Winding device for stainless steel spring wire processing

Abstract

A winding device for stainless steel spring wire machining relates to the technical field of spring wire machining and comprises a wire feeding mechanism, a wire winding mechanism, a taking mechanism, a packaging mechanism and a wire cutting mechanism. The equipment can automatically feed stainless steel spring wires, and manpower is effectively saved; according to the equipment, automatic spring wires can be wound into coils, uniform winding is achieved, the situation that the spring wires cannot be tightly wound due to the fact that tension is generated when the spring wires are wound is effectively avoided, and the working efficiency is improved; the equipment can automatically bind and fix a wound spring wire coil, so that the utilization rate of the equipment is improved; the equipment can automatically cut the spring wire, so that the efficiency is improved while the manpower is saved.

Description

Technical Field

[0001] The invention relates to the technical field of spring wire processing, and in particular to a winding device for processing stainless steel spring wire. Background Art

[0002] Stainless steel springs refer to springs that can work in electronics, are resistant to weak corrosive media such as air, steam, and water, and chemically corrosive media such as acids, alkalis, and salts. Stainless steel springs are elastic components used in many industries such as chemical machinery and electronics, where the working environment requires corrosion resistance, medium temperature resistance, and non-magnetic properties. Stainless steel springs can produce large elastic deformations when loaded, converting mechanical work or kinetic energy into deformation energy, and after unloading, the deformation of the stainless steel spring disappears and returns to its original state, converting deformation energy into mechanical work or kinetic energy.

[0003] In the production process of stainless steel spring wire, the spring wire needs to be wound for subsequent use. However, in the existing winding equipment, the outer side of the wound spring wire coil is not pushed up in time, resulting in the loosening of the wound spring wire coil. In addition, the existing equipment mostly performs manual bundling after the winding is completed, which is time-consuming and labor-intensive.

[0004] To this end, a winding device for stainless steel spring wire processing is needed, which can automatically feed the stainless steel spring wire, effectively saving manpower; the device can automatically wind the spring wire into a coil and achieve uniform winding, and effectively avoid the tension generated when the spring wire is wound so that the spring wire cannot be tightly wound, thereby improving work efficiency; the device can automatically bundle and fix the wound spring wire coils, thereby improving equipment utilization; the device can automatically cut the spring wire, thereby saving manpower and improving efficiency. Summary of the invention

[0005] In view of the above technical problems, the present invention provides a winding device for stainless steel spring wire processing to solve the above problems.

[0006] The technical scheme used in the present invention is: a winding device for stainless steel spring wire processing, comprising: a wire feeding mechanism, a winding mechanism, a taking mechanism, a packaging mechanism, and a wire cutting mechanism; the support frame I of the wire feeding mechanism is fixedly installed on a predetermined installation area on the ground, and the wire feeding mechanism is used for transferring the stainless steel spring wire; the workbench of the winding mechanism is fixedly installed on the ground, and the winding mechanism is used for winding the stainless steel spring wire; the conveyor belt of the taking mechanism is fixedly installed on the ground through a rod, and the taking mechanism is used for taking and transferring the spring wire coil after winding; there are two packaging mechanisms, and the frames of the lead screw slider group III of the two packaging mechanisms are fixedly installed on the ground through a rod, and the packaging mechanism is used for bundling and packaging the spring wire coil; the support frame III of the wire cutting mechanism is fixedly installed on the side of the support frame I, and the wire cutting mechanism is used for cutting the stainless steel spring wire; The winding mechanism also includes: a telescopic rod, a push plate, a winding table, a bevel gear I, a motor II, a cross, a disc II, a motor III, an electric cylinder I, and a top plate; there are four telescopic rods, which are respectively fixedly mounted on four plates on the workbench, and the piston rod ends of the four telescopic rods are fixedly connected to the rear sides of the four push plates; the lower end surface of the winding table is rotatably mounted on the upper end surface of the workbench, and the lower end shaft of the winding table passes through the middle circular hole of the workbench; the bevel gear I is rotatably mounted on the lower end surface of the workbench, and the bevel gear I is fixedly connected to the lower end shaft of the winding table; the motor II is fixedly mounted on the lower end surface of the workbench, and its motor shaft is fixedly connected to a bevel gear, and this bevel gear and the bevel gear I mesh with each other. The cross is fixedly mounted on the winding table, and a cross-shaped slot is provided on the cross; the disc II is rotatably mounted on the lower end surface of the cross, and four centrally symmetrical inclined slots are provided on the disc II, and a circle of gear teeth is provided on the periphery of the disc II; the motor III is fixedly mounted on the cross, and its motor shaft is fixedly connected to a gear, and the gear meshes with the gear teeth on the periphery of the disc II; there are four top plates, and small rods are fixedly mounted on the lower ends of the four top plates, and the small rods slide in the corresponding slots on the cross, and the small rods at the lower ends of the top plates slide in the corresponding inclined slots on the disc II; the cylinder body of the electric cylinder I is fixedly mounted on the plate on the cross, and the piston rod end of the electric cylinder I is fixedly connected to an electric clamp.

[0007] Preferably, a spring is installed on the periphery of the telescopic rod, one end of the spring is connected to the plate on the workbench, and the other end of the spring is connected to the outer side of the push plate.

[0008] Preferably, the wire feeding mechanism further comprises: a gear set, a wire support drum, a wire transfer drum, a vertical frame, a disc I, a limiting frame, a pinion I, and a motor I; the shafts of the two gears in the gear set are respectively rotatably mounted in two circular holes on a plate on the support frame I; the shaft of the wire support drum is fixedly mounted on the side of the lower gear in the gear set, and the outer periphery of the wire support drum is in contact with the spring wire; the shaft of the wire transfer drum is fixedly mounted on the side of the upper gear in the gear set; the vertical frame is fixedly mounted on the side of the support frame I, and a groove is provided on the inner side of the vertical frame; the limiting frame is slidably mounted in the groove on the inner side of the vertical frame, and a horizontal groove is provided on the limiting frame. A limit rod is fixedly installed on the side of the support frame, and the stainless steel spring wire roll passes through the limit rod on the side of the limit frame before winding; the disc I axis is rotatably installed in the round hole on the side of the vertical frame, and a small rod is fixedly installed on the side of the disc I, and the small rod slides in the horizontal groove on the limit frame, and a large gear is fixedly installed on the rear side of the disc I; the pinion I is rotatably installed in the round hole on the side panel of the support frame I, and the pinion I is meshed with the large gear on the rear side of the disc I; the motor I is fixedly installed on the support frame I, and its motor shaft is fixedly connected to the shaft of a gear in the gear set, and the shaft of the motor I is connected to the shaft of the pinion I through a synchronous belt.

