A kind of ETFE film hot melt production equipment
By designing the ETFE film hot melt production equipment, the clamping and transport of the film is achieved by using curved groove plates and pulleys, and fan-moving cooling is combined with the fixed shaft and elastic hinge, the problem of poor film positioning in the hot melt splicing of ETFE film is solved, and the welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202411819601.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-11
AI Technical Summary
During the hot melt splicing process of ETFE film, the cut and trimmed ETFE film was not clamped and transported, which affected its positioning effect.
A hot melt production equipment for ETFE films is designed, using curved groove plates, pulleys, upper clamping plates, lower clamping plates and auxiliary shafts to realize the clamping and transportation of ETFE films, and fan cooling treatment is carried out through the combination of fixed shafts, elastic hinges and dialing plates.
It improves the positioning and welding effect of the ETFE film, enhances the convenience and stability of the welding process, and ensures the cooling treatment effect of the ETFE film.
Smart Images

Figure CN119283378B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to ETFE film hot melting, in particular to an ETFE film hot melting production device. Background Art
[0002] ETFE (polytetrafluoroethylene-ethylene copolymer) is a high-performance plastic film with many superior properties, which makes it widely used in construction, aerospace, energy, electronics, agriculture and other fields.
[0003] ETFE film hot-melt splicing is the process of bonding two or more ETFE films together through a heat-sealing agent. During the splicing process, the two sections of ETFE film need to be placed in the appropriate position and positioned. However, during the positioning operation, the cut and trimmed ETFE film is not clamped and transported, which can easily affect the positioning effect.
[0004] For example, the Chinese invention patent (application number: CN206938012U) discloses a "PE film hot melt machine", and its specification discloses that hot melting is an indispensable step in the PE film processing process, and it is mainly carried out by a hot melt machine. The hot melt equipment of traditional technology cannot be well positioned during processing, which will affect the hot melt processing quality and processing efficiency of the PE film to a certain extent, and its applicability is limited. The above patent can prove the defects of the existing technology.
[0005] Therefore, we made improvements to this and proposed an ETFE film hot-melt production equipment. Summary of the invention
[0006] The purpose of the present invention is to solve the problem that the trimmed ETFE film cannot be clamped and transported during the positioning operation in the existing background technology, which easily affects the positioning effect.
[0007] In order to achieve the above-mentioned object of the invention, the present invention provides the following ETFE film hot-melt production equipment to improve the above-mentioned problems.
[0008] The specific application is as follows:
[0009] An ETFE film hot-melt process comprises the following steps:
[0010] S1. Material selection: Select ETFE film with suitable melting point and melt index as the base material, and select suitable heat-sealing agent as the filling material of the joint;
[0011] S2. Clean the surface of the ETFE film: Before welding, the surface of the ETFE film needs to be cleaned to remove dirt and grease impurities;
[0012] S3, cutting: before welding, the tail end of the ETFE film in the winding process is cut and trimmed to facilitate the splicing operation;
[0013] S4, welding operation: the trimmed ETFE film is clamped and transported to contact the head end of the ETFE film to be spliced, and after reaching the appropriate splicing position, positioning is performed, and the thermal bonding agent is guided to the connection between the two sections of ETFE film by the spraying structure;
[0014] S5, cooling: after the welding is completed, the welding part is taken out and cooled;
[0015] S6. Quality inspection: Conduct quality inspection on the welded ETFE film material, including thickness, surface finish and mechanical properties;
[0016] S7. Storage and transportation: ETFE membrane materials should be properly stored and transported to avoid being affected and damaged by the external environment.
[0017] As a preferred technical solution of the present application, an environmentally friendly and non-toxic thermal bonding agent is selected to ensure the safety of the final product.
[0018] As a preferred technical solution of the present application, a physical cleaning method is adopted during the cleaning process, and the surface is scraped and cleaned with a knife body.
[0019] As a preferred technical solution of the present application, a pressing and cutting operation is adopted during the cutting process to ensure the flatness of the joints.
[0020] As a preferred technical solution of the present application, recyclable and degradable packaging materials are selected for storage to reduce dependence on single-use plastics.
