Non-alkalized boiled cocoa powder

Abstract

The present invention relates to non-alkalized, boiled and baked cocoa solids comprising less than 0.14% by weight of caffeine and less than 1.2% by weight of theobromine, preferably less than 0.9% by weight of theobromine. The invention also relates to cocoa beverage liquids and powders having these characteristics. Furthermore, the present invention relates to a process for preparing a non-alkalized, boiled and baked cocoa solid comprising: providing cocoa crumbs, boiling the cocoa crumbs at a pressure of 1.5 bar to 4 bar for a time period of 10 min to 60 min, filtering the boiled cocoa crumbs to a moisture content of 30% to 80% by weight, preferably 50% to 75% by weight, and drying the cocoa crumbs to obtain the non-alkalized, boiled and baked cocoa solid. The invention relates to a method for producing cocoa cakes, comprising the following steps: boiling a plurality of crumbles, baking the boiled crumbles to a moisture content of less than 4% by weight, and grinding the baked crumbles to provide cocoa liquor, pressing to obtain cocoa cakes, preferably having a fat level of 10% to 12% by weight or fat of 20% to 22% by weight, and grinding the cocoa cakes into cocoa solids.

Description

Technical Field

[0001] The present invention relates to non-alkalized cocoa solids and powders, in particular cocoa solids and powders having low levels of caffeine and theobromine. The present invention also relates to a process for preparing such non-alkalized cocoa solids. Background Art

[0002] Cocoa powder is often naturally bitter. When used in children's beverages, a sweetener solution is often used to compensate for the cocoa to achieve an acceptable taste.

[0003] Flavoring agents can be used to adjust the overall flavor of a beverage, but the flavor can sometimes be perceived as artificial.

[0004] JP2018085947 discloses a method for producing chocolate candies containing cocoa nibs and corresponding sweeteners as main raw materials, the method comprising the following steps: preparing a chocolate candy containing cocoa nibs as the main raw material (coarse cocoa nibs mainly ground to a size of not more than 1.5 mm and not less than 0.4 mm, and fine cocoa nibs mainly ground to a size of not more than 0.4 mm) in a total amount of 35% of the raw materials. Also disclosed is a method for manufacturing a chocolate candy having an inhalation sensation similar to tobacco, the method comprising mixing an appropriate amount of a raw material sweetener, boiling the raw materials while stirring, dissolving a portion of the cocoa nibs, placing the cocoa nibs in a stick-shaped mold, cooling and solidifying the mixture, baking the mixture, cooling and then drying the mixture.

[0005] JP2016106559 discloses a method in which a batter is boiled with wheat flour in edible fats and oils. A component derived from cocoa beans is also disclosed, wherein the component derived from cocoa beans comprises cocoa mass and / or cocoa powder. The purpose of the process is to enhance the flavor.

[0006] The prior art relates to cocoa processing aimed at producing new cocoa-based products with new organoleptic characteristics. None of the prior art documents applies an extraction step that allows the separation of undesirable compounds such as bitter compounds.

[0007] In most cases, the nibs are alkalized prior to roasting: the cocoa nibs are added to a jacketed tank equipped with a mixing device and the ability to vary the air flow. An alkalizing aqueous solution (e.g. potassium carbonate) is added to the nibs, and the temperature / air flow / pressure is varied to achieve different colors / flavors. At the end of the process, any excess alkalizing solution can be drained off, and any residual moisture remaining on the nibs is removed in a nib roasting oven (via the initial "drying" phase of the roasting curve).

[0008] Alkalization is an established process to produce cocoa powder with a darker color and desirable flavor characteristics. However, consumers looking for a more natural product may not desire the use of the chemical component alkali metal salts.

[0009] Therefore, there is a need to customize the generation of flavors during cocoa processing. In addition, there is a need to reduce or mask the undesirable taste of cocoa powder and / or generate new flavors. In particular, it is desirable to reduce or eliminate the amount of sweeteners and / or flavorings in the final product.

