A device for recovering and reusing waste heat from air compressor
By introducing high-pressure flushing, acid flushing and knocking mechanisms into the waste heat recovery and reuse device of the air compressor, the problem of scale adhesion affecting recovery efficiency is solved, and more efficient waste heat recovery and long-term stable operation of the device is achieved.
Patent Information
- Application Number
- CN202411841502.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-13
AI Technical Summary
After long-term use of the existing air compressor waste heat recovery and reuse device, a large amount of scale often adheres to the outer surface of the circulating exchange tube, affecting the recovery of heat by the water source and reducing the recovery efficiency.
A waste heat recovery and reuse device for air compressors is designed, including a high-pressure flushing unit, an acid flushing unit and a knocking mechanism. The high-pressure flushing unit removes scale through mobile rotary high-pressure flushing. The acid flushing unit uses an acid solution to dissolve scale. The strike mechanism knocks the scale through the air cannon to remove it.
Effectively remove scale from the outer surface of the exchange tube, improve the efficiency of waste heat recovery, avoid scale affecting heat recovery, and extend the service life of the device.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air compressor waste heat recovery, and in particular to an air compressor waste heat recovery and reuse device. Background Art
[0002] Air compressors are basic products of industrial modernization. The commonly mentioned electrical and automation have the meaning of full pneumatics, and air compressors provide air source power. They are the core equipment of the pneumatic system and the main body of the electromechanical air source device. They are devices that convert the original mechanical energy into gas pressure energy. They are air pressure generating devices for compressed air. Screw compressors, as a type of air compressor, generate a lot of heat when working. The heat is carried out of the body through the lubricating oil. Generally, waste heat recovery devices are used to recover the heat to avoid a large amount of heat being dissipated into the air and wasted.
[0003] Existing air compressor waste heat recovery and reuse devices usually insert the circulation exchange tube into the water, so as to use the waste heat to heat the water source, thereby realizing the function of waste heat recovery of the air compressor. However, after long-term use of the existing device, a large amount of scale often adheres to the outer surface of the circulation exchange tube, thereby wrapping the circulation exchange tube, thereby affecting the recovery of heat by the water source, making the waste heat recovery efficiency worse, and reducing the recovery efficiency of the air compressor waste heat recovery and reuse device. To this end, we propose an air compressor waste heat recovery and reuse device.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing air compressor waste heat recovery and reuse devices on the market, and even if they can be solved, they need to be solved through external tools, which cannot achieve the desired effect. Therefore, we propose an air compressor waste heat recovery and reuse device. Summary of the invention
[0005] The object of the present invention is to provide an air compressor waste heat recovery and reuse device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an air compressor waste heat recovery and reuse device, comprising a main body mechanism, the main body mechanism comprises an air compressor body, a water tank body is arranged on the side of the air compressor body, an exchange tube body is fixedly connected to the side of the air compressor body, one end of the exchange tube body penetrates into the inside of the water tank body, and a flushing mechanism is arranged inside the water tank body;
[0007] The flushing mechanism includes a high-pressure flushing unit and an acid flushing unit. The high-pressure flushing unit is located inside the water tank body and is used to flush scale attached to the outer surface of the exchange tube body.
[0008] The acid flushing unit is arranged inside the high-pressure flushing unit. The high-pressure flushing unit is used in conjunction with the acid flushing unit. The acid flushing unit is used to dissolve and separate scale.
[0009] A knocking mechanism is provided inside the high-pressure flushing unit, and the knocking mechanism is used in conjunction with the flushing mechanism to knock the scale on the outer surface of the exchange tube body to remove it;
[0010] The high-pressure flushing unit includes a connecting frame, the bottom of which contacts the inner bottom surface of the water tank body, a ball screw and a gear shaft are vertically rotatably installed on the connecting frame, connecting wheels are fixedly installed on the upper ends of the ball screw and the gear shaft, and the two connecting wheels are connected by belts, a rotating motor is fixedly installed on the connecting frame, and the output end of the rotating motor is fixedly connected to the center of one of the connecting wheels, a moving frame is threadedly connected to the ball screw, a rotating shaft is rotatably connected inside the moving frame, the upper end of the rotating shaft passes through the moving frame and is fixedly installed with a connecting gear, the connecting gear is meshed with the gear shaft, and a connecting plate is fixedly installed on the lower part of the rotating shaft. A rotating gear is rotatably connected inside the mobile frame, and a rack plate is slidably connected to the inner wall of the mobile frame. The rotating gear is meshed with the connecting plate and the rack plate respectively. Two fixed frames are arranged inside the mobile frame, and the outer surface of one of the fixed frames is fixedly connected to the inner wall of the mobile frame. Rack rings are arranged inside the two fixed frames, and one of the rack rings is meshed with the rotating gear. A water pump is installed inside the mobile frame, and the output end of the water pump is connected to one end of a hose. Two fixed blocks are fixedly installed on the inner walls of the two rack rings, and a high-pressure nozzle is fixedly installed on the fixed block, and the other end of the hose is connected to the water inlet end of the high-pressure nozzle.