[0021] An ETFE film hot-melt production device, comprising a workbench, a clamping assembly is fixedly connected above the workbench, a cooling assembly is arranged in the clamping assembly, two side plates are fixedly connected to one side of the workbench in a symmetrical and evenly distributed manner, a winding roller is movably connected between the two side plates, one end of the winding roller passes through one of the side plates and is fixedly connected to a conversion assembly, and a pressing assembly is arranged in the middle of the workbench;
[0022] The clamping assembly includes two curved groove plates that are symmetrically and evenly distributed and fixedly connected to the middle of the workbench, the opposite surfaces of the two curved groove plates are movably connected to pulleys, the opposite surfaces of the two pulleys are movably connected to auxiliary shafts, a clamping frame is movably connected above the auxiliary shaft, an upper clamping plate is fixedly connected to one side of the inner wall of the clamping frame, and an auxiliary rod is fixedly connected to one side of the outer wall of the clamping frame.
[0023] As a preferred technical solution of the present application, the conversion assembly includes a connecting rod movably installed at one end of the auxiliary shaft, the other end of the connecting rod is movably connected to a support rod, one end of the support rod is movably connected to an auxiliary gear, the outer wall of the auxiliary gear is movably connected to a positioning gear, one side of the positioning gear is fixedly connected to a positioning shaft, two positioning plates are symmetrically and evenly distributed and fixedly connected to the middle part of the upper surface of the workbench, a threaded rod is movably connected above the two positioning plates, and one end of the threaded rod is movably connected to a fixed gear.
[0024] As a preferred technical solution of the present application, the pressing assembly includes two connecting plates symmetrically and evenly distributed and movably installed on the outer wall of the threaded rod, one end of the connecting plate is fixedly connected to a torsion spring plate, one of the torsion spring plates is movably connected to a third rotating frame on its side, the other end of the third rotating frame is movably connected to an auxiliary telescopic rod, the outer wall of the threaded rod is movably connected to a filling assembly, and the filling assembly includes a threaded frame plate movably installed on the outer wall of the threaded rod.
[0025] As a preferred technical solution of the present application, the cooling component includes a fixed shaft fixedly installed in the middle of the clamping frame, the outer wall of the fixed shaft is evenly distributed in a straight line and fixedly connected with a plurality of elastic hinges, and the outer wall of the elastic hinge is fixedly connected with a dial plate.
[0026] As a preferred technical solution of the present application, the cutting and cleaning assembly includes two curved disc rods which are symmetrically and evenly distributed and movably installed on the outer wall of the threaded rod, a positioning frame is fixedly connected at one end between the two curved disc rods, a plurality of spring telescopic rods are movably connected in a straight line and evenly distributed below the inner wall of the positioning frame, a slide plate is fixedly connected below the plurality of spring telescopic rods, a knife plate is fixedly connected below the slide plate, a knife groove is movably connected below the knife plate, a positive arc knife is fixedly connected to the side of the knife plate, and a negative arc knife is fixedly connected to the side of the knife groove.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] In the scheme of this application:
[0029] 1. In order to solve the problem in the prior art that the trimmed ETFE film cannot be clamped and transported during the positioning operation, which easily affects the positioning effect, the present application realizes the clamping and transporting of the ETFE film by setting a curved groove plate, a pulley, an upper clamping plate, a lower clamping plate and an auxiliary shaft, and realizes the clamping and moving of the ETFE film to be welded, so as to improve the convenience of aligning and welding two sections of ETFE film;
[0030] 2. The present application realizes that the elastic potential energy drives the paddle plate to paddle back and forth around the fixed axis by setting a fixed axis, fanning and cooling the ETFE film welding part, thereby ensuring the cooling effect;
[0031] 3. The upper clamping plate and the lower clamping plate are brought into contact with each other under the drive of the pulley displacement, so as to clamp and displace the ETFE film. During the pulley resetting process, the upper clamping plate and the lower clamping plate are separated, and the elastic hinge releases its elasticity, driving the paddle plate to move, fanning and cooling the ETFE film welding part, so as to realize the flexible switching between the clamping and moving function and the cooling treatment during the hot melting process of the ETFE film;
[0032] 4. Through the provision of hydraulic telescopic rods, support rods, connecting rods, auxiliary gears, positioning gears and auxiliary gears, it is possible to change the object to which power is provided, and during the change process, power is provided to the clamping and conveying process, thereby increasing the convenience of ETFE film welding;
[0033] 5. The auxiliary rod and pressure rod are set to position the two sections of ETFE film to be welded, thereby improving the stability of the welding process;
[0034] 6. The electric telescopic rod, curved rod, positive arc knife, reverse arc knife, knife plate and knife groove are set to clean the surface of the ETFE film during the winding process, and the ETFE film in the welding process can be cut to improve the convenience of the ETFE film winding and welding process;
[0035] 7. Through the threaded rod, threaded frame plate and inclined plate, the two sections of ETFE film can be evenly moved and fed during the welding process, so as to ensure the effect of the ETFE film welding part. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 The overall structural diagram of the ETFE film hot-melt production equipment provided in this application;
[0037] Figure 2 The overall structural diagram of the ETFE film hot-melt production equipment provided in this application;
[0038] Figure 3 A schematic diagram of the front view of the ETFE film hot-melt production equipment provided in this application;
[0039] Figure 4 for Figure 3 Schematic diagram of the cross-section structure at AA in the middle;
[0040] Figure 5 A schematic cross-sectional structure diagram of an ETFE film hot-melt production device provided in this application;
[0041] Figure 6 A schematic cross-sectional structure diagram of an ETFE film hot-melt production device provided in this application;
[0042] Figure 7 for Figure 4 A schematic diagram of the enlarged structure at B in the middle;
[0043] Figure 8 This is a schematic diagram of the process structure of the ETFE film hot-melt process provided in this application.
