Suspension conveying device for coating workshop

By adopting a combination of exhaust and intake mechanisms in the suspension conveyor of the coating workshop, the workpiece is quickly dried, and the lower positioning parts are reduced to shake, which solves the equipment wear and odor problems, and improves production efficiency and equipment life.

CN119303764AInactive Publication Date: 2025-01-14YANGZHOU FENGRAN COATING CO LTD
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Patent Information

Application Number
CN202411472047.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing coating workshop suspension conveyor devices are prone to shaking when conveying workpieces, causing accelerated wear of the equipment, affecting the service life, and the paint that has not been dried in time has a large odor, affecting the working environment.

Method used

A suspension conveyor device for coating workshops is designed, using the exhaust mechanism at the top of the bracket and the intake mechanism at the bottom. By inputting airflow below the workpiece and discharged upwards, the workpiece is quickly dried, and the suspension mechanism is carried out through the lower positioning member. Perform limits, reduce shaking, and extend equipment life.

Benefits of technology

It realizes rapid drying of the sprayed paint surface of the workpiece surface, improves production efficiency, reduces paint smell and pollutants in the air, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of coating, and particularly discloses a suspension conveying device for a coating workshop, which comprises a bracket, a conveying mechanism connected to the top end of the bracket, and a suspension mechanism connected to the conveying mechanism, the suspension mechanism is used for placing a workpiece, placing the workpiece on the suspension mechanism, and driving the suspension mechanism to move through the conveying mechanism so as to realize the conveying of the workpiece. An exhaust mechanism is further arranged at the upper end of the support, the bottom end of the support is fixedly connected with a base, and an air inlet mechanism is arranged in the base and located below the conveying mechanism. When workpieces are conveyed, air is conveyed into the air inlet mechanism to form airflow, then the airflow is exhausted upwards through the air inlet mechanism, the air flows upwards from the lower portion of the workpieces to dry the workpieces, the exhaust mechanism is started, the flow speed of the air is increased, and then the drying efficiency of the workpieces is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of coating, and in particular relates to a suspension conveying device for a coating workshop. Background Art

[0002] Spraying is a coating method that uses a spray gun or a disc atomizer to disperse the paint into uniform and fine droplets by pressure or centrifugal force and then apply it to the surface of the object. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivative methods of the above basic spraying forms, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc., and the front-line operators directly spray the surface of the product.

[0003] In the Chinese patent with publication number CN107954151A, a suspension conveying device for a paint shop is mentioned, including: a paint box, including a top plate and a side plate, the side plate is set on the ground and supported and connected to the four sides of the top plate; a rotary suspension mechanism, including an active drive gear, three driven drive gears, a transmission chain and a material rack, an active drive gear and a driven drive gear are externally meshed and connected, and another two driven drive gears are externally meshed and connected to form a rotary structure, the active drive gear and the driven drive gear are rotatably set on the top plate, the transmission chain is sleeved on the outer ring of the rotary structure, the material rack is connected to the transmission chain, and the material rack is provided with a mounting groove; a material hook is movably set in the mounting groove; a spraying mechanism is set in the paint box. Compared with the prior art, the present invention uses a cylinder to hang the material hooks on the material rack one by one, and the material rack rotates and moves with the transmission chain to spray the material, which is easy to operate and can spray the material in all directions.

[0004] However, the hanging conveying device is driven by a conveying chain, and the shaking caused by the material rack during transportation can easily cause greater wear on the conveying parts, affecting the service life of the equipment. In addition, the paint that is not dried in time during the transportation process will have a strong odor, affecting the working environment. Summary of the invention

[0005] The object of the present invention is to provide a suspension conveying device for a paint shop, so as to solve the problem in the prior art that the suspension conveying device causes shaking when conveying workpieces, resulting in equipment wear and affecting the service life.

[0006] To achieve the above object, the present invention provides the following technical solution: a hanging conveying device for a paint shop, comprising a bracket, the top end of the bracket is connected to a conveying mechanism, the conveying mechanism is connected to a hanging mechanism, the hanging mechanism is used to place a workpiece, the workpiece is placed on the hanging mechanism, and the hanging mechanism is driven to move by the conveying mechanism;

[0007] An exhaust mechanism is also provided at the upper end of the bracket, and the lower end of the bracket is fixedly connected to the base. An air intake mechanism is provided in the base, and the air intake mechanism is located below the conveying mechanism. When conveying the workpiece, gas is conveyed into the air intake mechanism to form an airflow, which is then discharged upward by the air intake mechanism. The air flows upward from the bottom of the workpiece to dry the workpiece.