[0011] Preferably, a sliding rod is vertically fixedly installed in the connecting frame, and the sliding rod is slidably connected to the movable frame.
[0012] Preferably, a sliding block is fixedly mounted on a side surface of the rack plate away from the connecting disk, a sliding groove is provided on the inner wall of the movable frame, and the sliding block is slidably connected in the sliding groove.
[0013] Preferably, the two corresponding ends of the two fixing frames are fixedly connected by fixing bolts.
[0014] Preferably, three pulleys are fixedly mounted at equal intervals on the outer circumferential surfaces of the two rack rings, and the inner walls of the two fixed frames are provided with slide rails, and the pulleys are slidably connected in the slide rails.
[0015] Preferably, one side of the water tank body is fixedly connected with a water outlet pipe, and a valve is fixedly installed on the water outlet pipe.
[0016] Preferably, the acid washing unit includes a storage box, which is fixedly installed on the top of the moving frame, and a piston frame is slidably connected in the storage box. A wedge block is vertically installed on the inner wall of the connecting frame, and one end of the piston frame close to the wedge block contacts the inclined surface of the wedge block through a contact rod. The storage box is connected with one end of the conveying pipe, and two mounting blocks are fixedly installed on the inner walls of the two rack rings, and a nozzle is fixedly installed on the mounting block. The other end of the conveying pipe passes through the mounting block and is connected with the water inlet end of the nozzle, and two mounting frames are fixedly installed on the inner walls of the two rack rings. Two sets of connecting rods are fixedly installed on the side surface of the mounting frame away from the rack ring. Connecting springs, each group of connecting springs has two in number, one end of the connecting spring away from the mounting frame is fixedly connected to the fixing plate, a rotating wheel is fixedly installed on a side of the fixing plate away from the connecting spring, the rotating wheel is rollingly connected on the outer wall of the exchange tube body, a pressure sensor is fixedly installed on a side of the mounting frame away from the rack ring, a detection end of the pressure sensor is in contact with a side of the fixing plate away from the rotating wheel, an electric push rod is fixedly installed on the nozzle, a retaining frame is fixedly installed on the telescopic end of the electric push rod, a side of the retaining frame close to the nozzle is in contact with the outer surface of the nozzle, and the pressure sensor and the electric push rod are electrically connected one-to-one.
[0017] Preferably, two groups of telescopic columns are fixedly installed on a side of the mounting frame away from the rack ring, each group of telescopic columns has two columns, the telescopic columns are inserted into the connecting springs, and the telescopic ends of the telescopic columns are fixedly connected to a side of the fixing plate away from the rotating wheel.
[0018] Preferably, the knocking mechanism includes a placement rack, which is fixedly mounted on the upper part of the moving rack, an air gun box is fixedly mounted inside the placement rack, a rubber pad is fixedly mounted on one side surface of the air gun box, a magnet is fixedly mounted on the rubber pad, a hydraulic rod is fixedly mounted on the inner wall of the placement rack, an electromagnet is fixedly mounted on the telescopic end of the hydraulic rod, a rectangular plate is fixedly mounted on the inner wall of the placement rack, a rubber hammer is slidingly connected through the rectangular plate, a moving block is fixedly mounted on one end of the rubber hammer close to the air gun box, two groups of buffer springs are fixedly mounted on one side surface where the moving block is connected to the rubber hammer, the number of buffer springs in each group is two, one end of the buffer spring is fixedly connected to the rectangular plate, two groups of dampers are fixedly mounted between the rectangular plate and the moving block, the number of dampers in each group is two, and the damper is penetrated through the buffer spring.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The high-pressure flushing unit of the present invention performs mobile and rotating high-pressure flushing on the scale attached to the outer surface of the exchange tube body, flushing the scale off the outer surface of the exchange tube body, preventing the scale from affecting the heat absorption of the water source inside the exchange tube body, and improving the waste heat recovery effect of the device;
[0021] The acid flushing unit of the present invention sprays an acidic solution on the outer surface of the exchange tube body, and the acidic solution dissolves the scale on the outer surface of the exchange tube body, which is convenient for cleaning the scale. Before high-pressure flushing, the adhesion of the scale is reduced, which is convenient for the scale to fall off.
