cutting processing. The winding motor 105 is used to synchronously drive the winding roller 6 to rotate, driving the insulating film after die-cutting to be wound and recycled.
[0060] For example, Figure 5 , Figure 6 As shown, the present invention also includes that a slot 102 is provided on the surface of one side of the fixing frame 1, and a clamping strip 103 corresponding to the slot 102 is connected to the other side of the fixing frame 1 by bolts, and a mounting plate 106 is connected to the bottom of the back of the fixing frame 1 by welding, and a mounting hole 107 is provided on the surface of the mounting plate 106.
[0061] When in use, through the provided card slots 102 and card strips 103, the flexibility of the device combination use can be increased by utilizing the methods of plug-in limiting and splicing combination, thereby forming multiple circular knife die-cutting processing stations through modular design to meet different processing needs, and through the mounting plate 106 and the mounting hole 107, it is convenient to pre-fix the fixing frame 1 with bolts to improve the stability of the device use.
[0062] For example, Figure 7 As shown, the present invention also includes that a recovery component 9 is horizontally arranged on one side of the bottom of the fixed frame 1, the recovery component 9 includes a recovery frame 901, and the fixed frame 1 is connected to the recovery frame 901 by bolts, a recovery groove 902 is opened in the recovery frame 901, and a guide plate 903 is arranged in the recovery groove 902.
[0063] When in use, the recycling rack 901 and the recycling trough 902 can assist in the recycling of the fallen insulating film waste, thereby reducing the pollution to the inside of the device and the working environment, and facilitating the subsequent operators to perform cleaning operations. The guide plate 903 can facilitate the transportation of the recovered insulating film to the outside, thereby improving the convenience of the subsequent operators' regular cleaning operations. The structure is simple and the use is more reasonable and reliable. The recycling trough 902 is connected to the guide plate 903 through the damping shaft rotation.
[0064] When the present invention is in use, firstly, the driving motor 104 and the winding motor 105 are manually turned on, and the insulating film on the unwinding roller 5 passes through the first guide roller 501 and enters between the conveying roller 202 and the cutting roller 203 of the circular knife die-cutting assembly 2, and the driving motor 104 drives the driving gear 204 to rotate, and drives the driving gear 205 to rotate relatively through the meshing connection, and the driving gear 205 drives the driven gear 206 to rotate relatively, and the driving gear 205 drives the conveying roller 202 and the driven gear 206 drives the cutting roller 203 to rotate relatively, and the passing insulating film is subjected to the circular knife die-cutting processing action, and the insulating film product after die-cutting begins to fall on the first conveyor belt 7 under the action of its own weight, and the first conveyor belt 7 is manually turned on, and the insulating film product is transported to the top of the second conveyor belt 8 and falls, and then the second conveyor belt 8 is manually turned on, and the insulating film product after die-cutting is transported to the outside to complete the discharge, and the insulating film after die-cutting is guided by the second guide roller 601 to the winding roller 6, and is wound and recycled by the rotation of the winding roller 6;
[0065] During the die-cutting process of the insulating film, the driving gear 205 rotates, and the meshing rack 307 is used to drive the rotating disk 301 and the curved rod 302 to rotate. At the same time, the rotating frame 303 sleeved on the periphery of the middle section rotates with the curved rod 302. Since its end is restricted by the vertical sliding of the guide rod 305 and the limit slider 306, the tensioning roller 304 can slide up and down while the insulating film is being die-cut by the circular knife. Through the sliding displacement and lifting support of the tensioning roller 304, the insulating film can be intermittently tensioned during the conveying process, thereby improving the stability of the insulating film conveying, making it less susceptible to displacement due to factors such as slipping, and improving the accuracy of its die-cutting process. The structure is simple and easy to operate, and the use is more stable and reliable, and it is also beneficial to improve the die-cutting quality of the insulating film.
[0066] When the synchronous tensioning assembly 3 follows the synchronous tensioning action of the driving mechanism, the curved rod 302 rotates with the rotating disk 301. When the curved rod 302 rotates to one side of the cleaning assembly 4, the pressing plate 404 begins to turn over under the downward pressure of the curved rod 302, and the rotating roller 401 drives the fan-shaped frame 402 to start turning upward, so that the bristles 403 contact the bottom surface of the conveying roller 202 after die-cutting, and perform auxiliary cleaning on the residual insulating film waste adhered to it, so that the insulating film waste falls into the recycling frame 901 of the recycling assembly 9, and is recycled by the recycling groove 902, and is guided to the outside by the guide plate 903, so that the subsequent operators can clean it regularly. The structure is simple, the cost is low, and the use is more stable and reliable. In addition, through the synchronous cleaning method, it can also avoid the residual and accumulation of waste on the surface of the conveying roller 202, thereby improving the stability of insulating film feeding and die-cutting, and improving the accuracy of die-cutting processing depth, and the practical value is high.
[0067] According to actual use needs, multiple groups of mounting frames 1 can be placed horizontally in advance, the card strips 103 can be inserted into the corresponding adjacent mounting frame 1 limit grooves 101, and then the mounting frames 1 can be fixed and connected by bolts to facilitate the use of modular design to increase the flexibility of the device. Multiple insulating film circular knife die-cutting processing stations can be formed to adapt to a variety of different production and processing needs. The use is more flexible and reliable, and the actual practical value is higher.
