Titanium anode product manufacturing device and method

Abstract

The invention discloses a titanium anode product manufacturing device and method, and relates to the technical field of titanium anode product manufacturing. In order to solve the problems that in the prior art, for manufacturing of titanium anode products, precision is insufficient, oil contamination is caused, a control system lags behind, dimensional precision is unqualified after welding, and strength is insufficient. Therefore, qualified products cannot be welded. According to the technical scheme provided by the invention, the titanium anode product manufacturing welding table comprises an X-axis servo driving assembly for driving a workbench to move in the X-axis direction; the Z-axis servo driving assembly drives the welding head to move in the Z-axis direction; the rotating assembly is used for driving the welding head to rotate and carrying out continuous friction welding; the workbench is used for fixing a titanium plate to be welded, and the welding head is used for clamping a stud to be welded. The Z-axis L-shaped lathe bed is used for bearing the Z-axis servo driving assembly; the X-axis transverse lathe bed is used for bearing the X-axis servo driving assembly; and the device is suitable for group friction welding work of the titanium stud and the titanium plate.

Description

Technical Field

[0001] The invention relates to the technical field of titanium anode product manufacturing, and in particular to the field of friction welding of titanium studs and titanium plates. Background Art

[0002] In the prior art, manual welding is used to manufacture titanium anode products. After welding, the product has large deformation, poor dimensional accuracy, and high scrap rate. Specifically, due to its physical and chemical properties, titanium is easily oxidized at high temperatures, and titanium has high strength and hardness. The product after welding does not meet the use requirements. Therefore, it is difficult for existing welding technology to meet the strict requirements for welding accuracy, strength and surface quality. This difficulty is reflected in two aspects: first, the oxidation phenomenon caused by high temperature during welding; second, the spacing accuracy of manual welding cannot be guaranteed. Third, the deformation and shortening after welding are difficult to control.

[0003] The welding of titanium studs and titanium plates is particularly important in the manufacture of titanium anode products in the electrolytic copper foil industry. Such titanium anode products are widely used in electrolytic cells to produce high-quality copper foil. This is a technical problem that needs to be solved urgently in the existing technology.

[0004] The production of titanium anodes has extremely high requirements for welding quality. Not only does it require the welding part to have high strength and be able to remain stable during long-term use, but it also requires the dimensional accuracy of the product after welding to meet specific standards to ensure that the titanium anode can be successfully used in the electrolytic copper foil production process. Therefore, it is necessary to maintain high-precision dimensional control while meeting the strength requirements and avoid oxidation protrusions or deformation on the surface of the titanium plate as much as possible.

[0005] Specifically, the thickness of the titanium plate to be welded is usually only 6mm, which places strict requirements on the welding process, especially when there is no oxidation bulge on the back of the titanium plate after welding. In addition, the shortening of the stud after welding must be strictly controlled within 1mm. If the welding process is not properly controlled, the shortening of the titanium stud may exceed this range, which will affect the function of the stud and the performance of the overall product. The number of titanium studs that need to be welded on each titanium plate is often more than 15, which means that during the entire welding process, not only the quality of each welding point must be guaranteed, but also the dimensional accuracy between all titanium studs must be ensured to reach ±0.01mm, which places extremely high demands on the control accuracy and stability of the equipment.

[0006] There are many different technical solutions on the market for welding ordinary materials, but they all show obvious limitations when it comes to welding titanium studs and titanium plates. In particular, the currently widely used stirring welding, although it shows good performance in specific welding scenarios, cannot achieve the expected effect in the welding of titanium studs and titanium plates. The working principle of stirring welding is to insert the stirring needle into the joint of the workpiece, rely on the high-speed rotation of the welding head to make it rub against the welding workpiece material, generate heat to increase the temperature of the material at the connection part and soften it, thereby achieving welding. However, the stirring welding process is more suitable for welding between flat plates, but not for welding titanium studs and titanium plates.

