A BWFRP cable protection tube cooling and shaping device

Through a device combining water bath cooling and spray cooling, the problems of surface defects and thermal stress uneven during cooling and setting of BWFRP cable protection tubes are solved, and uniform cooling and setting of the pipelines are achieved.

CN119305168BActive Publication Date: 2025-04-11YINGLI (JIANGSU) ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202411704914.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-04-11
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

During the cooling and setting process of BWFRP cable protection pipe, the prior art can easily lead to depressions, corrugations or other surface defects on the outer surface of the pipe, and uneven thermal stress distribution, affecting the molding effect and quality.

Method used

A device is adopted that includes a fixing frame, a support frame, a hydraulic rod, a sink, a pretreatment mechanism, a conveyor frame, a ring, a cooling shaping mechanism and an extrusion mechanism. The device reasonably controls the cooling speed of the outer wall of the pipe through water bath cooling to avoid surface defects caused by sudden temperature drop, and then uniformly cools and shapes the outer wall and inner wall of the pipe using spray cooling.

Benefits of technology

Through the combination of three cooling methods, uniform cooling and shaping of BWFRP cable protection pipe is achieved, the surface quality and molding effect of the pipe are improved, and the dimensional accuracy and overall performance after shaping are ensured.

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Abstract

The present invention belongs to the field of cable protection tube cooling and shaping, and in particular relates to a BWFRP cable protection tube cooling and shaping device; it comprises a fixed frame and a support frame rotatably arranged on the inner side of the fixed frame, two hydraulic rods symmetrically distributed front and back are hingedly arranged on the right side of the lower end of the fixed frame, the top of the hydraulic rod is hinged to the right bottom of the support frame, a water tank is fixedly arranged on the left side of the inner side of the support frame, a pretreatment mechanism is arranged in the water tank, a conveying frame is arranged between the water tank and the support frame, and a circular ring is slidably arranged on the inner side of the support frame; in the present invention, the pretreatment mechanism can be used to cool the pipeline in a water bath to prevent the outer side of the pipeline from being dented due to direct spraying on the pipeline, and then the outer wall and the inner wall of the pipeline can be evenly cooled through the cooperation of the hydraulic rod, the cooling and shaping mechanism and the extrusion mechanism to ensure the uniformity of the cooling of the pipeline, thereby ensuring the effect and quality of the pipeline after shaping.
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Description

Technical Field

[0001] The invention belongs to the field of cooling and shaping of cable protection tubes, and in particular relates to a BWFRP cable protection tube cooling and shaping device. Background Art

[0002] BWFRP cable protection tube is a composite material pipe made by mixing glass fiber and recyclable plastic particles using a special process. It can not only be used for a long time in various harsh environments, but also complies with the national environmental protection and recycling policy, effectively reducing resource waste and environmental pollution. When laying cables underground, it is often necessary to sheath a larger cable protection tube on the outside of the cable to improve the protection of the cable. In the preparation process of larger BWFRP cable protection tubes, cooling and shaping is a crucial link. The effect of cooling and shaping directly affects the dimensional accuracy, surface quality and overall performance of the pipe.

[0003] At present, when cooling and shaping the BWFRP cable protection pipe, a common and widely used method is to use the spraying method to implement the cooling and shaping operation. However, since the surface of the formed pipe just extruded from the extruder is still relatively soft, if the cooling water is directly applied to the outer surface of the pipe in a spraying manner, the impact force of the water flow and the effect of the sudden drop in temperature can easily cause depressions, ripples or other forms of surface defects on the outer surface of the pipe, affecting the surface quality of the pipe after cooling and shaping; secondly, since the sprayed cooling water directly acts on the outer surface of the pipe, while the inner wall of the pipe still has a high temperature, the existence of this internal and external temperature difference leads to uneven distribution of thermal stress in the pipe during the cooling process, affecting the final shaping effect and quality of the pipe. Summary of the invention

[0004] In view of the above problems, an embodiment of the present application provides a BWFRP cable protection pipe cooling and shaping device to achieve uniform cooling of the pipe and ensure the effect and quality of the pipe after shaping.

[0005] In order to achieve the above-mentioned purpose, the embodiments of the present application provide the following technical solutions: The present invention provides a BWFRP cable protection tube cooling and shaping device, comprising a fixed frame and a support frame rotatably arranged on the inner side of the fixed frame, two hydraulic rods symmetrically distributed front and back are hingedly arranged on the right side of the lower end of the fixed frame, the top of the hydraulic rod is hinged to the right bottom of the support frame, a water trough is fixedly arranged on the left side of the interior of the support frame, a pretreatment mechanism is arranged in the water trough, a conveying frame is arranged between the water trough and the support frame, a circular ring is slidably arranged on the inner side of the support frame, and a cooling and shaping mechanism and an extrusion mechanism are arranged on the circular ring.

