A detection tool for photovoltaic power station
By designing a photovoltaic power plant inspection tool including a conveyor, limit block and storage mechanism, the existing inspection tooling is solved, and efficient, continuous inspection and convenient storage management are achieved.
Patent Information
- Application Number
- CN202411485719.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The inspection tooling for existing photovoltaic power plants is relatively low in inspection efficiency and cannot be stored after use, which affects subsequent storage and management.
A testing tool including a workbench, a support frame, an EL detection device, a conveyor, a limit block and a storage mechanism is designed. Through the use of the conveyor and the limit block, the photovoltaic module can be continuously and stably inspected without frequent fixation and disassembly. The storage mechanism allows the support frame to be easily stored after use.
It improves the efficiency and continuity of photovoltaic module detection, avoids detection interruption, enhances the accuracy and reliability of detection, and facilitates the storage and storage of tooling, improving the convenience and practicality of use.
Smart Images

Figure CN119298842B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic power stations, and in particular relates to a detection tool for photovoltaic power stations. Background Art
[0002] A photovoltaic power station refers to a photovoltaic power generation system that uses solar energy and adopts special materials such as crystalline silicon panels, inverters and other electronic components to generate electricity. It is connected to the power grid and transmits electricity to the power grid. Photovoltaic power stations are the green power development energy projects that the country encourages the most. They can be divided into independent power generation systems with batteries and grid-connected power generation systems without batteries.
[0003] At present, during the use of existing inspection tools for photovoltaic power stations, the photovoltaic components to be inspected need to be constantly fixed and disassembled on the inspection table, resulting in low inspection efficiency for the photovoltaic components and inability to perform continuous inspections. At the same time, the existing inspection tools cannot be stored after use, which is not conducive to subsequent storage. Summary of the invention
[0004] The present invention provides a detection tool for a photovoltaic power station, aiming to solve the problem that the detection tool currently used has low detection efficiency and cannot be stored after use, as mentioned in the above background technology.
[0005] To solve the above problems, the present invention is implemented as follows: a detection tool for a photovoltaic power station, comprising: a workbench and a support frame arranged above the workbench; an EL detection device installed at the bottom of the inner wall of the support frame for detecting photovoltaic components; a notch opened on the workbench, the notch being located directly below the EL detection device; a conveyor arranged in the notch for transporting photovoltaic components; a limit block slidably arranged on the workbench for limiting the position of photovoltaic components; a storage mechanism arranged on the workbench for storing the support frame; and a height adjustment mechanism arranged below the workbench for adjusting the height of the conveyor.
[0006] Preferably, a U-shaped plate is slidably provided on the workbench, a support frame is rotatably installed on the U-shaped plate, a support plate is slidably installed on the top of the support frame, and the support plate is fixedly connected to the bottom of the support frame.
[0007] Preferably, the height adjustment mechanism includes: a fixed plate fixedly mounted on the bottom of the workbench; a bidirectional screw rotatably mounted on the fixed plate; a group of connecting blocks threadedly sleeved on the bidirectional screw; a group of connecting rods hinged between a group of the connecting blocks and the bottom of the conveyor housing; a first sprocket fixedly sleeved on the bidirectional screw, the first sprocket being sleeved with a first chain; a first motor fixedly mounted on one side of the fixed plate, the output shaft of the first motor being fixedly connected to the bidirectional screw.
[0008] Preferably, a rectangular rod is fixedly installed on one side of the support frame, a U-shaped block is slidably installed on the rectangular rod, the U-shaped block is slidably connected to the slot of the U-shaped plate, a fixing bolt is threadedly installed on the U-shaped block, and the fixing bolt is in rotational contact with the rectangular rod.
