Punch forming device for metal runner of water turbine

Abstract

A mounting frame is fixedly connected to the middle of the upper end of a mounting table, a punching assembly is connected to the upper end of the mounting frame, and a rotary punching module is rotationally connected to the position, below the punching assembly, of the mounting frame; the stamping assembly and the rotary stamping module are used for being matched to conduct stamping forming of the rotating wheel part, a stripping assembly is arranged in the rotary stamping module, a linkage assembly is arranged on one side of the mounting frame, and the stamping assembly is in transmission connection with the rotary stamping module through the linkage assembly. The invention aims to provide the punch forming device for the metal runner of the water turbine, which is high in production efficiency, reduces the manual operation, reduces the labor intensity and improves the product quality.

Description

Technical Field

[0001] The invention relates to the technical field of punching machine equipment, in particular to a punching forming device for a metal runner of a water turbine. Background Art

[0002] In the traditional metal stamping process, especially for the manufacture of metal wheels with complex shapes or high precision requirements, single-die or multi-die continuous stamping equipment is usually used. However, this type of equipment generally has the following technical problems: Frequent mold replacement and low production efficiency: Traditional stamping equipment requires frequent mold replacement, especially when forming complex shapes. Frequent mold replacement and adjustment greatly reduces production efficiency and stability.

[0003] Stripping problem: In the process of metal stamping, stripping operation is a key link affecting production efficiency. Traditional stamping equipment often has certain difficulties in the stripping process, resulting in incomplete stripping, affecting product quality, and even causing damage to the equipment.

[0004] Complex operation and high labor demand: Some existing stamping equipment requires manual intervention and has complicated operation steps, which not only reduces production efficiency but also increases labor demand and operation difficulty.

[0005] High mold loss and cost: Due to the demand for precision manufacturing, the frequent wear of stamping molds has caused production costs to continue to rise. In addition, some traditional equipment has a short mold life due to unreasonable mold design, which increases the company's maintenance and production costs. Summary of the invention

[0006] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a turbine metal runner stamping and forming device with high production efficiency, reduced manual operation, lowered labor intensity, and improved product quality.

[0007] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a water turbine metal runner stamping forming device, including a mounting platform, a mounting frame, a rotary stamping die group, a stamping component, a linkage component, and a stripping component. The mounting platform is fixedly connected to the middle part of the upper end, the upper end of the mounting frame is connected to the stamping component, the mounting frame below the stamping component is rotatably connected to the rotary stamping die group, the rotary stamping die group is provided with a stripping component, a linkage component is provided on one side of the mounting frame, and the stamping component is transmission-connected to the rotary stamping die group through the linkage component, wherein the mounting platform serves as the basic platform of the entire device and provides a foundation for the entire device. The main supporting part provides support for the stability of the equipment. The mounting frame is used to support and fix the main components such as the stamping assembly and the rotary stamping die set. The rotary stamping die set is the lower die assembly, which cooperates with the stamping assembly to realize the stamping forming of the material plate, so as to obtain a metal runner. The stamping assembly is similar to the stamping component of the existing stamping machine, and the stamping operation is mainly realized by the inertial force of the flywheel. The linkage assembly can realize the power transmission between the stamping assembly and the rotary stamping die set, and the automatic rotation of the rotary stamping die set is realized through the linkage, so as to realize the continuous stamping and demolding work of the equipment. The demolding assembly is used to demold the stamped metal runner.

[0008] In the above technical scheme, the stamping assembly includes a connecting rod structure, a sliding block, a sliding rod, an upper stamping die, a first crank shaft, a flywheel, a clutch, a driving wheel, and a driving motor. The upper end of the mounting frame is rotatably connected to the first crank shaft, and one end of the first crank shaft passes through the mounting frame and is transmission-connected to the linkage assembly. A brake is fixedly connected to the mounting frame on one side of the linkage assembly, and the brake is connected to the first crank shaft on this side. The other end of the first crank shaft passes through the mounting frame and is connected to the clutch. The clutch is embedded in one side of the mounting frame, and the other end of the clutch is connected to the flywheel. The flywheel is transmission-connected to the driving wheel through a chain belt, and the driving wheel is fixed The cam is fixedly connected to the end of the rotating shaft of the driving motor, and the driving motor is fixedly connected to the motor fixing frame, and the motor fixing frame is fixedly connected to the back side of the mounting frame. A connecting rod structure is rotatably connected to the first crank shaft, and the lower end of the connecting rod structure is rotatably connected to the sliding block, and the sliding block is slidably connected to the mounting frame. The mounting frame is provided with a sliding groove, and the sliding block is slidably connected in the sliding groove. The sliding groove can limit the moving direction of the sliding block to ensure that the sliding block can only reciprocate along the sliding groove, and the lower end of the sliding block is connected to a sliding sleeve rod, and the lower end of the sliding sleeve rod is fixedly connected to an upper stamping die, and the upper stamping die is arranged opposite to the rotary stamping die group.