[0006] The cooling and shaping mechanism includes a gear ring 1 and multiple gears 1 rotatably arranged on the inner side of a circular ring, and the gear 1 is meshed with the gear ring 1, and multiple tooth plates 1 meshed with corresponding gears 1 are slidably arranged on the circular ring, and a connecting shaft is rotatably arranged on the side where the multiple tooth plates 1 are close to each other, and a nozzle and a gear 2 are fixedly arranged on the circumferential outer wall of the connecting shaft, and a tooth plate 2 is slidably arranged on the side where the multiple tooth plates 1 are close to each other, and the tooth plate 2 is meshed with the gear 2, and a torsion spring is arranged on the end of the connecting shaft away from the gear 2, one end of the torsion spring is fixedly connected to the outer wall of the connecting shaft, and the other end of the torsion spring is fixedly connected to the outer side of the tooth plate 1.

[0007] A motor 1 and an annular tube are arranged on the left side of the circular ring, the output shaft of the motor 1 is connected to one side of any one of the gears 1, a water guide pipe and a plurality of water guide pipes are arranged on the outside of the annular tube, and one end of the water guide pipe away from the annular tube passes through the gear plate 1 and is connected to the nozzle.

[0008] According to a favorable embodiment, the pretreatment mechanism includes a motor 2 fixedly mounted on the left side wall of the water tank, a gear 3 is fixedly mounted on the output shaft of the motor 2 and the gear 3 is located inside the water tank, a gear ring 2 is rotatably mounted inside the water tank and meshes with the gear 3, an annular water storage jacket is arranged on the inner side of the gear ring 2, vertical plates are fixedly mounted on both sides of the upper part of the water tank, a plurality of support rods are rotatably mounted on the two side walls inside the water tank and the side of the vertical plate close to the gear ring, guide grooves are arranged on both sides of the gear ring 2, and one end of the support rod close to the gear ring 2 penetrates into the guide groove and is rollingly connected to the guide groove.

[0009] According to a favorable embodiment, mounting blocks are fixedly provided on the upper parts of the water tank and the support frame, and rotating shafts are rotatably provided on the sides of the two mounting blocks close to each other, and the rotating shaft located on the right side movably passes through the mounting block located on the right side, and the conveying frame is arranged between the two rotating shafts and connected to the ends of the two rotating shafts close to each other, and a plurality of conveying rollers are rotatably provided on the inner side of the conveying frame, and the plurality of conveying rollers are transmission-connected by a pulley assembly, and a conveying motor is fixedly provided on the front right side of the conveying frame, and the output shaft of the conveying motor is connected to one side of the corresponding conveying roller.

[0010] According to a preferred embodiment, a moving mechanism is provided at the bottom right side of the support frame, and the moving mechanism includes a mounting plate arranged at the bottom right side of the support frame, a motor three is fixedly arranged on the right side of the mounting plate, a threaded rod is rotatably arranged on the left side of the mounting plate, the output shaft of the motor three is connected to the right end of the threaded rod, and the left end of the threaded rod is rotatably connected to the right side of the water tank, a threaded sleeve is provided on the outer thread of the threaded rod, and the upper part of the threaded sleeve is connected to the bottom end of the circular ring, guide rods are provided at both front and rear ends of the outer side of the circular ring, guide grooves are provided on the front and rear side walls on the inner side of the support frame, one end of the guide rod away from the circular ring enters the guide groove and is slidably connected to the guide groove, a connecting sleeve is provided at the bottom of the threaded sleeve, a connecting plate is slidably arranged on the left side of the connecting sleeve, a rectangular plate is provided on the side of the connecting plate away from the connecting sleeve, and two extrusion blocks symmetrically distributed front and back are provided on the upper part of the rectangular plate, a fastening bolt one is provided on the bottom thread of the connecting sleeve, and the top of the fastening bolt one penetrates into the interior of the connecting sleeve and abuts against the bottom of the connecting plate.

[0011] According to a favorable embodiment, two cross bars symmetrically distributed front to back are fixedly provided on the inner side wall of the support frame, a movable plate is slidably provided on the outer side of the cross bar, a spring is sleeved on the outer side of the cross bar and between the movable plate and the inner side wall of the support frame, a baffle is provided on the upper part of the movable plate, a movable block is provided on the bottom of the movable plate, the movable block and the extrusion block are in the same horizontal plane, and the side where the extrusion block and the movable block are close to each other is in a slope shape that cooperates with each other.

[0012] According to a favorable embodiment, a U-shaped block is slidably provided on the upper right side of the support frame, a cross plate is fixedly provided between the two U-shaped blocks, one side of one of the U-shaped blocks is threadedly provided with a second fastening bolt, one end of the second fastening bolt passes through the inner side of the U-shaped block and abuts against the outer side wall of the support frame, and a stop block is provided on the upper part of the U-shaped block.