[0009] Preferably, a raised block is fixedly mounted on the side of the wire moving disk, the outer periphery of the raised block is frosted, and the raised block is in contact with the spring wire gap.

[0010] Preferably, the picking mechanism comprises: a conveyor belt, a screw slider group I, a support plate I, a clamping frame, a screw II, and a motor IV; the conveyor belt is fixedly installed on the ground through a rod; the screw slider group I comprises a frame, a screw, a motor, and a slider; the frame is fixedly installed on a predetermined installation area on the ground through a rod, the screw is rotatably installed in the frame, the motor is fixedly installed on the frame, the motor shaft is fixedly connected to one end of the screw, the slider is slidably installed in the frame, the threaded hole on the slider cooperates with the screw thread, a multi-stage electric cylinder is fixedly installed on the lower end of the slider, and the multi-stage electric cylinder is movable The end of the plug rod is fixedly connected to the upper end surface of the support plate I; there are two clamping frames, and the two clamping frames are respectively fixedly installed on the lower end of the support plate I; the lead screw II is rotatably installed in the round hole on the inner side of the clamping frame, and one end of the lead screw II is fixedly connected to the shaft of the motor fixedly installed on the side of the clamping frame, and the lead screw in the lead screw II is provided with threads in opposite directions from the middle to both ends, and the two sliders on the lead screw II are respectively installed on the threads in opposite directions of the lead screw; there are two motors IV, and the two motors IV are slidably installed on the clamping frames, and the upper ends of the two motors IV are respectively connected to the lower ends of the two sliders on the lead screw II.

[0011] Preferably, the packaging mechanism comprises: a screw slider group III, a support frame II, a transition ring, a cross plate, a material taking column, a motor V, a screw slider group IV, a disc III, a motor VI, a support plate II, and a rectangular block; the structure of the screw slider group III is the same as that of the screw slider group I, and the frame of the screw slider group III is fixedly mounted on the ground through a rod; the support frame II is fixedly connected to the upper end surface of the slider in the screw slider group III; the transition ring is fixedly mounted on the support frame II, and through holes are provided on the upper and lower sides of the transition ring; the cross plate is slidably mounted in the groove hole on the side of the support frame II, and the upper end surface of the cross plate contacts the lowest iron wire placed in the support frame II; the material taking column is rotatably mounted on the inner side of the transition ring, and a small horizontal hole is provided on the periphery of the material taking column. This small hole only allows one iron wire to enter, and this small hole on the material taking column is intermittently aligned with the upper and lower through holes of the transition ring; the motor V is fixedly mounted on the side of the transition ring, and its motor shaft is fixedly connected to the side of the transition ring; the screw slider group IV comprises a frame, a screw, and a slider, and the frame is fixedly mounted on the ground through a rod The predetermined installation area, the lead screw is rotatably installed in the frame, one end of the lead screw is fixedly connected to one end of the lead screw in the lead screw slider group III through a synchronous belt, the slider is slidably installed in the frame, and the threaded hole on the slider matches the lead screw thread; the disc III is rotatably installed in the lower end circular hole of the slider in the lead screw slider group IV, a circle of gear teeth is arranged on the periphery of the disc III, the lower end of the disc III is fixedly connected to an electric cylinder, the piston rod end of the electric cylinder is fixedly connected to the upper end surface of the support plate II, the lower end surface of the support plate II is provided with two grooves, and a small plate is fixedly installed in the middle position of the lower end of the support plate II; the motor VI is fixedly installed on the side of the slider in the lead screw slider group IV, and its motor shaft is fixedly connected to a gear, and the gear is meshed with the gear teeth on the periphery of the disc III; there are two rectangular blocks, and the two rectangular blocks are respectively fixedly slidably installed in the two grooves on the lower end surface of the support plate II, and springs are installed on the inner sides of the two rectangular blocks, and the other ends of the springs are respectively connected to the two sides of the lower plate of the lower end surface of the support plate II, and an electric clamp is fixedly installed on the lower end of the rectangular block.

[0012] Preferably, springs are installed on both sides of the transverse plate, and the other ends of the springs are respectively connected to the plates on both sides of the transition ring.

[0013] Preferably, the wire cutting mechanism further includes: an auxiliary plate, a U-shaped plate, and an electric cylinder II; there are two auxiliary plates, the inner end shafts of the two auxiliary plates are respectively rotatably mounted in the two circular holes on the side of the support frame III, the auxiliary plates are provided with Z-shaped grooves, and the outer ends of the auxiliary plates are fixedly mounted with blades; small rods are respectively fixedly mounted on the sides of the two ends of the packaging mechanism 0 and the taking mechanism, and the small rods slide in the Z-shaped grooves on the two auxiliary plates; the cylinder body of the electric cylinder II is fixedly mounted on the support frame III, and the piston rod end of the electric cylinder II is fixedly connected to the side of the U-shaped plate.

[0014] The beneficial effects of the present invention compared with the prior art are: 1. The present invention is started by motor I, which drives the gear set to rotate. The gear set drives the wire support disk and the wire transfer disk to rotate in opposite directions at the same time. When the wire transfer disk rotates to contact the spring wire, it drives the spring wire to move forward a certain distance, thereby realizing the transfer of the spring wire and saving manpower.

[0015] 2. The present invention is started by motor II, which drives bevel gear I to rotate, bevel gear I drives the winding table to rotate, and the winding table drives the cross to rotate. At this time, the spring wire is wound around the periphery of the four top plates. At this time, the four push plates support the outer side of the stainless steel spring wire being wound, so as to avoid the tension generated when the spring wire is wound so that the spring wire cannot be tightly wound.

