A multi-layer coil circle assembly mechanism
By designing a multi-layer coil round assembly mechanism and using the driving mechanism to individually raise the round assembly assembly, the problem of easy collision when the stator round assembly in the prior art is solved, and the efficiency and accuracy of round assembly are improved.
Patent Information
- Application Number
- CN202411865965.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-18
AI Technical Summary
In the prior art, since the stator needs to be wound before the stator is inserted, the stator that has been placed is prone to bump into the placed stator when placing the second and third sets of stators, and the manual placement efficiency is low.
A multi-layer coil round-piece mechanism is designed, including a fixing assembly, a clamp assembly, a drive mechanism and a round-piece mechanism. The second and third round assembly are driven to be raised individually by the drive mechanism to avoid collision with the placed stator and wire.
It is achieved to avoid collision between the stator and the wire during the rounding process, improve the efficiency and accuracy of the rounding, and reduce the complexity of manual operation.
Smart Images

Figure CN119315772B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coil jigs, and in particular to a multi-layer coil circle assembly mechanism. Background Art
[0002] Coil usually refers to a ring-shaped wire winding. The most common coil applications include: motors, inductors, transformers and ring antennas, etc. Generally, the wires are wound one by one, and the wires are insulated from each other. The motor stator is the stationary part of the motor. The stator consists of three parts: the stator core, the stator winding and the frame. The main function of the stator winding is to generate a rotating magnetic field, and the main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate output current. The stator winding is composed of multiple single stators spliced in a ring shape.
[0003] The prior art circle-making mechanism is generally performed by multiple cylinders distributed in a ring shape. When placing multiple single stators, they are placed on the cylinders respectively. Then, during the circle-making process, multiple cylinders operate simultaneously to bring the multiple single stators together to form a circle. However, since the stators need to be wound before the circle is made, four stators are generally wound together through a wire and then put into a circle. At the same time, they need to be placed at intervals when making a circle, such as Figure 1 As shown. For the above-mentioned circular structure, since the placement positions are all at the same height and cannot be adjusted individually, it is easy to bump into the already placed stators when placing the second and third stator groups, especially when placing the third stator group, at this time there are stators on both sides and the space on both sides is very small, making it difficult for the robot to have operating space, and manual placement has low work efficiency. Summary of the invention
[0004] In view of this, the present invention provides a multi-layer coil circle assembly mechanism to solve the above technical problems.
[0005] A multi-layer coil rounding mechanism, the multi-layer coil rounding mechanism comprises a fixed component and a wire clamp component arranged on the fixed component, the fixed component comprises a base, a driving mechanism arranged on the base, and a rounding mechanism arranged on the base. The driving mechanism comprises a movable plate, a first tooth plate rotatably arranged on the movable plate, and a first gear arranged on the first tooth plate. A plurality of first blocks of different lengths are arranged at intervals on the outer side wall of the first tooth plate, and a through gap is formed between two adjacent second blocks. A plurality of second blocks of different lengths are arranged at intervals on the inner side wall of the first tooth plate, and a through gap is formed between two adjacent second blocks. The circle-splitting mechanism comprises a plurality of first circle-splitting components movably arranged on the base, a plurality of second circle-splitting components movably arranged on the base, and a plurality of third circle-splitting components movably arranged on the base, wherein the first circle-splitting component comprises a mounting plate, a first movable shaft arranged on the mounting plate, a first guide wheel arranged on the first movable shaft, a movable block arranged on the mounting plate, a mounting block arranged on the base, and a transmission component arranged on the movable block and the mounting block. One end of the first movable shaft is connected to the mounting plate, and the other end is movably arranged through the base and provided with the first guide wheel, and the first guide wheel is fitted with the first stop block. The structures of the second circle-splitting component and the third circle-splitting component are the same as those of the first circle-splitting component, except that the mounting blocks of the second circle-splitting component and the third circle-splitting component are movably arranged and provided with a second movable shaft and a second guide wheel arranged on the second movable shaft, one end of the second movable shaft is connected to the mounting block, and the other end is movably arranged through the base and provided with the second guide wheel, and the second guide wheel is fitted with the second stop block.