[0008] Preferably, the suspension mechanism comprises a material rack body, an upper shell is arranged at the lower end of the material rack body, a first fixing sleeve is fixedly connected to the upper end of the upper shell, and the first fixing sleeve is fixedly connected to the material rack body by bolts.

[0009] Preferably, the upper shell is provided with a groove structure opening downward, and an upper magnet is installed in the groove structure.

[0010] Preferably, the air intake mechanism comprises an air intake pipe, and the air intake pipe is arranged in the base.

[0011] Preferably, the base is provided with a second groove corresponding to the air inlet pipe, and the air inlet pipe is located in the second groove.

[0012] Preferably, the air intake mechanism further comprises an end cover, a side wall of the end cover is provided with a plurality of fixing feet, the fixing feet are provided with fixing holes, and a plurality of through holes are arranged on the end cover.

[0013] Preferably: a first groove is formed on the base, the end cover is located at the upper end of the first groove, and the width of the end cover is greater than the width of the first groove;

[0014] After the end cover is installed, the upper end opening of the first groove is blocked, so that a chamber for air flow is formed in the first groove.

[0015] Preferably: a lower track is further arranged in the first groove, and the structural design of the lower track is the same as that of the upper track.

[0016] Preferably, a lower positioning member is installed on the lower track, and the lower positioning member can move along the lower track.

[0017] Preferably, the lower positioning member is magnetic, and there is a gap between the upper end surface of the lower positioning member and the upper magnet, so that the upper magnet and the lower positioning member attract each other under the action of magnetic force.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. In the present invention, external air enters the first groove from the air inlet pipe, passes through the chamber and then flows upward from the through hole to form an airflow, which dries the workpiece passing over the through hole, so that the paint sprayed on the surface of the workpiece dries quickly, thereby improving production efficiency, and the airflow is discharged along the exhaust mechanism, which can reduce the smell of paint in the air and reduce pollutants in the air.

[0020] 2. In the present invention, the upper magnet is limited by the lower positioning piece, thereby reducing the shaking of the bottom of the suspension mechanism, further improving the stability of the movement of the suspension mechanism, and then reducing the wear of the upper roller assembly and the upper conveying sprocket, the upper conveying chain and the lower conveying chain caused by shaking during transportation, thereby extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of the present invention;

[0022] Figure 2 A top view of the present invention;

[0023] Figure 3 It is a front view of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the conveying mechanism in the present invention;

[0025] Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement at the center A;

[0026] Figure 6 It is a structural schematic diagram of the air intake mechanism in the present invention;

[0027] Figure 7 It is an exploded schematic diagram of the air intake mechanism in the present invention;

[0028] Figure 8 It is a schematic structural diagram of the lower positioning member in the present invention.

[0029] In the figure: 1, bracket; 2, conveying mechanism; 21, upper track; 22, chain; 23, driving wheel; 24, driving motor; 25, upper roller assembly; 26, upper conveying sprocket; 27, hanging rack; 28, upper conveying chain; 29, lower conveying chain; 210, lower conveying sprocket; 3, exhaust mechanism; 4, hanging mechanism; 41, material rack body; 42, upper shell; 43, first fixed sleeve; 44, upper magnet; 45, second fixed sleeve; 5, air intake mechanism; 51, air intake pipe; 52, end cover; 53, fixed foot; 54, through hole; 55, lower track; 56, lower positioning member; 561, lower shell; 562, lower magnet; 563, lower roller assembly; 57, support seat; 6, base; 61, first groove; 62, second groove. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 3 As shown, the present invention provides a suspension conveying device for a paint shop, including a bracket 1, the top of the bracket 1 is connected to a conveying mechanism 2, the conveying mechanism 2 is connected to a suspension mechanism 4, the suspension mechanism 4 is used to place the workpiece, the workpiece is placed on the suspension mechanism 4, and the suspension mechanism 4 is driven to move by the conveying mechanism 2 to realize the transportation of the workpiece.