[0016] 3. The present invention is started by the motor VI, which drives the disc III to rotate, and the disc III drives the support plate II to rotate, and the support plate II drives the two rectangular blocks that clamp the two ends of the iron wire to rotate, so that the iron wire twists the spring wire coil. As the iron wire is twisted, the two ends of the iron wire will gradually shorten. At this time, the springs in the two rectangular blocks will be compressed synchronously to ensure that the iron wire can smoothly bind the spring wire coil, thereby improving the utilization rate of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the first angle of the integral part of the present invention.

[0018] Figure 2 It is a second angle structural schematic diagram of the integral part of the present invention.

[0019] Figure 3 It is a schematic diagram of the structure of the wire feeding mechanism at a first angle of the present invention.

[0020] Figure 4 It is a schematic structural diagram of the wire feeding mechanism from a second angle of the present invention.

[0021] Figure 5 It is a schematic diagram of the first angle structure of the winding mechanism of the present invention.

[0022] Figure 6 It is a schematic structural diagram of the winding mechanism at a second angle of the present invention.

[0023] Figure 7 It is a schematic diagram of the taking mechanism of the present invention.

[0024] Figure 8 It is a partial structural schematic diagram of the taking mechanism of the present invention.

[0025] Fig. 9 It is a schematic diagram of the packaging mechanism of the present invention.

[0026] Fig.10 It is a partial structural schematic diagram of the packaging mechanism of the present invention.

[0027] Fig.11Schematic diagram of the wire cutting mechanism of the present invention.

[0028] Figure numerals: 1, wire feeding mechanism; 2, wire winding mechanism; 3, taking mechanism; 4, packaging mechanism; 5, wire cutting mechanism; 101, support frame I; 102, gear set; 103, wire tray; 104, wire transfer tray; 105, vertical frame; 106, disc I; 107, limit frame; 108, pinion I; 109, motor I; 201, workbench; 202, telescopic rod; 203, push plate; 204, winding table; 205, bevel gear I; 206, motor II; 207, cross; 208, disc II; 209, motor III; 210, electric Cylinder I; 211, top plate; 301, conveyor belt; 302, lead screw slider group I; 303, support plate I; 304, clamping frame; 305, lead screw II; 306, motor IV; 401, lead screw slider group III; 402, support frame II; 404, transition ring; 405, cross plate; 406, material taking column; 407, motor V; 408, lead screw slider group IV; 409, disc III; 410, motor VI; 411, support plate II; 412, rectangular block; 501, support frame III; 502, auxiliary plate; 503, U-shaped plate; 504, electric cylinder II. DETAILED DESCRIPTION

[0029] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0030] It should be noted that, in this article, some connection methods, such as "fixed connection, fixed installation" refer to, but are not limited to, fixing two components such as welding, screw and nut fixing, bonding, riveting, interference fit, etc.

[0031] In an optional embodiment of the present invention, Figure 1-Figure 11As shown, a winding device for stainless steel spring wire processing includes: a wire feeding mechanism 1, a winding mechanism 2, a taking mechanism 3, a packaging mechanism 4, and a wire cutting mechanism 5; the support frame Ⅰ101 of the wire feeding mechanism 1 is fixedly installed on a predetermined installation area on the ground, and the wire feeding mechanism 1 is used for transferring the stainless steel spring wire; the workbench 201 of the winding mechanism 2 is fixedly installed on the ground, and the winding mechanism 2 is used for winding the stainless steel spring wire; the conveyor belt 301 of the taking mechanism 3 is fixedly installed on the ground through a rod, and the taking mechanism 3 is used for taking and transferring the spring wire coil after winding; there are two packaging mechanisms 4, and the frames of the lead screw slider groups Ⅲ401 of the two packaging mechanisms 4 are fixedly installed on the ground through a rod, and the packaging mechanism 4 is used for bundling and packaging the spring wire coils; the support frame Ⅲ501 of the wire cutting mechanism 5 is fixedly installed on the side of the support frame Ⅰ101, and the wire cutting mechanism 5 is used for cutting the stainless steel spring wire; like Figure 5 , Figure 6As shown, the winding mechanism 2 also includes: a telescopic rod 202, a push plate 203, a winding platform 204, a bevel gear I 205, a motor II 206, a cross 207, a disc II 208, a motor III 209, an electric cylinder I 210, and a top plate 211; there are four telescopic rods 202, and the four telescopic rods 202 are respectively fixedly mounted on four plates on the workbench 201, and the piston rod ends of the four telescopic rods 202 are fixedly connected to the rear sides of the four push plates 203, and the push plates 203 can support the outer side of the stainless steel spring wire being wound to prevent the spring from The tension generated when the wire is wound makes it impossible for the spring wire to be tightly wound; the lower end surface of the winding table 204 is rotatably mounted on the upper end surface of the workbench 201, and the lower end shaft of the winding table 204 passes through the middle circular hole of the workbench 201; the bevel gear I 205 is rotatably mounted on the lower end surface of the workbench 201, and the bevel gear I 205 is fixedly connected to the lower end shaft of the winding table 204; the motor II 206 is fixedly mounted on the lower end surface of the workbench 201, and its motor shaft is fixedly connected to a bevel gear, and this bevel gear is meshed with the bevel gear I 205; specifically, the motor II 20 6 is started, driving the bevel gear I 205 to rotate, and the bevel gear I 205 drives the winding platform 204 to rotate; the cross 207 is fixedly installed on the winding platform 204, and the cross 207 is provided with a cross-shaped slot; the disc II 208 is rotatably installed on the lower end surface of the cross 207, and the disc II 208 is provided with four centrally symmetrical inclined grooves, and the periphery of the disc II 208 is provided with a circle of gear teeth; the motor III 209 is fixedly installed on the cross 207, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear teeth on the periphery of the disc II 208; Specifically, the motor III 209 is started to drive the disc II 208 to rotate; there are four top plates 211, and small rods are fixedly installed at the lower ends of the four top plates 211. The small rods slide in the corresponding slots on the cross 207, and the small rods at the lower ends of the top plates 211 slide in the corresponding inclined slots on the disc II 208; the cylinder body of the electric cylinder I 210 is fixedly installed on the plate on the cross 207, and the piston rod end of the electric cylinder I 210 is fixedly connected to an electric clamp, which can clamp the end of the stainless steel spring wire to assist the equipment in winding;Specifically, when the stainless steel spring wire is wound, first, the end of the transferred spring wire is clamped by the electric clamp at the piston rod end of the electric cylinder I 210, and the transferred spring wire is located between a corresponding top plate 211 and a push plate 203. Then, the motor III 209 is started to drive the disc II 208 to rotate, and the disc II 208 drives the four top plates 211 to move outward at the same time to adjust the inner diameter of the spring wire to be wound. After the adjustment is completed, the motor II 206 is started to drive the bevel gear I 205 to rotate, and the bevel gear I 205 is rotated. Gear I 205 drives the winding table 204 to rotate, and the winding table 204 drives the cross 207 to rotate. At this time, the spring wire is wound around the periphery of the four top plates 211. At this time, the four push plates 203 support the outer side of the stainless steel spring wire being wound to prevent the tension generated when the spring wire is wound from making the spring wire unable to be tightly wound. After the spring wire is wound, the electric clamp at the piston rod end of the electric cylinder I 210 releases the clamped end of the spring wire, and then the electric cylinder I 210 contracts to avoid affecting the completed spring wire winding. ;