[0013] According to a preferred embodiment, the extrusion mechanism includes a plurality of springs 2 arranged on the right side of the circular ring, the plurality of springs 2 are distributed in a circular array on the right side of the circular ring, an extrusion ring is commonly arranged at one end of the plurality of springs away from the circular ring, a push plate is arranged on the side of the gear plate 2 close to the extrusion ring, and the side of the push plate away from the gear 2 is in contact with the left side of the extrusion ring.

[0014] According to a preferred embodiment, a motor four is fixedly provided on the left side of the mounting plate, a connecting block is rotatably provided on the right side of the mounting plate, and the output shaft of the motor four is connected to the right side of the connecting block, a sleeve is rotatably provided on the right side of the connecting block, a connecting rod is fixedly provided on the circumferential outer wall of the rotating shaft located on the right side, and the bottom end of the connecting rod moves through the sleeve.

[0015] According to a favorable embodiment, two limit plates symmetrically distributed front to back are fixedly provided on the inner side wall of the support frame, rubber pads are fixedly provided on the sides of the two limit plates close to each other, and the corresponding multiple conveying rollers movably penetrate the limit plates and the rubber pads.

[0016] According to an advantageous embodiment, two support blocks are arranged on the inner side of the fixing frame and are symmetrically distributed front to back, and the upper parts of the support blocks are in contact with the bottom of the supporting frame.

[0017] Compared with the prior art, the BWFRP cable protection tube cooling and shaping device provided in the embodiment of the present invention has the following advantages:

[0018] Beneficial effects:

[0019] 1. In the process of cooling and shaping the pipeline, the present invention first performs water bath cooling on the pipeline, which can reasonably control the cooling speed of the outer wall of the pipeline, avoid the outer surface of the pipeline being dented, corrugated or other forms of surface defects caused by a sudden drop in temperature, and then the outer wall of the pipeline can be cooled and shaped by spraying on the outer wall of the pipeline. After the cooling of the outer wall of the pipeline is completed, the pipeline is tilted, and then spraying is performed inside the pipeline to cool the inner wall of the pipeline, and the pipeline is reciprocated to allow the cooling water entering the inner wall of the pipeline to be in uniform and sufficient contact with the inner wall of the pipeline, thereby ensuring the cooling and shaping effect of the inner wall of the pipeline. The combination of the three methods improves the effect and quality of cooling and shaping of the pipeline.

[0020] 2. In the process of water bath cooling of the pipeline by the pretreatment mechanism in the present invention, the cooperation of motor 2, gear 3 and gear ring 2 can drive the annular water storage jacket to rotate slowly. The rotation of the annular water storage jacket transfers heat with the water inside the water tank, ensuring the cooling effect of the annular water storage jacket on the pipeline.

[0021] 3. The present invention utilizes the movement of the circular ring to drive the movement of the cooling and shaping mechanism to first spray and cool the outer wall of the pipe. Then, when the circular ring moves to a suitable position, the angle of the nozzle can be automatically adjusted through the cooperation of the extrusion mechanism and the block, so that the cooling water can be sprayed into the inner wall of the pipe to cool and shape the inner wall, thereby evenly cooling and shaping the outer and inner walls of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of the first viewing angle of the present invention.

[0023] Figure 2 This is a structural diagram of the second viewing angle of the present invention.

[0024] Figure 3 This is a structural diagram of the connection between the water tank and the pretreatment mechanism in the present invention.

[0025] Figure 4It is a structural diagram of the connection between the ring and the extrusion mechanism in the present invention.

[0026] Figure 5 It is a cross-sectional connection structure diagram of the circular ring and the cooling and shaping mechanism in the present invention.

[0027] Figure 6 for Figure 5 A magnified structural diagram of the structure of part A.

[0028] Figure 7 This is a structural diagram of the connection between the conveying frame, the supporting frame and the water tank in the present invention.

[0029] Figure 8 It is a cross-sectional connection structure diagram of the connecting sleeve and the connecting plate in the present invention.

[0030] Fig. 9 This is a structural diagram of the connection between the cross bar and the movable plate in the present invention.

[0031] Fig.10 It is a connection structure diagram of the U-shaped block and the horizontal plate in the present invention.

[0032] Fig.11 for Figure 7 A magnified structural diagram of the structure of part B.

[0033] Fig.12 This is a state diagram of the pipeline when water bath cooling is performed in the present invention.

[0034] Fig.13 This is a state diagram when the outer wall of the pipeline is cooled in the present invention.

[0035] Fig.14 This is a state diagram when the inner wall of the pipeline is cooled in the present invention.