[0022] The knocking mechanism in the present invention knocks the scale attached to the outer surface of the exchange tube body in the form of an air cannon, thereby breaking up and decomposing larger pieces of scale, reducing the adhesion of the scale, facilitating the flushing unit to better clean the scale, ensuring the cleaning effect, and enhancing the waste heat recovery effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a rear cross-sectional view of the water tank body in the present invention;
[0025] Figure 3 It is a rear cross-sectional view of the connecting frame in the present invention;
[0026] Figure 4 It is a structural schematic diagram of the mobile frame in the present invention;
[0027] Figure 5 It is a rear cross-sectional view of the mobile frame in the present invention;
[0028] Figure 6 It is a rear view structural schematic diagram of the rack ring in the present invention;
[0029] Figure 7 It is a rear view structural schematic diagram of the high pressure nozzle in the present invention;
[0030] Figure 8 It is a schematic cross-sectional structural diagram of the fixing plate in the present invention;
[0031] Fig. 9 It is a cross-sectional structural schematic diagram of the retaining frame in the present invention;
[0032] Fig.10 It is a schematic cross-sectional structural diagram of the placement rack in the present invention.
[0033] In the figure: 1. main body; 11. air compressor body; 12. water tank body; 13. exchange tube body; 14. water outlet pipe; 15. valve; 2. flushing mechanism; 21. high pressure flushing unit; 2101. connecting frame; 2102. ball screw; 2103. gear shaft; 2104. connecting wheel; 2105. belt; 2106. rotating motor; 2107. moving frame; 2108. rotating shaft; 2109. connecting gear; 2110. connecting plate; 2111. rack plate; 2112. rotating gear; 2113. fixing frame; 2114. rack ring; 2115. water pump; 2116. hose; 2117. fixing block; 2118. high pressure nozzle; 2119. sliding rod; 2120. sliding block; 2121. sliding groove; 21 22. Fixing bolt; 2123. Pulley; 2124. Slide rail; 22. Acid washing unit; 2201. Storage box; 2202. Piston rack; 2203. Wedge block; 2204. Delivery pipe; 2205. Mounting block; 2206. Nozzle; 2207. Mounting frame; 2208. Connecting spring; 2209. Fixing plate; 2210. Rotating wheel; 2211. Pressure sensor; 2212. Electric push rod; 2213. Block frame; 2214. Telescopic column; 3. Striking mechanism; 301. Placement frame; 302. Gas gun box; 303. Rubber pad; 304. Magnet; 305. Hydraulic rod; 306. Electromagnet; 307. Rectangular plate; 308. Rubber hammer; 309. Moving block; 310. Buffer spring; 311. Damper. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-10 A waste heat recovery and reuse device for an air compressor comprises a main body mechanism 1, the main body mechanism 1 comprises an air compressor body 11, a water tank body 12 is arranged on the side of the air compressor body 11, an exchange tube body 13 is fixedly connected to the side of the air compressor body 11, one end of the exchange tube body 13 penetrates into the inside of the water tank body 12, and a flushing mechanism 2 is arranged inside the water tank body 12;
[0036] One side of the water tank body 12 is fixedly connected with a water outlet pipe 14, on which a valve 15 is fixedly installed, so that workers can discharge the water after absorbing heat out of the water tank body 12, so as to achieve the purpose of recycling the waste heat of the air compressor.
[0037] The flushing mechanism 2 includes a high-pressure flushing unit 21 and an acid flushing unit 22. The high-pressure flushing unit 21 is located inside the water tank body 12 and is used to flush scale attached to the outer surface of the exchange tube body 13.