[0009] In the above technical solution, a sliding cavity is provided in the sliding block, a sliding guide block is slidably connected in the sliding cavity, a spring is provided in the sliding cavity at the upper end of the sliding guide block, one end of the spring is in contact with the sliding guide block, and the other end of the spring is in contact with the inner wall of the sliding cavity, and the upper end of the sliding sleeve rod is fixedly connected to the sliding guide block after passing through the sliding cavity.

[0010] The transmission gear of the present invention is a gear selected from the group consisting of a gear train coupled to the gearbox, a gear shift coupling, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train, a gear train coupled to the gear train

[0011] In the above technical scheme, the ratchet assembly includes an outer toothed ring, a ratchet ring, a pawl, a rotating wheel, and a connecting shaft. One end of the connecting shaft is fixedly connected to the rotary stamping die set, and the other end of the connecting shaft is fixedly connected to the rotating wheel. The rotating wheel is rotatably connected in the ratchet ring. The inner side surface of the ratchet ring is provided with ratchet teeth. The edge of the rotating wheel is provided with a plurality of limiting grooves. A pawl is rotatably connected in the limiting groove. A torsion spring is provided at the rotating connection between the pawl and the rotating wheel. The pawl and the ratchet teeth are meshed with each other. The outer ring side surface of the ratchet ring is fixedly connected with the outer toothed ring. Both sides of the outer toothed ring are respectively slidably connected in the sliding guide groove. The transmission teeth in the sliding guide groove are meshed with the outer toothed ring.

[0012] In the above technical scheme, the rotary stamping die set includes a rotating block, a rotating shaft, a retaining ring plate, an upper bearing, a lower bearing, a rolling bearing, a sealing ring, a sliding bearing, and a lower stamping die. The rotating block is rotatably connected to the middle of the mounting frame, and the inner two sides of the mounting frame are respectively fixedly connected to support platforms, and the upper end of the support platform is provided with a first curved groove, and the lower bearing is fixedly connected in the first curved groove. Fixed blocks are respectively fixedly connected in the mounting frame above the support platform, and the lower end of the fixed block is provided with a second curved groove, and the upper bearing is fixedly connected in the second curved groove. The two ends of the rotating block are respectively rotatably connected between the lower bearing and the upper bearing. The outer circumferential side surfaces of the rotating block are respectively provided with two groups of symmetrical mounting grooves, and lower punching dies are respectively fixedly connected in the mounting grooves, and the lower punching dies are arranged opposite to the upper punching dies, and retaining ring plates are respectively fixedly connected to the rotating blocks on both sides of the mounting grooves, and rotating shafts are respectively fixedly connected at both ends of the rotating block, and rotating shaft holes are respectively provided on the mounting frames opposite to the rotating shafts, and sliding bearings, sealing rings and rolling bearings are respectively fixedly connected in the rotating shaft holes, and the rolling bearings are respectively located on one side close to the rotating block, and the sealing ring is located between the sliding bearing and the rolling bearing, and the sliding bearings are fixedly connected in the rotating shaft holes located on both sides of the mounting frame.

[0013] In the above technical solution, positioning pins are fixedly connected on both sides of the upper stamping die, and positioning pin grooves are respectively opened on the retaining ring plates on both sides of the mounting groove. The positioning pins are plugged in and connected to the positioning pin grooves. An infrared receiver is embedded in the bottom of the positioning pin groove, and an infrared generator is embedded in the lower end of the positioning pin. The infrared receiver is used to receive infrared rays emitted by the infrared generator.

[0014] The cam is an assembly made of a plurality of movable members, each of which is connected to a pair of movable members, and the movable members are connected to the plurality of movable members.

[0015] In the above technical solution, a material guide groove is provided in the middle of the upper end of the mounting platform, and the material guide groove is located below the lower punching die.

[0016] Beneficial effects of the present invention: Improve production efficiency: The stamping and forming device of the present invention reduces the frequency of mold replacement and operation intervention through improved operation procedures and automated structure, and realizes automated continuous stamping; through the cooperation of the linkage component and the stripping component, the equipment can quickly return to the initial position after completing one round of stamping and carry out the next round of stamping, which greatly improves production efficiency.

[0017] Reduce manual operation: Traditional stamping equipment usually requires manual intervention, including mold replacement, operation adjustment, etc., while the present invention adopts an automated control system and linkage structure to reduce the need for manual operation; the operator only needs to perform the most basic settings, and the equipment can complete the continuous stamping process, thereby reducing labor intensity.

[0018] Improve stripping efficiency: The present invention specially designs a stripping component, which can automatically push the forming wheel out of the mold during the mold flipping process, solving the problem of incomplete stripping commonly seen in traditional equipment; the automation of the stripping operation not only improves production efficiency, but also reduces product quality problems caused by incomplete stripping.

[0019] Reduce production costs: By optimizing mold design and reducing mold loss, the present invention prolongs the service life of the mold to a certain extent and reduces the frequent replacement and maintenance costs of the mold; at the same time, automated operation reduces the demand for highly skilled labor, thereby reducing labor costs.

