Full-automatic lock catch feeding, injection molding and transferring equipment

Through the design of fully automatic lock feed injection molding and transfer equipment, the fully automatic production of locks is achieved, solving the problems of low production efficiency and unstable quality of existing locks, improving production efficiency and product quality, and ensuring locks efficient and high-quality production.

CN119305121AInactive Publication Date: 2025-01-14DONGGUAN TONGYI MACHINE

Patent Information

Application Number
CN202411649643.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

There are problems in the production process of existing locks with low production efficiency and difficult to guarantee product quality. Especially in the preparation of container door injection molding locks, existing locks are mainly carried out manually or semi-automatically, resulting in low production efficiency and quality. Unstable.

Method used

A fully automatic locking feed injection molding and transfer equipment is designed, including a feeding mechanism, a placing mechanism, a material taking mechanism, an injection molding mechanism and a feed transfer mechanism, which automatically distinguishes the locking fixed shaft and the locking shaft of the embedded parts. The set is secondary injection molded to achieve a fully automated production process from raw materials to finished products, ensuring accurate material supply, precise assembly and efficient production.

Benefits of technology

It realizes fully automated production of locks, saves manpower and material resources, improves production efficiency, ensures product quality and durability, reduces production interruptions or quality fluctuations caused by manual intervention and factors, and enhances the structural strength and sealing performance of locks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of non-standard automation, in particular to full-automatic lock catch feeding, injection molding and transferring equipment which comprises a feeding mechanism, a plate placing mechanism, a material taking mechanism, an injection molding mechanism and a discharging and transferring mechanism. The feeding mechanism comprises a fixed shaft feeding assembly and a shaft sleeve feeding assembly, the fixed shaft feeding assembly is used for locking fixed shaft feeding, and the shaft sleeve feeding assembly is used for locking shaft sleeve feeding; the wobble plate mechanism comprises a wobble plate mechanical arm, a wobble plate driving assembly and a wobble plate material frame, the wobble plate mechanical arm is used for grabbing the locking fixed shaft and the locking shaft sleeve on the fixed shaft feeding assembly and the shaft sleeve feeding assembly respectively and placing the locking fixed shaft and the locking shaft sleeve on the wobble plate material frame for positioning and placing, and the wobble plate driving assembly is used for driving the wobble plate material frame to rotate. The placed locking fixing shaft and the locking shaft sleeve face the injection molding mechanism; full-automatic lock catch feeding, injection molding, taking and transferring are achieved, manpower and material resources are saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of non-standard automation, and in particular to a fully automatic lock buckle feeding injection molding transfer device. Background Art

[0002] Non-standard automation, as an important branch in the field of automation technology, refers to non-standardized, highly customized automation solutions designed for specific industrial scenarios, production processes or product characteristics. Compared with traditional standardized automation equipment, this type of automation system emphasizes flexibility and adaptability, and aims to solve complex production needs that cannot be directly met by readily available standardized automation equipment on the market. Flat-head glass glue plastic bottle, as an indispensable packaging container in construction, home decoration and industrial manufacturing, has exquisite design and strong practicality. The plastic bottle is made of high-quality engineering plastic material, with excellent chemical corrosion resistance, drop resistance, wear resistance and good sealing performance, ensuring that adhesives such as glass glue maintain their original physical and chemical properties during storage and transportation, effectively extending the shelf life of the product.

[0003] The injection molded lock for container doors is an injection molded plastic part specially designed for fixing and locking container doors. In the logistics and transportation industries, the injection molded lock for container doors plays a vital role in ensuring the safety and integrity of goods during transportation. The existing locks are mostly produced manually or semi-automatically during the preparation process, with low production efficiency and difficult to guarantee the quality of the products produced. Therefore, a new design is needed for the existing lock production. Summary of the invention

[0004] In order to solve the above problems, the present invention realizes fully automated lock buckle feeding, injection molding, material picking and transfer, saves manpower and material resources, and improves production efficiency of fully automatic lock buckle feeding, injection molding and transfer equipment.

[0005] The technical solution adopted by the present invention is: a fully automatic lock buckle feeding injection molding transfer equipment, which is used for lock buckle preparation, wherein the lock buckle comprises a locking fixed shaft, a locking shaft sleeve, an injection molding shell, and a first injection molding cover plate and a second injection molding cover plate, wherein the locking fixed shaft is relatively parallel to the axial direction of the locking shaft sleeve, and the injection molding shell covers the locking fixed shaft and the locking shaft sleeve by injection molding; the injection molding shell comprises a locking plug-in shell and a locking shaft shell, and a connecting rib is arranged between the locking plug-in shell and the locking shaft shell; the first injection molding cover plate is used to fix and cover one end of the locking fixed shaft on the locking plug-in shell, and one end of the locking fixed shaft is exposed on the locking plug-in shell, and the second injection molding cover plate is used to fix and cover one end of the locking shaft shell on the injection molding shell, and one end of the locking shaft sleeve is provided with a locking port; The fully automatic lock-feeding injection molding transfer equipment includes a feeding mechanism, a swing plate mechanism, a material picking mechanism, an injection molding mechanism and a material unloading transfer mechanism; the feeding mechanism includes a fixed shaft feeding component and a sleeve feeding component, the fixed shaft feeding component is used to lock the fixed shaft feeding, and the sleeve feeding component is used to lock the sleeve feeding; the swing plate mechanism includes a swing plate manipulator, a swing plate drive component and a swing plate rack, the swing plate manipulator is used to grab the locked fixed shaft and the locked sleeve on the fixed shaft feeding component and the sleeve feeding component respectively and place them on the swing plate rack for positioning and placement, the swing plate drive component The component is used to drive the swing plate material rack to rotate so as to direct the placed locking fixed shaft and locking shaft sleeve toward the injection molding mechanism; the material picking mechanism is used to grab the locking fixed shaft and locking shaft sleeve on the swing plate material rack and place them on the injection molding mechanism; the injection molding mechanism is used to perform secondary injection molding on the locking fixed shaft and locking shaft sleeve, perform primary injection molding on the injection molding shell to fix the locking fixed shaft and the locking shaft sleeve, perform secondary injection molding on the first injection molding cover plate and the second injection molding cover plate to encapsulate the first injection molding cover plate and the second injection molding cover plate; the material unloading transfer mechanism is used to grab and unload the lock buckle after secondary injection molding.

[0006] A further improvement to the above scheme is that the fixed shaft feeding assembly includes a fixed shaft feeding bracket, a fixed shaft feeding hopper, a fixed shaft feeding tray, a fixed shaft straight vibration track and a fixed shaft positioning module, the fixed shaft feeding hopper is arranged at the top end of the fixed shaft feeding bracket, a first vibrator is arranged at the bottom of the fixed shaft feeding hopper for conveying the locked fixed shaft toward the fixed shaft feeding tray, the fixed shaft feeding tray is used to convey the locked fixed shaft toward the fixed shaft straight vibration track, and the fixed shaft positioning module is connected to the discharge end of the fixed shaft straight vibration track for locking the fixed shaft in position.

[0007] A further improvement to the above scheme is that the sleeve feeding assembly includes a sleeve feeding bracket, a sleeve feeding hopper, a sleeve feeding tray, a sleeve straight vibration track and a sleeve positioning module. The sleeve feeding hopper is arranged at the top of the sleeve feeding bracket, and a second vibrator is arranged at the bottom of the sleeve feeding hopper for conveying the locking sleeve toward the sleeve feeding tray. The sleeve feeding tray is used to convey the locking sleeve toward the sleeve straight vibration track. The sleeve positioning module is connected to the discharge end of the sleeve straight vibration track for positioning the locking sleeve.