[0038] The high-pressure flushing unit 21 includes a connecting frame 2101, the bottom surface of the connecting frame 2101 is in contact with the inner bottom wall of the water tank body 12, a ball screw 2102 and a gear shaft 2103 are vertically rotatably installed on the connecting frame 2101, the outer surface of the gear shaft 2103 is provided with teeth, the upper ends of the ball screw 2102 and the gear shaft 2103 are respectively fixedly installed with connecting wheels 2104, the two connecting wheels 2104 are connected by a belt 2105, a rotating motor 2106 is fixedly installed on the connecting frame 2101, the output end of the rotating motor 2106 is fixedly connected to the center of one of the connecting wheels 2104, a moving frame 2107 is threadedly connected to the ball screw 2102, and a rotating shaft 21 is rotatably connected inside the moving frame 2107 08, the upper end of the rotating shaft 2108 passes through the moving frame 2107 and is fixedly installed with a connecting gear 2109, which is meshed with the gear shaft 2103, and the lower end of the rotating shaft 2108 is fixedly installed with a connecting plate 2110, and the outer surface of the connecting plate 2110 is provided with symmetrically distributed teeth, which is a semi-gear structure, and the inside of the moving frame 2107 is rotatably connected with a rotating gear 2112, and the inside of the moving frame 2107 is slidably connected with a rack plate 2111, and the rotating gear 2112 is respectively meshed with the connecting plate 2110 and the rack plate 2111, and the connecting plate 2110 is periodically meshed with the rotating gear 2112 and the rack plate 2111, that is, when the connecting plate 2110 is meshed with the rotating gear 2112, it does not mesh with the rack plate The connecting plate 2110 is meshed with the rack plate 2111, and similarly, when the connecting plate 2110 is meshed with the rack plate 2111, it is not meshed with the rotating gear 2112, so that the rotating gear 2112 is periodically rotated forward and reversed under the cooperation of the connecting plate 2110, the rotating gear 2112 and the rack plate 2111. Two fixed frames 2113 are arranged inside the mobile frame 2107, the outer surface of one fixed frame 2113 is fixedly connected to the inner wall of the mobile frame 2107, and the outer surface of the other fixed frame 2113 is provided with two rectangular blocks, and the fixed frame 2113 is fixed to the mobile frame 2107 by the rectangular blocks. The interiors of the two fixed frames 2113 are both provided with rack rings 2114, and the outer surfaces of the two rack rings 2114 Both are provided with teeth, one of which is a rack ring 2114 meshing with the rotating gear 2112, a water pump 2115 is fixedly installed at the bottom of the mobile frame 2107, and the water pump 2115 is connected to a hose 2116, and two fixed blocks 2117 are fixedly installed on the inner walls of the two rack rings 2114, and a high-pressure nozzle 2118 is fixedly installed on the fixed block 2117, and the other end of the hose 2116 is connected to the water inlet end of the high-pressure nozzle 2118; the high-pressure flushing unit 21 enables the device to perform mobile and rotating high-pressure flushing on the scale attached to the outer surface of the exchange tube body 13, so as to avoid the accumulation of scale on the outer surface of the exchange tube body 13, which affects the heat absorption of the water source to the inside of the exchange tube body 13, and increases the waste heat recovery effect of the device;
[0039] A slide bar 2119 is vertically fixedly installed in the connecting frame 2101. The slide bar 2119 is slidably connected to the moving frame 2107. The slide bar 2119 guides the moving track of the moving frame 2107 to ensure the stability of the movement of the moving frame 2107.
[0040] A slider 2120 is fixedly installed on one side of the rack plate 2111, and a slide groove 2121 is provided on the inner wall of the mobile frame 2107. The slider 2120 is slidably connected in the slide groove 2121. The slider 2120 is in a T-shaped structure, and the slide groove 2121 matches the slider 2120. The slider 2120 and the slide groove 2121 play a role in limiting the moving track of the rack plate 2111, preventing the rack plate 2111 from deviating from the moving track when moving, and ensuring the stability of the movement of the rack plate 2111.
[0041] The two corresponding ends of the two fixing frames 2113 are fixedly connected by two fixing bolts 2122. The installation of the fixing bolts 2122 fixes the two fixing frames 2113 into a circular ring structure, which is convenient for workers to put the two fixing frames 2113 on the exchange tube body 13 and to clean the scale of the exchange tube body 13.
[0042] Three pulleys 2123 are fixedly installed on the outer circumferential surfaces of the two rack rings 2114, and slide rails 2124 are provided on the inner walls of the two fixed frames 2113. The pulleys 2123 are slidably connected to the slide rails 2124; the pulleys 2123 and the slide rails 2124 limit the moving trajectory of the rack ring 2114, avoiding the rack ring 2114 from deviating from the moving trajectory when moving, thereby ensuring the stability of the movement of the rack ring 2114.