[0020] Improve product quality: The present invention can accurately control each link in the stamping process, avoiding quality problems such as uneven forming and incomplete stripping due to improper operation or equipment failure, thereby effectively improving product quality and consistency.

[0021] Adapting to the production needs of complex shapes: The stamping forming device of the present invention can handle more complex metal wheel shapes, and is particularly suitable for metal wheel forming tasks that require high precision and high reliability, meeting the needs of high-end manufacturing for precision stamping products.

[0022] In summary, the present invention solves some technical bottlenecks in existing stamping equipment through a series of technical innovations, significantly improves the efficiency, quality and cost-effectiveness of the stamping process, and has high practical value and market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front perspective structural schematic diagram of the present invention; Figure 2 It is a rear-view stereoscopic structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the first crankshaft connection structure of the present invention; Figure 4 It is a schematic diagram of the cross-sectional connection structure of the sliding block of the present invention; Figure 5 It is a schematic diagram of the linkage assembly structure of the present invention; Figure 6 This is a schematic diagram of the disassembled structure of the ratchet assembly of the present invention; Figure 7 This is a schematic diagram of the connection structure of the rotating block of the present invention; Figure 8 It is a schematic diagram of the cross-sectional connection structure of the rotating block of the present invention.

[0024] In the figure: 1 mounting table, 2 mounting frame, 3 rotary stamping die set, 4 stamping assembly, 5 linkage assembly, 6 guide trough, 101 connecting rod structure, 102 sliding block, 103 sliding sleeve rod, 104 upper stamping die, 105 first crankshaft, 106 flywheel, 107 clutch, 108 driving wheel, 109 driving motor, 110 brake, 111 motor fixing frame, 112 sliding cavity, 113 sliding guide block, 114 spring, 201 rotating wheel plate, 202 transmission rod, 203 slide slot frame, 204 slide slot rail, 205 support frame, 206 ratchet assembly, 207 connecting block, 208 slide guide slot, 209 transmission tooth, 301 outer gear ring, 302 ratchet ring, 303 ratchet pawl, 3 04 rotating wheel, 305 connecting shaft, 306 ratchet teeth, 307 torsion spring, 308 limiting groove, 401 rotating block, 402 rotating shaft, 403 retaining ring plate, 404 upper bearing, 405 lower bearing, 406 rolling bearing, 407 sealing ring, 408 sliding bearing, 409 lower stamping die, 410 supporting platform, 411 fixed block, 412 mounting groove, 501 positioning pin, 502 positioning pin groove, 503 infrared receiver, 504 infrared generator, 601 second crank shaft, 602 linkage arm, 603 push-pull rod, 604 stripping plate, 605 first connecting frame, 606 second connecting frame, 607 movable cavity, 608 first fixed rod, 609 second fixed rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 8A metal runner stamping forming device for a water turbine comprises a mounting platform 1, a mounting frame 2, a rotary stamping die set 3, a stamping assembly 4, a linkage assembly 5, and a stripping assembly. The mounting platform 1 is fixedly connected to the mounting frame 2 at the middle of the upper end, the mounting frame 2 is connected to the stamping assembly 4 at the upper end, the mounting frame 2 below the stamping assembly 4 is rotatably connected to the rotary stamping die set 3, the rotary stamping die set 3 is provided with a stripping assembly, a linkage assembly 5 is provided on one side of the mounting frame 2, and the stamping assembly 4 is transmission-connected to the rotary stamping die set 3 through the linkage assembly 5, wherein the mounting platform 1 serves as the basic platform of the entire device, is the main supporting part of the entire device, and is the equipment To provide stable support, the mounting frame 2 is used to support and fix the main components such as the stamping assembly 4 and the rotary stamping die set 3. The rotary stamping die set 3 is the lower die assembly, which cooperates with the stamping assembly 4 to realize the stamping forming of the material plate, thereby obtaining a metal runner. The stamping assembly 4 is similar to the stamping component of the existing stamping machine, and the stamping operation is mainly realized through the inertial force of the flywheel 106. The linkage assembly 5 can realize the power transmission between the stamping assembly 4 and the rotary stamping die set 3, and realize the automatic rotation of the rotary stamping die set 3 through linkage, thereby realizing continuous stamping and demolding of the equipment, and the demolding assembly is used to demold the stamped metal runner.