[0036] 1. Fixing frame; 2. Support frame; 3. Hydraulic rod; 4. Water tank; 5. Pretreatment mechanism; 501. Motor 2; 502. Gear 3; 503. Gear ring 2; 504. Annular water storage jacket; 6. Conveying frame; 601. Conveying roller; 602. Conveying motor; 7. Circular ring; 8. Cooling and shaping mechanism; 801. Gear ring 1; 802. Gear 1; 803. Gear plate 1; 804. Connecting shaft; 805. Sprinkler; 806. Gear 2; 807. Gear plate 2; 808. Torsion spring; 809. Motor 1; 810. Annular pipe; 811. Water guide pipe; 812. Water guide pipe; 813. Push plate; 9. Extrusion mechanism; 901. Spring 2; 902. Extrusion ring; 1 0. Vertical plate; 11. Support rod; 12. Guide groove; 13. Mounting block; 14. Rotating shaft; 15. Moving mechanism; 151. Mounting plate; 152. Motor three; 153. Threaded rod; 154. Threaded sleeve; 16. Connecting sleeve; 17. Connecting plate; 18. Rectangular plate; 19. Extrusion block; 20. Fastening bolt one; 21. Cross bar; 22. Moving plate; 23. Spring one; 24. Moving block; 25. U-shaped block; 26. Cross plate; 27. Fastening bolt two; 28. Block; 29. ​​Motor four; 30. Connecting block; 31. Ring; 32. Connecting rod; 33. Limiting plate; 34. Rubber pad; 35. Support block; 36. Baffle; 37. Guide rod; 38. Guide groove. DETAILED DESCRIPTION

[0037] The following is combined with Figure 1-14 This application is further described in detail.

[0038] Please refer to Figure 1 , Figure 2 and Figure 7 A BWFRP cable protection pipe cooling and shaping device comprises a fixed frame 1 and a support frame 2 rotatably arranged inside the fixed frame 1, two hydraulic rods 3 symmetrically distributed front and back are hingedly arranged on the right side of the lower end of the fixed frame 1, and the top of the hydraulic rod 3 is hinged to the right bottom of the support frame 2, a water tank 4 is fixedly arranged on the left side of the inside of the support frame 2, a pretreatment mechanism 5 is arranged in the water tank 4, a conveying frame 6 is arranged between the water tank 4 and the support frame 2, and a circular ring 7 is slidably arranged on the inner side of the support frame 2, and a cooling and shaping mechanism 8 and an extrusion mechanism 9 are arranged on the circular ring 7. When cooling and shaping the pipe, the conveying frame 6 is used to convey the pipe, and before conveying, the pretreatment mechanism 5 is used to cool the pipe in a water bath to prevent the outer side of the pipe from being dented due to direct spraying on the pipe, and then the outer wall and inner wall of the pipe are cooled by the cooling and shaping mechanism 8 to ensure the uniformity of cooling the pipe.

[0039] See also Figure 3 and Fig.12The pretreatment mechanism 5 includes a motor 2 501 fixedly arranged on the left side wall of the water tank 4, a gear 3 502 is fixedly arranged on the output shaft of the motor 2 501 and the gear 3 502 is located inside the water tank 4, a gear ring 2 503 meshing with the gear 3 502 is rotatably arranged inside the water tank 4, an annular water storage jacket 504 is arranged on the inner side of the gear ring 2 503, vertical plates 10 are fixedly arranged on both sides of the upper part of the water tank 4, and a plurality of support rods 11 are rotatably arranged on the two side walls inside the water tank 4 and the side of the vertical plate 10 close to the gear ring, guide grooves 12 are opened on both sides of the left and right sides of the gear ring 2 503, and one end of the support rod 11 close to the gear ring 2 503 penetrates into the guide groove 12 and is rollingly connected with the guide groove 12.

[0040] In order to prevent the outer wall of the pipeline from being dented when the pipeline is cooled, the pipeline is first passed through the annular water storage jacket 504 when cooling the pipeline. At this time, the water in the annular water storage jacket 504 can be used to perform water bath cooling on the pipeline, and the cooling speed of the outer wall of the pipeline can be reasonably controlled to avoid dents, corrugations or other forms of surface defects on the outer surface of the pipeline caused by a sudden drop in temperature, thereby enhancing the adaptability of the pipeline to subsequent cooling treatment. Then, the motor 2 501 can drive the gear 3 502 to rotate, and the rotation of the gear 3 502 can drive the gear ring 2 503 to rotate slowly. The slow rotation of the gear ring 2 503 can drive the annular water storage jacket 504 to rotate slowly. The rotation of the annular water storage jacket 504 transfers heat with the water inside the water tank 4 to ensure the cooling effect of the annular water storage jacket 504, thereby ensuring the cooling effect of the pipeline.