[0009] Preferably, the storage mechanism includes: a first rack fixedly mounted on one side of the support frame; a plurality of connecting gears rotatably mounted on the support frame and the U-shaped plate, and the connecting gear located above is meshed with the first rack; a mounting plate fixedly mounted on one side of the U-shaped plate; a plurality of second sprockets respectively arranged on the mounting plate and the plurality of connecting gears, and two second chains are respectively meshed with the plurality of second sprockets; a rotating rod rotatably mounted on the mounting plate; a second motor fixedly mounted on the other side of the mounting plate, and a bevel gear is fixedly mounted on the output shaft and the rotating rod of the second motor, and the two bevel gears are meshed with each other.
[0010] Preferably, a second rack is fixedly installed on one side of the workbench, the second rack is meshed with a connecting gear located on the U-shaped plate, and a limit seat is fixedly installed on one side of the support frame, and the limit seat is slidably connected to the sliding mouth of the first rack.
[0011] Preferably, a protective cover is installed at the bottom of the workbench, and the protective cover is arranged in a U shape. The protective cover consists of a bottom plate and two baffles, and the two baffles are respectively located on one side of the workbench.
[0012] Preferably, a plurality of connecting plates are fixedly mounted on the bottom plate, a plurality of connecting frames are fixedly mounted on the two baffles, the plurality of connecting frames and the plurality of connecting plates are slidably connected, and a connecting bolt is rotatably mounted on one side of the plurality of connecting frames.
[0013] Preferably, a guide plate is fixedly mounted on the fixed plate, the guide plate is located at the bottom of the connecting block and is in sliding contact with the connecting block, a guide telescopic rod is fixedly mounted on the guide plate, and the output rod of the guide telescopic rod is fixedly connected to the bottom of the conveyor.
[0014] Preferably, a guide groove is provided on the top of the workbench, a guide rod is fixedly installed in the guide groove, a guide block is slidably installed on the guide rod, and the top of the guide block is fixedly connected to the U-shaped plate.
[0015] Preferably, a slide groove is provided on the top of the workbench, a slide rod is fixedly installed in the slide groove, a slider is slidably installed on the slide rod, a guide frame is installed on the top of the slider, the guide frame is arranged in an inclined shape, and the top of the slider is fixedly connected to the limit block.
[0016] Preferably, an L-shaped plate is fixedly mounted on the top of the sliding block, a screw rod is threadedly mounted on the L-shaped plate, and the screw rod is threadedly connected to the sliding block and is in rotational contact with the sliding rod.
[0017] Compared with the related art, the photovoltaic power station detection tooling provided by the present invention has the following beneficial effects:
[0018] Compared with the prior art, the photovoltaic power station inspection tooling provided by the present solution uses a conveyor and limit blocks in coordination, so that photovoltaic modules can be continuously and stably transported and limited on the inspection table without frequent fixation and disassembly, thereby greatly improving the inspection efficiency. Since photovoltaic modules can be continuously transported, the EL inspection equipment can perform continuous inspections on them, avoiding inspection interruptions caused by fixation and disassembly, and improving the accuracy and reliability of inspection. The design of the storage mechanism allows the support frame to be easily stored after use, which not only saves space, but also facilitates subsequent storage and management, thereby improving the convenience and practicality of the tooling.
[0019] In summary, the photovoltaic power station inspection tooling of the present invention not only improves the inspection efficiency and continuity through ingenious structural design and operation process, but also facilitates storage, thereby enhancing the practicability and adaptability of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main cross-sectional structure of a detection tool for a photovoltaic power station provided by the present invention;
[0021] Figure 2 It is a schematic diagram of the main structure of a detection tool for a photovoltaic power station provided by the present invention;
[0022] Figure 3 It is a rear cross-sectional structural schematic diagram of a photovoltaic power station detection tool provided by the present invention;
[0023] Figure 4 It is a schematic diagram of a side cross-sectional structure of a detection tool for a photovoltaic power station provided by the present invention;
[0024] Figure 5 is a schematic diagram of a storage support frame provided by the present invention;
[0025] Figure 6 It is an assembly diagram of the U-shaped plate and the supporting frame provided by the present invention;
[0026] Figure 7 It is an assembly diagram of the height adjustment mechanism and the conveyor provided by the present invention;
[0027] Figure 8 It is an assembly diagram of a plurality of connecting gears, a second sprocket and a second chain provided by the present invention;
[0028] Fig. 9 for Figure 4 An enlarged structural diagram of part A shown in FIG.