[0027] See also Figure 1-Figure 4In one embodiment of the present invention, the stamping assembly 4 includes a connecting rod structure 101, a sliding block 102, a sliding rod 103, an upper stamping die 104, a first crank shaft 105, a flywheel 106, a clutch 107, a driving wheel 108, and a driving motor 109. The upper end of the mounting frame 2 is rotatably connected with the first crank shaft 105, and one end of the first crank shaft 105 passes through the mounting frame 2 and is transmission-connected with the linkage assembly 5. A brake 110 is fixedly connected to the mounting frame 2 on one side of the linkage assembly 5, and the brake 110 is connected to the first crank shaft 105 on this side. The other end of the first crank shaft 105 passes through the mounting frame 2 and is connected to the clutch 107. The clutch 107 is embedded in one side of the mounting frame 2, and the other end of the clutch 107 is connected to the flywheel 106. The flywheel 106 is transmission-connected to the driving wheel 108 through a chain belt, and the driving wheel 108 is fixedly connected to the end of the rotating shaft of the driving motor 109. The driving motor 109 is fixedly connected to On the motor fixing frame 111, the motor fixing frame 111 is fixedly connected to the back side of the mounting frame 2, and the connecting rod structure 101 is rotatably connected to the first crank shaft 105. The lower end of the connecting rod structure 101 is rotatably connected to the sliding block 102, and the sliding block 102 is slidably connected to the mounting frame 2. The mounting frame 2 is provided with a sliding groove, and the sliding block 102 is slidably connected in the sliding groove. The movable direction of the sliding block 102 can be limited by the sliding groove to ensure that the sliding block 102 can only reciprocate along the sliding groove. The lower end of the sliding block 102 is connected to a sliding rod 103, and the lower end of the sliding rod 103 is fixedly connected to an upper stamping die 104. The upper stamping die 104 is arranged opposite to the rotary stamping die set 3. In the embodiment of the present invention, the clutch 107 and the brake 110 are both provided with operating pedals for start-stop operations, which can operate and control the opening and closing state of the clutch 107 and the braking state of the brake 110. Its working principle is as follows: During specific operation, the driving motor 109 starts to work, driving the driving wheel 108 to rotate, and the driving wheel 108 drives the flywheel 106 to rotate through the chain belt. When the workpiece needs to be stamped, the operating pedal is stepped on. At this time, the clutch 107 connects the power of the flywheel 106 to the first crankshaft 105, and the brake 110 releases the braking state of the first crankshaft 105. Then, the flywheel 106 drives the first crankshaft 105 to rotate one circle under the action of inertia force, and the first crankshaft 105 drives the sliding The block 102 slides up and down, and the sliding block 102 drives the upper stamping die 104 to stamp downward once through the sliding rod 103. During this period, the clutch 107 automatically disconnects the power connection, and the brake 110 brakes the first crank shaft 105 again, so as to ensure that the slider can accurately stop at the initial position after moving up and down once. The specific principle can refer to the working of the existing stamping machine. While the crank shaft rotates one circle, the power is transmitted to the linkage component 5, and the station rotation of the rotary stamping die group 3 is automatically realized through the linkage component 5.

[0028] See also Figure 4 In one embodiment of the present invention, a sliding cavity 112 is provided in the sliding block 102, and a sliding guide block 113 is slidably connected in the sliding cavity 112. A spring 114 is provided in the sliding cavity 112 at the upper end of the sliding guide block 113. One end of the spring 114 is in contact with the sliding guide block 113, and the other end of the spring 114 is in contact with the inner wall of the sliding cavity 112. The upper end of the sliding sleeve rod 103 penetrates into the sliding cavity 112 and is fixedly connected with the sliding guide block 113. In this embodiment, during the downward stamping process of the slider, the hard impact of the upper stamping die 104 can be improved, the impact force can be buffered to a certain extent, and other components can be protected from damage, so that the working process of the entire stamping assembly 4 can achieve smooth and precise movement, thereby improving the service life and molding effect of the equipment.