[0041] See also Figure 7 and Fig.11 The water tank 4 and the support frame 2 are both fixedly provided with mounting blocks 13 on their upper parts, and the two mounting blocks 13 are both rotatably provided with rotating shafts 14 on the sides close to each other. The rotating shaft 14 on the right side movably penetrates the mounting block 13 on the right side, and the conveying frame 6 is provided between the two rotating shafts 14 and connected to the ends of the two rotating shafts 14 close to each other. A plurality of conveying rollers 601 are rotatably provided on the inner side of the conveying frame 6, and the plurality of conveying rollers 601 are transmission-connected through a pulley assembly. A conveying motor 602 is fixedly provided on the front right side of the conveying frame 6, and the output shaft of the conveying motor 602 is connected to one side of the corresponding conveying roller 601.

[0042] In order to facilitate the cooling and shaping of the pipeline, after the right end of the pipeline passes through the annular water storage jacket 504 for preliminary cooling, the circumferential outer wall of the right end of the pipeline contacts the conveying roller 601. At this time, through the cooperation of the conveying motor 602 and the pulley assembly, multiple conveying rollers 601 can be driven to rotate synchronously to convey the pipeline from left to right. After the left end of the pipeline is conveyed to the inner side of the ring 7, the pipeline is stopped and the cooling and shaping process can continue.

[0043] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 and Fig.13 A moving mechanism 15 is arranged at the bottom right side of the support frame 2, and the moving mechanism 15 includes a mounting plate 151 arranged at the bottom right side of the support frame 2, a motor three 152 is fixedly arranged on the right side of the mounting plate 151, and a threaded rod 153 is rotatably arranged on the left side of the mounting plate 151, the output shaft of the motor three 152 is connected to the right end of the threaded rod 153, and the left end of the threaded rod 153 is rotatably connected to the right side of the water tank 4, the outer thread of the threaded rod 153 is provided with a threaded sleeve 154, and the upper part of the threaded sleeve 154 is connected to the bottom end of the ring 7, guide rods 37 are arranged at the front and rear ends of the outer side of the ring 7, and guide grooves 38 are opened on the front and rear side walls on the inner side of the support frame 2, and the end of the guide rod 37 away from the ring 7 enters the guide groove 38 and is slidably connected to the guide groove 38. The cooling and shaping mechanism 8 includes a gear ring 801 and a plurality of gears 802 rotatably arranged inside the circular ring 7, and the gears 802 mesh with the gear ring 801. A plurality of tooth plates 803 meshing with the corresponding gears 802 are slidably arranged on the circular ring 7. A connecting shaft 804 is rotatably arranged on the side of the plurality of tooth plates 803 close to each other. A nozzle 805 and a gear 2 806 are fixedly arranged on the circumferential outer wall of the connecting shaft 804. A motor 809 and an annular tube 810 are arranged on the left side of the circular ring 7. The output shaft of the motor 809 is connected to one side of any one of the gears 802. A water guide pipe 811 and a plurality of water guide pipes 812 are arranged on the outer side of the annular tube 810. The end of the water guide pipe 812 away from the annular tube 810 passes through the tooth plate 803 and is connected to the nozzle 805.

[0044] In order to continue cooling the outer wall of the pipeline, cooling water is introduced into the water pipe 811 through an external water supply device, and then the cooling water enters the annular pipe 810 through the water pipe 811 and then flows into the water guide pipe 812, and finally is sprayed out through the nozzle 805 to cool the outer wall of the pipeline. At the same time, the motor 152 drives the threaded rod 153 to rotate. The rotation of the threaded rod 153 can drive the ring 7 to move right on the support frame 2 through the cooperation of the guide rod 37, the guide groove 38 and the threaded sleeve 154, which can drive the nozzle 805 to move right to evenly cool the outer wall of the pipeline.

[0045] See also Figure 4 , Figure 5 , Figure 6 , Fig.10 and Fig.14, a tooth plate 2 807 is slidably arranged on the side where the plurality of tooth plates 1 803 are close to each other, and the tooth plate 2 807 is meshed with the gear 2 806, and a torsion spring 808 is arranged on the end of the connecting shaft 804 away from the gear 2 806, one end of the torsion spring 808 is fixedly connected to the outer wall of the connecting shaft 804, and the other end of the torsion spring 808 is fixedly connected to the outer side of the tooth plate 1 803. The extrusion mechanism 9 includes a plurality of springs 2 901 arranged on the right side of the ring 7, and the plurality of springs 2 901 are distributed in a circumferential array on the right side of the ring 7, and an extrusion ring 902 is arranged on the end of the plurality of springs away from the ring 7, and a push plate 813 is arranged on the side of the tooth plate 2 807 close to the extrusion ring 902, and the side of the push plate 813 away from the gear 2 806 contacts the left side of the extrusion ring 902. A U-shaped block 25 is slidably provided on the upper right side of the support frame 2, and a cross plate 26 is fixedly provided between the two U-shaped blocks 25. A second fastening bolt 27 is threadedly provided on one side of one of the U-shaped blocks 25, and one end of the second fastening bolt 27 penetrates into the inner side of the U-shaped block 25 and abuts against the outer side wall of the support frame 2, and a stopper 28 is provided on the upper part of the U-shaped block 25.