[0006] Furthermore, there is a base plate arranged on the guide column, two driving shafts arranged on the base plate, a driving mechanism arranged on the base plate, a second tooth plate rotatably arranged on the base, and a second gear arranged on the second tooth plate.
[0007] Further, one end of the guide column is connected to the base, and the other end is connected to the bottom plate. The two ends of the drive shaft are rotatably arranged with the base and the bottom plate respectively, and the outer wall is provided with threads. The four corners of the movable plate are slidably sleeved on the guide column, and the two sides of the movable plate are sleeved on the drive shaft and are threadedly connected with the drive shaft. The rotary motor controls the rotation of the drive shaft, and the rotation of the drive shaft drives the movable plate to move along the axial direction of the drive shaft through the external thread.
[0008] Furthermore, the first gear is coaxially arranged with the first tooth plate, the first gear is connected to a first driving device arranged on the movable plate, the first driving device is a rotating motor and meshes with the first gear through gears, the second gear is coaxially arranged with the second tooth plate, the second gear is connected to a second driving device arranged on the base, the second driving device is a rotating motor and meshes with the second gear through gears, and the second gear is driven to rotate by the second driving device.
[0009] Furthermore, the second tooth plate is rotatably arranged at the bottom of the base, the second tooth plate is coaxially arranged with the first tooth plate, and a plurality of third stops of different lengths are arranged at intervals on the inner and outer walls of the second tooth plate, and a through gap is formed between two adjacent third stops.
[0010] Furthermore, the first circle assembly, the second circle assembly, and the third circle assembly in the circle assembly mechanism are arranged in a circular distribution in sequence.
[0011] Further, the transmission assembly includes a first connecting rod having one end movably connected to the moving block, a second connecting rod having one end rotatably connected to the mounting block, a third connecting rod having one end rotatably connected to the mounting block, a fourth connecting rod having one end rotatably connected to the second connecting rod, a fifth connecting rod rotatably connected to the first connecting rod and the fourth connecting rod, a locking seat arranged on the fifth connecting rod, a locking rod arranged on the locking seat, and an elastic member arranged on the fifth connecting rod.
[0012] Further, one end of the first connecting rod is movably connected to the moving block, and the other end is rotationally connected to the middle section of the fifth connecting rod; one end of the second connecting rod is rotationally connected to the mounting block, and the other end is rotationally connected to one end of the fourth connecting rod; the middle position of the second connecting rod is rotationally connected to the first connecting rod; one end of the third connecting rod is rotationally connected to the mounting block, and the other end is rotationally connected to the middle position of the fourth connecting rod; the middle position of the third connecting rod is rotationally connected to the first connecting rod; one end of the fifth connecting rod is provided with the elastic member, and the other end is provided with the locking seat.
[0013] Furthermore, the locking seat is provided with a bar block matching the bar groove, a limit block located at one end of the locking seat, and a locking groove arranged at one end of the locking seat, the bar groove is clamped on the bar block, and pulleys slidably arranged in the locking groove are arranged on both sides of the locking rod, one end of the locking rod is pressed against the stator, and the other end is held and pressed against the stator by the elastic member.
[0014] Compared with the prior art, the multi-layer coil circle assembly mechanism provided by the present invention can independently drive the second circle assembly and the third circle assembly to be lifted up independently through the driving mechanism. A first tooth plate is rotatably arranged on the movable plate, and a plurality of first blocks of different lengths are arranged at intervals on the outer wall of the first tooth plate, and a plurality of second blocks of different lengths are arranged at intervals on the inner wall of the first tooth plate, and a through gap is formed between two adjacent second blocks. One end of the first movable shaft is connected to the mounting disk, and the other end is movably passed through the base and provided with the first guide wheel, and the first guide wheel is fitted with the first block. One end of the second movable shaft is connected to the mounting block, and the other end is movably passed through the base and provided with the second guide wheel, and the second guide wheel is fitted with the second block. When the first tooth plate rotates, the first guide wheel of the second or third circular component can be controlled to be located solely on the first block, and the second guide wheel can be located solely on the second block. At this time, only the second guide wheel of the second circular component will move with the first tooth plate, thereby raising the mounting block of the second circular component, and the first guide wheel of the second circular component will be higher than the first and third circular components on the first block, so that the moving block and the mounting block of the second circular component are raised at the same time to avoid bumping into adjacent stators and wires when placing the stator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the stator placement structure of a multi-layer coil circle assembly mechanism provided by the present invention.