[0029] See also Figure 5-Figure 6 In one embodiment of the present invention, the linkage assembly 5 includes a rotating wheel 201, a transmission rod 202, a slide frame 203, a slide rail 204, a support frame 205, and a ratchet assembly 206. One end of the first crank shaft 105 passes through the mounting frame 2 and is fixedly connected to the rotating wheel 201. One side of the edge of the rotating wheel 201 is rotatably connected to the transmission rod 202. The other end of the transmission rod 202 is rotatably connected to the connecting block 207. The connecting block 207 is fixedly connected to the slide frame 203. The slide frame 203 has a slide opening in the middle. The two side walls opposite to the slide groove opening are respectively provided with slide guide grooves 208, wherein a group of slide guide grooves 208 is provided with transmission teeth 209, and the slide groove opening of the slide groove frame 203 is rotatably connected with a ratchet assembly 206, and the two sides of the outer tooth ring 301 of the ratchet assembly 206 are respectively slidably connected in the slide guide groove 208, and the outer tooth ring 301 and the transmission teeth 209 are meshed and connected with each other, and the middle part of the ratchet assembly 206 is connected to the rotary stamping die set 3, and the two sides of the slide groove frame 203 are respectively slidably connected to the slide groove rail 204, and the slide groove rail 204 The two ends are respectively fixedly connected with a support frame 205, and the support frame 205 is fixedly connected to the mounting frame 2 by bolts; the ratchet assembly 206 includes an outer tooth ring 301, a ratchet ring 302, a pawl 303, a rotating wheel 304, and a connecting shaft 305, one end of the connecting shaft 305 is fixedly connected to the rotary stamping die set 3, and the other end of the connecting shaft 305 is fixedly connected to the rotating wheel 304, and the rotating wheel 304 is rotatably connected in the ratchet ring 302, and the inner side surface of the ratchet ring 302 is provided with ratchet teeth 306, and the side of the rotating wheel 304 A plurality of limiting grooves 308 are provided on the edge of the cam ring 302, and a ratchet 303 is rotatably connected in the limiting groove 308. A torsion spring 307 is provided at the rotation connection between the ratchet 303 and the rotating wheel 304. The ratchet 303 is meshed with the ratchet teeth 306. The outer ring side of the ratchet ring 302 is fixedly connected with the outer toothed ring 301. Both sides of the outer toothed ring 301 are slidably connected in the guide groove 208. The transmission teeth 209 in the guide groove 208 are meshed with the outer toothed ring 301. In this embodiment, the specific working principle is as follows: During a stamping process of the stamping assembly 4, with the cooperation of the clutch 107 and the brake 110, the first crank shaft 105 is driven to rotate one circle, and the first crank shaft 105 drives the rotating disc 201 to rotate one circle. The connection between the rotating disc 201 and the transmission rod 202 rotates from the highest point to the lowest point. At this time, the transmission rod 202 pushes the slide frame 203 to slide downward, and the slide frame 203 drives the outer gear ring 301 and the ratchet ring 302 to rotate through the transmission teeth 209 in the guide groove 208, and the ratchet pawl 303 slides relative to the ratchet teeth 306 on the inner side of the ratchet ring 302. As a result, during the downward sliding process of the slide frame 203, the rotating block 401 cannot be driven to rotate through the ratchet assembly 206, so that the upper stamping die 104 stamps the lower stamping die 409. The connection between the rear rotating wheel disc 201 and the transmission rod 202 rotates from the lowest point to the highest point. At this time, the transmission rod 202 pulls the slide frame 203 to slide upward, and the slide frame 203 drives the outer gear ring 301 to rotate in the opposite direction through the transmission teeth 209 in the slide guide groove 208, and the pawl 303 and the ratchet teeth 306 on the inner side of the ratchet ring 302 are in conflict with each other, thereby driving the rotating wheel 304 to rotate under the push of the pawl 303. The rotating wheel 304 drives the rotating block 401 to rotate 180° through the connecting shaft 305, so that the two symmetrical lower stamping dies 409 are adjusted to each other. In this process, the upper stamping die 104 returns to the initial position upward to complete a stamping process. At the same time, the rotating block 401 flips half a circle to facilitate demoulding operation and continuous stamping.

[0030] See also Figure 7-Figure 8In one embodiment of the present invention, the rotary stamping die set 3 includes a rotating block 401, a rotating shaft 402, a retaining ring plate 403, an upper bearing 404, a lower bearing 405, a rolling bearing 406, a sealing ring 407, a sliding bearing 408, and a lower stamping die 409. The rotating block 401 is rotatably connected to the middle of the mounting frame 2, and the mounting frame 2 has support tables 410 fixedly connected on both sides thereof. The upper end of the support table 410 is provided with a first curved groove, and the lower bearing 405 is fixedly connected in the first curved groove. Fixed blocks 411 are fixedly connected in the mounting frame 2 above the support table 410. The lower end of the fixed block 411 is provided with a second curved groove, in which the upper bearing 404 is fixedly connected, and the two ends of the rotating block 401 are respectively rotatably connected between the lower bearing 405 and the upper bearing 404. The outer peripheral side of the rotating block 401 is provided with two sets of mutually symmetrical mounting grooves 412, in which the lower punching die 409 is respectively fixedly connected, and the lower punching die 409 is arranged opposite to the upper punching die 104. The rotating block 401 on both sides of the mounting groove 412 is respectively fixedly connected with a retaining ring plate 403, and the two ends of the rotating block 401 are respectively fixedly connected with the rotating shaft 402. A rotating shaft hole is provided on the mounting frame 2 opposite to 402, and a sliding bearing 408, a sealing ring 407 and a rolling bearing 406 are fixedly connected in the rotating shaft hole, respectively. The rolling bearing 406 is located on the side close to the rotating block 401, and the sealing ring 407 is located between the sliding bearing 408 and the rolling bearing 406. The sliding bearing 408 is fixedly connected in the rotating shaft holes located on both sides of the mounting frame 2. In this embodiment, the rotating block 401 is connected to the mounting frame 2 through the rotating shaft 402, and the rotating block 401 is allowed to rotate in the mounting frame 2. In addition, the rotating shaft 402 and the mounting frame 2 are connected. Sliding bearings 408 and rolling bearings 406 are respectively provided, which provide good support for the rotating block 401 and improve the smooth rotation of the rotating block 401. The two ends of the rotating block 401 rotate between the upper bearing 404 and the lower bearing 405, so that the rotating block 401 is further supported by the support platform 410, which ensures the stable rotation of the rotating block 401 and reduces the stress state of the connection between the rotating block 401 and the rotating shaft 402, improves the connection stability between the rotating block 401 and the rotating shaft 402, avoids breakage at the connection, and reduces the damage caused by the stamping effect.