[0029] Fig.10 for Figure 4 An enlarged schematic diagram of the structure of part B shown in FIG.
[0030] Fig.11 for Figure 1 Schematic diagram of the enlarged structure of part C shown in FIG.
[0031] Figure numerals: 1, workbench; 2, support frame; 3, EL detection equipment; 4, gap; 5, conveyor; 6, limit block; 7, U-shaped plate; 8, support frame; 9, support plate; 10, fixed plate; 11, bidirectional screw; 12, connecting block; 13, connecting rod; 14, first sprocket; 15, first chain; 16, first motor; 17, rectangular rod; 18, U-shaped block; 19, fixing bolt; 20, first rack ; 21. Connecting gear; 22. Mounting plate; 23. Second sprocket; 24. Second chain; 25. Turning rod; 26. Second motor; 27. Bevel gear; 28. Second rack; 30. Protective cover; 31. Connecting plate; 32. Connecting frame; 33. Slide groove; 34. Slide rod; 35. Sliding block; 36. Guide frame; 37. L-shaped plate; 38. Twisting rod; 39. Guide telescopic rod; 40. Guide rod; 41. Guide block. DETAILED DESCRIPTION
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0033] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0034] The embodiment of the present invention provides a detection tool for a photovoltaic power station, such as Figure 1-11 As shown, the inspection tooling for a photovoltaic power station includes: a workbench 1 and a support frame 2 arranged above the workbench 1; an EL inspection device 3 installed at the bottom of the inner wall of the support frame 2 for inspecting photovoltaic modules; a notch 4 opened on the workbench 1, the notch 4 being located directly below the EL inspection device 3; a conveyor 5 arranged in the notch 4 for conveying photovoltaic modules; a limit block 6 slidably arranged on the workbench 1 for limiting the position of photovoltaic modules; a storage mechanism arranged on the workbench 1 for storing the support frame 2; and a height adjustment mechanism arranged below the workbench 1 for adjusting the height of the conveyor 5.
[0035] In this embodiment, the photovoltaic module is first placed on the conveyor 5 so that one side of the photovoltaic module contacts the limit block 6, thereby limiting the photovoltaic module and ensuring that the center position of the photovoltaic module is directly opposite to the bottom of the EL detection device 3. Then, a power supply system that can provide stable current and voltage is used to ensure that the output voltage and current are within the rated range of the photovoltaic module so that the output can be adjusted according to the test requirements. A special test connection line and clamp are used to correctly connect the positive and negative poles of the photovoltaic module to the output end of the power supply system to ensure that the connection is firm and reliable to avoid looseness or short circuit during the test. The power supply system applies current and voltage to the photovoltaic solar panel to trigger the photovoltaic module cell to emit light. Then, the control system can be operated to control the EL detection device 3 so that the EL detection device 3 performs detection operations on the photovoltaic module. After the detection is completed, various defects on the panel can be observed in detail through the EL image processed and displayed by the computer. The zoom-in, zoom-out and drag functions provided by the software are used to carefully check each suspicious area and record the type, location and number of defects. After that, the control system controls the height adjustment mechanism to make the height adjustment mechanism drive the photovoltaic components to slide up, so that the photovoltaic components slide up to the top of the guide frame 36, and then start the conveyor 5, so that the conveyor 5 transports the photovoltaic components to the left side, so that they are placed on the guide frame 36, and the unloading operation is carried out through the roller on the guide frame 36. After that, the conveyor 5 can be returned to its position for subsequent continuity detection operations. When the detection is completed, the storage mechanism stores the support frame 2 for subsequent storage and sorting. Through the coordinated use of the conveyor 5 and the limit block 6, the photovoltaic components can be continuously and stably transported and limited on the detection table without frequent fixation and disassembly, thereby greatly improving the detection efficiency. Since the photovoltaic components can be continuously transported, the EL detection equipment 3 can perform continuous detection on them, avoiding detection interruptions caused by fixation and disassembly, and improving the accuracy and reliability of the detection. The design of the storage mechanism enables the support frame 2 to be conveniently stored after use, which not only saves space, but also is conducive to subsequent storage and management, and improves the convenience and practicality of tooling.