[0046] In order to cool the inner wall of the pipeline, before the circular ring 7 moves to the right, the use position of the U-shaped block 25 on the support frame 2 is adjusted according to the length of the pipeline by using the fastening bolt 27. After the position of the U-shaped block 25 is adjusted, the circular ring 7 will also drive the extrusion ring 902 to move to the right during the movement to the right. After the extrusion ring 902 moves to contact with the stopper 28, the extrusion ring 902 will be squeezed by the stopper 28. At this time, the extrusion ring 902 will squeeze the spring 2 901 and push the push plate 813 to move left. The push plate 813 moves left and drives the tooth plate 2 807 to move left. The tooth plate 2 807 moves left and drives the gear 2 806 to rotate clockwise. The rotation of the gear 2 806 drives the connecting shaft 804 to rotate. The rotation of the connecting shaft 804 drives the nozzle 805 Rotate, and then motor 809 works to drive one of the gears 802 to rotate, and the cooperation of gear ring 801 can drive the other gears 802 to rotate synchronously. During the rotation of gear 802, tooth plate 803 will also be driven to move, so that multiple tooth plates 803 are close to each other. The movement of tooth plate 803 can drive the nozzle 805 to move, to ensure that the cooling water sprayed by the nozzle 805 can enter the interior of the pipe, and the tooth plate 803 stops moving, and then the inner wall of the pipe can be cooled by the water sprayed by the nozzle 805. After the cooling of the inner wall of the pipe is completed, the ring 7 moves to the left and returns to the initial position. At this time, the cooperation of torsion spring 808 and spring 2 901 can drive the nozzle 805 to return to the initial angle, which will not affect the subsequent use.

[0047] See also Figure 2 , Figure 8 and Fig. 9The bottom of the threaded sleeve 154 is provided with a connecting sleeve 16, and a connecting plate 17 is slidably provided on the left side of the connecting sleeve 16. A rectangular plate 18 is provided on the side of the connecting plate 17 away from the connecting sleeve 16. Two extrusion blocks 19 are symmetrically distributed in the front and back directions on the upper part of the rectangular plate 18. The bottom thread of the connecting sleeve 16 is provided with a fastening bolt 20, and the top of the fastening bolt 20 penetrates into the interior of the connecting sleeve 16 and abuts against the bottom of the connecting plate 17. Two cross bars 21 symmetrically distributed in the front and back directions are fixedly provided on the inner side wall of the support frame 2, and a moving plate 22 is slidably provided on the outer side of the cross bar 21. A spring 23 is sleeved on the outer side of the cross bar 21 and between the moving plate 22 and the inner side wall of the support frame 2. A baffle 36 is provided on the upper part of the moving plate 22, and a moving block 24 is provided on the bottom of the moving plate 22. The moving block 24 and the extrusion block 19 are in the same horizontal plane, and the side where the extrusion block 19 and the moving block 24 are close to each other is in a slope shape that cooperates with each other.

[0048] In order to ensure the cooling effect on the inner wall of the pipeline, when the threaded sleeve 154 moves and drives the ring 7 to move to adjust the position and angle of the nozzle 805, the movement of the threaded sleeve 154 will also drive the connecting sleeve 16 to move, the movement of the connecting sleeve 16 drives the connecting plate 17 to move, the movement of the connecting plate 17 drives the rectangular plate 18 to move, and the movement of the rectangular plate 18 drives the extrusion block 19 to move. When the extrusion block 19 contacts the moving block 24, it will squeeze the moving block 24, so that the two moving blocks 24 move in a direction close to each other, and the movement of the moving block 24 will drive the moving plate 22 to slide on the cross bar 21 and stretch the spring 1 23, and the movement of the moving plate 22 will bring The movable baffle 36 moves, so that the two baffles 36 are brought closer to each other. The use position of the extrusion block 19 can be adjusted by fastening bolts 20, so that when the threaded sleeve 154 moves different distances, the extrusion block 19 can still extrude the movable block 24. After the ring 7 stops moving, the baffle 36 also stops moving. Then, when the inner wall of the pipeline is cooled, the hydraulic rod 3 works to drive the support frame 2 to rotate, so that the pipeline on the conveying frame 6 is tilted. At this time, the pipeline will move slightly to the left, and then its left end will contact the two baffles 36. The two baffles 36 can be used to limit the pipeline. Then, at this time, the inner wall of the pipeline can be cooled by spraying water through the nozzle 805.