[0031] See also Figure 4 and Figure 8In one embodiment of the present invention, positioning pins 501 are fixedly connected to both sides of the upper stamping die 104, and positioning pin grooves 502 are respectively opened on the retaining ring plates 403 on both sides of the installation groove 412. The positioning pins 501 are plugged and connected in the positioning pin grooves 502. An infrared receiver 503 is embedded and connected to the bottom of the positioning pin groove 502, and an infrared generator 504 is embedded and connected to the lower end of the positioning pin 501. The infrared receiver 503 is used to receive infrared rays emitted by the infrared generator 504, which is used to ensure the precise positioning of the upper stamping die 104 and the lower stamping die 409, avoid mechanical wear and errors caused by misalignment of the upper and lower molds, and improve the service life and precision of the mold. This embodiment can be connected to an alarm to improve the stamping safety of the equipment.

[0032] See also Figure 8 In one embodiment of the present invention, the stripping assembly includes a second crank shaft 601, a linkage arm 602, a push-pull rod 603, a stripping plate 604, a first connecting frame 605, and a second connecting frame 606. A movable cavity 607 is opened in the middle of the rotating block 401, and the second crank shaft 601 is rotatably connected in the movable cavity 607. The second crank shaft 601 is rotatably connected to the linkage arm 602, and the ends of the linkage arm 602 are rotatably connected to the push-pull rod 603. The push-pull rod 603 passes through the lower stamping die 409 and then rotates with the lower stamping die 409. The stripping plate 604 is fixedly connected, and the stripping plate 604 is embedded in the bottom surface of the cavity of the lower stamping die 409. One end of the second crank shaft 601 is fixedly connected to the first fixing rod 608, and the first fixing rod 608 passes through the rotating block 401 and the rotating shaft 402 in sequence and is fixedly connected to the first connecting frame 605. The two ends of the first connecting frame 605 are respectively fixedly connected to the mounting frame 2. The other end of the second crank shaft 601 is fixedly connected to the second fixing rod 609, and the second fixing rod 609 passes through the rotating block 401, the rotating shaft 402 in sequence. The rotating shaft 402 and the ratchet assembly 206 are fixedly connected to the second connecting frame 606, and the two ends of the second connecting frame 606 are respectively fixedly connected to the slide rail 204. In this embodiment, when the rotating block 401 rotates, the second crank shaft 601 and the mounting frame 2 are relatively stationary. Taking the lower stamping die 409 at the upper end as an example, in the initial position, the linkage arm 602 is located on one side of the groove of the second driving shaft. At this time, the stripping plate 604 is just embedded in the bottom surface of the cavity of the lower stamping die 409, so that the bottom surface of the cavity is a flat surface. , so as to facilitate stamping and forming. The wheel after stamping and forming is located in the lower stamping die 409. Then, with the rotation of the rotating block 401, the linkage arm 602 rotates from one side of the groove of the second crank shaft 601 to the other side. At this time, the linkage arm 602 changes from one side of the groove to the convex side, so that the linkage arm 602 pushes the push-pull rod 603 to move outward, and the push-pull rod 603 pushes the stripping plate 604 to move outward, so that the wheel formed in the lower stamping die 409 is pushed out through the stripping plate 604, thereby realizing the stripping operation.

[0033] See also Figure 1In one embodiment of the present invention, a material guide groove 6 is opened in the middle of the upper end of the mounting table 1, and the material guide groove 6 is located below the lower stamping die 409. The runner after stripping falls into the material guide groove 6, and then the stamped runner is guided out of the device along the material guide groove 6.

[0034] See also Figure 1-Figure 8 The working principle of the present invention is as follows: when in use, first place the material plate on the lower stamping die 409 at the upper end, then step on the operating pedal, and drive the first crankshaft 105 to rotate one circle through the cooperation of the clutch 107 and the brake 110. During this process, the first crankshaft 105 drives the sliding block 102 and the upper stamping die 104 below to stamp downward through the connecting rod structure 101, and then returns to the initial position upward, and the stamping forming is completed through the cooperation between the upper stamping die 104 and the lower stamping die 409. In the process of the upper stamping die 104 returning to the initial position, under the power transmission of the linkage component 5, the rotating block 401 starts to rotate, so that the lower stamping die 409 at the upper end is flipped downward, and in the flipping process, the forming wheel in the lower stamping die 409 is pushed out by the stripping component, thereby completing the stripping, and the lower stamping die 409 at the lower end is flipped to the upper end, so that the stamping operation can be performed again, and the above operation can be repeated to perform continuous stamping.