[0043] During use, the worker opens the valve 15, and the water inside the water tank body 12 is discharged through the outlet pipe 14. Then the worker places the connecting frame 2101 in the water tank body 12, and at the same time makes the exchange tube body 13 located in the two fixing frames 2113. The two fixing frames 2113 are fixedly connected by the fixing bolts 2122, and the fixing frames 2113 are sleeved on the exchange tube body 13. When the device uses the high-pressure flushing unit 21 to clean the scale on the outer surface of the exchange tube body 13, the worker connects the water pump 2115 with the water source, and turns on the rotating motor 2106 and the water pump 2115 through the external remote control device. The rotating motor 2106 drives the connecting wheel 2104 to rotate, and the connecting wheel 2104 drives another connecting wheel 2104 to rotate through the belt 2105. The two connecting wheels 2104 respectively drive the ball screw 2102 and the gear shaft 2103 to rotate, and the ball screw 2102 rotates and drives the moving frame 2107 to move upward The gear shaft 2103 drives the connecting gear 2109 meshing with it to rotate, and the connecting gear 2109 drives the rotating shaft 2108 and the connecting disk 2110 fixedly connected thereto to rotate. When the connecting disk 2110 rotates, the rack plate 2111 cooperates with the rotating gear 2112 to periodically rotate forward and reversely. The rotating gear 2112 drives the rack ring 2114 meshing with it to rotate. The rack ring 2114 rotates around the exchange tube body 13 while moving upward along the exchange tube body 13 to prevent the hose 2116 from being entangled on the exchange tube body 13. When the rack ring 2114 rotates and moves, the water source is sprayed on the outer surface of the exchange tube body 13 through the hose 2116 and the high-pressure nozzle 2118 by the water pump 2115, thereby flushing the scale on the outer surface of the exchange tube body 13 to prevent the scale from accumulating on the outer surface of the exchange tube body 13 and affecting the absorption of heat inside the exchange tube body 13 by the water source.
[0044] The flushing mechanism 2 further includes an acid flushing unit 22, which is located inside the high-pressure flushing unit 21. The high-pressure flushing unit 21 is used in conjunction with the acid flushing unit 22, and the acid flushing unit 22 is used to dissolve and separate scale.
[0045] The acid washing unit 22 includes a storage box 2201, which is mounted on the top of the mobile frame 2107. The storage box 2201 is slidably connected to a piston frame 2202. A wedge block 2203 is vertically mounted on the inner wall of the connecting frame 2101. One end of the piston frame 2202 close to the wedge block 2203 contacts the inclined surface of the wedge block 2203 through a contact rod. The storage box 2201 is connected to one end of the conveying pipe 2204. Two mounting blocks 2205 are fixedly mounted on the inner walls of the two rack rings 2114. The mounting blocks 2203 are fixedly mounted on the inner walls of the two rack rings 2114. 05 is fixedly installed with a nozzle 2206, the other end of the delivery pipe 2204 penetrates into the mounting block 2205 and is connected with the water inlet end of the nozzle 2206, the inner walls of the two rack rings 2114 are fixedly installed with two mounting brackets 2207, and the side surface of the mounting brackets 2207 away from the rack ring 2114 is fixedly installed with two groups of connecting springs 2208, and the number of each group of connecting springs 2208 is two, and the end of the connecting spring 2208 away from the mounting bracket 2207 is fixedly connected to the fixing plate 2209, and the fixing plate 2209 is away from the connecting A rotating wheel 2210 is fixedly installed on one side of the spring 2208, and the rotating wheel 2210 is slidably connected to the outer wall of the exchange tube body 13. A pressure sensor 2211 is fixedly installed on the side of the mounting frame 2207 away from the rack ring 2114, and the detection end of the pressure sensor 2211 is in contact with the side of the fixing plate 2209 away from the rotating wheel 2210. An electric push rod 2212 is fixedly installed on the nozzle 2206, and a retaining frame 2213 is fixedly installed on the telescopic end of the electric push rod 2212. The retaining frame 2213 is close to the nozzle 220 One side of the nozzle 2206 contacts the outer surface of the nozzle 2206. The outer surface of the nozzle 2206 is provided with water outlets arranged at equal distances. The size of the water flow is adjusted by changing the shielding of the water outlet by the baffle 2213. The four pressure sensors 2211 are electrically connected to the four electric push rods 2212 in a one-to-one correspondence. The acid flushing unit 22 sprays the acid solution on the outer surface of the exchange tube body 13 to dissolve the scale on the outer surface of the exchange tube body 13, so that the device reduces the adhesion of the scale before high-pressure flushing, thereby facilitating the shedding of the scale.