[0044] Indicated in the figure:
[0045] 1. Workbench; 2. Side plate; 3. Winding roller; 4. Positioning plate;
[0046] 5. Conversion assembly; 501. Positioning gear; 502. Auxiliary gear; 503. Support rod; 504. Auxiliary wheel; 505. Transmission belt; 506. Positioning wheel; 507. Servo motor; 508. First rotating frame; 509. Hydraulic telescopic rod; 510. Second rotating frame; 511. Connecting rod; 512. Fixed gear; 513. Threaded rod; 514. Positioning shaft;
[0047] 6. Clamping assembly; 601. curved groove plate; 602. auxiliary shaft; 603. pulley; 604. clamping frame; 605. upper clamping plate; 606. pressing roller; 607. arc groove; 608. auxiliary rod; 609. lower clamping plate;
[0048] 7. Cutting and cleaning assembly; 701. curved disc rod; 702. positioning rod; 703. electric telescopic rod; 704. positioning frame; 705. spring telescopic rod; 706. slide plate; 707. slide plate; 708. knife plate; 709. knife groove; 710. positive arc knife; 711. reverse arc knife;
[0049] 8. Cooling assembly; 801. Fixed shaft; 802. Shaft; 803. Protruding plate; 804. Elastic hinge; 805. Dial plate; 806. Auxiliary plate; 807. Pressure plate;
[0050] 9. Pressing assembly; 901. Torsion spring plate; 902. Third rotating frame; 903. Auxiliary telescopic rod; 904. Extension rod; 905. Press rod; 906. Support frame plate; 907. Auxiliary slot plate; 908. Filter screen plate; 909. Connecting plate; 910. Round rod;
[0051] 10. Filling assembly; 1001. Threaded frame plate; 1002. Nozzle; 1003. Conduit; 1004. Plate body; 1005. Inclined plate;
[0052] 11. Fixed rod; 12. Auxiliary frame plate; 13. Fixed plate; 14. Auxiliary roller. DETAILED DESCRIPTION
[0053] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0054] As described in the background art, during the positioning operation, the cut and trimmed ETFE film is not clamped and transported, which easily affects the positioning effect.
[0055] In order to solve this technical problem, the present invention provides an ETFE film hot-melt production device, which is applied to the hot-melt splicing of ETFE films.
[0056] Specifically, please refer to Figure 8 ETFE film hot melt process, specifically,
[0057] S1. Material selection: Select ETFE film with suitable melting point and melt index as the base material, and select suitable heat-sealing agent as the filling material of the joint;
[0058] S2. Clean the surface of the ETFE film: Before welding, the surface of the ETFE film needs to be cleaned to remove dirt and grease impurities;
[0059] S3, cutting: before welding, the tail end of the ETFE film in the winding process is cut and trimmed to facilitate the splicing operation;
[0060] S4, welding operation: the trimmed ETFE film is clamped and transported to contact the head end of the ETFE film to be spliced, and after reaching the appropriate splicing position, positioning is performed, and the thermal bonding agent is guided to the connection between the two sections of ETFE film by the spraying structure;
[0061] S5, cooling: after the welding is completed, the welding part is taken out and cooled;
[0062] S6. Quality inspection: Conduct quality inspection on the welded ETFE film material, including thickness, surface finish and mechanical properties;
[0063] S7. Storage and transportation: ETFE membrane materials should be properly stored and transported to avoid being affected and damaged by the external environment.
[0064] Environmentally friendly and non-toxic thermal adhesives are selected to ensure the safety of the final product. Physical cleaning methods are adopted in the cleaning process, and the surface is scraped and cleaned with a knife. Pressing and cutting operations are adopted in the cutting process to ensure the flatness of the joints. Recyclable and degradable packaging materials are selected for storage to reduce dependence on single-use plastics.