[0007] Taking the vertical friction welding machine with a cross slide disclosed in patent number CN211305191U as an example, although the design of this friction welding machine can realize some basic welding functions, it cannot produce qualified products in the manufacturing process of titanium anode products. First, the equipment uses a hydraulic cylinder to drive the spindle to move downward to complete the friction and top forging welding operations. However, when high-precision welding is required multiple times, the repetitive positioning accuracy of the hydraulic system is poor. It is unable to meet the dimensional accuracy requirement of ±0.01mm during the welding process of titanium studs and titanium plates. Secondly, after a period of use, oil leakage will occur at the oil pipe joints and seals in the hydraulic system, and oil will leak downward along the workpiece through the spindle. During the welding process, the lubricating oil will penetrate into the welding part, contaminating the titanium plate and titanium studs, causing welding failure. Oil fume will also be generated during welding to pollute the environment.

[0008] More importantly, there is a lag in the response speed and torque control of the hydraulic system. Welding titanium studs and titanium plates requires equipment that can accurately apply appropriate pressure under the coordinated control of speed and torque to ensure that the material does not undergo excessive plastic deformation or thermal deformation during welding. However, the torque control accuracy of the hydraulic system is low, which makes it easy for the stud to shorten excessively during welding. This will not only affect the welding quality, but may also cause the titanium studs after welding to fail to achieve the expected service life.

[0009] Therefore, although there are a large number of welding equipment and methods in the prior art, most of these technical solutions cannot meet the high-precision and high-quality welding requirements of the electrolytic copper foil industry for titanium anode products. In order to achieve high-quality assembly welding of titanium studs and titanium plates, there is an urgent need for a new type of welding equipment or technical solution that can achieve coordination in speed, torque and positioning accuracy. The equipment must not only have a high-precision positioning control function, but also must overcome the hardness of the titanium material, and effectively control the input of heat during the welding process to avoid oxidation protrusions on the titanium material. At the same time, the equipment should have a high torque control accuracy to ensure that the shortening of the titanium stud is always kept within 1mm and meet the dimensional accuracy requirements of ±0.01mm. Secondly, there must be no oil pollution during welding.

[0010] In summary, there are technical difficulties in the prior art for welding titanium studs and titanium plates, mainly in the aspects of insufficient equipment accuracy, oil pollution, control system lag, and difficulty in ensuring dimensional accuracy and surface quality after welding. In order to meet the high requirements of the electrolytic copper foil industry for titanium anode products, it is necessary to develop a new type of titanium anode product manufacturing device, combined with an optimized welding process, to ensure the stability of welding quality and the dimensional accuracy of the product. Summary of the invention

[0011] To solve the problems existing in the prior art: In the prior art, the manufacturing of titanium anode products often suffers from insufficient precision, oil pollution, lagging control system, unqualified dimensional accuracy after welding and insufficient strength. As a result, it is impossible to weld qualified products. The technical solution provided by the present invention is:

[0012] A titanium anode product manufacturing welding table, comprising:

[0013] X-axis servo drive assembly, driving the worktable to move along the X-axis direction;

[0014] Z-axis servo drive assembly drives the welding head to move along the Z-axis direction;

[0015] A rotating assembly, used for driving the welding head to rotate and perform friction welding;

[0016] The workbench is used to fix the titanium plate to be welded, and the welding head is used to clamp the stud to be welded.

[0017] Furthermore, a preferred embodiment is provided, wherein the rotating assembly clamps the stud to be welded by a spring chuck.

[0018] Furthermore, a preferred embodiment is provided, wherein the rotating assembly converts the rotary motion into linear motion through a servomechanical device to pull the spring collet.

[0019] Furthermore, a preferred embodiment is provided, wherein the servo mechanical device is implemented using a linear motion guide rail.

[0020] Furthermore, a preferred embodiment is provided, in which the rotary motion is converted into linear motion by means of a ball screw.

[0021] Furthermore, a preferred embodiment is provided, which also includes a transmission component for providing downward force to the rotating component.