[0016] Figure 2 The present invention provides a schematic structural diagram of a multi-layer coil circle assembly mechanism.
[0017] Figure 3 for Figure 2 A schematic structural diagram of a base and a supporting platform of the multi-layer coil circle assembly mechanism.
[0018] Figure 4 for Figure 2 A schematic structural diagram of the driving mechanism of the multi-layer coil circle splicing mechanism.
[0019] Figure 5 for Figure 2 A schematic structural diagram of the driving mechanism of the multi-layer coil circle assembly mechanism from another angle.
[0020] Figure 6 for Figure 2 A partial exploded view of the driving mechanism of the multi-layer coil circle splicing mechanism.
[0021] Figure 7 for Figure 2A side sectional view of the driving mechanism of the multi-layer coil circle splicing mechanism.
[0022] Figure 8 for Figure 2 A schematic structural diagram of the circle-splitting mechanism of the multi-layer coil circle-splitting mechanism.
[0023] Fig. 9 for Figure 2 A schematic structural diagram of the second circle-joining component of the multi-layer coil circle-joining mechanism.
[0024] Fig.10 for Figure 2 A schematic structural diagram of a locking seat and a locking rod of the multi-layer coil circle assembly mechanism.
[0025] Fig.11 for Figure 2 A schematic structural diagram of the stator to be assembled into a circle by the multi-layer coil assembly mechanism.
[0026] Fig.12 for Figure 4 An enlarged structural schematic diagram of the multi-layer coil circle assembly mechanism A.
[0027] Fig.13 for Figure 5 An enlarged structural schematic diagram of the multi-layer coil circle assembly mechanism B.
[0028] Description of reference numerals: stator 100, positioning groove 110, positioning convex strip 120, strip groove 130, base 10, carrier 11, driving mechanism 20, guide column 21, bottom plate 22, driving shaft 23, moving plate 24, driving assembly 25, first tooth plate 26, first stopper 261, second stopper 262, first gear 27, first driving device 271, second tooth plate 28, third stopper 281, second gear 29, second driving device 291 , circle puzzle mechanism 30, first circle puzzle component 31, mounting plate 311, first movable shaft 312, first guide wheel 313, movable block 314, mounting block 315, transmission assembly 316, first connecting rod 3161, bar block 31661, limit block 31662, locking groove 31663, second connecting rod 3162, third connecting rod 3163, fourth connecting rod 3164, fifth connecting rod 3165, locking seat 3166, locking rod 3167, elastic member 3168, second movable shaft 317, second guide wheel 318, second circle puzzle component 32, third circle puzzle component 33. DETAILED DESCRIPTION
[0029] The specific embodiments of the present invention are further described in detail below. It should be understood that the description of the embodiments of the present invention herein is not intended to limit the protection scope of the present invention.
[0030] like Figures 2 to 13 As shown, it is a schematic diagram of the structure of the multi-layer coil circle-joining mechanism provided by the present invention. The multi-layer coil circle-joining mechanism includes a base 10, a driving mechanism 20 arranged on the base 10, and a circle-joining mechanism 30 arranged on the base 10. It can be imagined that the multi-layer coil circle-joining mechanism also includes some other functional modules, such as connection components, sensors, and installation components, etc., which are well known to those skilled in the art and will not be repeated here.
[0031] It should be noted that the multi-layer coil circle assembly mechanism is used to splice multiple stators 100 into a winding. An arc-shaped positioning groove 110 and a positioning convex strip 120 are respectively provided on both sides of the stator 100. The positioning groove 110 on one stator 100 corresponds to the positioning convex strip 120 on the other stator 100, so that the two stators 100 are assembled together, so that several stators 100 are fixedly spliced into a circular winding. A strip groove 130 is opened on one side of the stator 100, and the four stators 100 are wound and connected together by a wire before the circle assembly.