[0065] The ETFE film hot-melt process provided by the present invention can clamp and move the ETFE film in the welding process, so as to improve the convenience of aligning and welding two sections of ETFE films.
[0066] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0067] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0068] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0069] Example 1
[0070] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7, an ETFE film hot melt production equipment, including a workbench 1, a plurality of auxiliary frame plates 12 are evenly distributed and fixedly connected in a rectangular shape below the workbench 1, a fixing rod 11 is fixedly connected above the auxiliary frame plate 12, and the auxiliary frame plate 12 cooperates with the fixing rod 11 to support the overall structure, a clamping assembly 6 is fixedly connected above the workbench 1, a cooling assembly 8 is arranged in the clamping assembly 6, two side panels 2 are symmetrically and evenly distributed and fixedly connected on one side above the workbench 1, a winding roller 3 is movably connected between the two side panels 2, one end of the winding roller 3 passes through one of the side panels 2 and is fixedly connected to a conversion assembly 5, a cutting and cleaning assembly 7 is fixedly connected to the other side of the upper surface of the workbench 1, a pressing assembly 9 is arranged in the middle of the workbench 1, the clamping assembly 6 includes two curved groove plates 601 symmetrically and evenly distributed and fixedly connected to the middle of the workbench 1, the curved groove plates 601 There is a bend in the middle part, which causes a height difference between the two ends of the curved groove plate 601. The opposite surfaces of the two curved groove plates 601 are movably connected with pulleys 603, and the opposite surfaces of the two pulleys 603 are movably connected with auxiliary shafts 602. A lower clamping plate 609 is fixedly connected to the lower part of the outer wall of the auxiliary shaft 602, and a clamping frame 604 is movably connected to the upper part of the auxiliary shaft 602. An upper clamping plate 605 is fixedly connected to one side of the inner wall of the clamping frame 604, and an auxiliary rod 608 is fixedly connected to one side of the outer wall of the clamping frame 604. The pulley 603 moves in the curved groove plate 601, and the upper clamping plate 605 and the lower clamping plate 609 are driven to move to one side by the auxiliary shaft 602. Due to the height difference between the two ends of the curved groove plate 601, the clamping frame 604 rotates around the auxiliary shaft 602 during the movement process, thereby driving the upper clamping plate 605 to move, and cooperating with the upper clamping plate 605 to clamp and move the ETFE film.
[0071] The pulley 603 cooperates with the curved groove plate 601 to drive the clamping frame 604 to move. Due to the height difference between the two ends of the curved groove plate 601, the clamping frame 604 rotates around the auxiliary axis 602 during the movement, thereby clamping and moving the ETFE film to be welded, thereby improving the convenience of aligning and welding the two sections of ETFE film.
[0072] Further, such as Figure 6 As shown, a pressing roller 606 is movably connected in the middle of the other end of the two auxiliary rods 608, an arc groove 607 is provided on the upper surface of the worktable 1, the pressing roller 606 is movably connected to the arc groove 607, a fixed plate 13 is fixedly connected to the side of the side plate 2, and the two fixed plates 13 are movably connected to the auxiliary rollers 14, and the pressing roller 606 and the auxiliary rollers 14 are used to guide and turn the ETFE film during the winding process, and with the cooperation of the auxiliary shaft 602, provide appropriate tension for the transmission process of the ETFE film.
[0073] Example 2
[0074] The ETFE film hot-melt production equipment provided in Example 1 is further optimized, specifically, as Figure 1 , Figure 2 and Figure 3 As shown, the conversion assembly 5 includes a connecting rod 511 movably mounted at one end of the auxiliary shaft 602, the other end of the connecting rod 511 is movably connected to a support rod 503, one end of the support rod 503 is movably connected to an auxiliary gear 502, the outer wall of the auxiliary gear 502 is movably connected to a positioning gear 501, one side of the positioning gear 501 is fixedly connected to a positioning shaft 514, the middle part of the upper surface of the workbench 1 is symmetrically and evenly distributed and fixedly connected to two positioning plates 4, the upper part between the two positioning plates 4 is movably connected to a threaded rod 513, and the threaded rod 513 One end is movably connected with a fixed gear 512, and its hydraulic telescopic rod 509, in cooperation with the first rotating frame 508 and the second rotating frame 510, rotates the support rod 503 around the rotating shaft of the servo motor 507 as the central axis, thereby driving the auxiliary gear 502 to disengage from the positioning gear 501 and engage with the fixed gear 512, thereby changing the power supply object, and while the support rod 503 moves, the pulley 603 is pushed by the connection and cooperation between the connecting rod 511 and the auxiliary shaft 602, thereby realizing the clamping operation.