[0022] Based on the same inventive concept, the present invention also provides a titanium anode product manufacturing device, comprising:

[0023] The soldering station;

[0024] A Z-axis L-shaped bed, used for carrying the Z-axis servo drive assembly;

[0025] An X-axis transverse bed, used for carrying the X-axis servo drive assembly;

[0026] A sliding plate, used to complete the movement of the Z-axis servo drive assembly along the Z-axis;

[0027] A linear guide mechanism, used to complete the movement of the X-axis servo drive assembly along the X-axis;

[0028] A servo control system provides welding control signals for the device.

[0029] Based on the same inventive concept, the present invention also provides a method for manufacturing a titanium anode product, which is implemented based on the device and includes:

[0030] The step of collecting welding parameters of preset welding speed, torque and down force;

[0031] The step of generating and issuing a welding control signal according to the welding parameters.

[0032] Based on the same inventive concept, the present invention also provides a computer storage medium for storing a computer program. When the computer program is read by a computer, the computer executes the method described.

[0033] Based on the same inventive concept, the present invention also provides a computer program product, which is a computer program. When the computer program is read by a computer, the method described above is implemented.

[0034] Compared with the prior art, the technical solution provided by the present invention is beneficial in that:

[0035] The titanium anode product manufacturing device provided by the present invention significantly improves the welding accuracy and dimensional control effect through the application of the servo control system. The X-axis and Z-axis systems driven by the servo motor ensure the high-precision repeated positioning of the equipment, and can accurately match the titanium studs with the titanium plates to ensure the dimensional accuracy of ±0.01mm. This long-stroke multiple positioning precision control capability is relatively lacking in existing hydraulically controlled welding equipment. The hydraulic system often has accuracy fluctuations and cannot achieve such high positioning accuracy.

[0036] The titanium anode product manufacturing device provided by the present invention solves the problem of unstable pressure control during welding by using a servo motor to coordinately control speed and torque, thus bringing more stable welding quality. Unlike the hydraulic system used in existing friction welding machines, the servo system can accurately adjust the torque and pressure during welding to ensure that the shortening of the titanium stud is kept within 1mm, thus avoiding welding defects caused by excessive or insufficient torque. Compared with the accuracy limitation of torque control in existing research, this solution effectively improves the consistency of welding quality.

[0037] The present invention provides a titanium anode product manufacturing device, which adjusts the welding speed and down force in real time through a servo control system, effectively preventing oxidation and thermal deformation problems during welding. Existing welding methods such as stirring welding are prone to oxidation protrusions and deformation on the workpiece surface due to inaccurate heating control. However, this solution ensures that there is no oxidation protrusion on the back of the titanium plate and the surface is flat after welding through precise control of heat input. This effect significantly improves the yield and surface quality of titanium anode products.

[0038] The present invention provides a titanium anode product manufacturing device, which has no hydraulic device in the spindle box. The existing friction welding equipment has an oil cylinder arranged in the spindle box, and the oil cylinder piston pulls the spring chuck to clamp the workpiece. The present invention uses a servo mechanical device to convert rotary motion into linear motion to pull the spring chuck to clamp the workpiece, and no oil will penetrate into the weld during use.

[0039] The present invention provides a titanium anode product manufacturing device, and the split bed structure design optimizes the layout of the equipment, so that it can more flexibly adapt to different working environments and operating requirements. The existing integrated equipment often has problems such as inconvenient operation and difficulty in adjustment during operation due to its large structural volume. However, this solution, through the split design of the L-shaped and I-shaped bed, not only improves the rigidity of the equipment, but also enables the operator to operate more flexibly, especially in loading and unloading, which is more convenient and further improves production efficiency.

[0040] The titanium anode product manufacturing device provided by the present invention has a simple and compact mechanical structure design, which makes the operation and maintenance of the equipment more convenient, and avoids the common oil leakage problem of hydraulic equipment. In traditional friction welding equipment, oil leakage is prone to occur at the joints and seals of hydraulic oil pipes, affecting the stability of equipment operation and the cleanliness of the environment. This solution replaces the hydraulic device with a servo drive system, which not only improves the economy of the equipment, but also reduces maintenance costs, improves the operating efficiency of the equipment and the cleanliness of the working environment.