[0010] Purpose of the Invention

[0011] The object of the present invention is to improve the prior art and in particular to provide non-alkalized cocoa solids, powders, liquid cocoa beverages and nibs which have an improved flavour profile allowing low sugar formulations. Summary of the invention

[0012] The invention is provided with improvements by the subject matter of the independent claims. The dependent claims further develop the idea of ​​the invention.

[0013] In a first aspect, the invention relates to non-alkalized, boiled and roasted cocoa solids comprising less than 0.14 wt% caffeine and less than 1.2 wt% theobromine, preferably less than 0.9 wt% theobromine.

[0014] In a second aspect, the invention relates to a cocoa beverage powder comprising:

[0015] 10% to 75% by weight of cocoa solids according to the invention, 0% to 35% by weight of non-fat milk solids, 0% to 2.0% by weight of vegetable oil and / or milk fat, 0% to 80% by weight of sucrose, and 0% to 50% by weight of cereal flour or extract.

[0016] In yet another aspect, the present invention is a method for preparing non-alkalized, boiled and roasted cocoa solids, the method comprising:

[0017] - Provide cocoa nibs,

[0018] - boiling the cocoa nibs at a pressure of 1.5 to 4 bar for a period of 10 to 60 min,

[0019] - filtering the boiled cocoa nibs to a moisture content of 30 to 80 wt %, preferably 50 to 75 wt %,

[0020] - roasting the boiled nibs to a moisture content of less than 4% by weight, and

[0021] - grinding the roasted nibs to provide cocoa liquor,

[0022] - pressing to obtain a cocoa cake, preferably with a fat level of 10 to 12 wt. % or 20 to 22 wt. % fat, and

[0023] - Grinding the cocoa cake into cocoa solids.

[0024] It has been found that the present invention provides new physical and organoleptic properties of cocoa. The present invention provides cocoa solids with reduced bitterness due to partial removal of the main cocoa bitter compounds theobromine and caffeine. In addition to taste adjustment, the new process allows darkening of cocoa solids compared to classic natural cocoa processing. The low bitterness of the cocoa solids according to the present invention allows significant sugar reduction when formulated in cocoa beverages or food solids, as there is no need to cover the inherent bitterness with sugar.

[0025] The invention allows to adjust the flavor of cocoa products such as cocoa liquor, powder and butter and produce unique flavor profiles (caramel, biscuit, nutty, honey, etc.). The process can be applied to the stabilization of cocoa of different qualities to make them more desirable, with reduced bitterness and different sensory characteristics. Flavored cocoa products can bring new business opportunities by expanding the sensory space of cocoa-containing products using non-alkalized, boiled and roasted cocoa solids.

[0026] Advantageously, non-alkalized, boiled and roasted cocoa solids can help reduce sugar in the product (sugar often masks undesirable cocoa flavors such as bitterness or earthiness).

[0027] The present invention enables very low bitterness and acidity levels to be achieved. These new organoleptic properties allow a reduction in the amount of sugar added to a similarly sweet final product. Furthermore, this results in a cocoa powder with a darker color than can be obtained using a standard natural cocoa process.

[0028] In one embodiment of the invention, toasting can be omitted in cocoa production. The omission of toasting can bring significant savings in equipment investment and will improve sustainability by saving energy and water.

[0029] Although decaffeination is known in coffee production, the process is fundamentally different from the present invention due to the batch brewing of coffee that occurs when producing coffee. In this process, a liquid is passed through the coffee material and the caffeine can be removed by filtering the liquid to capture the caffeine. In the cocoa process, the goal is to preserve the cocoa nibs for further processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is a sensory principal component analysis (PCA) plot of original cocoa and cocoa treated with natural and alkalized commercial powders. Figure 1 , A shows alkalized cocoa powder, and N shows natural cocoa powder.

[0031] Figure 2 Shown is the caffeine in roasted cocoa compared to boiled and roasted cocoa.