[0032] In a further embodiment, an exhaust mechanism 3 is further provided at the upper end of the bracket 1, and the bottom end of the bracket 1 is fixedly connected to the base 6. An air intake mechanism 5 is provided in the base 6, and the air intake mechanism 5 is located below the conveying mechanism 2. When the workpiece is conveyed, gas is conveyed into the air intake mechanism 5 to form an airflow, which is then discharged upward by the air intake mechanism 5. The air flows upward from the bottom of the workpiece to dry the workpiece. The exhaust mechanism 3 is started to increase the flow rate of the air, thereby improving the drying efficiency of the workpiece.

[0033] In this embodiment, the exhaust mechanism 3 can be formed by connecting an exhaust fan and a pipe. The exhaust fan is installed on the bracket 1, one end of the pipe is connected to the air outlet of the exhaust fan, and the other end of the pipe is connected to the air purifier, so that the airflow can be discharged from the exhaust fan and the pipe after purification.

[0034] In a further embodiment, referring to Figure 3-Figure 4 The conveying mechanism 2 includes an upper track 21, which is fixed on the bracket 1. A chain 22 is arranged below the upper track 21. The chain 22 is connected to a driving wheel 23, and the driving wheel 23 is rotatably connected to the bracket 1 through a rotating shaft, a bearing seat and a bearing.

[0035] Furthermore, at least four driving wheels 23 are provided, and the four driving wheels 23 are located at the four corners of the bracket 1 , and each driving wheel 23 is connected to a driving motor 24 , and the driving motor 24 drives the driving wheel 23 to rotate, thereby realizing the movement of the chain 22 .

[0036] Furthermore, the upper track 21 is connected to an upper roller assembly 25, which is fixedly connected to the chain 22. The upper roller assembly 25 includes a roller, an oil cup, a slide and a hanger. The roller can move along the upper track 21, which belongs to the prior art and will not be elaborated here. The lower end of the upper roller assembly 25 is fixedly connected to an upper conveying sprocket 26, and the lower end of the upper conveying sprocket 26 is fixedly connected to a hanger 27. The hanger 27 is used to install the suspension mechanism 4. The upper conveying sprocket 26 is linked to an upper conveying chain 28, and the upper conveying chain 28 is fixedly connected to a lower conveying chain 29, and the lower conveying chain 29 is linked to a lower conveying sprocket 210. The lower conveying sprocket 210 is rotatably connected to the bracket 1 through a rotating shaft, a bearing seat and a bearing.

[0037] In this embodiment, the workpiece is placed on the suspension mechanism 4, and the drive motor 24 is started to drive the driving wheel 23 to rotate, thereby driving the upper track 21 to move, and then driving the upper roller assembly 25, the upper conveying sprocket 26, the hanger 27 and the suspension mechanism 4 to move. When the upper conveying sprocket 26 contacts the upper conveying chain 28, the upper conveying sprocket 26 drives the upper conveying chain 28 to move, and then drives the lower conveying chain 29 to rotate along the lower conveying sprocket 210. Through this design, when the upper conveying sprocket 26 moves and contacts the upper conveying chain 28, the upper conveying chain 28 and the upper conveying sprocket 26 cooperate with each other to reduce the shaking of the suspension mechanism 4, so that the movement of the upper roller assembly 25 and the suspension mechanism 4 is more stable.

[0038] In a further embodiment, referring to Figure 3-Figure 4 The suspension mechanism 4 includes a material rack body 41, an upper shell 42 is arranged at the lower end of the material rack body 41, a first fixing sleeve 43 is fixedly connected to the upper end of the upper shell 42, the first fixing sleeve 43 is fixedly connected to the material rack body 41 by bolts, the upper shell 42 is provided with a groove structure opening downward, an upper magnet 44 is installed in the groove structure, a second fixing sleeve 45 is fixedly connected to the upper end of the material rack body 41, and the second fixing sleeve 45 is fixedly connected to the upper roller assembly 25 by a pin or bolts.

[0039] In this embodiment, the material rack body 41 is convenient for installation and disassembly with the upper roller assembly 25, and the upper shell 42 and upper magnet 44 arranged at the bottom of the material rack body 41 can play the role of counterweight, increase the weight of the lower end of the material rack body 41, and thereby improve the stability of the material rack body 41.

[0040] In a further embodiment, referring to Figure 6-Figure 8 The air intake mechanism 5 includes an air intake pipe 51, which is arranged in the base 6, and the base 6 has a second groove 62 corresponding to the air intake pipe 51. The air intake pipe 51 is located in the second groove 62, so that the upper end surface of the air intake pipe 51 is lower than the upper end surface of the base 6, so as to avoid deformation caused by squeezing the air intake pipe 51 when workers walk or transport.