[0041] The titanium anode product manufacturing device provided by the present invention also has outstanding performance in terms of economy. Compared with the traditional hydraulic system, the use of servo motor drive greatly reduces the manufacturing cost and installed power of the equipment as well as the subsequent maintenance cost. Hydraulic equipment not only has a high initial cost, but also is prone to problems such as oil leakage and seal damage during long-term use, resulting in increased maintenance costs. The high efficiency, energy saving and low maintenance characteristics of the servo drive system enable the equipment to maintain a low cost during long-term operation, thereby improving the economy and sustainability of the equipment.

[0042] The invention provides a titanium anode product manufacturing device, which is suitable for team friction welding of titanium studs and titanium plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a general schematic diagram of a titanium anode product manufacturing device.

[0044] Figure 2 This is a front view of a titanium anode product manufacturing device.

[0045] Figure 3 This is a top view of a titanium anode product manufacturing device.

[0046] Among them, 1-Z-axis L-shaped bed, 2-X-axis horizontal bed, 3-workbench, 4-cantilever operation box, 5-rotation assembly, 6-locking mechanism, 7-Z-axis servo drive assembly, 8-sliding plate, 9-servo control system, 10-cover plate, 11-X-axis servo drive assembly, 12-linear guide mechanism one, 13-ball screw, 14-linear guide mechanism two, 15-right-angle servo drive mechanism. DETAILED DESCRIPTION

[0047] In order to make the advantages and benefits of the technical solution provided by the present invention more clearly reflected, the technical solution provided by the present invention is now further described in detail with reference to the accompanying drawings, specifically:

[0048] Embodiment 1: This embodiment provides a titanium anode product manufacturing welding station, including:

[0049] An X-axis servo drive assembly 11 drives the workbench 3 to move along the X-axis direction;

[0050] A Z-axis servo drive assembly 7 drives the welding head to move along the Z-axis direction;

[0051] A rotating assembly 5, used for driving the welding head to rotate and perform friction welding;

[0052] The workbench 3 is used to fix the titanium plate to be welded, and the welding head is used to clamp the stud to be welded.

[0053] Embodiment 2: This embodiment further limits the titanium anode product manufacturing device provided in Embodiment 1, and the rotating assembly 5 clamps the stud to be welded by a spring chuck.

[0054] Embodiment 3: This embodiment further limits the titanium anode product manufacturing device provided in Embodiment 2. The rotating assembly 5 converts the rotary motion into linear motion through a servo mechanical device to pull the spring chuck.

[0055] Embodiment 4: This embodiment further limits the titanium anode product manufacturing device provided in Embodiment 3, and the servo mechanical device is implemented by a linear motion guide rail.

[0056] Embodiment 5: This embodiment further limits the titanium anode product manufacturing device provided in Embodiment 3, and converts the rotary motion into linear motion through the ball screw 13.

[0057] Embodiment 6: This embodiment further limits the titanium anode product manufacturing device provided in Embodiment 1, and further includes a conveying component for providing downward pressure to the rotating component 5.

[0058] Embodiment 7: This embodiment provides a titanium anode product manufacturing device, including:

[0059] The soldering station provided in the first embodiment;

[0060] A Z-axis L-shaped bed 1, used for carrying the Z-axis servo drive assembly 7;

[0061] An X-axis transverse bed 2, used for carrying the X-axis servo drive assembly 11;

[0062] A sliding plate 8 is used to complete the movement of the Z-axis servo drive assembly 7 along the Z-axis;

[0063] A linear guide mechanism 12, used to complete the movement of the X-axis servo drive assembly 11 along the X-axis;

[0064] The servo control system 9 provides welding control signals for the device.

[0065] Specific:

[0066] This embodiment relates to the field of titanium anode product manufacturing technology, and aims to solve the problems of high temperature oxidation, insufficient welding accuracy, and inability to ensure dimensional accuracy in traditional manual welding of titanium studs and titanium plates. In particular, in the production of electrolytic copper foil, the high strength and high precision welding requirements of titanium anode products have not been effectively met by existing technologies. The main technical difficulties include heat control during welding, maintaining dimensional accuracy, and avoiding oil pollution during welding, among which:

[0067] Servo control system 9: used to control the speed, torque and downward force of the welding process as a whole, so as to achieve high-precision welding and ensure that the welding accuracy meets the requirement of ±0.01mm. This system is the key to solving the dimensional accuracy problem in the welding process in this embodiment.