[0008] A further improvement to the above scheme is that the sleeve positioning module and the fixed shaft positioning module are arranged in parallel, and the swing plate manipulator is used to simultaneously grab the locked fixed shaft and the locked sleeve on the sleeve positioning module and the fixed shaft positioning module.

[0009] A further improvement to the above scheme is that the swing plate manipulator includes an XYZ transmission module and a swing plate picking element arranged on the XYZ transmission module, and the swing plate picking element is provided with a first picking trough and a second picking trough, the first picking trough is used to grab the locking fixed shaft, and the second picking trough is used to grab the locking shaft sleeve.

[0010] A further improvement to the above scheme is that the wobble plate drive assembly includes a wobble plate drive base, a wobble plate rotating cylinder and a wobble plate limiting element, the wobble plate rotating cylinder is arranged on the wobble plate drive base, and the wobble plate limiting element is used to limit the wobble plate material rack.

[0011] A further improvement to the above scheme is that the wobble plate material rack includes a wobble plate base plate, a wobble plate movable frame and a wobble plate positioning frame, the wobble plate movable frame is movably arranged on the wobble plate base plate, the wobble plate positioning frame is arranged on the wobble plate movable frame, the wobble plate base plate is provided with a wobble plate movable cylinder, the wobble plate movable cylinder is used to drive the wobble plate movable frame to move on the wobble plate base plate; the wobble plate positioning frame is provided with a first positioning groove and a second positioning groove, the first positioning groove is used to position and lock the fixed shaft, and the second positioning groove is used to position and lock the shaft sleeve.

[0012] A further improvement to the above scheme is that the swing plate movable frame is provided with a height-fixing plate, and the height-fixing plate is used to support the locking fixed shaft so that the end surface heights of the locking fixed shaft and the locking shaft sleeve are at the same level.

[0013] A further improvement to the above scheme is that a loading area and a picking area are provided on the wobble plate positioning frame, and both the loading area and the picking area are provided with a plurality of first positioning grooves and a plurality of second positioning grooves, and the wobble plate rotating cylinder is used to drive the wobble plate base plate to rotate so as to switch the position of the loading area and the picking area; detection brackets are provided on both sides of the wobble plate positioning frame, and the detection brackets are provided with detection sensors facing the first positioning groove and the second positioning groove.

[0014] A further improvement to the above scheme is that the material picking mechanism includes a gantry, an X-axis transmission module, a Y-axis transmission module, a Z-axis transmission module and a grabbing module, the X-axis transmission module is arranged on the gantry, the Y-axis transmission module is arranged on the X-axis transmission module, the Z-axis transmission module is arranged on the Y-axis transmission module, and the grabbing module is arranged on the Z-axis transmission module; the grabbing module includes a grabbing bracket, a grabbing panel and a grabbing positioning block, one end of the grabbing bracket is connected to the Z-axis transmission module, the grabbing panel is arranged on the grabbing bracket, and a plurality of the grabbing positioning blocks are provided, and the plurality of the grabbing positioning blocks are arranged in a linear array on the grabbing positioning block.

[0015] A further improvement to the above scheme is that the grabbing and positioning block is provided with a first grabbing groove and a second grabbing groove, and the grabbing panel is provided with an adsorption connecting plate on a side opposite to the grabbing and positioning block, and the adsorption connecting plate is provided with a material picking adsorption hole, and one end of the material picking adsorption hole is connected to the first grabbing groove and the second grabbing groove, and the material picking adsorption hole is used to connect a vacuum pipe to provide adsorption force to the first grabbing groove and the second grabbing groove, to grab the locking fixed shaft and the locking shaft sleeve, and place them on the injection molding mechanism.

[0016] A further improvement to the above scheme is that the injection molding mechanism includes an injection molding frame, an injection molding turntable, an injection molding lower mold, a first injection molding upper mold, a second injection molding upper mold, an injection molding bracket, a first extrusion module group and a second extrusion module group, the injection molding turntable is arranged on the injection molding frame, the injection molding lower mold is arranged in three groups, the three groups of injection molding lower molds are evenly distributed on the injection molding lower mold in a circumferential direction, two of the three groups of injection molding lower molds are opposite to the first injection molding upper mold and the second injection molding upper mold, the first injection molding upper mold and the second injection molding upper mold are both arranged on the injection molding bracket, the first extrusion module group and the second extrusion module group are both arranged on the injection molding bracket, the extrusion end of the first extrusion module group is connected to the first injection molding upper mold, and the extrusion end of the second extrusion module group is connected to the second injection molding upper mold.

[0017] A further improvement to the above scheme is that the first extrusion module is provided with a first drive module, and the second extrusion module is provided with a second drive module, the first drive module is used to drive the first injection upper mold and the injection lower mold to be molded together, and the second drive module is used to drive the second injection upper mold and the injection lower mold to be molded together; after the first injection upper mold and the injection lower mold are molded together, an injection-molded shell is formed under the action of the first extrusion module, and after the second injection upper mold and the injection lower mold are molded together, a first injection-molded cover plate and a second injection-molded cover plate of the injection-molded shell are formed under the action of the second extrusion module.

[0018] A further improvement to the above scheme is that the material picking mechanism is used to grab the locking fixed shaft and the locking shaft sleeve and put them into the injection molding lower mold for pre-embedding, and the injection molding turntable is used to drive the injection molding lower mold to pass through the first extrusion module and the second extrusion module in sequence to perform primary injection molding and secondary injection molding in sequence.

[0019] A further improvement to the above scheme is that the material unloading transfer mechanism includes a transfer X-axis module, a transfer Y-axis module, a transfer X-axis module, a transfer flipping module and a transfer material picking module, the transfer X-axis module is connected to the transfer Y-axis module, the transfer X-axis module and the transfer flipping module in sequence, and the transfer material picking module is arranged on the transfer flipping module; the transfer material picking module includes a transfer bracket, a transfer panel and a transfer positioning block, one end of the transfer bracket is connected to the transfer flipping module, the transfer panel is arranged on the transfer bracket, a plurality of transfer positioning blocks are provided, and a plurality of the transfer positioning blocks are arranged in a linear array on the transfer positioning block; a transfer groove is provided on the transfer positioning block, and the transfer groove is used to adsorb and fix the lock buckle.

[0020] The beneficial effects of the present invention are: Compared with the existing lock buckle preparation, the present invention adopts fully automatic injection molding. In the feeding part, the locking fixed shaft and the locking shaft sleeve of the embedded parts are automatically distinguished, which is convenient for subsequent grabbing and classification and placed on the injection molding equipment for injection molding. The injection molding adopts secondary injection molding, which is the injection molding of the shell and the first injection molding cover plate and the second injection molding cover plate in sequence, and finally the grabbing and transfer are carried out through the material transfer mechanism. The fully automated lock buckle automatic feeding, injection molding, material collection and transfer are realized, which saves manpower and material resources and improves production efficiency.

[0021] The present invention integrates multiple functional modules such as feeding, placing, picking, injection molding and material transfer, realizing a fully automated production process from raw material supply to finished product output. Compared with traditional manual or semi-automatic production methods, this solution greatly reduces human intervention, reduces dependence on operators, and effectively saves labor costs. At the same time, automated production also means higher production continuity and stability, reducing production interruptions or quality fluctuations caused by human factors.