[0032] In an optional embodiment of the present invention, Figure 5 As shown, a spring is installed on the periphery of the telescopic rod 202 , one end of the spring is connected to the plate on the workbench 201 , and the other end of the spring is connected to the outer side of the push plate 203 .

[0033] In an optional embodiment of the present invention, Figure 3 , Figure 4As shown, the wire feeding mechanism 1 also includes: a gear group 102, a wire tray 103, a wire transfer tray 104, a vertical frame 105, a disc Ⅰ106, a limiting frame 107, a small gear Ⅰ108, and a motor Ⅰ109; the shafts of the two gears in the gear group 102 are rotatably mounted in two round holes on a plate on the support frame Ⅰ101 respectively; the shaft of the wire tray 103 is fixedly mounted on the side of the lower gear in the gear group 102, and the outer periphery of the wire tray 103 contacts the spring wire and supports the spring wire; the shaft of the wire transfer tray 104 is fixedly mounted on the side of the upper gear in the gear group 102; the vertical frame 105 is fixedly mounted on the side of the support frame Ⅰ101, and the inner side of the vertical frame 105 is provided with Groove; the limiting frame 107 is slidably installed in the groove on the inner side of the vertical frame 105, and a horizontal groove is provided on the limiting frame 107. A limiting rod is fixedly installed on the side of the limiting frame 107. The stainless steel spring wire roll passes through the limiting rod on the side of the limiting frame 107 before winding. The limiting rod on the side of the limiting frame 107 controls the position of the spring wire; the disc Ⅰ106 is axially rotatably installed in the round hole on the side of the vertical frame 105, and a small rod is fixedly installed on the side of the disc Ⅰ106. The small rod slides in the horizontal groove on the limiting frame 107, and a large gear is fixedly installed on the rear side of the disc Ⅰ106; specifically, the disc Ⅰ106 rotates, driving the cross 207 to move up and down, thereby driving the spring wire to move up and down; the small gear Ⅰ10 8 is rotatably installed in the circular hole of the side panel of the support frame Ⅰ101, and the small gear Ⅰ108 is meshed with the large gear on the rear side of the disc Ⅰ106; the motor Ⅰ109 is fixedly installed on the support frame Ⅰ101, and its motor shaft is fixedly connected to the shaft of a gear in the gear set 102, and the shaft of the motor Ⅰ109 is connected to the shaft of the small gear Ⅰ108 through a synchronous belt; specifically, when transferring the stainless steel spring wire, firstly, one end of the spring wire is manually passed through the middle position of the wire support disk 103 and the wire transfer disk 104, and at the same time, the spring wire is manually passed through the limit rod on the side of the limit frame 107, and the end of the spring wire is transferred to the electric clamp at the piston rod end of the electric cylinder Ⅰ210, so that the electric clamp Then, the motor Ⅰ109 is started, driving the gear set 102 to rotate, and the gear set 102 drives the wire support disk 103 and the wire transfer disk 104 to rotate in opposite directions at the same time. When the wire transfer disk 104 rotates to contact the spring wire, it drives the spring wire to move forward a distance, thereby realizing the transfer of the spring wire; the motor Ⅰ109 drives the small gear Ⅰ108 to rotate at the same time, and the small gear Ⅰ108 drives the large gear on the rear side of the disc Ⅰ106 to rotate slowly, thereby driving the disc Ⅰ106 to rotate, and the disc Ⅰ106 drives the cross 207 to move up and down slowly, thereby driving the spring wire to move up and down slowly, thereby increasing the winding amount and preventing the spring wire from being wound only in one place, thereby realizing uniform winding of the spring up and down.

[0034] In an optional embodiment of the present invention, Figure 3As shown, a protrusion is fixedly installed on the side of the wire moving disk 104, the outer surface of the protrusion is frosted, and the protrusion contacts the gap of the spring wire. When the wire moving disk 104 rotates to contact the spring wire, it will drive the spring wire to move forward a certain distance.