[0032] The center of the base 10 is provided with a support platform 11 for setting the circle-making mechanism 30. The base 10 is used to carry the above-mentioned functional modules, so the base 10 is provided with a variety of functional structures, such as screws, bolts, through holes, etc., to complete the installation and assembly of the above-mentioned functional modules, which can be set according to actual needs and will not be described in detail one by one here. The support platform 11 is used to increase the height of the driving mechanism 20 to adapt to the structure and height of the multi-layer circle-making mechanism 30.
[0033] The driving mechanism 20 includes four guide columns 21 arranged on the base 10, a bottom plate 22 arranged on the guide columns 21, two driving shafts 23 arranged on the bottom plate 22, a moving plate 24 arranged on the driving shaft 23, a driving assembly 25 arranged on the bottom plate 22, a first tooth plate 26 rotatably arranged on the moving plate 24, a first gear 27 arranged on the first tooth plate 26, a second tooth plate 28 rotatably arranged on the base 10, and a second gear 29 arranged on the second tooth plate 28.
[0034] One end of the guide column 21 is connected to the base 10, and the other end is connected to the bottom plate 22. It is used to guide the movement of the movable plate 24 and provide the space required by the movable plate 24. The two ends of the drive shaft 23 are rotatably arranged with the base 10 and the bottom plate 22 respectively, and the outer wall is provided with threads. The four corners of the movable plate 24 are slidably sleeved on the guide column 21, and the two sides of the movable plate 24 are sleeved on the drive shaft 23 and are threadedly connected with the drive shaft 23. The driving assembly 25 is composed of a rotating motor, a belt, and a rotating wheel. The rotating wheel is arranged on the drive shaft 23. The rotating motor drives the rotating wheel to rotate through the belt, thereby controlling the rotation of the drive shaft 23. The rotation of the drive shaft 23 will drive the movable plate 24 to move along the axial direction of the drive shaft 23 through the external thread.
[0035] A plurality of first blocks 261 of different lengths are arranged at intervals on the outer side wall of the first tooth plate 26, so that a sunken groove is formed between two adjacent first blocks 261. A plurality of second blocks 262 of different lengths are arranged at intervals on the inner side wall of the first tooth plate 26, so that a through gap is formed between two adjacent second blocks 262, and the second blocks 262 are provided with two layers, and the first blocks 261 and the second blocks 262 are used to control the circle-making mechanism 30 to slide to blocks of different heights, so that the corresponding circle-making mechanism 30 moves vertically, and the specific description will be described below in conjunction with the circle-making mechanism 30.
[0036] When the first tooth plate 26 rotates, the circle-making mechanism 30 will slide along the first blocks 261 and the second blocks 262. When the circle-making mechanism 30 slides to a groove formed between two adjacent first blocks 261 or the second blocks 262, the circle-making mechanism 30 will drop in height, and when it slides again onto the first blocks 261 or the second blocks 262, the circle-making mechanism 30 will drop in height. Since the circle-making mechanism 30 is a multi-layered circle-making mechanism with a multi-layer moving mechanism, the first tooth plate 26 is used to realize layered control, and a specific description needs to be described below in conjunction with the circle-making mechanism 30.
[0037] The first gear 27 is coaxially arranged with the first tooth plate 26. The first gear 27 is connected to a first driving device 271 arranged on the movable plate 24. The first driving device 271 is a rotating motor and meshes with the first gear 27 through gears. The first driving device 271 drives the first gear 27 to rotate, thereby controlling the rotation of the first tooth plate 26.
[0038] The second tooth plate 28 is rotatably disposed at the bottom of the base 10, and the second tooth plate 28 is coaxially disposed with the first tooth plate 26. A plurality of third stoppers 281 of different lengths are arranged at intervals on the inner and outer side walls of the second tooth plate 28, and a through gap is formed between two adjacent third stoppers 281, and the third stoppers 281 are used to lock the rounding mechanism 30, and the rounding mechanism 30 is provided with corresponding locking grooves at positions corresponding to the third stoppers 281, and the third stoppers 281 are locked into the corresponding locking grooves when the second tooth plate 28 is rotated to achieve locking, and a through gap is formed between the two third stoppers 281 to avoid the rounding mechanism 30 from passing when locking is not required, and a specific description will be described below in conjunction with the rounding mechanism 30.