[0022] The fixed shaft feeding assembly and the sleeve feeding assembly in the feeding mechanism of the present invention ensure the accurate feeding of the locking fixed shaft and the locking sleeve, avoiding material confusion or damage. The swing plate mechanism can accurately place the locking fixed shaft and the locking sleeve on the swing plate material rack according to the predetermined position through the coordinated work of the swing plate manipulator and the swing plate drive assembly, providing good preconditions for subsequent injection molding operations. This precise positioning not only improves the assembly efficiency, but also ensures the precise matching between the various components of the lock, thereby improving the overall quality and durability of the lock.

[0023] The injection molding mechanism of the present invention is the core part of the device, which adopts the secondary injection molding technology. First, the locking fixed shaft and the locking shaft sleeve are firmly covered together by the injection molding shell (including the locking plug shell and the locking shaft shell) through the primary injection molding, thereby forming the basic structure of the lock buckle. Subsequently, secondary injection molding is performed to form the first injection molding cover plate and the second injection molding cover plate respectively, and the two ends of the lock buckle are encapsulated. This secondary injection molding technology not only enhances the structural strength of the lock buckle, but also improves its sealing performance, effectively prevents the intrusion of external factors such as moisture and dust, and prolongs the service life of the lock buckle.

[0024] The design of the swing plate rack takes full account of production efficiency and flexibility. The swing plate drive assembly can drive the rack to rotate so that the arranged locking fixed shaft and locking shaft sleeve can be easily directed to the injection molding mechanism, which is convenient for the material picking mechanism to grab. This design reduces the time of material handling and transfer and improves production efficiency. At the same time, the swing plate rack can also be flexibly adjusted according to production needs to adapt to the production of lock buckles of different specifications or models, increasing the versatility and flexibility of the equipment.

[0025] It is also equipped with an advanced intelligent control system that can monitor various parameters in the production process, such as temperature, pressure, time, etc., in real time, and automatically adjust according to the preset process flow. This intelligent control not only ensures the stability and controllability of the production process, but also provides the possibility for optimizing the management of the production process. By collecting and analyzing production data, enterprises can further optimize the production process, improve production efficiency and reduce production costs.

[0026] The present invention provides an efficient and high-quality production solution for the manufacture of container truck door locks through the characteristics of high automation, precise positioning and assembly, secondary injection molding technology, flexible tray rack design, intelligent control and environmental friendliness. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional schematic diagram of the lock buckle of the present invention; Figure 2 for Figure 1 A schematic top view of the middle lock buckle; Figure 3 for Figure 2 Sectional view of AA in the middle; Figure 4 It is a three-dimensional schematic diagram of the fully automatic buckle feeding injection molding transfer equipment of the present invention; Figure 5 for Figure 4 A three-dimensional schematic diagram of the fully automatic lock feeding injection molding transfer equipment from another perspective; Figure 6 for Figure 4 The main schematic diagram of the fully automatic lock feeding injection molding transfer equipment; Figure 7 for Figure 4 A three-dimensional diagram of the feeding mechanism of the fully automatic lock feeding injection molding transfer equipment; Figure 8 for Figure 4 A three-dimensional diagram of the swing plate mechanism of the fully automatic lock feeding injection molding transfer equipment; Fig. 9 for Figure 4 A three-dimensional view of the swing plate mechanism of the fully automatic lock-feed injection molding transfer equipment from another perspective; Fig.10 for Figure 4 A three-dimensional diagram of the material taking mechanism of the fully automatic lock-feeding injection molding transfer equipment; Fig.11 for Figure 4 A three-dimensional view of the material taking mechanism of the fully automatic lock feeding injection molding transfer equipment from another perspective; Fig.12 for Figure 4 A three-dimensional diagram of the injection molding mechanism of the fully automatic lock-feed injection molding transfer equipment; Fig.13 for Figure 4 The front view of the injection molding mechanism of the fully automatic lock-feed injection molding transfer equipment; Fig.14 for Figure 4 A three-dimensional diagram of the material unloading and transfer mechanism of the fully automatic lock-feeding injection molding transfer equipment.

[0028] Description of reference numerals: lock buckle 10, locking fixed shaft 101, locking shaft sleeve 102, injection molded housing 103, locking plug housing 1031, locking shaft housing 1032, connecting rib 1033, first injection molded cover plate 104, second injection molded cover plate 105; Feeding mechanism 1, fixed shaft feeding assembly 11, fixed shaft feeding bracket 111, fixed shaft feeding hopper 112, first vibrator 1121, fixed shaft feeding tray 113, fixed shaft direct vibration track 114, fixed shaft positioning module 115, shaft sleeve feeding assembly 12, shaft sleeve feeding bracket 121, shaft sleeve feeding hopper 122, second vibrator 1221, shaft sleeve feeding tray 123, shaft sleeve direct vibration track 124, shaft sleeve positioning module 125; The swing plate mechanism 2, the swing plate manipulator 21, the XYZ transmission module 211, the swing plate material taking element 212, the first material taking trough 2121, the second material taking trough 2122, the swing plate driving assembly 22, the swing plate driving base 221, the swing plate rotating cylinder 222, the swing plate limiting element 223, the swing plate material frame 23, the swing plate base plate 231, the swing plate movable frame 232, the height setting plate 2321, the swing plate positioning frame 233, the first positioning groove 2331, the second positioning groove 2332, the swing plate movable cylinder 234; Material taking mechanism 3, gantry 31, X-axis transmission module 32, Y-axis transmission module 33, Z-axis transmission module 34, grabbing module 35, grabbing bracket 351, grabbing panel 352, grabbing positioning block 353, first grabbing slot 3531, second grabbing slot 3532, adsorption connecting plate 354, material taking adsorption hole 3541; Injection molding mechanism 4, injection molding frame 41, injection molding turntable 42, injection molding lower mold 43, first injection molding upper mold 44, second injection molding upper mold 45, injection molding bracket 46, first extrusion module 47, first drive module 471, second extrusion module 48, second drive module 481; The material unloading transfer mechanism 5 , the transfer X-axis module 51 , the transfer Y-axis module 52 , the transfer Z-axis module 53 , the transfer flip module 54 , the transfer material taking module 55 , the transfer bracket 551 , the transfer panel 552 , the transfer positioning block 553 , and the transfer slot 5531 . DETAILED DESCRIPTION

[0029] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. In one embodiment of the present invention, a fully automatic buckle feeding injection molding transfer device is provided for preparing a buckle 10, such as Figure 1~Figure 3As shown, the lock buckle 10 includes a locking fixed shaft 101, a locking shaft sleeve 102, an injection molded shell 103, and a first injection molded cover plate 104 and a second injection molded cover plate 105. The locking fixed shaft 101 is relatively parallel to the axial direction of the locking shaft sleeve 102. The injection molded shell 103 covers the locking fixed shaft 101 and the locking shaft sleeve 102 by injection molding; the injection molded shell 103 includes a locking plug shell 1031 and a locking shaft shell 1032. The housing 1031 and the locking shaft housing 1032 are connected by connecting ribs 1033; the first injection molded cover plate is used to fix one end of the locking fixed shaft 101 on the locking plug housing 1031, and one end of the locking fixed shaft 101 is exposed on the locking plug housing 1031; the second injection molded cover plate 105 is used to fix one end of the locking shaft housing 1032 on the injection molded housing 103, and one end of the locking shaft sleeve 102 is provided with a locking port. When in use, the connecting ribs 1033 are broken, and then the exposed end of the locking fixed shaft 101 is used to be inserted into the locking port to complete the locking.