[0068] Servo motor driven X-axis and Z-axis system: The X-axis and Z-axis servo drive assembly 7 system is used to achieve high-precision repeated positioning during the welding process. The servo motor can accurately control the movement of the ball screw 13 to ensure the precise matching of the titanium stud and the titanium plate, thereby solving the problem of welding accuracy and position control.

[0069] Rotating assembly 5 and servo mechanical device: The rotating assembly 5 drives the welding head to perform friction welding, and converts the rotary motion into linear motion through the servo mechanical device to achieve clamping of the workpiece. This design avoids the common oil leakage problem in the hydraulic system and effectively ensures the welding quality and environmental cleanliness.

[0070] Spindle box without hydraulic device: There is no hydraulic device in the spindle box. Instead, it is replaced by a servo-controlled mechanical device to reduce oil pollution during welding and ensure the consistency of weld quality.

[0071] L-shaped bed structure and linear guide mechanism 214: L-shaped bed and linear guide mechanism 214 are used to support and guide the movement of the welding head to ensure the stability and accuracy of the equipment during welding. This design helps to achieve high-precision welding of titanium studs and titanium plates, especially dimensional accuracy control.

[0072] Mainly include:

[0073] Z-axis L-type bed 1

[0074] The L-shaped bed is used to support all components in the Z-axis direction and provide structural stability for the equipment. Its internal structure is a grid structure, which enhances strength and reduces weight.

[0075] X-axis horizontal bed 2

[0076] It is used to support and guide the movement of the workbench 3 in the X-axis direction. A plurality of through holes and stoppers are provided inside the workbench to enhance the strength and facilitate installation.

[0077] Workbench 3

[0078] The workbench 3 is used to carry the workpiece to be welded, and can be translated left and right along the X-axis to achieve accurate positioning of different welding positions.

[0079] Cantilever operation box 4

[0080] Provides control operations for the equipment, including power switch, speed adjustment and pressure display functions, so that operators can monitor the welding process in real time.

[0081] Rotating assembly 5

[0082] It is mainly used to drive the welding head to rotate to realize the friction welding process and ensure that the welding head remains stable during work.

[0083] Locking mechanism 6

[0084] Used to fix the welding head to ensure the stability of the welding head during welding and avoid shaking.

[0085] Z-axis servo drive assembly 7

[0086] The sliding plate 8 is driven to move up and down along the Z-axis direction, and cooperates with the rotating component 5 to achieve accurate positioning of the welding head.

[0087] Slide skateboard 8

[0088] It supports up and down movement during welding and bears the axial force generated during welding.

[0089] Servo control system 9

[0090] Control various actions of the welding machine, including the movement of the X-axis and Z-axis, the rotation speed and the control of the downward force to ensure the stability of the welding process.

[0091] Cover 10

[0092] Used to cover the through hole of the X-axis bed to enhance the structural strength and prevent foreign matter from entering.

[0093] X-axis servo drive assembly 11

[0094] The workbench 3 is driven to move along the X-axis direction to ensure accurate positioning of the workpiece.

[0095] Linear guide mechanism 12

[0096] Used to support the smooth movement of the workbench 3 in the X-axis direction.

[0097] Ball screw 13

[0098] It is connected to the X-axis servo drive assembly 11 and drives the workbench 3 to move in the X-axis direction by rotating.

[0099] Linear guide mechanism 214

[0100] The sliding plate 8 is supported to slide smoothly along the Z-axis direction.

[0101] Right angle servo drive mechanism 15

[0102] Provides additional rotation control, ensuring precise and stable rotation during welding.

[0103] The connection method is:

[0104] The Z-axis L-shaped bed 1 is positioned and connected to the X-axis transverse bed 2 through a stopper and fixed with bolts to ensure a stable connection between the beds.