[0035] In an optional embodiment of the present invention, Figure 7 , Figure 8 As shown, the taking mechanism 3 includes: a conveyor belt 301, a screw slider group I 302, a support plate I 303, a clamping frame 304, a screw II 305, and a motor IV 306; the conveyor belt 301 is fixedly installed on the ground through a rod, and the conveyor belt 301 can move the wound spring wire coil out of the device; the screw slider group I 302 includes a frame, a screw, a motor, and a slider. The frame is fixedly installed in a predetermined installation area on the ground through a rod, the screw is rotatably installed in the frame, the motor is fixedly installed on the frame, and its motor shaft is fixedly connected to one end of the screw, the slider is slidably installed in the frame, the threaded hole on the slider cooperates with the screw thread, and the slider A multi-stage electric cylinder is fixedly installed at the lower end, and the piston rod end of the multi-stage electric cylinder is fixedly connected to the upper end surface of the support plate I 303; there are two clamps 304, and the two clamps 304 are respectively fixedly installed at the lower end of the support plate I 303; the lead screw II 305 is rotatably installed in the round hole inside the clamp 304, and one end of the lead screw II 305 is fixedly connected to the shaft of the motor fixedly installed on the side of the clamp 304, and the lead screw in the lead screw II 305 is provided with threads in opposite directions from the middle to both ends, and the two sliders on the lead screw II 305 are respectively installed on the threads in opposite directions of the lead screw; there are two motors IV 306, and the two motors IV 306 are slidably installed On the clamping frame 304, the upper ends of the two motors IV 306 are respectively connected to the lower ends of the two sliders on the lead screw II 305, and the two motors IV 306 move inward to clamp the spring wire coil; specifically, when the spring wire winding is completed, the multi-stage electric cylinder at the lower end of the slider in the lead screw slider group I 302 extends, pushing the support plate I 303 to move downward, thereby driving the two clamping frames 304 to move downward, and the two clamping frames 304 respectively drive the two corresponding motors IV 306 to move downward until the two motors IV 306 are respectively located on both sides of the spring wire coil, and then, the motors on the sides of the clamping frame 304 are started to drive the corresponding wire coil The lever II 305 rotates, thereby driving the two motors IV 306 to move, so that the two motors IV 306 clamp the spring wire coil, and then the multi-stage electric cylinder at the lower end of the slider in the screw slider group I 302 contracts and returns to its position, driving the support plate I 303 to move upward and return to its position, so that the spring wire coil clamped by the motor IV 306 moves upward, and then the screw slider group I 302 works, driving the support plate I 303 to move, so that the support plate I 303 moves to the position between the two screw slider groups III 401, at this time, the spring wire coil clamped by the motor IV 306 is located directly above the two transition rings 404, which is convenient for the equipment to bundle the spring wire coil.

[0036] In an optional embodiment of the present invention, Fig. 9 , Fig.10As shown, the packaging mechanism 4 includes: a screw slider group III 401, a support frame II 402, a transition ring 404, a horizontal plate 405, a material taking column 406, a motor V 407, a screw slider group IV 408, a disk III 409, a motor VI 410, a support plate II 411, and a rectangular block 412; the structure of the screw slider group III 401 is the same as that of the screw slider group I 302, and the frame of the screw slider group III 401 is fixedly installed on the ground through a rod; the support frame II 402 is fixedly connected to the upper end surface of the slider in the screw slider group III 401, and a plurality of iron wires for bundling spring wire coils are placed inside the support frame II 402; the transition ring 404 is fixedly installed on the support frame II 402, and the upper and lower sides of the transition ring 404 A through hole is provided; the horizontal plate 405 is slidably installed in the slot on the side of the support frame II 402, and the upper end surface of the horizontal plate 405 contacts the lowest iron wire placed in the support frame II 402. Specifically, when the uppermost iron wire in the support frame II 402 is taken away, the spring on the horizontal plate 405 contracts, so that the horizontal plate 405 pushes the iron wire to move upward, making it convenient for the material taking column 406 to take the next iron wire; the material taking column 406 is rotatably installed on the inner side of the transition ring 404, and a horizontal small hole is provided on the outer periphery of the material taking column 406, which only allows one iron wire to enter, and the small hole on the material taking column 406 is intermittently aligned with the upper and lower through holes of the transition ring 404; the motor V 407 is fixedly installed on the side of the transition ring 404, and its motor The shaft is fixedly connected to the side of the transition ring 404; the screw slider group IV408 includes a frame, a screw and a slider. The frame is fixedly installed in a predetermined installation area on the ground through a rod, the screw is rotatably installed in the frame, one end of the screw is fixedly connected to one end of the screw in the screw slider group III401 through a synchronous belt, the slider is slidably installed in the frame, and the threaded hole on the slider cooperates with the screw thread; the disc III409 is rotatably installed in the lower end circular hole of the slider in the screw slider group IV408, and a circle of gear teeth is provided on the periphery of the disc III409. The lower end of the disc III409 is fixedly connected to an electric cylinder, and the piston rod end of the electric cylinder is fixedly connected to the upper end surface of the support plate II411. The lower end surface of the support plate II411 is provided with two grooves. A small plate is fixedly installed in the middle position of the lower end of plate II 411; the motor VI 410 is fixedly installed on the side of the slider in the lead screw slider group IV 408, and its motor shaft is fixedly connected to a gear, and this gear is meshed with the gear teeth on the outer periphery of the disc III 409; specifically, the motor VI 410 is started to drive the disc III 409 to rotate; there are two rectangular blocks 412, and the two rectangular blocks 412 are fixedly slidably installed in the two grooves of the lower end surface of the support plate II 411, and springs are installed on the inner sides of the two rectangular blocks 412, and the other ends of the springs are respectively connected to the two sides of the lower plate of the lower end surface of the support plate II 411, and the lower end of the rectangular block 412 is fixedly installed with an electric clamp, which can clamp the iron wire used to bind the spring wire coil;Specifically, when bundling the spring wire coil, it is necessary to take a wire. When taking the wire, the motor V407 is started, driving the material taking column 406 to rotate, and when the horizontal small hole on the material taking column 406 contacts the uppermost end of the support frame II402, the horizontal small hole on the material taking column 406 takes away the uppermost wire in the support frame II402, and then the material taking column 406 continues to rotate. When the material taking column 406 rotates until the horizontal small hole on it is aligned with the upper end through hole of the transition ring 404, the electric cylinder at the lower end of the disc III409 extends, driving the support plate II411 to move downward, and the support plate II411 drives the rectangular block 412 to move downward, so that the electric clamp at the lower end of the rectangular block 412 clamps the wire used to bundle the spring wire coil, and then the electric cylinder at the lower end of the disc III409 shrinks and returns to its position. , driving the support plate II 411 to move upward and return to its position, and then driving the support plate II 411 to move upward, the support plate II 411 drives the electric clamp on the rectangular block 412 to clamp the two ends of the iron wire and move upward to a suitable position, and the lower end of the iron wire is located at the lower end of the spring wire coil. At this time, the iron wire is in a U-shaped state. When bundling the spring wire coil, the motor VI 410 starts, drives the disc III 409 to rotate, and the disc III 409 drives the support plate II 411 to rotate. The support plate II 411 drives the two rectangular blocks 412 to rotate with the two ends of the iron wire clamped, so that the iron wire twists the spring wire coil. As the iron wire is twisted, the two ends of the iron wire will gradually shorten. At this time, the springs in the two rectangular blocks 412 will be compressed synchronously to ensure that the iron wire smoothly binds the spring wire coil, saving manpower and improving work efficiency. ;

[0037] In an optional embodiment of the present invention, Fig.10 As shown, springs are installed on both sides of the transverse plate 405, and the other ends of the springs are respectively connected to the plates on both sides of the transition ring 404.