[0032] like Figure 4~Figure 14As shown, the fully automatic locking feeding injection molding transfer equipment includes a feeding mechanism 1, a swing plate mechanism 2, a material taking mechanism 3, an injection molding mechanism 4 and a material unloading transfer mechanism 5; the feeding mechanism 1 includes a fixed shaft feeding component 11 and a sleeve feeding component 12, the fixed shaft feeding component 11 is used to lock the fixed shaft 101 for feeding, and the sleeve feeding component 12 is used to lock the sleeve 102 for feeding; the swing plate mechanism 2 includes a swing plate manipulator 21, a swing plate drive component 22 and a swing plate rack 23, the swing plate manipulator 21 is used to grab the locked fixed shaft 101 and the locked sleeve 102 on the fixed shaft feeding component 11 and the sleeve feeding component 12 respectively, and place them on the swing plate rack 23 for positioning and placement, and the swing plate drive component Component 22 is used to drive the swing plate material rack 23 to rotate so as to direct the placed locking fixed shaft 101 and locking shaft sleeve 102 toward the injection molding mechanism 4; the picking mechanism 3 is used to grab the locking fixed shaft 101 and the locking shaft sleeve 102 on the swing plate material rack 23 and place them on the injection molding mechanism 4, the injection molding mechanism 4 is used to perform secondary injection molding on the locking fixed shaft 101 and the locking shaft sleeve 102, perform primary injection molding of the injection molding shell 103 to fix the locking fixed shaft 101 and the locking shaft sleeve 102, perform secondary injection molding of the first injection molding cover plate and the second injection molding cover plate 105 to encapsulate the first injection molding cover plate and the second injection molding cover plate 105; the unloading transfer mechanism 5 is used to grab and unload the lock buckle 10 after secondary injection molding. This embodiment adopts fully automatic injection molding. In the feeding part, the locking fixed shaft 101 and the locking shaft sleeve 102 of the embedded parts are automatically distinguished, which is convenient for subsequent grasping and classification and put into the injection molding equipment for injection molding. The injection molding adopts secondary injection molding, which is injection molding of the outer shell 103 and the first injection molding cover plate 104 and the second injection molding cover plate 105 in sequence, and finally grasping and transferring through the unloading transfer mechanism 5. The fully automated lock buckle 10 is realized to automatically feed, inject, pick up and transfer, saving manpower and material resources and improving production efficiency.

[0033] This embodiment integrates multiple functional modules such as feeding, placing, picking, injection molding and material transfer, realizing a fully automated production process from raw material supply to finished product output. Compared with traditional manual or semi-automatic production methods, this solution greatly reduces manual intervention, reduces dependence on operators, and effectively saves labor costs. At the same time, automated production also means higher production continuity and stability, reducing production interruptions or quality fluctuations caused by human factors.

[0034] In this embodiment, the fixed shaft feeding assembly 11 and the sleeve feeding assembly 12 in the feeding mechanism 1 ensure the accurate feeding of the locking fixed shaft 101 and the locking sleeve 102, avoiding material confusion or damage. The swing plate mechanism 2 can accurately place the locking fixed shaft 101 and the locking sleeve 102 on the swing plate rack 23 according to the predetermined position through the coordinated work of the swing plate manipulator 21 and the swing plate drive assembly 22, providing good preconditions for subsequent injection molding operations. This precise positioning not only improves the assembly efficiency, but also ensures the precise matching between the various components of the lock buckle 10, thereby improving the overall quality and durability of the lock buckle 10.

[0035] The injection molding mechanism 4 in this embodiment is the core part of the device, which adopts the secondary injection molding technology. First, the locking fixed shaft 101 and the locking shaft sleeve 102 are firmly wrapped together by a single injection molding of the injection molding shell 103 (including the locking plug shell 1031 and the locking shaft shell 1032), forming the basic structure of the lock buckle 10. Subsequently, secondary injection molding is performed to form the first injection molding cover plate and the second injection molding cover plate 105 respectively, and the two ends of the lock buckle 10 are encapsulated. This secondary injection molding technology not only enhances the structural strength of the lock buckle 10, but also improves its sealing performance, effectively prevents the intrusion of external factors such as moisture and dust, and prolongs the service life of the lock buckle 10.

[0036] In this embodiment, the design of the swing plate rack 23 fully considers production efficiency and flexibility. The swing plate drive assembly 22 can drive the rack to rotate, so that the placed locking fixed shaft 101 and the locking shaft sleeve 102 can be conveniently facing the injection molding mechanism 4, which is convenient for the material taking mechanism 3 to grab. This design reduces the time of material handling and transfer, and improves production efficiency. At the same time, the swing plate rack 23 can also be flexibly adjusted according to production needs to adapt to the production of lock buckles 10 of different specifications or models, increasing the versatility and flexibility of the equipment.

[0037] This embodiment is also equipped with an advanced intelligent control system that can monitor various parameters in the production process in real time, such as temperature, pressure, time, etc., and automatically adjust according to the preset process flow. This intelligent control not only ensures the stability and controllability of the production process, but also provides the possibility for optimizing the management of the production process. By collecting and analyzing production data, enterprises can further optimize the production process, improve production efficiency, and reduce production costs.

[0038] This embodiment provides an efficient and high-quality production solution for the manufacture of container truck door locks 10 through high automation, precise positioning and assembly, secondary injection molding technology, flexible tray rack 23 design, intelligent control and environmental friendliness.

[0039] See also Figure 7As shown, the fixed shaft feeding assembly 11 includes a fixed shaft feeding bracket 111, a fixed shaft feeding hopper 112, a fixed shaft feeding tray 113, a fixed shaft straight vibration track 114 and a fixed shaft positioning module 115. The fixed shaft feeding hopper 112 is arranged at the top end of the fixed shaft feeding bracket 111. A first vibrator 1121 is arranged at the bottom of the fixed shaft feeding hopper 112 for conveying the locked fixed shaft 101 toward the fixed shaft feeding tray 113. The fixed shaft feeding tray 113 is used to convey the locked fixed shaft 101 toward the fixed shaft straight vibration track 114. The fixed shaft positioning module 115 is connected to the discharge end of the fixed shaft straight vibration track 114 for locking the fixed shaft 101 in position. Specifically, the sleeve feeding assembly 12 includes a sleeve feeding bracket 121, a sleeve feeding hopper 122, a sleeve feeding tray 123, a sleeve direct vibration track 124, and a sleeve positioning module 125. The sleeve feeding hopper 122 is arranged at the top of the sleeve feeding bracket 121. The bottom of the sleeve feeding hopper 122 is provided with a second vibrator 1221 for conveying the locking sleeve 102 toward the sleeve feeding tray 123. The sleeve feeding tray 123 is used to convey the locking sleeve 102 toward the sleeve direct vibration track 124. The sleeve positioning module 125 is connected to the discharge end of the sleeve direct vibration track 124 for positioning the locking sleeve 102. In this embodiment, the fixed shaft feeding assembly 11 and the sleeve feeding assembly 12 both adopt the vibration feeding principle, and the locking fixed shaft 101 and the locking sleeve 102 are effectively conveyed to the subsequent processing link in a preset direction and rhythm through the feeding hopper vibrator 1121. This design significantly reduces manual intervention, realizes fully automated feeding from raw material storage to processing stations, and greatly improves production efficiency. At the same time, the application of the direct vibration track ensures the stability and continuity of materials during transportation, avoids production interruptions caused by material blockage or dislocation, and further ensures the stable operation of the production line. As key components of this technical solution, the fixed shaft positioning module 115 and the sleeve positioning module 125 are tightly connected to the discharge ends of the fixed shaft direct vibration track 114 and the sleeve direct vibration track 124, respectively. These modules use advanced positioning technology to accurately capture and lock the locked fixed shaft 101 and the locked sleeve 102 output from the direct vibration track to ensure their precise position before entering the injection molding or assembly process. This high-precision positioning not only improves the matching degree of the assembly parts and reduces the product defective rate caused by positioning errors, but also provides the possibility of realizing more complex lock buckle 10 structural design and higher standards of assembly accuracy. Key components in the fixed shaft feeding assembly 11 and the sleeve feeding assembly 12, such as the feeding hopper vibrator 1121, the straight vibration track and the positioning module, are all made of high-quality materials and processed using advanced technology to ensure long-term stability and reliability. This not only extends the service life of the equipment, but also reduces downtime caused by equipment failure, thereby reducing maintenance costs.