[0032] Figure 3 Shown is the theobromine content in roasted cocoa compared to boiled and roasted cocoa.

[0033] Figure 4 Shown are sensory PCA plots for chocolate drinks according to Table 2 containing original cocoa and treated cocoa.

[0034] Figure 5 Graph showing the effect of reducing sugar on bitterness perception using treated and untreated cocoa in chocolate beverages according to Table 3.

[0035] Figure 6 Shown is the effect of stress on caffeine in cocoa powder.

[0036] Figure 7 The effect of pressure on theobromine in cocoa powder is shown.

[0037] Figure 8 Shown is the effect of pressure on fat in cocoa powder.

[0038] Fig. 9 The effect of pressure on cocoa powder color (L) is shown. "L" is lightness.

[0039] Fig.10 The effect of pressure on cocoa powder colour (A) is shown. "A" represents the green / magenta axis.

[0040] Fig.11 The effect of pressure on the color of cocoa powder (B) is shown. "B" represents the blue / yellow color axis.

[0041] Fig.12 A flow chart showing an embodiment of the method according to the invention is shown. DETAILED DESCRIPTION

[0042] The present invention therefore relates to a non-alkalized, boiled and roasted cocoa solids comprising less than 0.14 wt% caffeine and less than 1.2 wt% theobromine, preferably less than 0.9 wt% theobromine.

[0043] Preferably, the non-alkalized, boiled and roasted cocoa solids comprise from 0.05 to 0.14 wt % caffeine and from 0.5 to 1.2 wt % theobromine.

[0044] In another preferred embodiment of the present invention, the cocoa solids comprise 0.07 to 0.1 wt% caffeine and 0.7 to 1.0 wt% theobromine.

[0045] Commercial cocoa contains an average of 1.89% theobromine and 0.21% caffeine (Zoumas BL, Kreiser WR, Martin RA. Theobromine and caffeine content of chocolate products. J. Food Sci. 1980;45:314-316).

[0046] In a preferred embodiment of the invention, the cocoa solids comprise 5 to 25 wt %, preferably 10 to 12 wt % or 20 to 22 wt % cocoa butter. In an alternative embodiment of the invention, the non-alkalized, boiled and roasted cocoa nibs comprise 50 to 55 wt % cocoa butter, less than 0.14 wt % caffeine and less than 1.2 wt % theobromine, preferably less than 0.9 wt % theobromine.

[0047] It has been found that the cocoa powder according to the invention has a colour LAB minimum of at least (43, 13, 20). This provides a desired dark coloured powder.

[0048] Preferably, the cocoa beverage powder according to the invention comprises from 1 to 75 wt. % added sucrose.

[0049] In one embodiment of the invention, the cocoa beverage powder comprises:

[0050] 10 to 75% by weight of cocoa solids as described above,

[0051] 0% to 35% by weight of non-fat milk solids,

[0052] 0 to 2.0% by weight of vegetable oil and / or milk fat,

[0053] 0 to 80% by weight of sucrose, and

[0054] 0% to 50% by weight of cereal flour or extract.

[0055] In another embodiment of the invention, the cocoa beverage powder comprises:

[0056] 25% to 55% by weight of cocoa solids as described above,

[0057] 20% to 35% by weight of non-fat milk solids,

[0058] 0 to 2.0% by weight of vegetable oil and / or milk fat,

[0059] 5 to 35 wt. % sucrose, and

[0060] 5% to 35% by weight of cereal flour or extract.

[0061] The present invention also relates to a liquid cocoa beverage product, the cocoa beverage product comprising:

[0062] 1 to 5% by weight of non-alkalized, boiled and roasted cocoa solids according to claim,

[0063] 3% to 10% by weight of non-fat milk solids, and 0% to 5% by weight of sucrose.

[0064] This will result in a final product with less than 0.007% caffeine by weight, and

[0065] Less than 0.06 wt%, preferably less than 0.045 wt% theobromine.