[0075] By extending and retracting the hydraulic telescopic rod 509, the gear to which the auxiliary gear 502 is meshed is changed, thereby changing the object to which its power is provided, and the pulley 603 in the curved groove plate 601 is powered to move, thereby being able to flexibly change the object of its power transmission, and provide power during the clamping and conveying process, thereby increasing the convenience of its ETFE film welding.
[0076] Further, such as Figure 2 and Figure 3 As shown, the shaft end of the auxiliary gear 502 passes through the support rod 503 and is fixedly connected to an auxiliary wheel 504. The outer wall of the auxiliary wheel 504 is movably connected to a positioning wheel 506 through a transmission belt 505. The outer wall side of the positioning wheel 506 is fixedly connected to a servo motor 507. The servo motor 507 is fixedly installed on the surface of the workbench 1. A first rotating frame 508 is movably connected above the support rod 503. The other end of the first rotating frame 508 is movably connected to a hydraulic telescopic rod 509. The other end of the hydraulic telescopic rod 509 is movably connected to a second rotating frame 510. One end of the second rotating frame 510 is fixedly installed on the upper surface of the workbench 1. The positioning gear 501 cooperates with the auxiliary wheel 504 and is cooperated with by the transmission belt 505, so that the servo motor 507 drives the auxiliary gear 502 to rotate, thereby providing power for its meshing gears.
[0077] Example 3
[0078] The ETFE film hot-melt production equipment provided in Example 1 or 2 is further optimized, specifically, as Figure 1 , Figure 4 and Figure 6 As shown, the pressing assembly 9 includes two connecting plates 909 symmetrically and evenly distributed and movably installed on the outer wall of the threaded rod 513. The threaded rod 513 is used as the axis to cooperate with the connecting plate 909 to rotate. One end of the connecting plate 909 is fixedly connected to a torsion spring plate 901, and one side of one torsion spring plate 901 is movably connected to a third rotating frame 902. The other end of the third rotating frame 902 is movably connected to an auxiliary telescopic rod 903, and the other end of the auxiliary telescopic rod 903 is movably connected to a fourth rotating frame. The other end of the fourth rotating frame is movably installed on the outer wall of the auxiliary shaft 602. A round rod 910 is fixedly connected between the two connecting plates 909. The auxiliary shaft 602 is displaced, and the auxiliary telescopic rod 903 cooperates with it to stretch. With the cooperation of the third rotating frame 902 and the fourth rotating frame, after the stretching reaches the maximum length, its pressing rod 905 is pulled, and its torsion spring plate 901 is pulled, driving the pressing rod 905 to move downward, and the two sections of ETFE film in the auxiliary slot plate 907 are pressed and positioned.
[0079] The auxiliary shaft 602 is driven to move by the pulley 603, and the auxiliary telescopic rod 903 is driven to stretch, so that the pressure rod 905 moves to position the two sections of ETFE film to be welded, thereby positioning the two sections of ETFE film to be welded, thereby improving the stability of the welding process.
[0080] Further, such as Figure 2 , Figure 6 As shown, the other end of the torsion spring plate 901 is fixedly connected to an extension rod 904, the other end of the extension rod 904 is fixedly connected to a pressure rod 905 below, the pressure rod 905 is fixedly connected to a support frame plate 906 below, the support frame plate 906 is movably connected to an auxiliary slot plate 907 below, and a filter screen plate 908 is provided below the auxiliary slot plate 907, through which the excess material during the welding process can be discharged.