[0039] The second gear 29 is coaxially arranged with the second tooth plate 28. The second gear 29 is connected to a second driving device 291 arranged on the base 10. The second driving device 291 is a rotating motor and engages with the second gear 29 through gears. The second driving device 291 drives the second gear 29 to rotate, thereby controlling the rotation of the second tooth plate 28.
[0040] The circle-joining mechanism 30 includes a plurality of first circle-joining components 31 movably arranged on the base 10, and a plurality of second circle-joining components 32 movably arranged on the base 10. The coil processed in this embodiment is composed of 12 stators, and four stators 100 are placed each time and connected together by winding a wire, so it needs to be placed three times, so this embodiment also has a plurality of third circle-joining components 33 movably arranged on the base 10 and having the same structure as the second circle-joining components 32. The circle-joining mechanism 30 is arranged in a circular distribution in the order of the first circle-joining components 31, the second circle-joining components 32, and the third circle-joining components 33.
[0041] The first circle assembly 31 includes a mounting plate 311, a first movable shaft 312 arranged on the mounting plate 311, a first guide wheel 313 arranged on the first movable shaft 312, a moving block 314 arranged on the mounting plate 311, a mounting block 315 arranged on the base 10, and a transmission assembly 316 arranged on the moving block 314 and the mounting block 315.
[0042] The mounting plate 311 is annular and is located outside the bearing platform 11. One end of the first movable shaft 312 is connected to the mounting plate 311, and the other end is movably passed through the base 10 and provided with the first guide wheel 313. The first guide wheel 313 is in contact with the first stopper 261. When the first tooth plate 26 rotates, the first guide wheel 313 will slide along the first stoppers 261. When the first tooth plate 26 slides to form a sunken groove between two adjacent first stoppers 261, the first guide wheel 313 will fall, causing the mounting plate 311 to drop in height. When the first guide wheel 313 slides onto the first stopper 261 again, the circle assembly mechanism 30 will reset to the upper and lowered height. In this way, the positions of the first circle assembly 31, the second circle assembly 32 or the third circle assembly 33 can be individually controlled by rotating the first tooth plate 26 at different angles, that is, the first guide wheels 313 of multiple first circle assembly assemblies 31 are all located on the first stop block 261, and the first guide wheels 313 of multiple second circle assembly assemblies 32 are all located in the groove, so that the heights of the first circle assembly 31 and the second circle assembly 32 are slightly different, and when the first tooth plate 26 moves vertically, the heights of all circle assembly assemblies can be controlled at the same time, so as to be raised simultaneously when assembling circles.
[0043] The transmission assembly 316 includes a first connecting rod 3161 having one end movably connected to the moving block 314, a second connecting rod 3162 having one end rotatably connected to the mounting block 315, a third connecting rod 3163 having one end rotatably connected to the mounting block 315, a fourth connecting rod 3164 having one end rotatably connected to the second connecting rod 3162, a fifth connecting rod 3165 rotatably connected to the first connecting rod 3161 and the fourth connecting rod 3164, a locking seat 3166 arranged on the fifth connecting rod 3165, a locking rod 3167 arranged on the locking seat 3166, and an elastic member 3168 arranged on the fifth connecting rod 3165.
[0044] One end of the first connecting rod 3161 is movably connected to the moving block 314, and the other end is rotatably connected to the middle section of the fifth connecting rod 3165. One end of the second connecting rod 3162 is rotatably connected to the mounting block 315, and the other end is rotatably connected to one end of the fourth connecting rod 3164, and the middle position of the second connecting rod 3162 is rotatably connected to the first connecting rod 3161. One end of the third connecting rod 3163 is rotatably connected to the mounting block 315, and the other end is rotatably connected to the middle position of the fourth connecting rod 3164, and the middle position of the third connecting rod 3163 is rotatably connected to the first connecting rod 3161. The elastic member 3168 is provided at one end of the fifth connecting rod 3165, and the locking seat 3166 is provided at the other end. In this way, the end of the first link 3161 close to the moving block 314 makes vertical movement driven by the mounting plate 311, and the second link 3162 and the third link 3163 will swing around the mounting block 315 driven by the first link 3161, so that the fourth link 3164 located at the other end of the second link 3162 and the third link 3163 moves, thereby controlling the rotation of the fifth link 3165 and rotating the locking seat 3166 to a horizontal state or a vertical state to realize a circle-making action.