[0041] In one embodiment, one end of the air inlet pipe 51 is connected to a fan through a pipeline, and the fan is started to transport gas into the air inlet pipe 51 .

[0042] In another embodiment, the air inlet pipe 51 may also be connected to an electric heater and a fan, and the electric heater and the fan are started to transport the gas heated by the electric heater to the air inlet pipe 51, thereby further improving the drying efficiency of the workpiece.

[0043] In this embodiment, the air intake mechanism 5 also includes an end cover 52, and the side wall of the end cover 52 is provided with a plurality of fixing feet 53, and the fixing feet 53 are provided with fixing holes to facilitate the installation of the end cover 52. A plurality of through holes 54 are arranged on the end cover 52, and the axis of the through hole 54 is arranged along the vertical direction. The diameter of the through hole 54 can be set according to actual conditions.

[0044] In this embodiment, a first groove 61 is opened on the base 6, and the end cover 52 is located at the upper end of the first groove 61. The width of the end cover 52 is greater than the width of the first groove 61, so that the end cover 52 can block the upper end opening of the first groove 61 after installation, so that a chamber for air flow is formed in the first groove 61. The air passes through the chamber and then flows upward from the through hole 54 to form an airflow, which dries the workpiece passing above the through hole 54, so that the paint sprayed on the surface of the workpiece dries quickly, thereby improving production efficiency, and the airflow is discharged along the exhaust mechanism 3, which can reduce the paint smell in the air and reduce pollutants in the air.

[0045] In this embodiment, a lower track 55 is further provided in the first groove 61 . The structural design of the lower track 55 is the same as that of the upper track 21 . The sizes of the lower track 55 and the upper track 21 are also the same. A support seat 57 is provided at the lower end of the lower track 55 , and the support seat 57 supports the lower track 55 .

[0046] In another embodiment, the support seat 57 can also be configured as a height-adjustable screw and internal threaded sleeve, thereby facilitating the adjustment of the height of the lower track 55 so that the lower track 55 remains stable and avoids large drop differences at different positions.

[0047] Furthermore, a lower positioning piece 56 is installed on the lower track 55, and the lower positioning piece 56 can move along the lower track 55. The lower positioning piece 56 is magnetic, and there is a gap between the upper end surface of the lower positioning piece 56 and the upper magnet 44, so that the upper magnet 44 and the lower positioning piece 56 attract each other under the action of magnetic force. When the upper magnet 44 moves with the material rack body 41, the lower positioning piece 56 is driven to move along the lower track 55 under the action of magnetic force. Since the structural design and size of the lower track 55 and the upper track 21 are the same, the lower positioning piece 56 and the upper magnet 44 move synchronously, and the upper magnet 44 is limited by the lower positioning piece 56, thereby reducing the shaking of the bottom of the suspension mechanism 4, further improving the stability of the movement of the suspension mechanism 4, and then reducing the wear of the upper roller assembly 25 and the upper conveying sprocket 26, the upper conveying chain 28 and the lower conveying chain 29 due to shaking during transportation, thereby extending the service life of the equipment.

[0048] In this embodiment, the lower positioning member 56 includes a lower shell 561, and the lower shell 561 is provided with a groove structure opening upward, and a lower magnet 562 is installed in the groove structure. The lower end of the lower shell 561 is fixedly connected to the lower roller assembly 563, and the lower roller assembly 563 is movably connected to the lower track 55. The lower magnet 562 and the upper magnet 44 attract each other under the action of magnetic force. When the upper magnet 44 moves with the material rack body 41, under the action of magnetic force, it drives the lower shell 561, the lower magnet 562 and the lower roller assembly 563 to move along the lower track 55.