[0036] In a further preferred embodiment of the present invention, a U-shaped plate 7 is slidably provided on the workbench 1, a support frame 8 is rotatably installed on the U-shaped plate 7, a support plate 9 is slidably installed on the top of the support frame 8, and the support plate 9 is fixedly connected to the bottom of the support frame 2.
[0037] In this embodiment, a U-shaped plate 7 is slidably provided on the workbench 1, which provides a flexible supporting structure that can move along the workbench 1. A supporting frame 8 is rotatably installed on the U-shaped plate 7, which means that the supporting frame 8 can rotate on the U-shaped plate 7. Then, when the support frame 2 is stored, the support frame 2 can be rotated onto the workbench 1 for storage. By using the U-shaped plate 7, the supporting frame 8 and the supporting plate 9 in coordination, it is convenient to rotate the support frame 2 and place it on the workbench 1, thereby facilitating the storage of the support frame 2.
[0038] In a further preferred embodiment of the present invention, the height adjustment mechanism includes: a fixed plate 10 fixedly mounted on the bottom of the workbench 1; a bidirectional screw 11 rotatably mounted on the fixed plate 10; a group of connecting blocks 12 threadedly sleeved on the bidirectional screw 11; a group of connecting rods 13 hinged to a group of the connecting blocks 12 and the bottom of the conveyor 5 housing; a first sprocket 14 fixedly sleeved on the bidirectional screw 11, and a first chain 15 is sleeved on the first sprocket 14; a first motor 16 fixedly mounted on one side of the fixed plate 10, and the output shaft of the first motor 16 is fixedly connected to the bidirectional screw 11.
[0039] In this embodiment, when the height of the conveyor 5 needs to be adjusted, the first motor 16 is started, and the output shaft of the first motor 16 drives the bidirectional screw 11 to rotate. Since the two ends of the bidirectional screw 11 have opposite threads, when the bidirectional screw 11 rotates, a set of connecting blocks 12 moves in a relative or opposite direction along the thread direction of the screw 11. The movement of the connecting blocks 12 drives the outer shell of the conveyor 5 to move up and down through the hinged connecting rod 13, thereby realizing the height adjustment of the conveyor 5. After the height adjustment is completed, the first motor 16 is turned off. At this time, the bidirectional screw 11 stops rotating, and the height of the conveyor 5 remains stable. Then, the conveyor 5 unloads the photovoltaic modules. Then, the first motor 16 is started again to return the conveyor 5 to its original position, and then a new photovoltaic module is placed on the conveyor 5, which is limited by the limit block 6 and then detected by the EL detection device 3. The bidirectional screw 11 is driven to rotate by the first motor 16, thereby realizing automatic adjustment of the height of the conveyor 5, simplifying the operation process and improving the adjustment efficiency. Due to the thread design of the bidirectional screw 11, the height of the conveyor 5 can be accurately adjusted to ensure the optimal alignment relationship between the EL detection device 3 and the photovoltaic module. The connecting block 12 and the bottom of the conveyor 5 casing are connected by the hinged connecting rod 13, so that the conveyor 5 can remain stable during the height adjustment process to avoid shaking or tilting.
[0040] In a further preferred embodiment of the present invention, a rectangular rod 17 is fixedly installed on one side of the support frame 8, a U-shaped block 18 is slidably installed on the rectangular rod 17, the U-shaped block 18 is slidably connected to the slot of the U-shaped plate 7, a fixing bolt 19 is threadedly installed on the U-shaped block 18, and the fixing bolt 19 is in rotational contact with the rectangular rod 17.