[0038] In an optional embodiment of the present invention, Fig.11As shown, the wire cutting mechanism 5 also includes: an auxiliary plate 502, a U-shaped plate 503, and an electric cylinder II 504; there are two auxiliary plates 502, and the inner end shafts of the two auxiliary plates 502 are respectively rotatably mounted in the two round holes on the side of the support frame III 501, and the auxiliary plate 502 is provided with a Z-shaped groove, and a blade is fixedly mounted on the outer end of the auxiliary plate 502, and the blade can cut the stainless steel spring wire; the side surfaces of the two ends of the packaging mechanism 40 and the taking mechanism 3 are respectively fixedly mounted with small rods, and the small rods slide in the Z-shaped grooves on the two auxiliary plates 502. ; The cylinder body of the electric cylinder II 504 is fixedly installed on the support frame III 501, and the piston rod end of the electric cylinder II 504 is fixedly connected to the side of the U-shaped plate 503; specifically, when the electric cylinder II 504 contracts, the electric cylinder II 504 drives the U-shaped plate 503 to move to the left, and the U-shaped plate 503 drives the outer end blades of the two auxiliary plates 502 to open; when the electric cylinder II 504 extends, the electric cylinder II 504 pushes the U-shaped plate 503 to move outward, and the U-shaped plate 503 drives the outer end blades of the two auxiliary plates 502 to close, thereby cutting off the stainless steel spring wire.