[0068] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An insulating film circular knife die cutting device, characterized in that: It comprises a mounting frame (1), a circular knife die-cutting assembly (2) and a synchronous tensioning assembly (3), wherein the surface of the mounting frame (1) is vertically provided with the circular knife die-cutting assembly (2), and the surface of the mounting frame (1) is vertically provided with the synchronous tensioning assembly (3) on one side of the circular knife die-cutting assembly (2); The synchronous tensioning assembly (3) comprises a rotating disk (301), and the mounting frame (1) is used to mount the rotating disk (301) via a bearing; a curved rod (302) is connected to the surface of the rotating disk (301) via bolts; a rotating frame (303) is sleeved in the middle section of the curved rod (302); and a tensioning roller (304) is rotatably mounted in the rotating frame (303) via a bearing.
2. The insulating film circular knife die-cutting device according to claim 1, characterized in that: The back of the rotating frame (301) is connected to a guide rod (305) by bolts, one end of the guide rod (305) is connected to a limiting slider (306) by bolts, a limiting groove (101) is provided on the surface of the mounting frame (1), and the limiting slider (306) is slidably connected to the limiting groove (101), and a rack (307) is fixedly sleeved on the outer surface of the rotating disk (301).
3. The insulating film circular knife die-cutting device according to claim 2, characterized in that: The circular knife die-cutting assembly (2) comprises a fixed frame (201), and the mounting frame (1) is fixedly connected to the fixed frame (201) by means of bolts; a conveying roller (202) is horizontally mounted on the surface of the fixed frame (201) via a bearing; a corresponding cutting roller (203) is horizontally mounted on the surface of the fixed frame (201) located at the top of the conveying roller (202) via a bearing; and a cleaning assembly (4) is rotatably connected to the surface of the fixed frame (201) located at the bottom of the conveying roller (202).
4. The insulating film circular knife die-cutting device according to claim 3, characterized in that: The cleaning assembly (4) comprises a rotating roller (401), one side of the rotating roller (401) is connected to a fan-shaped frame (402) via bolts, the outer surface of the fan-shaped frame (402) is provided with bristles (403) corresponding to the conveying roller (202), and the other side of the fan-shaped frame (402) is connected to a pressing plate (404) corresponding to the curved rod (302) via bolts.
5. The insulating film circular knife die-cutting device according to claim 4, characterized in that: The back of the rotating roller (401) is connected to a rotating shaft (405) via bolts, and the rotating roller (401) is rotatably connected to the fixed frame (201) via the rotating shaft (405); a coil spring (406) is sleeved on the outer periphery of the rotating shaft (405), and one end of the coil spring (406) is connected to the rotating shaft (405) by welding, and the other end of the coil spring (406) is connected to the fixed frame (201) via a slot.
6. The insulating film circular knife die-cutting device according to claim 5, characterized in that: A driving gear (204) is rotatably connected to the fixed frame (201) via a rotating shaft, and the driving gear (204) is meshedly connected to a rack (307) via a reserved opening; a driving gear (205) is meshedly connected to the top of the driving gear (204), and the driving gear (205) is connected to one end of a conveying roller (202) via a bolt; a driven gear (206) is meshedly connected to the top of the driving gear (205), and the driven gear (206) is fixedly connected to one end of a cutting roller (203) via a bolt.
7. The insulating film circular knife die-cutting device according to claim 6, characterized in that: The surface of the fixed frame (1) is located at one side of the synchronous tensioning component (3) and is equipped with a feeding roller (5) through a bearing; the surface of the fixed frame (1) is located at the bottom of the feeding roller (5) and is equipped with a first guide roller (501) through a bearing; the surface of the fixed frame (1) is located at the side away from the feeding roller (5) and is equipped with a winding roller (6) through a bearing; the surface of the fixed frame (1) is located at the bottom of the winding roller (6) and is equipped with a second guide roller (601) through a bearing.
8. The insulating film circular knife die-cutting device according to claim 7, characterized in that: The surface of the fixed frame (1) is located at the bottom of the second guide roller (601) of the winding roller (6) and a first conveyor belt (7) is horizontally arranged thereon, and the surface of the fixed frame (1) is located at the bottom of the first conveyor belt (7) and a second conveyor belt (8) is horizontally arranged thereon.
9. The insulating film circular knife die-cutting device according to claim 8, characterized in that: The back of the fixed frame (1) is connected to a driving motor (104) via bolts, and the driving motor (104) is connected to a driving gear (204) via a driving shaft; the back of the fixed frame (1) is located on one side of the driving motor (104) and is connected to a winding motor (105) via bolts, and the winding motor (105) is connected to a winding roller (6) via a driving shaft.
10. The insulating film circular knife die-cutting device according to claim 9, characterized in that: A card slot (102) is provided on the surface of one side of the fixing frame (1), and a card strip (103) corresponding to the card slot (102) is connected to the other side of the fixing frame (1) by bolts. A mounting plate (106) is connected to the bottom of the back of the fixing frame (1) by welding, and a mounting hole (107) is provided on the surface of the mounting plate (106). A recovery component (9) is horizontally arranged on one side of the bottom of the fixing frame (1), and the recovery component (9) comprises a recovery frame (901), and the fixing frame (1) is connected to the recovery frame (901) by bolts, and a recovery slot (902) is provided in the recovery frame (901), and a guide plate (903) is arranged in the recovery slot (902).