[0045] The locking seat 3166 is provided with a bar block 31661 matching the bar groove 130, a stop block 31662 located at one end of the locking seat 3166, and a locking groove 31663 provided at one end of the locking seat 3166. The bar groove 130 is clamped on the bar block 31661, and pulleys slidably arranged in the locking groove 31663 are provided on both sides of the locking rod 3167. One end of the locking rod 3167 abuts against the stator 100, and the other end is kept pressed against the stator 100 by the abutment of the elastic member 3168. One end of the stator 100 abuts against the stop block 31662, and is pressed by the locking rod 3167, so that the stator is fixed.
[0046] The structures of the second circle assembly 32 and the third circle assembly 33 are the same as those of the first circle assembly 31, except that the mounting blocks 315 of the second circle assembly 32 and the third circle assembly 33 are movably arranged and are provided with a second movable shaft 317 and a second guide wheel 318 arranged on the second movable shaft 317.
[0047] Since multiple stators 100 need to be placed three times when forming a circle, the first four stators 100 are placed on the first circle assembly 31, and the second circle assembly 32 and the third circle assembly 33 have not yet been placed with stators. Therefore, there will be no interference when placing the first circle assembly 31 at this time. When placing the second circle assembly 32 and the third circle assembly 33, there are already stators on the first circle assembly 31, so it is necessary to raise the circle assembly through the second movable shaft 317 and the second guide wheel 318 to facilitate placement and avoid interference. Specifically, one end of the second movable shaft 317 is connected to the mounting block 315, and the other end is movably arranged through the base 10 and provided with the second guide wheel 318, and the second guide wheel 318 is fitted with the second stopper 262.
[0048] When the second guide wheel 318 is located on the second stopper 262, the height of the second guide wheel 318 is controlled by the vertical movement of the moving plate 24, thereby driving the mounting block 315 to move vertically through the second moving shaft 317. When the first tooth plate 26 rotates, the second guide wheel 318 will slide along the plurality of second stoppers 262, and when the second guide wheel 318 slides to form a through gap between two adjacent second stoppers 262, the second guide wheel 318 will fall, thereby supporting different second guide wheels 318 through the plurality of second stoppers 262, so that the second circle assembly 32 or the third circle assembly 33 can be raised or lowered separately.
[0049] When placing, firstly, four stators 100 wound together with a wire are placed on the transmission assembly 316 of the first circular assembly 31 and fixed by the locking seat 3166. Then, the first tooth plate 26 rotates so that the second guide wheel 318 of the second circular assembly 32 is located on the second stop block 262, and the second guide wheels 318 of the first circular assembly 31 and the third circular assembly 33 are located on the gap between the two second stop blocks 262. At this time, only the second guide wheel 318 of the second circular assembly 32 will move with the first tooth plate 26, thereby raising the mounting block 315 of the second circular assembly 32. The first guide wheel 313 of the second circular assembly 32 is located on the first stopper 262, and the first guide wheels 313 of the first circular assembly 31 and the third circular assembly 33 are located in the sunken groove between the two first stoppers 261. At this time, the first guide wheel 313 of the second circular assembly 32 is higher than the first circular assembly 31 and the third circular assembly 33 on the first stopper 262, thereby raising the moving block 314 of the second circular assembly 32. At the same time, the moving block 314 and the mounting block 315 of the second circular assembly 32 are raised, and then the four stators 100 are placed on the transmission assembly 316 of the second circular assembly 32 and fixed by the locking seat 3166, and then reset to the same height, so as to avoid bumping into adjacent stators and wires during placement. The principle of the third circle assembly 33 is the same as that of the second circle assembly 32. At the same time, the moving block 314 and the mounting block 315 of the third circle assembly 33 are raised so that they are higher than the first circle assembly 31 and the second circle assembly 32 when placed, so as to avoid bumping into adjacent stators when placed. When assembling a circle, the second guide wheels 318 of the second circle assembly 32 and the third circle assembly 33 are both located in the gaps between the plurality of second stoppers 262 and suspended, that is, at this time, the vertical movement of the first tooth plate 26 will not drive the second guide wheel 318 to move, but will only drive the first guide wheel 313 to move vertically, thereby driving the moving blocks 314 of the first circle assembly 31, the second circle assembly 32, and the third circle assembly 33 to be raised, so that the locking seat 3166 is rotated to a vertical state through the action of the transmission assembly 316, and the plurality of stators 100 are spliced into a circular winding to achieve the circle assembly action.