[0049] See also Figure 7 and Fig.11The left side of the mounting plate 151 is fixedly provided with a motor 29, the right side of the mounting plate 151 is rotatably provided with a connecting block 30, and the output shaft of the motor 29 is connected to the right side of the connecting block 30, the right side of the connecting block 30 is rotatably provided with a collar 31, and the outer circumferential wall of the rotating shaft 14 on the right side is fixedly provided with a connecting rod 32, and the bottom end of the connecting rod 32 movably passes through the collar 31. Two limit plates 33 symmetrically distributed front and back are fixedly provided on the inner side wall of the support frame 2, and a rubber pad 34 is fixedly provided on the side where the two limit plates 33 are close to each other, and the corresponding multiple conveying rollers 601 movably pass through the limit plates 33 and the rubber pad 34.

[0050] In order to improve the cooling effect on the inner wall of the pipeline, in the process of spraying water on the inside of the pipeline when the pipeline is tilted, the motor 29 works to drive the connecting block 30 to rotate, and the rotation of the connecting block 30 drives the ring 31 to rotate. The rotation of the ring 31 can drive the connecting rod 32 to swing slightly back and forth, so that the conveying frame 6 can be driven to swing slightly back and forth through the rotating shaft 14, so that the inclined pipeline located on the conveying frame 6 can shake slightly, and in the process of pipeline shaking, the pipeline can be limited forward and backward by the cooperation of the limiting plate 33 and the rubber pad 34 to ensure that the cooling water sprayed from the nozzle 805 can smoothly enter the interior of the pipeline, so that in the process of cooling the inner wall of the pipeline, the cooling water entering the pipeline can flow and distribute more evenly inside the pipeline through the shaking of the pipeline, so that the temperature of each part of the pipeline is more uniform, thereby further improving the cooling effect on the inner wall of the pipeline.

[0051] See also Figure 2 Two support blocks 35 are arranged on the inner side of the fixing frame 1 and are symmetrically distributed front and back, and the upper part of the support block 35 contacts the bottom of the support frame 2. The support block 35 can stably support the support frame 2 hingedly arranged on the fixing frame 1 to ensure the stability of the support frame 2 during use.

[0052] During specific operation, first let the right end of the pipe pass through the annular water storage jacket 504. The annular water storage jacket 504 and the water tank 4 can be used to perform preliminary cooling on the pipe to prevent the pipe from being directly sprayed and causing depressions on the outside of the pipe. Then, the cooling and shaping mechanism 8 and the extrusion mechanism 9 can be used to evenly cool the outer and inner walls of the pipe to ensure uniform cooling of the pipe, thereby ensuring the effect and quality of the pipe after shaping.

[0053] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A BWFRP cable protection tube cooling and shaping device, comprising a fixing frame and a supporting frame rotatably arranged inside the fixing frame, characterized in that: The lower right side of the fixed frame is hingedly provided with two hydraulic rods symmetrically distributed front and back, the top of the hydraulic rod is hingedly connected to the right bottom of the support frame, a water tank is fixedly provided on the left side of the interior of the support frame, a pretreatment mechanism is provided in the water tank, a conveying frame is provided between the water tank and the support frame, a circular ring is slidably provided on the inner side of the support frame, and a cooling and shaping mechanism and an extrusion mechanism are provided on the circular ring; The cooling and shaping mechanism comprises a gear ring 1 and a plurality of gears 1 rotatably arranged on the inner side of a circular ring, and the gears 1 mesh with the gear ring 1, a plurality of tooth plates 1 meshing with the corresponding gears 1 are slidably arranged on the circular ring, a connecting shaft is rotatably arranged on one side of the plurality of tooth plates 1 close to each other, a nozzle and a gear 2 are fixedly arranged on the circumferential outer wall of the connecting shaft, a gear plate 2 is slidably arranged on one side of the plurality of tooth plates 1 close to each other, and the gear plate 2 meshes with the gear 2, a torsion spring is arranged at one end of the connecting shaft away from the gear 2, one end of the torsion spring is fixedly connected to the outer wall of the connecting shaft, and the other end of the torsion spring is fixedly connected to the outer side of the gear plate 1; A motor 1 and an annular tube are arranged on the left side of the circular ring, the output shaft of the motor 1 is connected to one side of any one of the gears 1, a water guide pipe and a plurality of water guide pipes are arranged on the outside of the annular tube, and one end of the water guide pipe away from the annular tube passes through the gear plate 1 and is connected to the nozzle; The pretreatment mechanism includes a motor 2 fixedly arranged on the left side wall of the water tank, a gear 3 is fixedly arranged on the output shaft of the motor 2 and the gear 3 is located inside the water tank, a gear ring 2 is rotatably arranged inside the water tank and meshes with the gear 3, an annular water storage sleeve is arranged on the inner side of the gear ring 2, vertical plates are fixedly arranged on the left and right sides of the upper part of the water tank, a plurality of support rods are rotatably arranged on the two side walls inside the water tank and the side of the vertical plate close to the gear ring, a guide groove 1 is opened on the left and right sides of the gear ring 2, and one end of the support rod close to the gear ring 2 penetrates into the guide groove 1 and is rollingly connected to the guide groove 1.