[0105] The workbench 3 is installed on the X-axis bed through a linear guide mechanism 12, and can be translated left and right through a ball screw 13 and an X-axis servo drive assembly 11.

[0106] The rotating assembly 5 is mounted at the front end of the Z-axis L-shaped bed 1 and its smooth rotation is ensured by bearings.

[0107] The sliding plate 8 is connected to the Z-axis L-shaped bed 1 through a linear guide mechanism 14 to ensure that the axial force generated by welding is carried during the up and down movement.

[0108] The servo control system 9 is connected to each servo drive device to coordinate and control various actions of the equipment.

[0109] The coordination relationship is:

[0110] The Z-axis L-shaped bed 1 and the X-axis transverse bed 2 jointly support the overall structure of the equipment and provide a movable support platform for the workbench 3 .

[0111] Under the action of the X-axis servo drive assembly 11 and the linear guide mechanism 12, the workbench 3 realizes the precise positioning of the workpiece to be welded in the X-axis direction.

[0112] The rotating assembly 5 works in cooperation with the Z-axis servo drive assembly 7 to ensure the stability of the welding head during the welding process through the locking mechanism 6 .

[0113] The servo control system 9 coordinates the X-axis servo drive assembly 11 and the Z-axis servo drive assembly 7 to ensure accurate control of various parameters during the welding process and achieve high-quality welding of titanium studs and titanium plates.

[0114] Embodiment 8: This embodiment provides a method for manufacturing a titanium anode product, which is implemented based on the device provided in Embodiment 7 and includes:

[0115] The step of collecting welding parameters of preset welding speed, torque and down force;

[0116] The step of generating and issuing a welding control signal according to the welding parameters.

[0117] Embodiment 9: This embodiment provides a computer storage medium for storing a computer program. When the computer program is read by a computer, the computer executes the method provided in embodiment 8.

[0118] Embodiment 10: This embodiment provides a computer program product, which is a computer program. When the computer program is read by a computer, the method provided in embodiment 8 is implemented.

[0119] Implementation Method XI: Combination Figure 1-3 This embodiment is described. This embodiment provides a specific example to further describe the technical solution provided above, specifically:

[0120] In the process of continuous friction welding of titanium studs and titanium plates, the technical problems faced by this embodiment are:

[0121] Due to the high precision requirements of titanium anode products and the physical and chemical properties of titanium materials, it is easy to oxidize at high temperatures, and titanium has high strength and hardness. Therefore, the prior art has not yet provided a method for friction welding of titanium studs and titanium plates. The welding schemes in the prior art are directly applied to friction welding of titanium anode products. There are common problems:

[0122] Welding accuracy and size control issues make it difficult to ensure the dimensional accuracy and consistency of the welding parts.

[0123] It is difficult to ensure the stability of welding quality, and it is difficult to prevent oxidation and thermal deformation problems.

[0124] It is difficult to ensure the sealing of the spindle box and oil pollution penetrates into the weld.

[0125] Therefore, in order to ensure the welding quality of the titanium studs and titanium plates during the welding process, this embodiment uses the servo control system 9 to coordinately control the speed and torque, which can effectively adjust the welding pressure and avoid the problem of excessive stud shortening due to improper torque control, thereby improving the welding quality and ensuring the service life and reliability of the product.

[0126] The servo control system 9 in this embodiment can set and monitor the welding speed and down force in real time during the welding process, which helps to control the heat input during the welding process, prevent oxidation protrusions and thermal deformation on the back of the titanium plate, and ensure that the surface quality of the titanium plate after welding is good, meeting the high requirements of electrolytic copper foil production for titanium anode products.

[0127] In this embodiment, there is no hydraulic device in the spindle box. The servo mechanical device converts the rotary motion into linear motion to pull the spring chuck to clamp the workpiece. During use, no oil will penetrate into the weld. This ensures the welding quality and avoids the oil smoke pollution caused by the oil at high temperature during welding.

[0128] In addition, by adopting servo motor-driven X-axis and Z-axis, high-precision repeated positioning of the equipment is achieved, thereby ensuring the accurate matching of titanium studs and titanium plates during welding and meeting dimensional accuracy requirements, especially within the accuracy range of ±0.01mm between studs.