[0046] Two groups of telescopic columns 2214 are fixedly installed on one side of the mounting frame 2207 away from the rack ring 2114, and each group of telescopic columns 2214 has two telescopic columns. The telescopic columns 2214 are inserted into the connecting spring (2208), and the telescopic ends of the telescopic columns 2214 are fixedly connected to the side of the fixed plate 2209 away from the rotating wheel 2210; the telescopic columns 2214 limit the moving track of the fixed plate 2209, avoid the phenomenon of the fixed plate 2209 deviating from the moving track when moving, and ensure the stability of the movement of the fixed plate 2209;
[0047] During use, a worker adds an acid solution into the storage box 2201. During the movement of the high-pressure flushing unit 21, the wedge block 2203 squeezes the piston frame 2202, and squeezes the acid solution inside the storage box 2201 into the delivery pipe 2204, so that the acid solution passes through the nozzle 2206 and is sprayed on the outer surface of the exchange tube body 13, and the scale is dissolved by the acid solution. At the same time, during the spraying process, due to the uneven distribution of scale, when encountering thick scale, the scale will squeeze the rotating wheel 2210, causing the rotating wheel 2210 to squeeze the connecting spring 2208, compressing the connecting spring 2208, and the pressure sensor 2211 is subjected to pressure, and the pressure indication of the pressure sensor 2211 increases. The pressure sensor 2211 controls the electric push rod 2212 to contract, and uses the power provided by the pressure sensor 2211 to drive the retaining frame 2213 to move upward, so that the exposed part of the water outlet of the nozzle 2206 increases, thereby increasing the spraying amount of the acidic solution, so that when the device encounters thicker scale, the spraying flow rate of the acidic solution is increased. Similarly, when the thickness of the scale is thin, the pressure sensor 2211 controls the retaining frame 2213 to move downward, reduce the spraying flow rate of the acidic solution, reduce the adhesion of the scale, and facilitate the high-pressure flushing unit 21 to clean the scale.
[0048] A knocking mechanism 3 is provided inside the high-pressure flushing unit 21. The knocking mechanism 3 is used in conjunction with the flushing mechanism 2. The knocking mechanism 3 is used to knock the scale on the outer surface of the exchange tube body 13 to remove it.
[0049] The knocking mechanism 3 includes a placement rack 301, which is fixedly mounted on the upper part of the mobile rack 2107. An air gun box 302 is fixedly mounted in the placement rack 301. A rubber pad 303 is fixedly mounted on one side of the air gun box 302. The rubber pad 303 has a good extension effect. A magnet 304 is fixedly mounted on the rubber pad 303. A hydraulic rod 305 is fixedly mounted on the inner wall of the placement rack 301. An electromagnet 306 is fixedly mounted on the telescopic end of the hydraulic rod 305. The electromagnet 306 can adsorb and disconnect the magnet 304 by turning on and off the power supply. A rectangular plate 307 is fixedly mounted on the inner wall of the placement rack 301. A rubber hammer 308 is slidably connected to the rectangular plate 307. The rubber hammer 308 is close to the air gun box 302. A moving block 309 is fixedly installed at one end, and two groups of buffer springs 310 are fixedly installed on one side surface where the moving block 309 is connected to the rubber hammer 308, and the number of each group of buffer springs 310 is two. One end of the buffer spring 310 is fixedly connected to the rectangular plate 307, and two groups of dampers 311 are fixedly installed between the rectangular plate 307 and the moving block 309. The number of each group of dampers 311 is two, and the dampers 311 are penetrated in the buffer spring 310; the knocking mechanism 3 knocks the scale attached to the outer surface of the exchange tube body 13 in the form of an air cannon, and the larger pieces of scale are shattered and decomposed, further reducing the adhesion of the scale, so that the flushing mechanism 2 can better clean the scale, ensuring that the device has a good cleaning effect on the exchange tube body 13;