[0035] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A water turbine metal runner stamping forming device, comprising a mounting platform (1), a mounting frame (2), a rotary stamping die set (3), a stamping assembly (4), a linkage assembly (5), and a stripping assembly, characterized in that: The middle part of the upper end of the mounting platform (1) is fixedly connected to a mounting frame (2), the upper end of the mounting frame (2) is connected to a punching assembly (4), a rotary punching die set (3) is rotatably connected to the mounting frame (2) below the punching assembly (4), the punching assembly (4) and the rotary punching die set (3) are used to cooperate with each other to perform punching and forming of the rotating wheel component, a stripping assembly is arranged in the rotary punching die set (3), a linkage assembly (5) is arranged on one side of the mounting frame (2), and the punching assembly (4) is transmission-connected to the rotary punching die set (3) via the linkage assembly (5); The rotary stamping die set (3) comprises a rotary block (401), a rotary shaft (402), a retaining ring plate (403), an upper bearing (404), a lower bearing (405), a rolling bearing (406), a sealing ring (407), a sliding bearing (408), and a lower stamping die (409); the rotary block (401) is rotatably connected to the middle of the mounting frame (2); support platforms (410) are fixedly connected to the inner sides of the mounting frame (2), and the support platforms (410) are respectively connected to the inner sides of the mounting frame (2). ) is provided with a first curved groove at the upper end, a lower bearing (405) is fixedly connected in the first curved groove, a fixed block (411) is fixedly connected in the mounting frame (2) above the support platform (410), a second curved groove is provided at the lower end of the fixed block (411), an upper bearing (404) is fixedly connected in the second curved groove, two ends of the rotating block (401) are respectively rotatably connected between the lower bearing (405) and the upper bearing (404), and the rotating block (401) is provided with a second curved groove at the lower end of the fixed block (411), an upper bearing (404) is fixedly connected in the second curved groove, and the rotating block (401) is provided with a second curved groove at the lower end of the fixed block (411). 1) are respectively provided with two groups of mutually symmetrical mounting grooves (412) on the outer peripheral side surfaces, wherein lower punching dies (409) are respectively fixedly connected in the mounting grooves (412), and the lower punching dies (409) are arranged opposite to the upper punching dies (104) in the punching assembly (4), and retaining ring plates (403) are respectively fixedly connected to the rotating blocks (401) on both sides of the mounting grooves (412), and rotating shafts (402) are respectively fixedly connected at both ends of the rotating block (401). A rotating shaft hole is provided on the mounting frame (2) opposite to the rotating shaft (402), and a sliding bearing (408), a sealing ring (407) and a rolling bearing (406) are fixedly connected in the rotating shaft hole, respectively. The rolling bearing (406) is located on a side close to the rotating block (401), and the sealing ring (407) is located between the sliding bearing (408) and the rolling bearing (406). The sliding bearing (408) is fixedly connected in the rotating shaft holes located on both sides of the mounting frame (2).

2. A water turbine metal runner stamping forming device according to claim 1, characterized in that: The stamping assembly (4) comprises a connecting rod structure (101), a sliding block (102), a sliding rod (103), an upper stamping die (104), a first crank shaft (105), a flywheel (106), a clutch (107), a driving wheel (108), and a driving motor (109); the upper end of the mounting frame (2) is rotatably connected to the first crank shaft (105); one end of the first crank shaft (105) passes through the mounting frame (2) and is transmission-connected to the linkage assembly (5); a brake (110) is fixedly connected to the mounting frame (2) on one side of the linkage assembly (5); the brake (110) is connected to the first crank shaft (105) on this side; the other end of the first crank shaft (105) passes through the mounting frame (2) and is connected to the clutch (107); the clutch (107) is embedded in one side of the mounting frame (2); and the clutch (110) is fixedly connected to the first crank shaft (105) on this side. 07) The other end is connected to a flywheel (106), the flywheel (106) is connected to a driving wheel (108) through a chain belt, the driving wheel (108) is fixedly connected to the end of the rotating shaft of a driving motor (109), the driving motor (109) is fixedly connected to a motor fixing frame (111), the motor fixing frame (111) is fixedly connected to the back side of the mounting frame (2), the first crankshaft (105) is rotatably connected to a connecting rod structure (101), the lower end of the connecting rod structure (101) is rotatably connected to a sliding block (102), the sliding block (102) is slidably connected to the mounting frame (2), the lower end of the sliding block (102) is connected to a sliding rod (103), the lower end of the sliding rod (103) is fixedly connected to an upper stamping die (104), and the upper stamping die (104) is arranged relative to the rotary stamping die group (3).

3. A water turbine metal runner stamping forming device according to claim 2, characterized in that: A sliding cavity (112) is provided in the sliding block (102), and a sliding guide block (113) is slidably connected in the sliding cavity (112). A spring (114) is provided in the sliding cavity (112) at the upper end of the sliding guide block (113), one end of the spring (114) is in contact with the sliding guide block (113), and the other end of the spring (114) is in contact with the inner wall of the sliding cavity (112). The upper end of the sliding sleeve rod (103) penetrates into the sliding cavity (112) and is fixedly connected to the sliding guide block (113).