[0081] Example 4
[0082] The ETFE film hot-melt production equipment provided in embodiment 1, 2 or 3 is further optimized, specifically, as Figure 1 , Figure 4 , Figure 5 and Figure 7The cooling component 8 includes a fixed shaft 801 fixedly installed in the middle of the clamping frame 604, and the outer wall of the fixed shaft 801 is evenly distributed in a straight line and fixedly connected with a plurality of elastic hinges 804, and the outer wall of the elastic hinge 804 is fixedly connected with a dial plate 805, which is driven by multiple elastic hinges 804 to reciprocate (compared with a single dial plate 805, the reciprocating time of a single elastic hinge 804 is longer), so as to ensure the cooling effect, and the upper clamping plate 605 in the clamping frame 604 rotates with the auxiliary shaft 602, so that the dial plate 805 rotates around the fixed shaft 801 and compresses the elastic hinge 804, and when the dial plate 805 is downward, the upper clamping plate 605 in the clamping frame 604 When the pulley 603 rotates downward, the auxiliary plate 806 is pushed and rotated around the fixed axis 801, so as to further clamp and position the ETFE film. When the pulley 603 returns to its original position, the upper clamping plate 605 and the lower clamping plate 609 are unfolded, and the elastic hinge 804 releases elastic potential energy, which drives the paddle plate 805 to rotate back and forth around the fixed axis 801 to generate airflow. After the auxiliary plate 806 loses the pressure of the upper clamping plate 605, the auxiliary plate 806 rotates around the shaft 802 to generate airflow synchronously. The airflow generated at this time blows the surface of the welded part of the ETFE film (although the airflow is small, too large an airflow can easily cause the welded part to break, thereby affecting the welding effect).
[0083] Through the elastic structure of the elastic hinge 804, the ETFE film is further positioned and clamped during the welding process. When the welding is completed and the ETFE film is released, the elastic potential energy released by the elastic hinge 804 drives the paddle 805 to rotate back and forth, so as to cool the welded part of the ETFE film, thereby fanning and cooling the welded part of the ETFE film to ensure the effect of the cooling treatment.
[0084] Further, such as Figure 4 , Figure 5 and Figure 7 As shown, a lower clamping plate 609 is fixedly connected to the lower part of the outer wall of the auxiliary shaft 602, a shaft rod 802 is fixedly connected in the middle of the lower clamping plate 609, an auxiliary plate 806 is movably connected to the outer wall of the shaft rod 802, a convex plate 803 is fixedly connected to the upper part of the auxiliary plate 806, and the convex plate 803 is installed on the auxiliary plate 806, so as to assist in positioning the ETFE film when the dial plate 805 contacts it, and a pressure plate 807 is fixedly connected to the auxiliary plate 806 at one end close to the auxiliary shaft 602, and the upper clamping plate 605 during the downward movement of the clamp frame 604 presses the pressure plate 807 connected to the auxiliary plate 806, so that it rotates around the shaft rod 802 and fits with the dial plate 805, so as to further clamp and position the ETFE film.
[0085] Example 5
[0086] The ETFE film hot-melt production equipment provided in embodiment 1, 2, 3 or 4 is further optimized, specifically, as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The cutting and cleaning assembly 7 includes two curved disc rods 701 symmetrically and evenly distributed and movably installed on the outer wall of the threaded rod 513, one end of the two curved disc rods 701 is fixedly connected to a positioning frame 704, and a plurality of spring telescopic rods 705 are movably connected to the lower inner wall of the positioning frame 704 in a straight line and evenly distributed, and a slide plate 707 is fixedly connected below the plurality of spring telescopic rods 705, and a knife plate 708 is fixedly connected below the slide plate 707, and a knife groove 709 is movably connected below the knife plate 708, and a positive arc knife 710 is fixedly connected to the side of the knife plate 708, and a reverse arc knife 711 is fixedly connected to the side of the knife groove 709. Due to the arc design of the positive arc knife 710 and the reverse arc knife 711, the upper surface and the lower surface of the ETFE film are in close contact, thereby ensuring the quality of cleaning. The winding roller 3 rotates continuously, and the upper surface and the lower surface of the ETFE film contact the positive arc knife 710 and the reverse arc knife 711 respectively. Under the continuous movement of the ETFE film, the residue on the surface of the ETFE film is cleaned. When cutting and welding are required, the electric telescopic rod 703 needs to be started to move, so that one of the curved disc rods 701 is pushed. With the cooperation of the threaded rod 513, the other end of the curved disc rod 701 moves downward, driving the knife plate 708 to contact the knife groove 709, and cutting it. Therefore, the surface of the ETFE film can be cleaned during the winding process, and the ETFE film in the welding process can be cut, thereby improving the convenience of the ETFE film winding and welding process.
[0087] Further, such as Figure 3 and Figure 4 As shown, two slide plates 706 are symmetrically and evenly distributed and fixedly connected to the bottom of the positioning frame 704. The two slide plates 706 are movably connected to the slide plate 707. The stability of the knife plate 708 during the descending process is ensured through the movable connection between the slide plate 706 and the slide plate 707. One of the curved disk rods 701 is movably connected to the side of the positioning rod 702, and the other end of the positioning rod 702 is movably connected to the electric telescopic rod 703. The other end of the electric telescopic rod 703 is movably mounted on the outer wall of the auxiliary shaft 602. With the cooperation of the positioning rod 702, the electric telescopic rod 703 increases the power for the rotation of the curved disk rod 701 and provides support for the positioning frame 704 to be away from the ETFE film.