[0050] During the movement of the high-pressure flushing unit 21, the hydraulic rod 305 is used to drive the electromagnet 306 to move toward the magnet 304. When the electromagnet 306 contacts the magnet 304, the electromagnet 306 is powered on, and the magnet 304 is adsorbed on the electromagnet 306 by the attraction between the electromagnet 306 and the magnet 304. Then the hydraulic rod 305 contracts, so that the hydraulic rod 305 cooperates with the electromagnet 306 and the magnet 304 to drive the rubber pad 303 to stretch. When the electromagnet 306 returns to its original position, the power supply of the electromagnet 306 is disconnected, and the magnet 304 is driven to move to its original position under the action of the elastic force of the rubber pad 303. During the movement of the rubber pad 303, the gas inside the gas gun box 302 is compressed and pushed. According to the Bernoulli principle, the gas gun box 302 will emit a ring-shaped airflow to bombard the moving block 309, so that the moving block 309 drives the rubber hammer 308 to hammer the outer surface of the exchange tube body 13, thereby hammering and splitting the larger scale on the outer surface of the exchange tube body 13, which is convenient for cleaning the scale. While hammering, the buffer spring 310 and the damper 311 are used to reduce the impact force of the rubber hammer 308 on the exchange tube body 13 to avoid excessive impact force and deformation of the exchange tube body 13.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air compressor waste heat recovery and reuse device, comprising a main body (1), characterized in that: The main body mechanism (1) comprises an air compressor body (11), a water tank body (12) is arranged on the side of the air compressor body (11), an exchange tube body (13) is fixedly connected to the side of the air compressor body (11), one end of the exchange tube body (13) penetrates into the interior of the water tank body (12), and a flushing mechanism (2) is arranged inside the water tank body (12); The flushing mechanism (2) comprises a high-pressure flushing unit (21) and an acid flushing unit (22); the high-pressure flushing unit (21) is located inside the water tank body (12); the high-pressure flushing unit (21) is used to flush scale attached to the outer surface of the exchange tube body (13); The acid flushing unit (22) is arranged inside the high-pressure flushing unit (21); the high-pressure flushing unit (21) and the acid flushing unit (22) are used in conjunction with each other; the acid flushing unit (22) is used to dissolve and separate scale; A knocking mechanism (3) is provided inside the high-pressure flushing unit (21). The knocking mechanism (3) is used in conjunction with the flushing mechanism (2). The knocking mechanism (3) is used to knock the scale on the outer surface of the exchange tube body (13) to remove it. The high-pressure flushing unit (21) comprises a connecting frame (2101), the bottom of the connecting frame (2101) contacts the inner bottom surface of the water tank body (12), a ball screw (2102) and a gear shaft (2103) are vertically rotatably mounted on the connecting frame (2101), connecting wheels (2104) are fixedly mounted on the upper ends of the ball screw (2102) and the gear shaft (2103), the two connecting wheels (2104) are connected by a belt (2105), and a rotating motor (2106) is fixedly mounted on the connecting frame (2101). The output end of the machine (2106) is fixedly connected to the center of one of the connecting wheels (2104); a moving frame (2107) is threadedly connected to the ball screw (2102); a rotating shaft (2108) is rotatably connected inside the moving frame (2107); an upper end of the rotating shaft (2108) passes through the moving frame (2107) and is fixedly installed with a connecting gear (2109); the connecting gear (2109) is meshed with the gear shaft (2103); a connecting disk (2110) is fixedly installed at the lower part of the rotating shaft (2108); and the outer surface of the connecting disk (2110) is The surface is provided with symmetrically distributed teeth, forming a semi-gear-shaped structure. A rotating gear (2112) is rotatably connected inside the mobile frame (2107). A rack plate (2111) is slidably connected to the inner wall of the mobile frame (2107). The rotating gear (2112) is meshed with the connecting plate (2110) and the rack plate (2111) respectively. Two fixed frames (2113) are provided inside the mobile frame (2107). The outer surface of one of the fixed frames (2113) is fixedly connected to the inner wall of the mobile frame (2107). Rack rings (2114) are provided inside, one of the rack rings (2114) is meshed with the rotating gear (2112), a water pump (2115) is installed inside the movable frame (2107), the output end of the water pump (2115) is connected to one end of a hose (2116), two fixed blocks (2117) are fixedly installed on the inner walls of the two rack rings (2114), a high-pressure nozzle (2118) is fixedly installed on the fixed blocks (2117), and the other end of the hose (2116) is connected to the water inlet end of the high-pressure nozzle (2118).
2. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: A sliding rod (2119) is vertically fixedly installed in the connecting frame (2101), and the sliding rod (2119) is slidably connected to the movable frame (2107).
3. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: A slider (2120) is fixedly mounted on a side surface of the rack plate (2111) away from the connecting plate (2110), and a slide groove (2121) is provided on the inner wall of the movable frame (2107), and the slider (2120) is slidably connected in the slide groove (2121).
4. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: The two corresponding ends of the two fixing frames (2113) are fixedly connected by fixing bolts (2122).
5. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: Three pulleys (2123) are fixedly mounted at equal intervals on the outer circumferential surfaces of the two rack rings (2114); inner walls of the two fixed frames (2113) are provided with slide rails (2124), and the pulleys (2123) are slidably connected in the slide rails (2124).
6. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: One side of the water tank body (12) is fixedly connected to a water outlet pipe (14), and a valve (15) is fixedly installed on the water outlet pipe (14).
7. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: The acid flushing unit (22) comprises a material storage box (2201), the material storage box (2201) is fixedly mounted on the top of the movable frame (2107), a piston frame (2202) is slidably connected inside the material storage box (2201), a wedge block (2203) is vertically mounted on the inner wall of the connecting frame (2101), one end of the piston frame (2202) close to the wedge block (2203) contacts the inclined surface of the wedge block (2203) through a contact rod, and the material storage box (2201) is connected to one end of the conveying pipe (2204). Two mounting blocks (2205) are fixedly mounted on the inner walls of the two rack rings (2114), a nozzle (2206) is fixedly mounted on the mounting blocks (2205), the other end of the delivery pipe (2204) passes through the mounting blocks (2205) and is connected to the water inlet end of the nozzle (2206), and two mounting frames (2207) are fixedly mounted on the inner walls of the two rack rings (2114), and two sets of connecting springs (2207) are fixedly mounted on the side surface of the mounting frames (2207) away from the rack rings (2114). 208, the number of each group of connecting springs (2208) is two, one end of the connecting spring (2208) away from the mounting frame (2207) is fixedly connected to the fixing plate (2209), a rotating wheel (2210) is fixedly installed on a side of the fixing plate (2209) away from the connecting spring (2208), the rotating wheel (2210) is rollingly connected to the outer wall of the exchange tube body (13), and a pressure sensor (2211) is fixedly installed on a side of the mounting frame (2207) away from the rack ring (2114). ), the detection end of the pressure sensor (2211) contacts a side of the fixed plate (2209) away from the rotating wheel (2210), an electric push rod (2212) is fixedly installed on the nozzle (2206), a retaining frame (2213) is fixedly installed on the telescopic end of the electric push rod (2212), a side of the retaining frame (2213) close to the nozzle (2206) contacts the outer surface of the nozzle (2206), and the pressure sensor (2211) and the electric push rod (2212) are electrically connected one by one.
8. The air compressor waste heat recovery and reuse device according to claim 7, characterized in that: Two groups of telescopic columns (2214) are fixedly mounted on a side of the mounting frame (2207) away from the rack ring (2114), each group of telescopic columns (2214) having two columns. The telescopic columns (2214) are inserted into the connecting spring (2208), and the telescopic ends of the telescopic columns (2214) are fixedly connected to a side of the fixing plate (2209) away from the rotating wheel (2210).
9. The air compressor waste heat recovery and reuse device according to claim 1, characterized in that: The knocking mechanism (3) comprises a placing frame (301), the placing frame (301) is fixedly mounted on the upper part of the moving frame (2107), an air gun box (302) is fixedly mounted in the placing frame (301), a rubber pad (303) is fixedly mounted on one side surface of the air gun box (302), a magnet (304) is fixedly mounted on the rubber pad (303), a hydraulic rod (305) is fixedly mounted on the inner wall of the placing frame (301), an electromagnet (306) is fixedly mounted on the telescopic end of the hydraulic rod (305), a rectangular plate (307) is fixedly mounted on the inner wall of the placing frame (301), and a through-type sliding plate (307) is fixedly mounted on the rectangular plate (307). A rubber hammer (308) is movably connected, and a moving block (309) is fixedly installed on one end of the rubber hammer (308) close to the gas gun box (302). Two groups of buffer springs (310) are fixedly installed on a side surface of the moving block (309) connected to the rubber hammer (308), and the number of each group of buffer springs (310) is two. One end of the buffer spring (310) is fixedly connected to the rectangular plate (307), and two groups of dampers (311) are fixedly installed between the rectangular plate (307) and the moving block (309), and the number of each group of dampers (311) is two, and the dampers (311) are inserted into the buffer spring (310).
Citation Information
Patent Citations
Waste heat recovery and collection device of thermal power plant unit
CN213273939U
Cleaning body intercepting apparatus for tube-type heat-exchanger
US4304295A