[0066] In another embodiment, the invention relates to a liquid cocoa beverage product comprising: 1 wt% to 5 wt% cocoa solids according to claims 1 to 4, 4 wt% to 12 wt% plant-based fines and 0 wt% to 7 wt% sucrose.

[0067] This will result in a final product containing less than 0.007 wt% caffeine and less than 0.06 wt%, preferably less than 0.045 wt% theobromine.

[0068] Alternatively, a plant-based isolate or concentrate may be used instead of the plant-based fine powder.

[0069] In yet another aspect, the present invention is a method for preparing non-alkalized, boiled and roasted cocoa solids, the method comprising:

[0070] - Provide cocoa nibs,

[0071] - boiling the cocoa nibs at a pressure of 1.5 to 4 bar for a period of 10 to 60 min,

[0072] - filtering the boiled cocoa nibs to a moisture content of 30 to 80 wt %, preferably 50 to 75 wt %,

[0073] - roasting the boiled nibs to a moisture content of less than 4% by weight, and

[0074] - grinding the roasted nibs to provide cocoa liquor,

[0075] - pressing to obtain a cocoa cake, preferably with a fat level of 10 to 12 wt. % or 20 to 22 wt. % fat, and

[0076] - Grinding the cocoa cake into cocoa solids.

[0077] Cocoa nibs treated with milder conditions, lower pressures or temperatures, and shorter times than claimed produce a cocoa solids product with limited reduced bitterness compared to commercially available products, and will not have the effects obtained with the cocoa solids described in the claims.

[0078] Preferably, the cocoa nibs are boiled at a pressure of between 3 and 5 bar for a period of 20 to 40 min, preferably 30 to 35 min.

[0079] The method of the present invention is an improved alkalization process. It comprises:

[0080] 1. Optional step: prepare a flavor infusion without alkali.

[0081] 2. Boil the cocoa beans or nibs in the flavored infusion.

[0082] 3. Filter beans or broken grains

[0083] 4. Drying and baking

[0084] 5. Grinding

[0085] 6. Processing of cocoa liquor

[0086] The steps can be performed as follows:

[0087] Step 1: Preparation of flavored infusion (optional) .

[0088] The infusion is prepared by dissolving / dispersing the flavor ingredients in water under vigorous stirring. The mixture is boiled for 15 to 30 minutes under low stirring and filtered while soaking with the solid ingredients.

[0089] Step 2: Boil the beans or nibs in the infusion without alkali

[0090] The beans or nibs are added to a tank with an infusion or with water alone and the mixture is boiled at a pressure of 1.5 to 4 bar for a period of 10 to 60 minutes. In the process according to the invention, the cocoa nibs and water are added to a container, preferably a closed container. The water is no longer circulated but remains in the container until the beans or nibs are filtered.

[0091] Step 3: Filter

[0092] The mixture is filtered on a sieve to remove excess water.The boiled cocoa nibs are filtered to a moisture content of 30 to 80 wt%, preferably 50 to 75 wt%.

[0093] In the process according to the invention it is preferred that the water is disposed of after it has been removed in the filtration of the boiled cocoa nibs. According to the invention it is preferred that the extraction is not carried out in an extraction column with water recirculation.

[0094] Step 4: Drying and Baking

[0095] The soaked and boiled beans or nibs are then roasted using a standard roasting curve in a cocoa roasting oven established in cocoa manufacturing.

[0096] Steps 5 to 8: Grinding and processing cocoa liquor

[0097] The cocoa is ground and roasted (moisture content is less than 4%, preferably less than 3%), and then cocoa liquor is obtained.

[0098] The roasted cocoa nibs are pressed to obtain a cocoa cake, preferably having a fat level of 10 to 12 wt % or 20 to 22 wt % fat, and the cocoa cake is ground into cocoa solids.