2. A BWFRP cable protection tube cooling and shaping device according to claim 1, characterized in that: The upper parts of the water tank and the support frame are fixedly provided with mounting blocks, and the sides of the two mounting blocks close to each other are rotatably provided with rotating shafts, and the rotating shaft located on the right side movably penetrates the mounting block located on the right side, and the conveying frame is arranged between the two rotating shafts and connected to the ends of the two rotating shafts close to each other, and a plurality of conveying rollers are rotatably provided on the inner side of the conveying frame, and the plurality of conveying rollers are transmission-connected by a pulley assembly, and a conveying motor is fixedly provided on the front right side of the conveying frame, and the output shaft of the conveying motor is connected to one side of the corresponding conveying roller.

3. A BWFRP cable protection tube cooling and shaping device according to claim 1, characterized in that: The right bottom of the support frame is provided with a moving mechanism, and the moving mechanism includes a mounting plate arranged at the right bottom of the support frame, a motor three is fixedly arranged on the right side of the mounting plate, a threaded rod is rotatably arranged on the left side of the mounting plate, the output shaft of the motor three is connected to the right end of the threaded rod, and the left end of the threaded rod is rotatably connected to the right side of the water tank, a threaded sleeve is arranged on the outer thread of the threaded rod, and the upper part of the threaded sleeve is connected to the bottom end of the circular ring, and guide rods are arranged on the front and rear ends of the outer side of the circular ring, and guide grooves two are opened on the front and rear side walls of the inner side of the support frame, and one end of the guide rod away from the circular ring enters the guide groove two and is slidably connected to the guide groove two, a connecting sleeve is arranged at the bottom of the threaded sleeve, a connecting plate is slidably arranged on the left side of the connecting sleeve, and a rectangular plate is arranged on the side of the connecting plate away from the connecting sleeve, and two extrusion blocks symmetrically distributed front and back are arranged on the upper part of the rectangular plate, and a fastening bolt one is arranged on the bottom thread of the connecting sleeve, and the top of the fastening bolt one penetrates into the interior of the connecting sleeve and abuts against the bottom of the connecting plate.

4. A BWFRP cable protection tube cooling and shaping device according to claim 3, characterized in that: Two cross bars are fixedly arranged on the inner side wall of the support frame and are symmetrically distributed front and back. A moving plate is slidably arranged on the outer side of the cross bar. A spring is sleeved on the outer side of the cross bar and between the moving plate and the inner side wall of the support frame. A baffle is arranged on the upper part of the moving plate, and a moving block is arranged on the bottom of the moving plate. The moving block and the extrusion block are in the same horizontal plane, and the side where the extrusion block and the moving block are close to each other is in a slope shape that cooperates with each other.

5. A BWFRP cable protection tube cooling and shaping device according to claim 1, characterized in that: A U-shaped block is slidably arranged on the upper right side of the support frame, and a horizontal plate is fixedly arranged between the two U-shaped blocks. A fastening bolt No. 2 is threadedly arranged on one side of one of the U-shaped blocks, and one end of the fastening bolt No. 2 penetrates into the inner side of the U-shaped block and abuts against the outer side wall of the support frame, and a stopper is arranged on the upper part of the U-shaped block.

6. A BWFRP cable protection tube cooling and shaping device according to claim 1, characterized in that: The extrusion mechanism includes a plurality of springs 2 arranged on the right side of the circular ring, the plurality of springs 2 are distributed in a circular array on the right side of the circular ring, an extrusion ring is commonly arranged at one end of the plurality of springs 2 away from the circular ring, a push plate is arranged on the side of the gear plate 2 close to the extrusion ring, and the side of the push plate away from the gear 2 contacts the left side of the extrusion ring.

7. A BWFRP cable protection tube cooling and shaping device according to claim 3, characterized in that: A motor four is fixedly arranged on the left side of the mounting plate, a connecting block is rotatably arranged on the right side of the mounting plate, and the output shaft of the motor four is connected to the right side of the connecting block, a sleeve is rotatably arranged on the right side of the connecting block, a connecting rod is fixedly arranged on the circumferential outer wall of the rotating shaft on the right side, and the bottom end of the connecting rod moves through the sleeve.

8. A BWFRP cable protection tube cooling and shaping device according to claim 2, characterized in that: Two limit plates symmetrically distributed front and back are fixedly arranged on the inner side wall of the support frame, rubber pads are fixedly arranged on the sides of the two limit plates close to each other, and the corresponding multiple conveying rollers movably penetrate the limit plates and the rubber pads.

9. A BWFRP cable protection tube cooling and shaping device according to claim 1, characterized in that: Two support blocks are arranged on the inner side of the fixing frame and are symmetrically distributed front and back, and the upper parts of the support blocks are in contact with the bottom of the supporting frame.

Citation Information

Patent Citations

  • Pipe cooling device with temperature monitoring function for MPP pipe production

    CN116766463A