[0050] Compared with the prior art, the multi-layer coil assembly mechanism provided by the present invention can independently drive the second assembly assembly 32 and the third assembly assembly 33 to be raised independently through the driving mechanism 20. The first tooth plate 26 is rotatably arranged on the movable plate 24, and a plurality of first stoppers 261 of different lengths are arranged at intervals on the outer wall of the first tooth plate 26, and a plurality of second stoppers 262 of different lengths are arranged at intervals on the inner wall of the first tooth plate 26, and a through gap is formed between two adjacent second stoppers 262. One end of the first movable shaft 312 is connected to the mounting plate 311, and the other end is movably passed through the base 10 and is provided with the first guide wheel 313, and the first guide wheel 313 is fitted with the first stopper 261. One end of the second movable shaft 317 is connected to the mounting block 315, and the other end is movably passed through the base 10 and is provided with the second guide wheel 318, and the second guide wheel 318 is fitted with the second stopper 262. When the first tooth plate 26 rotates, the first guide wheel 313 of the second circle component 32 or the third circle component 33 can be controlled to be located solely on the first stop block 262, and the second guide wheel 318 can be located solely on the second stop block 262. At this time, only the second guide wheel 318 of the second circle component 32 will move with the first tooth plate 26, thereby raising the mounting block 315 of the second circle component 32, and the first guide wheel 313 of the second circle component 32 will be higher than the first circle component 31 and the third circle component 33 on the first stop block 262, so that the moving block 314 and the mounting block 315 of the second circle component 32 are raised at the same time to avoid bumping into adjacent stators and wires when placing the stator.
[0051] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent substitution or improvement within the spirit of the present invention is included in the scope of the claims of the present invention.
Claims
1. A multi-layer coil assembly mechanism, which is used to assemble multiple stators into a winding, wherein an arc-shaped positioning groove and a positioning convex strip are respectively provided on both sides of the stator, and a strip groove is provided on one side of the stator, characterized in that: The multi-layer coil circle-splicing mechanism includes a base, a driving mechanism arranged on the base, and a circle-splicing mechanism arranged on the base, the driving mechanism includes a movable plate, a first tooth plate rotatably arranged on the movable plate, and a first gear arranged on the first tooth plate, a plurality of first blocks of different lengths are arranged at intervals on the outer side wall of the first tooth plate, a through gap is formed between two adjacent second blocks, a plurality of second blocks of different lengths are arranged at intervals on the inner side wall of the first tooth plate, the circle-splicing mechanism includes a plurality of first circle-splicing components movably arranged on the base, a plurality of second circle-splicing components movably arranged on the base, and a plurality of third circle-splicing components movably arranged on the base, the first circle-splicing component includes a mounting plate, a first movable plate rotatably arranged on the mounting plate A movable shaft, a first guide wheel arranged on the first movable shaft, a movable block arranged on the mounting disk, a mounting block arranged on the base, and a transmission assembly arranged on the movable block and the mounting block, one end of the first movable shaft is connected to the mounting disk, and the other end is movably passed through the base and is provided with the first guide wheel, and the first guide wheel is fitted with the first stop block. The structures of the second circle assembly and the third circle assembly are the same as those of the first circle assembly, except that the mounting blocks of the second circle assembly and the third circle assembly are movably arranged and are provided with a second movable shaft and a second guide wheel arranged on the second movable shaft, one end of the second movable shaft is connected to the mounting block, and the other end is movably passed through the base and is provided with the second guide wheel, and the second guide wheel is fitted with the second stop block.