[0041] In this embodiment, when it is necessary to adjust the angle or position of the support frame 8, first loosen the fixing bolts 19 to release the fixation of the U-shaped block 18 on the rectangular rod 17, then slide the U-shaped block 18 along the length direction of the rectangular rod 17 to make the U-shaped block 18 slide away from the slot of the support frame 8, and then the support frame 8 can be rotated. The setting of the U-shaped block 18 and the fixing bolts 19 makes it easy to quickly fix the support frame 8, thereby ensuring the stability of the EL detection device 3 during use.
[0042] In a further preferred embodiment of the present invention, the storage mechanism includes: a first rack 20 fixedly mounted on one side of the support frame 2; a plurality of connecting gears 21 rotatably mounted on the support frame 8 and the U-shaped plate 7, respectively, and the connecting gear 21 located above is meshed with the first rack 20; a mounting plate 22 fixedly mounted on one side of the U-shaped plate 7; a plurality of second sprockets 23 respectively arranged on the mounting plate 22 and the plurality of connecting gears 21, and two second chains 24 are sleeved on the plurality of second sprockets 23, and the two second chains 24 are respectively meshed with the plurality of second sprockets 23; a rotating rod 25 rotatably mounted on the mounting plate 22; a second motor 26 fixedly mounted on the other side of the mounting plate 22, and a bevel gear 27 is fixedly sleeved on the output shaft of the second motor 26 and the rotating rod 25, and the two bevel gears 27 are meshed with each other.
[0043] In this embodiment, when the support frame 2 needs to be stored, the second motor 26 is first started, and the output shaft of the second motor 26 will drive the bevel gear 27 thereon to rotate. Since the two bevel gears 27 are meshed, the rotating rod 25 will also rotate with the rotation of the bevel gear 27. The rotation of the rotating rod 25 will drive the second sprocket 23 connected thereto to rotate, and then through the transmission action of the second chain 24, the other second sprockets 23 and the connecting gear 21 are driven to rotate synchronously. The connecting gear 21 located at the top is meshed with the first rack 20. Therefore, when the connecting gear 21 rotates, it will drive the first rack 20 and the support frame 2 to move up and down, so that the support frame 2 drives the support plate 9 to slide along the support frame 8, thereby adjusting the height of the support frame 2 and realizing the storage or expansion of the support frame 2. Open, after the storage is completed, turn off the second motor 26, at this time, each component will maintain the current position unchanged, ensuring the stability and reliability of the storage mechanism, and then rotate the support frame 8 to make the support frame 2 rotate and contact the workbench 1, and perform the storage operation on the support frame 2. The second motor 26 drives the transmission action of the bevel gear 27 and the second sprocket to realize the automatic storage and deployment of the support frame 2, simplify the operation process, and improve work efficiency. The design of the storage mechanism allows the support frame 2 to be conveniently stored when not in use, which not only saves space, but also makes the structure of the entire inspection tooling more compact and tidy. Through the synchronous rotation of multiple connecting gears 21 and the second sprocket 23, the stability and smoothness of the support frame 2 during the storage and deployment process can be ensured, avoiding shaking or jamming.
[0044] In a further preferred embodiment of the present invention, a second rack 28 is fixedly installed on one side of the workbench 1, and the second rack 28 is meshed with the connecting gear 21 located on the U-shaped plate 7. A limit seat is fixedly installed on one side of the support frame 8, and the limit seat is slidably connected to the sliding mouth of the first rack 20.