[0040] The sleeve positioning module 125 and the fixed shaft positioning module 115 are arranged in parallel, and the swing plate manipulator 21 is used to simultaneously grab the locked fixed shaft 101 and the locked shaft sleeve 102 on the sleeve positioning module 125 and the fixed shaft positioning module 115. In this embodiment, the swing plate manipulator 21 can accurately and quickly move between the sleeve positioning module 125 and the fixed shaft positioning module 115, and grab the locked fixed shaft 101 and the locked shaft sleeve 102 at the same time, reducing the manual operation links and improving production efficiency. Secondly, this scheme ensures the accuracy and stability of the feeding of the lock 10. The sleeve positioning module 125 and the fixed shaft positioning module 115 can accurately position and fix the locked fixed shaft 101 and the locked shaft sleeve 102, avoiding the problem of feeding errors or instability caused by inaccurate positioning, thereby improving the reliability and stability of the injection molding transfer equipment.

[0041] See also Figure 8~Figure 9 As shown, the swing plate manipulator 21 includes an XYZ transmission module 211 and a swing plate material taking element 212 disposed on the XYZ transmission module 211, wherein the swing plate material taking element 212 is provided with a first material taking trough 2121 and a second material taking trough 2122, wherein the first material taking trough 2121 is used to grab the locking fixed shaft 101, and the second material taking trough 2122 is used to grab the locking shaft sleeve 102. Specifically, the swing plate driving assembly 22 includes a swing plate driving base 221, a swing plate rotating cylinder 222, and a swing plate limiting element 223, wherein the swing plate rotating cylinder 222 is disposed on the swing plate driving base 221, and the swing plate limiting element 223 is used to limit the swing plate material rack 23. In this embodiment, the XYZ transmission module 211 ensures the flexible positioning and rapid movement of the swing plate material taking element 212 in three-dimensional space, so that the first material taking slot 2121 can be accurately aligned with the locking fixed shaft 101, and the second material taking slot 2122 can be accurately aligned with the locking sleeve 102, thereby achieving high precision and high efficiency in material grabbing. At the same time, the ingenious design of the swing plate material taking element 212 allows the grabbing of two different materials to be completed in one operation, further shortening the production cycle. In addition, the introduction of the swing plate drive assembly 22, especially the setting of the swing plate rotating cylinder 222, provides a stable rotational driving force for the swing plate manipulator 21, so that the material can be smoothly transferred to the specified position after grabbing, and the addition of the swing plate limiting element 223 effectively prevents the swing plate material rack 23 from deflecting or shaking during the rotation process, ensuring the stability and safety of material transfer.

[0042] The swing plate material rack 23 includes a swing plate base plate 231, a swing plate movable frame 232 and a swing plate positioning frame 233. The swing plate movable frame 232 is movably arranged on the swing plate base plate 231. The swing plate positioning frame 233 is arranged on the swing plate movable frame 232. A swing plate movable cylinder 234 is arranged on the swing plate base plate 231. The swing plate movable cylinder 234 is used to drive the swing plate movable frame 232 to move on the swing plate base plate 231. The swing plate positioning frame 233 is provided with a first positioning groove 2331 and a second positioning groove 2332. The first positioning groove 2331 is used to position the locking fixed shaft 101, and the second positioning groove 2332 is used to position the locking sleeve 102. Specifically, the swing plate movable frame 232 is provided with a height-fixing plate 2321. The height-fixing plate 2321 is used to support the locking fixed shaft 101 so that the end surface heights of the locking fixed shaft 101 and the locking sleeve 102 are at the same level. In this embodiment, the ingenious combination of the swing plate base plate 231, the swing plate movable frame 232 and the swing plate positioning frame 233 ensures the stable placement and precise positioning of the lock buckle 10 components during the injection molding transfer process. The swing plate movable frame 232 is driven by the swing plate movable cylinder 234 and flexibly moves on the swing plate base plate 231, realizing the rapid placement and transportation of the lock buckle 10 components, significantly improving the automation level of the equipment. Secondly, the first positioning groove 2331 and the second positioning groove 2332 set on the swing plate positioning frame 233 are used to position the locking fixed shaft 101 and the locking sleeve 102, respectively, effectively avoiding the misalignment and falling off of the components during the transportation process, and ensuring the accuracy of the injection molding transfer. At the same time, the setting of the height setting plate 2321 makes the end face height of the locking fixed shaft 101 and the locking sleeve 102 consistent, further improving the assembly accuracy and stability of the lock buckle 10 components.

[0043] The swing plate positioning frame 233 is provided with a loading area and a fetching area, and the loading area and the fetching area are both provided with a plurality of first positioning grooves 2331 and a plurality of second positioning grooves 2332. The swing plate rotating cylinder 222 is used to drive the swing plate base plate 231 to rotate so as to switch the positions of the loading area and the fetching area; the two sides of the swing plate positioning frame 233 are provided with detection brackets 2333, and the detection brackets 2333 are provided with detection sensors 2334 facing the first positioning grooves 2331 and the second positioning grooves 2332. In this embodiment, the loading area and the fetching area provided on the swing plate positioning frame 233 are used to realize efficient and orderly management of the materials of the lock buckle 10. The design of the plurality of first positioning grooves 2331 and the plurality of second positioning grooves 2332 not only increases the storage and fetching capacity of the materials, but also ensures the stable positioning of the materials during the feeding, injection molding and transfer processes, and effectively avoids the problem of material misalignment or omission. The introduction of the swing plate rotating cylinder 222 enables the swing plate base plate 231 to rotate flexibly, thereby easily switching the positions of the loading area and the material taking area. This design greatly simplifies the material transfer process, improves the automation level of the equipment, and reduces manual intervention, ensuring the continuity and stability of the production process. In addition, the setting of the detection bracket 2333 and the detection sensor 2334 provides a strong guarantee for the precise control of the equipment. The sensor can monitor the state of the material in the first positioning groove 2331 and the second positioning groove 2332 in real time to ensure the accuracy of the material in the feeding, injection molding and transfer stages. This not only improves the product qualification rate, but also reduces the equipment downtime caused by material errors, and further improves the overall operation efficiency of the equipment.