[0039] Working principle: The equipment can automatically feed stainless steel spring wire, effectively saving manpower; the equipment can automatically wind the spring wire into a coil and achieve uniform winding, and effectively avoid the tension generated when the spring wire is wound so that the spring wire cannot be tightly wound, thereby improving work efficiency; the equipment can automatically bind and fix the wound spring wire coils to improve equipment utilization; the equipment can automatically cut the spring wire, saving manpower and improving efficiency; When winding the stainless steel spring wire, the spring wire needs to be transferred first. When transferring the stainless steel spring wire, firstly, one end of the spring wire is manually passed through the middle position of the wire tray 103 and the wire transfer tray 104, and at the same time, the spring wire is manually passed through the limit rod on the side of the limit frame 107, and the end of the spring wire is transferred to the electric clamp at the piston rod end of the electric cylinder I 210, so that the electric clamp clamps the spring wire, and then, the motor I 109 is started to drive the gear set 102 to rotate, and the gear set 102 drives the wire tray 103 and the wire transfer tray 104 to rotate in opposite directions at the same time. When the wire transfer tray 104 rotates to contact the spring wire, it drives the spring wire to move forward a distance, thereby realizing the transfer of the spring wire; The transferred spring wire is clamped at its end by the electric clamp at the piston rod end of the electric cylinder Ⅰ210, and the transferred spring wire is located between a corresponding top plate 211 and a push plate 203, then the motor Ⅲ209 is started to drive the disc Ⅱ208 to rotate, and the disc Ⅱ208 drives the four top plates 211 to move outward at the same time to adjust the inner diameter of the spring wire roll to be wound. After the adjustment is completed, the motor Ⅱ206 is started to drive the bevel gear Ⅰ205 to rotate, the bevel gear Ⅰ205 drives the winding table 204 to rotate, and the winding table 204 drives the cross 207 to rotate. At this time, the spring wire is wound to the periphery of the four top plates 211. At this time, the four push plates 203 support the outer side of the stainless steel spring wire being wound to prevent the tension generated when the spring wire is wound from making the spring wire unable to be tightly wound. At this time, the motor Ⅱ20 6 When starting to wind the wire, the motor Ⅰ109 still feeds the wire and assists the equipment in winding the wire, so as to avoid the equipment generating a large spring wire tension during winding, effectively protect the equipment and increase the service life of the equipment. At the same time, the motor Ⅰ109 drives the small gear Ⅰ108 to rotate, and the small gear Ⅰ108 drives the large gear on the rear side of the disc Ⅰ106 to rotate slowly, thereby driving the disc Ⅰ106 to rotate, and the disc Ⅰ106 drives the cross 207 to move up and down slowly, thereby driving the spring wire to move up and down slowly, increasing the winding amount while avoiding the spring wire being wound in only one place, so as to achieve uniform winding of the spring up and down; after the spring wire is wound, the electric clamp at the piston rod end of the electric cylinder Ⅰ210 releases the clamped end of the spring wire, and then the electric cylinder Ⅰ210 contracts to avoid affecting the completed spring wire winding; When the spring wire is wound, the multi-stage electric cylinder at the lower end of the slider in the lead screw slider group Ⅰ 302 extends, pushing the support plate Ⅰ 303 to move downward, thereby driving the two clamping frames 304 to move downward, and the two clamping frames 304 respectively drive the two corresponding motors IV 306 to move downward until the two motors IV 306 are respectively located on both sides of the spring wire coil. Then, the motor on the side of the clamping frame 304 is started, driving the corresponding lead screw Ⅱ 305 to rotate, thereby driving the two motors IV 306 to move, so that the two motors IV 306 can roll the spring wire. The spring wire coil is clamped, and then the multi-stage electric cylinder at the lower end of the slider in the lead screw slider group Ⅰ302 shrinks and returns to its position, thereby driving the support plate Ⅰ303 to move upward and return to its position, and then the spring wire coil clamped by the motor Ⅳ306 moves upward, and then the lead screw slider group Ⅰ302 works, driving the support plate Ⅰ303 to move, so that the support plate Ⅰ303 moves to the position between the two lead screw slider groups Ⅲ401. At this time, the spring wire coils clamped by the motor Ⅳ306 are all located directly above the two transition rings 404, which is convenient for the equipment to bundle the spring wire coils; When bundling the spring wire coil, it is necessary to take a wire. When taking the wire, the motor V407 is started, driving the material taking column 406 to rotate. When the horizontal small hole on the material taking column 406 contacts the upper end of the support frame II402, the horizontal small hole on the material taking column 406 takes away the uppermost wire in the support frame II402. Then, the material taking column 406 continues to rotate. When the material taking column 406 rotates until the horizontal small hole on it is aligned with the upper end through hole of the transition ring 404, the electric cylinder at the lower end of the disk III409 extends, driving the support plate II411 to move downward, and the support plate II411 drives the rectangular block 412 to move downward, so that the electric clamp at the lower end of the rectangular block 412 clamps the wire used to bundle the spring wire coil. Then, the electric cylinder at the lower end of the disk III409 shrinks and returns to its position, driving the support plate II411 to move upward and return to its position, thereby driving the support plate II411 to move upward, and the support plate II411 drives the rectangular block 412 The electric clamp on the wire clamps the two ends of the wire and moves upward to the appropriate position, and the lower end of the wire is located at the lower end of the spring coil. At this time, the wire is in a U-shaped state. When bundling the spring coil, the motor VI 410 is started to drive the disc III 409 to rotate, and the disc III 409 drives the support plate II 411 to rotate. The support plate II 411 drives the two rectangular blocks 412 to rotate with the two ends of the wire clamped, so that the wire twists the spring coil. Due to the twisting of the wire, the two ends of the wire will gradually shorten. At this time, the springs in the two rectangular blocks 412 will be compressed synchronously to ensure that the wire smoothly bundles the spring coil, and then the lead screw slider group I 302 works again, driving the support plate I 303 to move to the top of the conveyor belt 301. At this time, the motor IV 306 moves outward at the same time, and puts the bundled spring coil on the conveyor belt 301, and the conveyor belt 301 moves the spring coil out of the equipment, saving manpower and improving work efficiency.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for stainless steel spring wire processing, characterized in that: include: A wire feeding mechanism (1), a wire winding mechanism (2), a taking mechanism (3), a packaging mechanism (4), and a wire cutting mechanism (5); the support frame I (101) of the wire feeding mechanism (1) is fixedly mounted on a predetermined installation area on the ground, and the wire feeding mechanism (1) is used for transferring the stainless steel spring wire; the working table (201) of the wire winding mechanism (2) is fixedly mounted on the ground, and the wire winding mechanism (2) is used for winding the stainless steel spring wire; the conveyor belt (301) of the taking mechanism (3) is fixedly mounted on the ground through a rod, and the taking mechanism (3) is used for taking and transferring the spring wire coil after winding; there are two packaging mechanisms (4), and the frames of the lead screw slider groups III (401) of the two packaging mechanisms (4) are fixedly mounted on the ground through a rod, and the packaging mechanism (4) is used for bundling and packaging the spring wire coil; the support frame III (501) of the wire cutting mechanism (5) is fixedly mounted on the side of the support frame I (101), and the wire cutting mechanism (5) is used for cutting the stainless steel spring wire; The winding mechanism (2) further comprises: a telescopic rod (202), a push plate (203), a winding platform (204), a bevel gear I (205), a motor II (206), a cross (207), a disc II (208), a motor III (209), an electric cylinder I (210), and a top plate (211); the telescopic rods (202) are four in number, and the four telescopic rods (202) are respectively fixedly mounted on four plates on the workbench (201), and the piston rods of the four telescopic rods (202) are The ends of the rolling platform (204) are fixedly connected to the rear sides of the four push plates (203); the lower end surface of the rolling platform (204) is rotatably mounted on the upper end surface of the workbench (201), and the lower end shaft of the rolling platform (204) passes through the middle circular hole of the workbench (201); the bevel gear I (205) is rotatably mounted on the lower end surface of the workbench (201), and the bevel gear I (205) is fixedly connected to the lower end shaft of the rolling platform (204); the motor II (206) is fixedly mounted on the lower end surface of the workbench (201), and its motor shaft is fixedly connected to the bevel gear. The bevel gear is meshed with the bevel gear I (205); the cross (207) is fixedly mounted on the winding platform (204), and the cross (207) is provided with a cross-shaped slot; the disc II (208) is rotatably mounted on the lower end surface of the cross (207), and the disc II (208) is provided with four centrally symmetrical inclined slots, and the outer periphery of the disc II (208) is provided with a circle of gear teeth; the motor III (209) is fixedly mounted on the cross (207), and its motor shaft is fixedly connected to a gear, This gear meshes with the gear teeth on the outer periphery of the disc II (208); there are four top plates (211), and small rods are fixedly installed at the lower ends of the four top plates (211), and the small rods slide in the corresponding slots on the cross (207), and the small rods at the lower ends of the top plates (211) slide in the corresponding inclined slots on the disc II (208); the cylinder body of the electric cylinder I (210) is fixedly installed on the plate on the cross (207), and the piston rod end of the electric cylinder I (210) is fixedly connected to an electric clamp.

2. A wire winding device for processing stainless steel spring wire according to claim 1, characterized in that: A spring is installed on the periphery of the telescopic rod (202), one end of the spring is connected to the plate on the workbench (201), and the other end of the spring is connected to the outer side of the push plate (203).