[0088] Example 6
[0089] The ETFE film hot-melt production equipment provided in embodiment 1, 2, 3, 4 or 5 is further optimized, specifically, as Figure 1 and Figure 3 The outer wall of the threaded rod 513 is movably connected with a filling component 10, and the filling component 10 includes a threaded frame plate 1001 movably installed on the outer wall of the threaded rod 513, one end of the threaded frame plate 1001 is fixedly connected with a plate body 1004, a nozzle 1002 is fixedly connected in the middle of the plate body 1004, and a conduit 1003 is fixedly connected above the nozzle head 1002. Both sides of the plate body 1004 are fixedly connected with inclined plates 1005, and the inclined plates 1005 are obliquely connected to the plate body 1004 so that the hot-melt material can be evenly scraped. Driven by the pressing component 9, the threaded frame plate 1001 rotates downward so that the inclined plates 1005 synchronously press the two sections of ETFE film into the auxiliary groove plate 907, and then the threaded frame plate 1001 is driven to move under the rotation of the threaded rod 513, and at the same time, the fusion material is introduced into the nozzle 1002 by the conduit 1003 and evenly sprayed to the fusion joint of the two sections of ETFE film.
[0090] The use process of the ETFE film hot-melt production equipment provided by the present invention is as follows:
[0091] Working principle: The staff first passes the ETFE film between the positive arc knife 710 and the reverse arc knife 711, then passes between the upper clamping plate 605 and the lower clamping plate 609, and then passes under the pressing roller 606, goes around the auxiliary roller 14, and contacts the winding roller 3. Then the servo motor 507 is started to drive the positioning wheel 506 to rotate. With the cooperation of the transmission belt 505, the auxiliary wheel 504 follows the rotation, providing power for the rotation of the auxiliary gear 502. At this time, the rotating auxiliary gear 502 drives the positioning gear 501 to rotate, so that the winding roller 3 follows the rotation, so as to perform the winding operation. During the winding process, the winding roller 3 keeps rotating, and the upper and lower surfaces of the ETFE film are in contact with the positive arc knife 710 and the reverse arc knife 711 respectively. Under the continuous movement of the ETFE film, the residue on the surface of the ETFE film is cleaned. Before the welding operation is required, the electric telescopic rod 703 needs to be started to move, so that one of the crank rods 701 is pushed. Under the cooperation of the threaded rod 513, the other end of the crank rod 701 moves downward, driving the knife plate 708 to contact the knife groove 709, and cutting it. The neatly cut ETFE film is continued to be pulled and moved to a suitable position. Then, the hydraulic telescopic rod 509 is started. Under the cooperation of the first rotating frame 508 and the second rotating frame 510, the support rod 503 is rotated with the rotating shaft of the servo motor 507 as the central axis, thereby driving the auxiliary gear 502 to disengage from the positioning gear 501 and mesh with the fixed gear 512. When the support rod 503 rotates, the connecting rod 511 is driven to push the pulley 603, and the pulley 603 moves in the curved groove plate 601. The auxiliary shaft 602 drives the upper clamping plate 605 and the lower clamping plate 609 to move to one side. Due to the height difference between the two ends of the curved groove plate 601, the clamping frame 604 rotates around the auxiliary shaft 602 during the movement, thereby driving the upper clamping plate 605 to move, and cooperating with the upper clamping plate 605 to clamp and move the ETFE film, so that one end of the ETFE film is in the auxiliary groove plate 907. In the clamping process, the upper clamping plate 605 in the clamping frame 604 rotates with the auxiliary shaft 602, so that the dial plate 805 rotates around the fixed shaft 801, and The elastic hinge 804 is compressed. When the dial plate 805 moves downward, the upper clamping plate 605 in the clamping frame 604 rotates downward, pushing the auxiliary plate 806 and rotating around the fixed axis 801, so as to further clamp and position the ETFE film. During the clamping and transmission process, another section of the ETFE film to be welded is placed in the auxiliary slot plate 907, and the auxiliary axis 602 is displaced, and the auxiliary telescopic rod 903 cooperates with it to stretch. With the cooperation of the third rotating frame 902 and the fourth rotating frame, after the stretching reaches the maximum length, the pressing rod 905 is pulled, and the torsion spring plate 901 is pulled, driving the pressing rod 905 to move downward, and the two sections of ETFE film in the auxiliary slot plate 907 are pressed and positioned.The inclined plate 1005 at one end of the threaded frame plate 1001 is driven to contact the auxiliary groove plate 907. At this time, the auxiliary gear 502 provides power for the meshing fixed gear 512, driving the threaded rod 513 to rotate. Under the rotation of the threaded rod 513, the threaded frame plate 1001 is driven to move. At the same time, the welding material is introduced into the nozzle 1002 by the conduit 1003 and sprayed evenly to the welding point of the two sections of ETFE film. After the welding is completed, the pulley 603 is driven by the hydraulic telescopic rod 509 to reset the upper clamping plate 605 and the lower clamping plate 609 are unfolded. The elastic hinge 804 releases its elastic potential energy, driving the paddle plate 805 to rotate back and forth around the fixed shaft 801, generating airflow. After the auxiliary plate 806 loses the pressure of the upper clamping plate 605, the auxiliary plate 806 rotates around the shaft 802, generating airflow synchronously. The airflow generated at this time blows the surface of the ETFE film welded part, and the material at the welded part gradually cools down. The pressing rod is also driven by the pulley 603 to move away from the auxiliary groove plate 907, and the auxiliary gear 502 is meshed with the positioning gear 501 again, so as to perform the winding operation.