[0045] In this embodiment, when the position of the U-shaped plate 7 and the support frame 2 needs to be adjusted, the second motor 26 will be started to drive the rotating rod 25 and the bevel gear 27 to rotate. The rotation of the bevel gear 27 will drive the second sprocket 23 and the second chain 24 to transmit, and then drive the connecting gear 21 to rotate. Since the two connecting gears 21 are respectively meshed with the first rack 20 and the second rack 28, it will be subject to driving forces in two directions. The driving forces in these two directions will act on the U-shaped plate 7 and the support frame 2 together, so that they can move smoothly along a predetermined path. Then, when the support frame 2 slides down, the U-shaped plate 7 slides to the left, and at the same time, the limit seat on one side of the support frame 8 will be on the first rack 20 The U-shaped plate 7 and the support frame 2 slide in the sliding mouth to further limit the movement range of the support frame 2 to ensure its stability and safety. When the U-shaped plate 7 and the support frame 2 move to the desired position, the second motor 26 is turned off. At this time, each component will maintain the current position unchanged, so as to facilitate the storage operation of the support frame 2. The second rack 28 and the limit seat design can further enhance the stability of the U-shaped plate 7 and the support frame 2 during the movement to prevent them from shaking or deviating from the predetermined track. Since the connecting gear 21 is constrained by the first rack 20 and the second rack 28 at the same time, the position of the U-shaped plate 7 and the support frame 2 can be accurately adjusted to ensure the optimal alignment relationship between the EL detection equipment and the photovoltaic component.
[0046] In a further preferred embodiment of the present invention, a protective cover 30 is installed at the bottom of the workbench 1. The protective cover 30 is U-shaped and consists of a bottom plate and two baffles. The two baffles are respectively located on one side of the workbench 1.
[0047] In this embodiment, the design of the protective cover 30 can effectively protect the bottom and both sides of the workbench 1 from the intrusion of debris, thereby preventing the storage mechanism from contacting external objects and keeping it clean and tidy. By installing the protective cover 30, the operator can be prevented from accidentally touching the bottom and one side of the workbench 1 during operation. Moving parts or wires, etc., thereby improving the safety of operation.
[0048] In a further preferred embodiment of the present invention, a plurality of connecting plates 31 are fixedly mounted on the base plate, a plurality of connecting frames 32 are fixedly mounted on both baffles, the plurality of connecting frames 32 and the plurality of connecting plates 31 are slidably connected, and a connecting bolt is rotatably mounted on one side of the plurality of connecting frames 32.
[0049] In this embodiment, when it is necessary to inspect and repair the driving components on the workbench 1, first loosen the connecting bolts, remove the baffle from the base, and at the same time, slide the connecting frame 32 along the connecting plate 31 to disassemble the baffle, which is convenient for subsequent inspection and repair of the workbench 1. Through the sliding connection design between the connecting frame 32 and the connecting plate 31, the baffle can be easily loaded and unloaded, which is convenient for subsequent inspection and repair of the driving components on the workbench 1.
[0050] In a further preferred embodiment of the present invention, a guide plate is fixedly mounted on the fixed plate 10, the guide plate is located at the bottom of the connecting block 12 and is in sliding contact with the connecting block 12, a guide telescopic rod 39 is fixedly mounted on the guide plate, and an output rod of the guide telescopic rod 39 is fixedly connected to the bottom of the conveyor 5.
[0051] In this embodiment, when the height of the conveyor 5 needs to be adjusted, the conveyor 5 drives the guide telescopic rod 39 to move synchronously, thereby causing the guide telescopic rod 39 to perform a telescopic operation. The output rod of the guide telescopic rod 39 will drive the conveyor 5 to move up and down during the telescopic process. At the same time, since the bottom of the conveyor 5 is fixedly connected to the output rod of the guide telescopic rod 39, and the guide plate provides a stable sliding track for the connecting block 12, the movement of the conveyor 5 will remain smooth and accurate. The design of the guide plate and the guide telescopic rod 39 provides a stable support and adjustment mechanism for the conveyor 5, so that it can remain smooth and accurate during the movement, thereby improving the overall stability of the detection tooling. Through the telescopic action of the guide telescopic rod 39, the height or angle of the conveyor 5 can be conveniently adjusted to meet the detection requirements of photovoltaic modules of different sizes and shapes, thereby enhancing the adjustment flexibility of the detection tooling.
[0052] In a further preferred embodiment of the present invention, a guide groove is provided on the top of the workbench 1, a guide rod 40 is fixedly installed in the guide groove, a guide block 41 is slidably installed on the guide rod 40, and the top of the guide block 41 is fixedly connected to the U-shaped plate 7.