3. A wire winding device for processing stainless steel spring wire according to claim 1, characterized in that: The wire feeding mechanism (1) further comprises: a gear set (102), a wire support drum (103), a wire transfer drum (104), a vertical frame (105), a disc I (106), a limiting frame (107), a small gear I (108), and a motor I (109); the shafts of the two gears in the gear set (102) are respectively rotatably mounted in two circular holes on a plate on the support frame I (101); the shaft of the wire support drum (103) is fixedly mounted on the side of the lower gear in the gear set (102), and the outer periphery of the wire support drum (103) is in contact with the spring wire; the shaft of the wire transfer drum (104) is fixedly mounted on the side of the upper gear in the gear set (102); the vertical frame (105) is fixedly mounted on the side of the support frame I (101), and a groove is provided on the inner side of the vertical frame (105); the limiting frame (107) is slidably mounted in the groove on the inner side of the vertical frame (105), and the limiting frame A horizontal groove is provided on (107), a limit rod is fixedly installed on the side of the limit frame (107), and the stainless steel spring wire roll passes through the limit rod on the side of the limit frame (107) before winding; the disc I (106) is rotatably installed in the circular hole on the side of the vertical frame (105), a small rod is fixedly installed on the side of the disc I (106), and the small rod slides in the horizontal groove on the limit frame (107), and a large gear is fixedly installed on the rear side of the disc I (106); the small gear I (108) is rotatably installed in the circular hole of the side panel of the support frame I (101), and the small gear I (108) and the large gear on the rear side of the disc I (106) are meshed with each other; the motor I (109) is fixedly installed on the support frame I (101), and its motor shaft is fixedly connected to the shaft of a gear in the gear set (102), and the shaft of the motor I (109) is connected to the shaft of the small gear I (108) through a synchronous belt.

4. A wire winding device for processing stainless steel spring wire according to claim 3, characterized in that: A protruding block is fixedly mounted on the side of the wire transfer disk (104), the outer periphery of the protruding block is frosted, and the protruding block is in contact with the gap of the spring wire.

5. A wire winding device for processing stainless steel spring wire according to claim 1, characterized in that: The picking mechanism (3) comprises: a conveyor belt (301), a screw slider group I (302), a support plate I (303), a clamping frame (304), a screw II (305), and a motor IV (306); the conveyor belt (301) is fixedly mounted on the ground via a rod; the screw slider group I (302) comprises a frame, a screw, a motor, and a slider; the frame is fixedly mounted on a predetermined mounting area on the ground via a rod; the screw is rotatably mounted in the frame; the motor is fixedly mounted on the frame, the motor shaft is fixedly connected to one end of the screw; the slider is slidably mounted in the frame; the threaded hole on the slider matches the thread of the screw; a multi-stage electric cylinder is fixedly mounted on the lower end of the slider; the piston rod end of the multi-stage electric cylinder is fixedly mounted on the upper end surface of the support plate I (303) The invention relates to a method for manufacturing a plurality of motors for supporting a plurality of support plates, wherein the plurality of motors are connected to the ...

6. A wire winding device for processing stainless steel spring wire according to claim 1, characterized in that: The packaging mechanism (4) comprises: a screw slider group III (401), a support frame II (402), a transition ring (404), a transverse plate (405), a material taking column (406), a motor V (407), a screw slider group IV (408), a disc III (409), a motor VI (410), a support plate II (411), and a rectangular block (412); the structure of the screw slider group III (401) is the same as that of the screw slider group I (302), and the frame of the screw slider group III (401) is fixedly mounted on the ground through a rod; the support frame II (402) is fixedly connected to the upper end surface of the slider in the screw slider group III (401); the transition ring (404) is fixedly mounted on the On the support frame II (402), through holes are provided on the upper and lower sides of the transition ring (404); the horizontal plate (405) is slidably installed in the slot hole on the side of the support frame II (402), and the upper end surface of the horizontal plate (405) contacts the lowest iron wire placed in the support frame II (402); the material taking column (406) is rotatably installed on the inner side of the transition ring (404), and a small horizontal hole is provided on the outer periphery of the material taking column (406), and the small hole only allows one iron wire to enter, and the small hole on the material taking column (406) is intermittently aligned with the upper and lower through holes of the transition ring (404); the motor V (407) is fixedly installed on the side of the transition ring (404), and its motor shaft is fixed to the side of the transition ring (404). The screw slider group IV (408) includes a frame, a screw and a slider. The frame is fixedly installed in a predetermined installation area on the ground through a rod. The screw is rotatably installed in the frame. One end of the screw is fixedly connected to one end of the screw in the screw slider group III (401) through a synchronous belt. The slider is slidably installed in the frame. The threaded hole on the slider matches the thread of the screw. The disc III (409) is rotatably installed in the lower end circular hole of the slider in the screw slider group IV (408). The outer periphery of the disc III (409) is provided with a circle of gear teeth. The lower end of the disc III (409) is fixedly connected to an electric cylinder. The piston rod end of the electric cylinder is fixedly connected to the upper end surface of the support plate II (411). The support plate II (411) ) is provided with two grooves on the lower end surface of the support plate II (411); a small plate is fixedly installed in the middle position of the lower end of the support plate II (411); the motor VI (410) is fixedly installed on the side of the slider in the lead screw slider group IV (408), and its motor shaft is fixedly connected to a gear, and the gear is meshed with the gear teeth on the outer periphery of the disc III (409); there are two rectangular blocks (412), and the two rectangular blocks (412) are fixedly slidably installed in the two grooves on the lower end surface of the support plate II (411), and springs are installed on the inner sides of the two rectangular blocks (412), and the other ends of the springs are respectively connected to the two sides of the lower plate of the lower end surface of the support plate II (411), and an electric clamp is fixedly installed on the lower end of the rectangular block (412).

7. A wire winding device for processing stainless steel spring wire according to claim 6, characterized in that: Springs are installed on both sides of the transverse plate (405), and the other ends of the springs are respectively connected to the plates on both sides of the transition ring (404).

8. The wire winding device for processing stainless steel spring wire according to claim 1, characterized in that: The wire cutting mechanism (5) further comprises: an auxiliary plate (502), a U-shaped plate (503), and an electric cylinder II (504); there are two auxiliary plates (502), the inner end shafts of the two auxiliary plates (502) are rotatably mounted in two circular holes on the side of the support frame III (501), the auxiliary plates (502) are provided with Z-shaped grooves, and the outer ends of the auxiliary plates (502) are fixedly mounted with blades; small rods are fixedly mounted on the sides of the two ends of the packaging mechanism (4) 0 taking mechanism (3), and the small rods slide in the Z-shaped grooves on the two auxiliary plates (502); the cylinder body of the electric cylinder II (504) is fixedly mounted on the support frame III (501), and the piston rod end of the electric cylinder II (504) is fixedly connected to the side of the U-shaped plate (503).

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