[0129] Specific:

[0130] This embodiment discloses a titanium anode product manufacturing device, including a Z-axis L-shaped bed 1, an X-axis transverse bed 2, an X-axis servo drive assembly 11, a Z-axis servo drive assembly 7, a rotating assembly 5, a workbench 3, a servo control system 9, and a cantilever operating box 4. The following is a detailed description of each component:

[0131] The Z-axis L-shaped bed 1 adopts an L-shaped right-angle structure, which is L-shaped as a whole and is set in the vertical direction to support all components in the Z-axis direction. The L-shaped bed is welded from steel plates and has a grid-like structure inside to improve the strength of the bed and reduce its weight. The bed is provided with multiple through holes from top to bottom to improve the heat dissipation effect during welding and reduce the overall weight of the components.

[0132] The Z-axis L-shaped bed 1 is positioned and connected with the X-axis bed through a stopper and fixed with bolts to ensure a stable combination between the beds. A linear guide mechanism 14 is also installed on one side of the L-shaped structure, and the guide mechanism is used to support the smooth sliding of the sliding plate 8.

[0133] The X-axis transverse bed 2 is in a rectangular shape and is horizontally installed on the base of the equipment. It is mainly used to support and guide the left and right movement of the workbench 3. A plurality of through holes are arranged inside the X-axis bed, each of which is provided with a stopper for installing a cover plate 10, thereby enhancing the structural strength of the bed and preventing foreign matter from entering the interior.

[0134] A linear guide mechanism 12 is provided on the upper part of the X-axis bed, through which the workbench 3 can achieve smooth movement along the X-axis. A ball screw 13 is installed in the middle part of the X-axis bed, and the ball screw 13 is connected to the X-axis servo drive assembly 11 through a connecting device. The servo drive drives the ball screw 13 to rotate, thereby pushing the workbench 3 to move along the X-axis direction.

[0135] The workbench 3 is a rectangular flat plate structure, and its width direction is greater than the width of the X-axis bed, so that the operator can load and unload materials. The workbench 3 is horizontally installed on the X-axis bed through a linear guide mechanism 12, and can be driven by the servo drive device and the spiral guide mechanism to achieve left and right translation.

[0136] A nut is provided in the middle of the workbench 3, which is connected to the workbench 3 by a screw. The nut cooperates with the ball screw 13, and is driven by a servo motor to achieve precise control of the workbench 3, thereby ensuring the position stability of the workpiece during welding.

[0137] The cantilever operation box 4 is installed on the right side of the equipment and adopts a cantilever structure, which is convenient for operators to control. The cantilever operation box 4 integrates control devices such as power switch, speed adjustment knob, pressure display, etc., which is convenient for real-time monitoring of key parameters in the welding process.

[0138] Rotating assembly 5

[0139] The rotating assembly 5 is located at the front end of the Z-axis L-shaped bed 1, and its main function is to drive the welding head to rotate to achieve inertia friction welding. The rotating assembly 5 is installed on the Z-axis L-shaped bed 1 through a bearing to ensure that it remains stable during rotation.

[0140] A locking mechanism 6 is installed at the upper end of the rotating assembly 5. The locking mechanism 6 is coaxially arranged with the rotating assembly 5 and is used to lock the welding head during the welding process to ensure that the welding head remains stable during the rotation process. In addition, a right-angle servo drive mechanism 15 is also installed on the rotating assembly 5 to provide additional rotation control to ensure the accuracy and stability of the rotation during the welding process.

[0141] The locking mechanism 6 is installed at the upper end of the rotating assembly 5 and is used to fix the welding head during the welding process. The locking mechanism 6 is hydraulically or pneumatically controlled, and the locking mechanism 6 ensures that the welding head does not shake during the friction welding process, thereby ensuring the welding quality.

[0142] The Z-axis servo drive assembly 7 is installed at the upper end of the Z-axis L-shaped bed 1, and adopts an electric servo drive system to drive the sliding plate 8 to move up and down along the Z-axis direction. The Z-axis servo drive assembly 7 cooperates with the rotating assembly 5 to achieve precise positioning of the welding head in the Z-axis direction to meet the welding requirements of different workpieces.