[0092] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0093] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific embodiments, or to perform equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. An ETFE film hot melt production equipment, characterized in that: It comprises a workbench (1), a clamping assembly (6) is fixedly connected to the top of the workbench (1), a cooling assembly (8) is arranged in the clamping assembly (6), two side panels (2) are fixedly connected to one side of the top of the workbench (1) in a symmetrical and evenly distributed manner, a winding roller (3) is movably connected between the tops of the two side panels (2), one end of the winding roller (3) passes through one of the side panels (2) and is fixedly connected to a conversion assembly (5), a cutting and cleaning assembly (7) is fixedly connected to the other side of the top surface of the workbench (1), and a pressing assembly (9) is arranged in the middle of the workbench (1); The clamping assembly (6) comprises two curved groove plates (601) symmetrically and evenly distributed and fixedly connected to the middle of the workbench (1); the opposing surfaces of the two curved groove plates (601) are movably connected to pulleys (603); the opposing surfaces of the two pulleys (603) are movably connected to auxiliary shafts (602); a clamping frame (604) is movably connected above the auxiliary shaft (602); and an upper clamping plate (605) is fixedly connected to one side of the inner wall of the clamping frame (604); The conversion assembly (5) comprises a connecting rod (511) movably mounted on one end of the auxiliary shaft (602); the other end of the connecting rod (511) is movably connected to a support rod (503); one end of the support rod (503) is movably connected to an auxiliary gear (502); the outer wall of the auxiliary gear (502) is movably connected to a positioning gear (501); two positioning plates (4) are symmetrically and evenly distributed and fixedly connected to the middle of the upper surface of the workbench (1); a threaded rod (513) is movably connected above the two positioning plates (4); The pressing assembly (9) comprises two connecting plates (909) symmetrically and evenly distributed and movably mounted on the outer wall of the threaded rod (513); one end of the connecting plate (909) is fixedly connected to a torsion spring plate (901); a side surface of one of the torsion spring plates (901) is movably connected to a third rotating frame (902); the outer wall of the threaded rod (513) is movably connected to a filling assembly (10); the filling assembly (10) comprises a threaded frame plate (1001) movably mounted on the outer wall of the threaded rod (513).
2. An ETFE film hot melt production equipment according to claim 1, characterized in that: The cooling component (8) comprises a fixed shaft (801) fixedly mounted in the middle of the clamping frame (604); the outer wall of the fixed shaft (801) is evenly distributed in a straight line and fixedly connected to a plurality of elastic hinges (804); the outer wall of the elastic hinge (804) is fixedly connected to a dial plate (805).
3. An ETFE film hot melt production equipment according to claim 2, characterized in that: The cutting and cleaning assembly (7) comprises two curved disc rods (701) symmetrically and evenly distributed and movably mounted on the outer wall of the threaded rod (513); a positioning frame (704) is fixedly connected to one end between the two curved disc rods (701); a plurality of spring telescopic rods (705) are movably connected to the lower inner wall of the positioning frame (704) in a straight line and evenly distributed; a slide plate (707) is fixedly connected to the lower part of the plurality of spring telescopic rods (705); and a knife plate (708) is fixedly connected to the lower part of the slide plate (707).
Citation Information
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