[0099] The liquid can be used directly for further food manufacturing (e.g. chocolate production) or pressed to obtain cocoa powder and cocoa butter as finished products. The powder and butter can then be used to make cocoa products.

[0100] Those skilled in the art will appreciate that they are free to combine all features of the invention disclosed herein. In particular, features described for the product of the invention may be combined with uses of the invention, and vice versa. In addition, features described for different embodiments of the invention may be combined.

[0101] Although the present invention has been described by way of example, it will be appreciated that variations and modifications may be made without departing from the scope of the invention as defined in the claims.

[0102] Furthermore, where known equivalents exist for specific features, such equivalents should be incorporated as if explicitly mentioned in this specification.Further advantages and features of the present invention will become apparent upon reference to the accompanying drawings and non-limiting examples.

[0103] Example

[0104] Example 1

[0105] Table 1 and related Figure 2 and Figure 3 Caffeine and theobromine content in a reference roasted cocoa compared to boiled and roasted cocoa is shown. A clear reduction of about 50% was observed between the reference sample and the boiled cocoa.

[0106]

[0107] Table 1. Reduction of major cocoa bitter compounds: theobromine and caffeine Example 2 - Application of the present invention in chocolate beverages

[0108]

[0109] Table 2. Samples tested by panelists using treated / untreated cocoa in chocolate beverage applications (Explanation of preparation)

[0110] Different chocolate drinks were tasted while gradually reducing the sugar. The samples were produced by dry mixing white sugar and cocoa powder (boiled or untreated natural cocoa) and then reconstituted in warm milk (55°C) until the powder was completely dissolved. The samples were then evaluated by 12 trained expert panelists according to established criteria for chocolate drinks, such as appearance, texture, smell, flavor and taste.

[0111] Figure 4 The sensory PCA plots of chocolate drinks according to Table 2 containing original cocoa and treated cocoa are shown. Figure 4 The following products are shown:

[0112] R1 Reference beverage (with classic natural cocoa powder) R2 -25% sugar (with classic natural cocoa powder) R3 -50% sugar (with classic natural cocoa powder) R4 -63% sugar (with classic natural cocoa powder) B1 Reference beverage (containing boiled cocoa powder) B2 -25% sugar (with boiled cocoa powder) B3 -50% sugar (with boiled cocoa powder) B4 -63% sugar (with boiled cocoa powder)

[0113] A clear trend can be observed on the PCA analysis of the chocolate beverages evaluated. The samples using boiled cocoa seemed less affected by the sugar reduction. Only one sensory range could be observed using boiled cocoa at different sugar levels.

[0114] The opposite effect is observed with untreated natural cocoa. At the same sensory range as the reference, only a small effect is visible when the sugar is reduced by 25%. However, once the sugar reduction is higher (50% or 63%), a significant difference in powder fall in a new sensory range can be observed, mainly characterized by high bitterness and astringency and a strong cocoa flavor.

[0115] Example 3 - Effect of Sugar Reduction on Bitterness

[0116] Figure 5 is a graph showing the effect of reducing sugar on bitterness perception using treated and untreated cocoa in chocolate beverages according to Table 3.

[0117] Much lower bitterness was found in sugar reduction applications using boiled cocoa. The difference increased as sugar was reduced. The benefit of boiled cocoa was significant at sugar reduction, especially at -50% reduction and above, where the product with boiled cocoa was found to be close to the reference (-50% sugar).

[0118] Example 4 - Effect of process parameters on cocoa properties.

[0119]

[0120] Table 3. Effects of stress on caffeine, theobromine and fat in cocoa powder

[0121] Table 3 and related Figure 6 , Figure 7 and Figure 8 The effect of alkalizer pressure on bitter compounds (caffeine and theobromine) and on total fat content is illustrated.

[0122] Increased stress had a positive effect on caffeine and theobromine extraction, with both molecules significantly reduced. On the other hand, no significant effect was observed on total fat levels, which remained stable.