[0044] See also Figure 10~Figure 11As shown, the material picking mechanism 3 includes a gantry 31, an X-axis transmission module 32, a Y-axis transmission module 33, a Z-axis transmission module 34 and a grabbing module 35, wherein the X-axis transmission module 32 is arranged on the gantry 31, the Y-axis transmission module 33 is arranged on the X-axis transmission module 32, the Z-axis transmission module 34 is arranged on the Y-axis transmission module 33, and the grabbing module 35 is arranged on the Z-axis transmission module 34; the grabbing module 35 includes a grabbing bracket 351, a grabbing panel 352 and a grabbing positioning block 353, one end of the grabbing bracket 351 is connected to the Z-axis transmission module 34, the grabbing panel 352 is arranged on the grabbing bracket 351, and a plurality of the grabbing positioning blocks 353 are arranged in a linear array on the grabbing positioning block 353. In this embodiment, the hierarchical superposition design of the gantry 31, the X-axis, the Y-axis and the Z-axis transmission module 34 realizes accurate positioning and rapid movement in three-dimensional space. In the process of feeding and injection molding of the fully automatic lock buckle 10, the mechanism can quickly respond to the control command, accurately grab and transfer the lock buckle 10 from the feeding area to the injection mold position, greatly shortening the production cycle and improving the overall production efficiency. The grab bracket 351 is firmly connected to the Z-axis transmission module 34 to ensure the stability of the grabbing action. The grab panel 352 is combined with the grabbing positioning blocks 353 of multiple linear arrays, which not only increases the grabbing area, but also improves the clamping force and positioning accuracy of the lock buckle 10, effectively avoiding the lock buckle 10 from falling off or dislocation during the transfer process, and ensuring the quality of injection molding. In addition, the material-collecting mechanism 3 has a compact structure and stable operation, which reduces the influence of mechanical vibration on the injection molding accuracy. At the same time, it has a high degree of automation, reduces manual intervention, reduces production costs, and improves the intelligence level of the production line.

[0045] The grabbing and positioning block 353 is provided with a first grabbing groove 3531 and a second grabbing groove 3532. The grabbing panel 352 is provided with an adsorption connecting plate 354 on a side opposite to the grabbing and positioning block 353. The adsorption connecting plate 354 is provided with a material taking adsorption hole 3541. One end of the material taking adsorption hole 3541 is connected with the first grabbing groove 3531 and the second grabbing groove 3532. The material taking adsorption hole 3541 is used to connect a vacuum pipe to provide adsorption force to the first grabbing groove 3531 and the second grabbing groove 3532, grab the locking fixed shaft 101 and the locking shaft sleeve 102, and place them on the injection molding mechanism 4. In this embodiment, the locking fixed shaft 101 and the locking shaft sleeve 102 are efficiently and stably grasped by the precisely set first grabbing groove 3531 and the second grabbing groove 3532. The shape and size of the grabbing groove are precisely calculated to ensure a perfect fit with the lock buckle 10 component, effectively avoiding possible sliding or falling off during the grabbing process, thereby improving the accuracy and reliability of the entire feeding injection molding transfer process. Secondly, the design of the adsorption connecting plate 354 and the material adsorption hole 3541 thereon cleverly utilizes the vacuum adsorption principle. By connecting the vacuum pipeline, a strong adsorption force is provided to the grabbing groove, so that the lock buckle 10 component can be firmly adsorbed on the grabbing positioning block 353, and a stable grasping state can be maintained even under high-speed movement or complex working conditions. This design not only enhances the grasping force, but also simplifies the structure of the grasping mechanism and reduces the complexity of the equipment. Furthermore, this solution optimizes the process efficiency of the feeding injection molding transfer. Due to the high degree of automation and precise control of the grabbing and adsorption process, the lock buckle 10 component can be quickly and accurately transferred from the feeding area to the injection molding mechanism 4, greatly shortening the production cycle and improving the overall production efficiency. At the same time, manual intervention is reduced, and the difficulty of operation and labor costs are reduced. Finally, from the perspective of safety, this design effectively avoids equipment damage or production accidents caused by component shedding or misalignment by enhancing grasping stability and accuracy, thus improving the safety factor of the production environment. In addition, the vacuum adsorption method is gentler than traditional mechanical clamping, which helps to protect the surface of the lock 10 components, reduce damage caused by clamping, and ensure product quality.

[0046] See also Figure 12~Figure 13As shown, the injection molding mechanism 4 includes an injection molding frame 41, an injection molding turntable 42, an injection molding lower mold 43, a first injection molding upper mold 44, a second injection molding upper mold 45, an injection molding bracket 46, a first extrusion mold group 47 and a second extrusion mold group 48. The injection molding turntable 42 is arranged on the injection molding frame 41. The injection molding lower mold 43 is provided with three groups. The three groups of injection molding lower molds 43 are evenly distributed on the injection molding lower mold 43 in a circumferential direction. Two of the three groups of injection molding lower molds 43 are opposite to the first injection molding upper mold 44 and the second injection molding upper mold 45. The first injection molding upper mold 44 and the second injection molding upper mold 45 are both arranged on the injection molding bracket 46. The first extrusion mold group 47 and the second extrusion mold group 48 are both arranged on the injection molding bracket 46. The extrusion end of the first extrusion mold group 47 is connected to the first injection molding upper mold 44, and the extrusion end of the second extrusion mold group 48 is connected to the second injection molding upper mold 45. In this embodiment, the injection molding mechanism 4 realizes the efficient and continuous production of the injection molded parts of the lock buckle 10 by designing the injection molding turntable 42 and three groups of circumferentially uniformly distributed injection molding lower molds 43. The injection molding turntable 42 rotates stably on the injection molding frame 41, and can bring each injection molding lower mold 43 to the mold closing position with the first injection molding upper mold 44 and the second injection molding upper mold 45 in turn, thereby greatly shortening the time for mold replacement and adjustment, and improving the overall operation efficiency of the production line. Secondly, the first injection molding upper mold 44 and the second injection molding upper mold 45 correspond to the design of two groups of extrusion molds, respectively, ensuring the continuity and stability of the raw material supply during the injection molding process. The first extrusion mold group 47 and the second extrusion mold group 48 are both arranged on the injection molding bracket 46, which is convenient for unified management and maintenance. At the same time, their precise extrusion ends are connected to the injection molding upper mold, which effectively avoids the waste and pollution of raw materials during the transmission process, and further improves the yield and quality of the injection molded parts of the lock buckle 10. Furthermore, the design of the three groups of lower injection molds 43 of the injection molding mechanism 4 not only improves production efficiency, but also realizes the diversified production of injection molded parts. Through simple mold replacement or adjustment, the production requirements of the lock buckle 10 injection molded parts of different specifications and materials can be met, and the flexibility and adaptability of the equipment are enhanced. In addition, the overall structural design of the injection molding mechanism 4 is compact and reasonable, which reduces the floor space and reduces the production cost. At the same time, the connection between the components is stable and reliable, ensuring the safety and stability during the injection molding process, and reducing the production interruption and loss caused by equipment failure.