[0053] In this embodiment, when the U-shaped plate 7 needs to be moved, the guide block 41 will slide on the guide rod 40. Since the top of the guide block 41 is fixedly connected to the U-shaped plate 7, the U-shaped plate 7 will move accordingly with the sliding of the guide block 41. The guide rod 40 provides a stable sliding track for the guide block 41, ensuring the stability and accuracy of the U-shaped plate 7 during the movement. The design of the guide groove, guide rod 40 and guide block 41 provides a stable support and sliding mechanism for the U-shaped plate 7, so that it can remain stable and accurate during the movement, thereby improving the overall stability of the detection tooling. The position of the U-shaped plate 7 can be easily adjusted by sliding the guide block 41 on the guide rod 40.
[0054] In order to further improve the use effect of the device, in addition to the above scheme, this scheme also has the following embodiments:
[0055] In another embodiment of the present invention, a slide groove 33 is provided on the top of the workbench 1, a slide rod 34 is fixedly installed in the slide groove 33, a slider 35 is slidably installed on the slide rod 34, a guide frame 36 is installed on the top of the slider 35, the guide frame 36 is arranged in an inclined shape, and the top of the slider 35 is fixedly connected to the limit block 6.
[0056] In this embodiment, when it is necessary to move the guide frame 36 and the limit block 6, the slider 35 will slide on the slide bar 34. Since the top of the slider 35 is fixedly connected to the guide frame 36 and the limit block 6, the guide frame 36 and the limit block 6 will move accordingly with the sliding of the slider 35. The slide bar 34 provides a stable sliding track for the slider 35, ensuring the stability and accuracy of the guide frame 36 and the limit block 6 during the movement. Through the design of the slide groove 33, the slide bar 34 and the slider 35, a stable support and sliding mechanism is provided for the limit block 6 and the guide frame 36, so that they can remain stable and accurate during the movement, thereby improving the overall stability of the detection tooling. Through the sliding of the slider 35 on the slide bar 34, the position of the guide frame 36 and the limit block 6 can be easily adjusted to meet the detection requirements of photovoltaic modules of different sizes and shapes, thereby enhancing the adjustment flexibility of the detection tooling.
[0057] In another embodiment of the present invention, an L-shaped plate 37 is fixedly mounted on the top of the slider 35 , a screw rod 38 is threadedly mounted on the L-shaped plate 37 , and the screw rod 38 is threadedly connected to the slider 35 and is in rotational contact with the slide bar 34 .
[0058] In this embodiment, when the slider 35 needs to be moved, the screw rod 38 can be rotated to rotate the bottom of the screw rod 38 away from the slide bar 34, and then the slider 35 is moved on the slide bar 34. When the slider 35 moves to the desired position, it can be fixed on the slide bar 34 by continuing to rotate the screw rod 38. By rotating the screw rod 38 to fix the slider 35, the position of the slider 35 can be quickly fixed, thereby ensuring that the limit block 6 will not move.
[0059] In summary, compared with related technologies, this device not only improves the detection efficiency and continuity through ingenious structural design and operation process, but also facilitates storage, thereby enhancing the practicality and adaptability of the tooling.