[0049] The working principle of the present invention is as follows: place the workpiece on the suspension mechanism 4, start the drive motor 24 to drive the driving wheel 23 to rotate, drive the upper track 21 to move, and then drive the upper roller assembly 25, the upper conveying sprocket 26, the hanger 27 and the suspension mechanism 4 to move. When the upper conveying sprocket 26 contacts the upper conveying chain 28, the upper conveying sprocket 26 drives the upper conveying chain 28 to move, and then drives the lower conveying chain 29 to rotate along the lower conveying sprocket 210. Through this design, when the upper conveying sprocket 26 moves and contacts the upper conveying chain 28, the upper conveying chain 28 and the upper conveying sprocket 26 cooperate with each other to reduce the shaking of the suspension mechanism 4, so that the movement of the upper roller assembly 25 and the suspension mechanism 4 is more stable, and the external air enters the first groove 61 from the air inlet pipe 51, and then flows upward from the through hole 54 through the chamber to form an airflow. The workpiece above the through hole 54 is dried so that the paint sprayed on the surface of the workpiece dries quickly, thereby improving production efficiency, and the airflow is discharged along the exhaust mechanism 3, which can reduce the smell of paint in the air and reduce pollutants in the air. When the upper magnet 44 moves with the material rack body 41, the lower positioning member 56 is driven to move along the lower track 55 under the action of magnetic force. Since the structural design and size of the lower track 55 and the upper track 21 are the same, the lower positioning member 56 and the upper magnet 44 move synchronously, and the upper magnet 44 is limited by the lower positioning member 56, thereby reducing the shaking of the bottom of the suspension mechanism 4, further improving the stability of the movement of the suspension mechanism 4, and then reducing the wear of the upper roller assembly 25 and the upper conveying sprocket 26, the upper conveying chain 28 and the lower conveying chain 29 due to shaking during transportation, thereby extending the service life of the equipment.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hanging conveying device for a paint shop, characterized in that: include: A bracket (1), wherein the top end of the bracket (1) is connected to a conveying mechanism (2), the conveying mechanism (2) is connected to a hanging mechanism (4), and the hanging mechanism (4) is used to place a workpiece, the workpiece is placed on the hanging mechanism (4), and the hanging mechanism (4) is driven to move by the conveying mechanism (2); The upper end of the support (1) is also provided with an exhaust mechanism (3), the lower end of the support (1) is fixedly connected to a base (6), an air intake mechanism (5) is provided in the base (6), and the air intake mechanism (5) is located below the conveying mechanism (2). When conveying a workpiece, gas is conveyed into the air intake mechanism (5) to form an airflow, which is then discharged upwards by the air intake mechanism (5), and the air flows upwards from the bottom of the workpiece to dry the workpiece.

2. A suspension conveying device for a paint shop according to claim 1, characterized in that: The suspension mechanism (4) comprises a material rack body (41), an upper shell (42) is arranged at the lower end of the material rack body (41), a first fixing sleeve (43) is fixedly connected to the upper end of the upper shell (42), and the first fixing sleeve (43) is fixedly connected to the material rack body (41) by bolts.

3. A suspension conveying device for a paint shop according to claim 2, characterized in that: The upper shell (42) is provided with a groove structure opening downward, and an upper magnet (44) is installed in the groove structure.

4. The hanging conveying device for a paint shop according to claim 1, characterized in that: The air intake mechanism (5) comprises an air intake pipe (51), and the air intake pipe (51) is arranged in the base (6).

5. The hanging conveying device for a paint shop according to claim 4, characterized in that: The base (6) is provided with a second groove (62) corresponding to the air inlet pipe (51), and the air inlet pipe (51) is located in the second groove (62).

6. The hanging conveying device for a paint shop according to claim 6, characterized in that: The air intake mechanism (5) further comprises an end cover (52), a side wall of the end cover (52) being provided with a plurality of fixing legs (53), the fixing legs (53) being provided with fixing holes, and a plurality of through holes (54) being arranged in an array on the end cover (52).

7. The hanging conveying device for a paint shop according to claim 1, characterized in that: The base (6) is provided with a first groove (61), the end cover (52) is located at the upper end of the first groove (61), and the width of the end cover (52) is greater than the width of the first groove (61); After being installed, the end cover (52) blocks the upper opening of the first groove (61), so that a chamber for air flow is formed in the first groove (61).

8. The hanging conveying device for a paint shop according to claim 7, characterized in that: A lower track (55) is also provided in the first groove (61), and the structural design of the lower track (55) is the same as that of the upper track (21).

9. A suspension conveying device for a paint shop according to claim 8, characterized in that: A lower positioning member (56) is installed on the lower track (55), and the lower positioning member (56) can move along the lower track (55).

10. The hanging conveying device for a paint shop according to claim 9, characterized in that: The lower positioning member (56) is magnetic, and there is a gap between the upper end surface of the lower positioning member (56) and the upper magnet (44), so that the upper magnet (44) and the lower positioning member (56) attract each other under the action of magnetic force.

Citation Information

Patent Citations

  • Suspension conveying device for painting workshop

    CN107954151A