4. A water turbine metal runner stamping forming device according to claim 3, characterized in that: The linkage assembly (5) comprises a rotating wheel disc (201), a transmission rod (202), a slide slot frame (203), a slide slot rail (204), a support frame (205), and a ratchet assembly (206); one end of the first crank shaft (105) passes through the mounting frame (2) and is fixedly connected to the rotating wheel disc (201); one side of the edge of the rotating wheel disc (201) is rotatably connected to the transmission rod (202); the other end of the transmission rod (202) is rotatably connected to a connecting block (207); the connecting block (207) is fixedly connected to the slide slot frame (203); a slide slot opening is provided in the middle of the slide slot frame (203); two side walls opposite to the slide slot opening are respectively provided with sliding guide grooves (208); one of the two side walls is provided with a guide groove (208); and one of the guide grooves is provided with a guide groove (208). The guide groove (208) is provided with a transmission tooth (209), the guide groove opening of the guide groove frame (203) is rotatably connected with a ratchet assembly (206), the outer tooth ring (301) of the ratchet assembly (206) is slidably connected to the guide groove (208) on both sides, the outer tooth ring (301) and the transmission tooth (209) are meshed with each other, the middle of the ratchet assembly (206) is connected to the rotary stamping die (3), the guide groove frame (203) is slidably connected to the guide groove rail (204) on both sides, the guide groove rail (204) is fixedly connected with a support frame (205) at both ends, and the support frame (205) is fixedly connected to the mounting frame (2) by bolts.

5. A water turbine metal runner stamping forming device according to claim 4, characterized in that: The ratchet assembly (206) comprises an outer tooth ring (301), a ratchet ring (302), a pawl (303), a rotating wheel (304), and a connecting shaft (305); one end of the connecting shaft (305) is fixedly connected to the rotary punching die set (3); the other end of the connecting shaft (305) is fixedly connected to the rotating wheel (304); the rotating wheel (304) is rotatably connected in the ratchet ring (302); ratchet teeth (306) are provided on the inner side surface of the ratchet ring (302); and a plurality of limit grooves (306) are provided on the edge of the rotating wheel (304). 308), a ratchet (303) is rotatably connected in the limit groove (308), a torsion spring (307) is provided at the rotation connection between the ratchet (303) and the rotating wheel (304), the ratchet (303) and the ratchet teeth (306) are meshed and connected with each other, an outer ring (301) is fixedly connected to the outer ring side of the ratchet ring (302), two sides of the outer ring (301) are respectively slidably connected in the sliding guide groove (208), and the transmission teeth (209) in the sliding guide groove (208) are meshed and connected with the outer ring (301).

6. A water turbine metal runner stamping forming device according to claim 5, characterized in that: Positioning pins (501) are fixedly connected to both sides of the upper punching die (104), and positioning pin grooves (502) are respectively opened on the retaining ring plates (403) on both sides of the installation groove (412). The positioning pins (501) are pluggably connected in the positioning pin grooves (502), and an infrared receiver (503) is embedded in the bottom of the positioning pin groove (502). The lower end of the positioning pin (501) is embedded in the infrared generator (504), and the infrared receiver (503) is used to receive infrared rays emitted by the infrared generator (504).

7. A water turbine metal runner stamping forming device according to claim 6, characterized in that: The stripping assembly comprises a second crankshaft (601), a linkage arm (602), a push-pull rod (603), a stripping plate (604), a first connecting frame (605), and a second connecting frame (606). An active cavity (607) is provided in the middle of the rotating block (401). The second crankshaft (601) is rotatably connected in the active cavity (607). The second crankshaft (601) is rotatably connected to the linkage arm (602). The ends of the linkage arms (602) are rotatably connected to the push-pull rods (603). The push-pull rods (603) penetrate the lower stamping die (409) and are fixedly connected to the stripping plate (604). The stripping plate (604) is engaged with the die of the lower stamping die (409). The bottom surface of the cavity, one end of the second crank shaft (601) is fixedly connected to a first fixed rod (608), the first fixed rod (608) sequentially passes through the rotating block (401) and the rotating shaft (402) and is fixedly connected to the first connecting frame (605), the two ends of the first connecting frame (605) are respectively fixedly connected to the mounting frame (2), the other end of the second crank shaft (601) is fixedly connected to a second fixed rod (609), the second fixed rod (609) sequentially passes through the rotating block (401), the rotating shaft (402) and the ratchet assembly (206) and is fixedly connected to the second connecting frame (606), the two ends of the second connecting frame (606) are respectively fixedly connected to the slide rail (204).

8. The water turbine metal runner stamping forming device according to claim 1, characterized in that: A material guide trough (6) is provided in the middle of the upper end of the mounting platform (1), and the material guide trough (6) is located below the lower punching die (409).

Images