[0047] The first extrusion module 47 is provided with a first drive module 471, and the second extrusion module 48 is provided with a second drive module 481. The first drive module 471 is used to drive the first injection upper mold 44 to close the mold with the injection lower mold 43, and the second drive module 481 is used to drive the second injection upper mold 45 to close the mold with the injection lower mold 43; after the first injection upper mold 44 closes the mold with the injection lower mold 43, the injection shell 103 is formed under the action of the first extrusion module 47, and after the second injection upper mold 45 closes the mold with the injection lower mold 43, the first injection cover plate and the second injection cover plate 105 of the injection shell 103 are formed under the action of the second extrusion module 48. The material taking mechanism 3 is used to grab the locking fixed shaft 101 and the locking shaft sleeve 102 and put them into the injection lower mold 43 for pre-embedding. The injection turntable 42 is used to drive the injection lower mold 43 to pass through the first extrusion module 47 and the second extrusion module 48 in sequence, and perform primary injection molding and secondary injection molding in sequence. In this embodiment, by configuring the first extrusion module 47 and the second extrusion module 48 with the first drive module 471 and the second drive module 481 respectively, the segmented independent control of the injection molding process is realized. The first drive module 471 accurately drives the first injection molding upper mold 44 to close the injection molding lower mold 43 to complete the basic injection molding of the shell; then, the injection molding turntable 42 transfers the injection molding lower mold 43 to the second extrusion module 48, and the second drive module 481 accurately drives the second injection molding upper mold 45 to close the injection molding lower mold 43 containing the basic shell again to perform the secondary injection molding of the first injection molding cover plate and the second injection molding cover plate 105. This segmented injection molding not only improves the injection molding accuracy, but also ensures the structural integrity and dimensional stability of the injection molded parts. Secondly, the introduction of the material taking mechanism 3 realizes the automatic pre-embedding of the locking fixed shaft 101 and the locking sleeve 102, avoiding the errors and inefficiency of manual operation. The material taking mechanism 3 can accurately grab and place the embedded parts, ensuring that the embedded position is accurate and correct, providing a good prerequisite for subsequent injection molding. Furthermore, the use of the injection molding turntable 42 enables the injection molding lower mold 43 to efficiently flow between the first extrusion module 47 and the second extrusion module 48, realizing the continuity and automation of the injection molding process. The design of the injection molding turntable 42 not only improves the working efficiency of the equipment, but also reduces manual intervention and reduces production costs.

[0048] See also Fig.14As shown, the material unloading transfer mechanism 5 includes a transfer X-axis module 51, a transfer Y-axis module 52, a transfer Z-axis module 53, a transfer flipping module 54 and a transfer material picking module 55. The transfer X-axis module 51 is connected to the transfer Y-axis module 52, the transfer Z-axis module 53 and the transfer flipping module 54 in sequence, and the transfer material picking module 55 is arranged on the transfer flipping module 54; the transfer material picking module 55 includes a transfer bracket 551, a transfer panel 552 and a transfer positioning block 553, one end of the transfer bracket 551 is connected to the transfer flipping module 54, the transfer panel 552 is arranged on the transfer bracket 551, and a plurality of transfer positioning blocks 553 are provided, and the plurality of transfer positioning blocks 553 are arranged in a linear array on the transfer positioning block 553; the transfer positioning block 553 is provided with a transfer groove 5531 for adsorbing and fixing the lock buckle 10. In this embodiment, by integrating the transfer X-axis module 51, the transfer Y-axis module 52, the transfer Z-axis module 53, the transfer flip module 54 and the transfer material collection module 55, the precise control and efficient coordination of the lock buckle 10 during the injection molding, material removal and transfer process are achieved. Among them, the combination of the transfer X-axis module 51 and the transfer Y-axis module 52 ensures the precise movement and positioning of the lock buckle 10 on the horizontal plane, and meets the flexible layout requirements on complex production lines. The transfer Z-axis module 53 satisfies the lifting transmission, and the addition of the transfer flip module 54 enables the lock buckle 10 to perform necessary flipping operations between different processes, greatly improving the automation and flexibility of the production line. Secondly, the design of the transfer material collection module 55 is particularly critical. By connecting the transfer bracket 551 with the transfer flip module 54, the stability and reliability of the material collection process are ensured. The setting of the transfer panel 552 provides a flat support surface for the lock buckle 10, avoiding possible sliding or falling during the transfer process. The multiple transfer positioning blocks 553 are arranged in a linear array on the transfer panel 552, which further improves the accuracy and efficiency of taking and placing the lock buckle 10. The transfer groove 5531 set on each transfer positioning block 553 can accurately absorb and fix the lock buckle 10, effectively preventing the lock buckle 10 from shifting or falling off during the transfer process, thereby ensuring the continuous and stable operation of the production line. In addition, the blanking transfer mechanism 5 also has high adaptability and scalability. With the continuous upgrading of production processes and the increasing variety of products, the mechanism can easily cope with the transfer needs of lock buckles 10 of different specifications and materials. At the same time, its modular design also facilitates subsequent maintenance and upgrading work, reducing the company's operating costs and time costs.

[0049] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A fully automatic lock feeding injection molding transfer equipment, characterized by: Used for the preparation of a lock buckle, the lock buckle comprises a locking fixed shaft, a locking shaft sleeve, an injection molded shell, and a first injection molded cover plate and a second injection molded cover plate, the locking fixed shaft is relatively parallel to the axial direction of the locking shaft sleeve, and the injection molded shell covers the locking fixed shaft and the locking shaft sleeve by injection molding; the injection molded shell comprises a locking plug-in shell and a locking shaft shell, and a connecting rib is arranged between the locking plug-in shell and the locking shaft shell; the first injection molded cover plate is used to fix and cover one end of the locking fixed shaft on the locking plug-in shell, and one end of the locking fixed shaft is exposed to the locking plug-in shell, and the second injection molded cover plate is used to fix and cover one end of the locking shaft shell on the injection molded shell, and one end of the locking shaft sleeve is provided with a locking port; The fully automatic lock-feeding injection molding transfer equipment includes a feeding mechanism, a swing plate mechanism, a material picking mechanism, an injection molding mechanism and a material unloading transfer mechanism; the feeding mechanism includes a fixed shaft feeding component and a sleeve feeding component, the fixed shaft feeding component is used to lock the fixed shaft feeding, and the sleeve feeding component is used to lock the sleeve feeding; the swing plate mechanism includes a swing plate manipulator, a swing plate drive component and a swing plate rack, the swing plate manipulator is used to grab the locked fixed shaft and the locked sleeve on the fixed shaft feeding component and the sleeve feeding component respectively and place them on the swing plate rack for positioning and placement, the swing plate drive component The component is used to drive the swing plate material rack to rotate so as to direct the placed locking fixed shaft and locking shaft sleeve toward the injection molding mechanism; the material picking mechanism is used to grab the locking fixed shaft and locking shaft sleeve on the swing plate material rack and place them on the injection molding mechanism; the injection molding mechanism is used to perform secondary injection molding on the locking fixed shaft and locking shaft sleeve, perform primary injection molding on the injection molding shell to fix the locking fixed shaft and the locking shaft sleeve, perform secondary injection molding on the first injection molding cover plate and the second injection molding cover plate to encapsulate the first injection molding cover plate and the second injection molding cover plate; the material unloading transfer mechanism is used to grab and unload the lock buckle after secondary injection molding.