[0123] Example 5 - Effect on Color

[0124] sample L a b Boiled nibs 0.1 bar 44.28 12.93 20.90 Boiled nibs 0.5 bar 44.27 12.91 20.51 Boiled nibs 1.5 bar 43.32 13.17 19.43 Boiled nibs 3 bar 40.64 13.43 18.59

[0125] Table 4. Effect of pressure on cocoa powder color (LAB grade)

[0126] Table 4 and related Fig. 9 , Fig.10 and Fig.11 The darkening of the powder is shown as the pressure in the alkalizing agent increases. Increasing the pressure while boiling results in a darker powder.

Claims

1. Non-alkalized, boiled and roasted cocoa solids comprising Less than 0.14% by weight of caffeine and Less than 1.2% by weight of theobromine, preferably less than 0.9% by weight of theobromine.

2. The non-alkalized, boiled and roasted cocoa solids according to claim 1, comprising 0.05 to 0.14 wt% caffeine and 0.5 to 1.2 wt% theobromine.

3. Cocoa solids according to claim 1 or 2, wherein the cocoa solids comprise 5 to 25 wt%, preferably 10 to 12 wt% cocoa butter or 20 to 22 wt% cocoa butter.

4. Cocoa solids according to any one of the preceding claims, having a colour LAB minimum of at least (43, 13, 20).

5. Cocoa beverage powder, comprising Cocoa solids according to any one of the preceding claims, and 1 wt % to 75 wt % added sucrose.

6. The cocoa beverage powder according to any one of the preceding claims, comprising: 10 to 75 wt. % of cocoa solids according to claims 1 to 4 0% to 35% by weight of non-fat milk solids, 0 to 2.0% by weight of vegetable oil and / or milk fat, 0 to 80% by weight of sucrose, and 0% to 50% by weight of cereal flour or extract.

7. The cocoa beverage powder according to claim 6, comprising: 25% to 55% by weight of cocoa solids, 20% to 35% by weight of non-fat milk solids, 0 to 2.0% by weight of vegetable oil and / or milk fat, 5 to 35 wt % sucrose, and 5% to 35% by weight of cereal flour or extract.

8. A liquid cocoa beverage product, comprising: 1 to 5 wt. % of cocoa solids according to claims 1 to 4, 3% to 10% by weight of non-fat milk solids, and 0 to 5 wt% sucrose.

9. A liquid cocoa beverage product, comprising: 1 to 5 wt. % of cocoa solids according to claims 1 to 4 4 to 12 wt% of plant-based fine powders, and 0 to 7 wt% sucrose.

10. Non-alkalized, boiled and roasted cocoa nibs comprising 50 to 55% by weight of cocoa butter, Less than 0.07% by weight of caffeine and less than 0.6% by weight, preferably less than 0.45% by weight of theobromine.

11. A method of preparing non-alkalized, boiled and roasted cocoa solids, the method comprising: - Provide cocoa nibs, - boiling the cocoa nibs at a pressure of 1.5 to 4 bar for a period of 10 to 60 min, - filtering the boiled cocoa nibs to a moisture content of 30 to 80 wt %, preferably 50 to 75 wt %, - roasting the boiled nibs to a moisture content of less than 4% by weight, and - grinding the roasted nibs to provide cocoa liquor, - pressing to obtain a cocoa cake, preferably having a fat level of 10 to 12 wt. % or 20 to 22 wt. % fat, and - Grinding the cocoa cake into cocoa solids.

12. The method according to claim 11, wherein the cocoa nibs are boiled at a pressure between 3 and 5 bar for a period of 20 to 40 min, preferably 30 to 35 min.

13. The method according to claims 11 to 12, wherein the baking is performed at 120°C to 130°C for 10 min to 15 min.

14. A method according to claims 11 to 13, wherein the cocoa nibs and water are added to a container, preferably a closed container.

15. The method according to claims 11 to 14, wherein water removed in the filtering of the boiled cocoa nibs is disposed of.

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