2. The multi-layer coil circle assembly mechanism according to claim 1, characterized in that: The driving mechanism also includes four guide columns arranged on the base, a bottom plate arranged on the guide columns, two driving shafts arranged on the bottom plate, a driving assembly arranged on the bottom plate, a second tooth plate rotatably arranged on the base, and a second gear arranged on the second tooth plate.
3. The multi-layer coil circle assembly mechanism according to claim 2, characterized in that: One end of the guide column is connected to the base, and the other end is connected to the bottom plate. Both ends of the drive shaft are rotatably arranged with the base and the bottom plate respectively and the outer side wall is provided with threads. The four corners of the movable plate are slidably sleeved on the guide column, and both sides of the movable plate are sleeved on the drive shaft and threadedly connected with the drive shaft. The drive assembly controls the rotation of the drive shaft, and the rotation of the drive shaft will drive the movable plate to move axially along the drive shaft through the external thread.
4. The multi-layer coil circle assembly mechanism according to claim 2, characterized in that: The first gear is coaxially arranged with the first tooth plate, the first gear is connected to a first driving device arranged on the movable plate, the first driving device is a rotating motor and meshes with the first gear through gears, the second gear is coaxially arranged with the second tooth plate, the second gear is connected to a second driving device arranged on the base, the second driving device is a rotating motor and meshes with the second gear through gears, and the second gear is driven to rotate by the second driving device.
5. The multi-layer coil circle assembly mechanism according to claim 2, characterized in that: The second tooth plate is rotatably arranged at the bottom of the base, and the second tooth plate is coaxially arranged with the first tooth plate. A plurality of third stops of different lengths are arranged at intervals on the inner and outer walls of the second tooth plate, and a through gap is formed between two adjacent third stops.
6. The multi-layer coil circle assembly mechanism according to claim 1, characterized in that: The first circle assembly, the second circle assembly and the third circle assembly in the circle assembly mechanism are arranged in a circular distribution in sequence.
7. The multi-layer coil circle assembly mechanism according to claim 1, characterized in that: The transmission assembly includes a first connecting rod with one end movably connected to the moving block, a second connecting rod with one end rotationally connected to the mounting block, a third connecting rod with one end rotationally connected to the mounting block, a fourth connecting rod with one end rotationally connected to the second connecting rod, a fifth connecting rod rotationally connected to the first connecting rod and the fourth connecting rod, a locking seat arranged on the fifth connecting rod, a locking rod arranged on the locking seat, and an elastic member arranged on the fifth connecting rod.
8. The multi-layer coil circle assembly mechanism according to claim 7, characterized in that: One end of the first connecting rod is movably connected to the moving block, and the other end is rotationally connected to the middle section of the fifth connecting rod; one end of the second connecting rod is rotationally connected to the mounting block, and the other end is rotationally connected to one end of the fourth connecting rod; the middle position of the second connecting rod is rotationally connected to the first connecting rod; one end of the third connecting rod is rotationally connected to the mounting block, and the other end is rotationally connected to the middle position of the fourth connecting rod; the middle position of the third connecting rod is rotationally connected to the first connecting rod; one end of the fifth connecting rod is provided with the elastic member, and the other end is provided with the locking seat.
9. The multi-layer coil circle assembly mechanism according to claim 7, characterized in that: The locking seat is provided with a strip block matching the strip groove, a limit block located at one end of the locking seat, and a locking groove arranged at one end of the locking seat, the strip groove is clamped on the strip block, and pulleys slidably arranged in the locking groove are arranged on both sides of the locking rod, one end of the locking rod is pressed against the stator, and the other end is pressed against the stator by the elastic member.
Citation Information
Patent Citations
Iron core circle-splicing components used in stator circle-splicing device
CN109888988A
Iron core circle splicing equipment and circle splicing method thereof
CN116054508A