2. The fully automatic buckle feeding injection molding transfer equipment according to claim 1 is characterized in that: The fixed shaft feeding assembly comprises a fixed shaft feeding bracket, a fixed shaft feeding hopper, a fixed shaft feeding tray, a fixed shaft straight vibration track and a fixed shaft positioning module, the fixed shaft feeding hopper is arranged at the top end of the fixed shaft feeding bracket, a first vibrator is arranged at the bottom of the fixed shaft feeding hopper for conveying the locked fixed shaft toward the fixed shaft feeding tray, the fixed shaft feeding tray is used to convey the locked fixed shaft toward the fixed shaft straight vibration track, and the fixed shaft positioning module is connected to the discharge end of the fixed shaft straight vibration track for locking the fixed shaft in position; The sleeve feeding assembly includes a sleeve feeding bracket, a sleeve feeding hopper, a sleeve feeding tray, a sleeve direct vibration track and a sleeve positioning module. The sleeve feeding hopper is arranged at the top of the sleeve feeding bracket. A second vibrator is arranged at the bottom of the sleeve feeding hopper for conveying the locked sleeve toward the sleeve feeding tray. The sleeve feeding tray is used to convey the locked sleeve toward the sleeve direct vibration track. The sleeve positioning module is connected to the discharge end of the sleeve direct vibration track for positioning the locked sleeve. The shaft sleeve positioning module and the fixed shaft positioning module are arranged in parallel, and the swing plate manipulator is used to simultaneously grab the locked fixed shaft and the locked shaft sleeve on the shaft sleeve positioning module and the fixed shaft positioning module.

3. The fully automatic buckle feeding injection molding transfer equipment according to claim 2 is characterized in that: The swing plate manipulator comprises an XYZ transmission module and a swing plate material taking element arranged on the XYZ transmission module, wherein the swing plate material taking element is provided with a first material taking trough and a second material taking trough, wherein the first material taking trough is used to grab the locking fixed shaft, and the second material taking trough is used to grab the locking shaft sleeve; The wobble plate driving assembly comprises a wobble plate driving base, a wobble plate rotating cylinder and a wobble plate limiting element, wherein the wobble plate rotating cylinder is arranged on the wobble plate driving base, and the wobble plate limiting element is used for limiting the wobble plate material rack; The wobble plate material rack includes a wobble plate base plate, a wobble plate movable frame and a wobble plate positioning frame, the wobble plate movable frame is movably arranged on the wobble plate base plate, the wobble plate positioning frame is arranged on the wobble plate movable frame, the wobble plate base plate is provided with a wobble plate movable cylinder, the wobble plate movable cylinder is used to drive the wobble plate movable frame to move on the wobble plate base plate; the wobble plate positioning frame is provided with a first positioning groove and a second positioning groove, the first positioning groove is used to position and lock the fixed shaft, and the second positioning groove is used to position and lock the shaft sleeve.

4. The fully automatic buckle feeding injection molding transfer equipment according to claim 3 is characterized in that: The swing plate movable frame is provided with a height-fixing plate, and the height-fixing plate is used to support the locking fixed shaft so that the end surface heights of the locking fixed shaft and the locking shaft sleeve are at the same level.

5. The fully automatic buckle feeding injection molding transfer equipment according to claim 4 is characterized in that: The wobble plate positioning frame is provided with a loading area and a picking area, and the loading area and the picking area are both provided with a plurality of first positioning grooves and a plurality of second positioning grooves. The wobble plate rotating cylinder is used to drive the wobble plate base plate to rotate so as to switch the positions of the loading area and the picking area; detection brackets are provided on both sides of the wobble plate positioning frame, and the detection brackets are provided with detection sensors facing the first positioning groove and the second positioning groove.

6. The fully automatic buckle feeding injection molding transfer equipment according to claim 1 is characterized in that: The material-retrieving mechanism includes a gantry, an X-axis transmission module, a Y-axis transmission module, a Z-axis transmission module and a grabbing module, wherein the X-axis transmission module is arranged on the gantry, the Y-axis transmission module is arranged on the X-axis transmission module, the Z-axis transmission module is arranged on the Y-axis transmission module, and the grabbing module is arranged on the Z-axis transmission module; the grabbing module includes a grabbing bracket, a grabbing panel and a grabbing positioning block, one end of the grabbing bracket is connected to the Z-axis transmission module, the grabbing panel is arranged on the grabbing bracket, and a plurality of the grabbing positioning blocks are arranged on the grabbing positioning block in a linear array; The grabbing and positioning block is provided with a first grabbing groove and a second grabbing groove, and the grabbing panel is provided with an adsorption connecting plate on a side opposite to the grabbing and positioning block, and the adsorption connecting plate is provided with a material taking adsorption hole, and one end of the material taking adsorption hole is connected with the first grabbing groove and the second grabbing groove, and the material taking adsorption hole is used to connect a vacuum pipe to provide adsorption force to the first grabbing groove and the second grabbing groove, grab the locking fixed shaft and the locking shaft sleeve, and place them on the injection molding mechanism.

7. The fully automatic buckle feeding injection molding transfer equipment according to claim 1 is characterized in that: The injection molding mechanism includes an injection molding frame, an injection molding turntable, an injection molding lower mold, a first injection molding upper mold, a second injection molding upper mold, an injection molding bracket, a first extrusion mold group and a second extrusion mold group. The injection molding turntable is arranged on the injection molding frame. The injection molding lower mold is provided with three groups. The three groups of injection molding lower molds are evenly distributed on the injection molding lower mold in a circumferential direction. Two of the three groups of injection molding lower molds are opposite to the first injection molding upper mold and the second injection molding upper mold. The first injection molding upper mold and the second injection molding upper mold are both arranged on the injection molding bracket. The first extrusion mold group and the second extrusion mold group are both arranged on the injection molding bracket. The extrusion end of the first extrusion mold group is connected to the first injection molding upper mold, and the extrusion end of the second extrusion mold group is connected to the second injection molding upper mold.

8. The fully automatic buckle feeding injection molding transfer equipment according to claim 7 is characterized in that: The first extrusion module is provided with a first driving module, and the second extrusion module is provided with a second driving module. The first driving module is used to drive the first injection upper mold and the injection lower mold to be molded together, and the second driving module is used to drive the second injection upper mold and the injection lower mold to be molded together; after the first injection upper mold and the injection lower mold are molded together, an injection-molded shell is formed under the action of the first extrusion module, and after the second injection upper mold and the injection lower mold are molded together, a first injection-molded cover plate and a second injection-molded cover plate of the injection-molded shell are formed under the action of the second extrusion module.

9. The fully automatic buckle feeding injection molding transfer equipment according to claim 8 is characterized in that: The material taking mechanism is used to grab the locking fixed shaft and the locking shaft sleeve and put them into the injection lower mold for pre-embedding. The injection turntable is used to drive the injection lower mold to pass through the first extrusion module and the second extrusion module in sequence to perform primary injection and secondary injection in sequence.

10. The fully automatic buckle feeding injection molding transfer equipment according to claim 1 is characterized in that: The material transfer mechanism includes a transfer X-axis module, a transfer Y-axis module, a transfer X-axis module, a transfer flip module and a transfer material collection module. The transfer X-axis module is connected to the transfer Y-axis module, the transfer X-axis module and the transfer flip module in sequence. The transfer material collection module is arranged on the transfer flip module. The transfer and material fetching module includes a transfer bracket, a transfer panel and a transfer positioning block. One end of the transfer bracket is connected to the transfer flipping module. The transfer panel is arranged on the transfer bracket. There are multiple transfer positioning blocks, and the multiple transfer positioning blocks are arranged in a linear array on the transfer positioning block. A transfer groove is provided on the transfer positioning block, and the transfer groove is used to adsorb and fix the lock buckle.

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