[0060] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A detection tool for a photovoltaic power station, characterized in that: include: A workbench (1) and a support frame (2) arranged above the workbench (1); An EL detection device (3) installed at the bottom of the inner wall of the support frame (2) for detecting photovoltaic modules; A notch (4) is provided on the workbench (1), wherein the notch (4) is located directly below the EL detection device (3); A conveyor (5) disposed in the gap (4) and used for conveying photovoltaic modules; A limiting block (6) slidably disposed on the workbench (1) and used for limiting the position of the photovoltaic module; A U-shaped plate (7) is slidably mounted on the workbench (1), a support frame (8) is rotatably mounted on the U-shaped plate (7), a support plate (9) is slidably mounted on the top of the support frame (8), and the support plate (9) is fixedly connected to the bottom of the support frame (2); A height adjustment mechanism is provided below the workbench (1) for adjusting the height of the conveyor (5), the height adjustment mechanism comprising: A fixing plate (10) fixedly mounted on the bottom of the workbench (1); Rotating a bidirectional screw (11) mounted on the fixing plate (10); A set of connecting blocks (12) threadably sleeved on the bidirectional screw (11); A set of connecting rods (13) hingedly connected to a set of connecting blocks (12) and the bottom of the conveyor (5) housing; a first sprocket (14) fixedly sleeved on the bidirectional screw (11), wherein a first chain (15) is sleeved on the first sprocket (14); A first motor (16) fixedly mounted on one side of the fixing plate (10), wherein an output shaft of the first motor (16) is fixedly connected to the bidirectional screw (11); A rectangular rod (17) is fixedly mounted on one side of the support frame (8), a U-shaped block (18) is slidably mounted on the rectangular rod (17), the U-shaped block (18) is slidably connected to the slot of the U-shaped plate (7), a fixing bolt (19) is threadedly mounted on the U-shaped block (18), and the fixing bolt (19) is in rotational contact with the rectangular rod (17); A storage mechanism provided on the workbench (1) for storing the support frame (2), the storage mechanism comprising: A first rack (20) fixedly mounted on one side of the support frame (2); Rotating a plurality of connecting gears (21) respectively mounted on the supporting frame (8) and the U-shaped plate (7), wherein the connecting gear (21) located at the top is meshed with the first rack (20); A mounting plate (22) fixedly mounted on one side of the U-shaped plate (7); A plurality of second sprockets (23) are respectively arranged on the mounting plate (22) and the plurality of connecting gears (21), two second chains (24) are sleeved on the plurality of second sprockets (23), and the two second chains (24) are respectively meshed with the plurality of second sprockets (23); Rotating a rotating rod (25) mounted on the mounting plate (22); A second motor (26) is fixedly mounted on the other side of the mounting plate (22), and a bevel gear (27) is fixedly sleeved on the output shaft of the second motor (26) and the rotating rod (25), and the two bevel gears (27) are meshed with each other.
2. The photovoltaic power station detection tooling as claimed in claim 1, characterized in that: A second rack (28) is fixedly mounted on one side of the workbench (1), and the second rack (28) is meshed with a connecting gear (21) located on the U-shaped plate (7). A limit seat is fixedly mounted on one side of the support frame (8), and the limit seat is slidably connected to the sliding opening of the first rack (20).
3. The photovoltaic power station detection tool as claimed in claim 1, characterized in that: A protective cover (30) is installed at the bottom of the workbench (1); the protective cover (30) is arranged in a U shape; the protective cover (30) consists of a bottom plate and two baffles; the two baffles are respectively located on one side of the workbench (1).
4. The photovoltaic power station detection tool as claimed in claim 3, characterized in that: A plurality of connecting plates (31) are fixedly mounted on the bottom plate, a plurality of connecting frames (32) are fixedly mounted on both baffles, the plurality of connecting frames (32) and the plurality of connecting plates (31) are slidably connected, and a connecting bolt is rotatably mounted on one side of the plurality of connecting frames (32).
5. The photovoltaic power station detection tool as claimed in claim 1, characterized in that: A guide plate is fixedly mounted on the fixed plate (10), the guide plate is located at the bottom of the connecting block (12) and is in sliding contact with the connecting block (12), a guide telescopic rod (39) is fixedly mounted on the guide plate, and an output rod of the guide telescopic rod (39) is fixedly connected to the bottom of the conveyor (5).
6. The photovoltaic power station detection tool as claimed in claim 1, characterized in that: A guide groove is provided on the top of the workbench (1), a guide rod (40) is fixedly installed in the guide groove, a guide block (41) is slidably installed on the guide rod (40), and the top of the guide block (41) is fixedly connected to the U-shaped plate (7).
Citation Information
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Photovoltaic module finished product continuous testing device and test method thereof
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