[0143] The sliding plate 8 is installed on the front surface of the Z-axis L-shaped bed 1 and is connected to the Z-axis L-shaped bed 1 through a linear guide mechanism 14. An upsetting screw nut is installed in the middle of the sliding plate 8, and the upsetting screw nut is positioned and connected with the stop of the sliding plate 8 that bears the upsetting force, so as to ensure that the sliding plate 8 can withstand the axial force generated by welding during the up and down movement.

[0144] The servo control system 9 is located on the right side of the equipment in the southwest direction, and is used to control the overall movement of the welding machine, including the movement of the X-axis and the Z-axis, the rotation speed of the rotating assembly 5, and the control of the downward force. The servo control system 9 also has the functions of pressure monitoring and speed regulation. Through coordinated control with each servo drive, it realizes real-time control of the speed and pressure during the welding process, ensuring the stability of the welding quality.

[0145] The conveying assembly works under the control of the servo control system 9, and is mainly responsible for controlling the movement speed and pressure of the rotating assembly 5 during the welding process. The downward pressure in the conveying assembly can be set according to the actual welding requirements to ensure the quality consistency of welding of different workpieces.

[0146] L-shaped longitudinal reinforcement ribs are evenly arranged inside the Z-axis L-shaped bed 1, and the reinforcement ribs are separated by transverse partitions, and each partition is provided with a through hole to further reduce the weight of the bed and maintain its structural strength. These reinforcement ribs and partitions ensure that the Z-axis L-shaped bed 1 maintains sufficient rigidity when subjected to welding loads.

[0147] The technical solution provided by the present invention is further described in detail above through several specific implementation modes in order to highlight the advantages and benefits of the technical solution provided by the present invention. However, the several specific implementation modes described above are not intended to be used as limitations on the present invention. Any reasonable modification and improvement of the present invention, combination of implementation modes and equivalent substitution within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A titanium anode product manufacturing welding station, characterized in that: include: X-axis servo drive assembly, driving the worktable to move along the X-axis direction; Z-axis servo drive assembly drives the welding head to move along the Z-axis direction; A rotating assembly, used for driving the welding head to rotate and perform friction welding; The workbench is used to fix the titanium plate to be welded, and the welding head is used to clamp the stud to be welded.

2. The titanium anode product manufacturing device according to claim 1, characterized in that: The rotating assembly clamps the stud to be welded via a spring clamp.

3. The titanium anode product manufacturing device according to claim 2, characterized in that: The rotating assembly converts the rotary motion into a linear motion through a servomechanical device to pull the spring collet.

4. The titanium anode product manufacturing device according to claim 3, characterized in that: The servo mechanical device is implemented by a linear motion guide rail.

5. The titanium anode product manufacturing device according to claim 3, characterized in that: The ball screw converts the rotary motion into linear motion.

6. The titanium anode product manufacturing device according to claim 1, characterized in that: Also included is a transmission assembly for providing downforce to the rotating assembly.

7. A titanium anode product manufacturing device, characterized in that: include: The soldering station as claimed in claim 1; A Z-axis L-shaped bed, used for carrying the Z-axis servo drive assembly; An X-axis transverse bed, used for carrying the X-axis servo drive assembly; A sliding plate, used to complete the movement of the Z-axis servo drive assembly along the Z-axis; A linear guide mechanism, used to complete the movement of the X-axis servo drive assembly along the X-axis; A servo control system provides welding control signals for the device.

8. A method for manufacturing a titanium anode product, characterized in that: The method is implemented based on the device according to claim 7, comprising: The step of collecting welding parameters of preset welding speed, torque and down force; The step of generating and issuing a welding control signal according to the welding parameters.

9. A computer storage medium for storing a computer program, characterized in that: When the computer program is read by a computer, the computer executes the method of claim 8.

10. A computer program product, being a computer program, characterized in that When the computer program is read by a computer, the method according to claim 8 is implemented.

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