Manufacturing method, device and equipment of hollow-core optical fiber cable, medium and product
By performing high-temperature hot melt cone drawing process or after completion of the hollow core fiber, the problem of easy damage to the rubber plug in the construction of the hollow core fiber is solved, the construction difficulty and cost are reduced, and the optical fiber is realized Quality inspection ensures the stability and transmission efficiency of the optical fiber.
Patent Information
- Application Number
- CN202411444180.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-01-17
AI Technical Summary
During the construction of hollow core optical fiber, the rubber plug is prone to damage, causing water and impurities to enter the optical fiber, destroying the optical signal, increasing the construction difficulty and cost, and it is impossible to conduct a single disk test to evaluate the quality of the optical fiber.
During or after the drawing process of the hollow core fiber, a solid fiber segment is formed by high-temperature hot melt drawing cone treatment, the fiber ends are blocked, and a single disk test is performed after cable formation to evaluate the fiber quality.
It avoids the wear problem of rubber plugs, reduces construction difficulty and cost, ensures the quality and transmission efficiency of optical fibers, and realizes the detection of optical fiber quality before construction.
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Figure CN119322394A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of communication technology, and in particular to a method, device, equipment, medium and product for manufacturing a hollow-core optical fiber cable. Background Art
[0002] The characteristic of hollow-core optical fiber is that the central part is hollow, and the light is transmitted through the hollow part. Unlike traditional solid optical fiber, the optical signal propagation of hollow-core optical fiber is carried out in a vacuum or gas-filled cavity, rather than in the core of solid material, which makes hollow-core optical fiber have lower light transmission loss and higher transmission efficiency.
[0003] At present, after the hollow-core optical fiber is cabled, rubber plugs need to be added at both ends of the hollow-core optical fiber cable. This results in the rubber plugs at the ends of the hollow-core optical fiber cable being easily damaged during the construction process. Once damaged, water and impurities in the pipeline will enter the hollow-core optical fiber, which will cause damage to the anti-resonance cavity and make the hollow-core optical fiber unusable. In addition, since rubber plugs are added at both ends of the hollow-core optical fiber, during the construction process, a mesh sleeve is needed to fix the hollow-core optical fiber cable for traction construction. Since the mesh sleeve is thicker than the optical cable, the duty cycle of the pipe hole is increased, the friction force is increased, and it is difficult to penetrate the small pipe, which significantly increases the construction difficulty and construction cost. In addition, since there are rubber plugs at both ends of the hollow-core optical fiber, single-disk testing cannot be performed, and it is difficult to determine the quality of the hollow-core optical fiber before construction. Summary of the invention
[0004] The purpose of the embodiments of the present invention is to provide a method, device, equipment, medium and product for manufacturing a hollow-core optical fiber cable. By forming a solid optical fiber segment in the hollow-core optical fiber, the quality of the hollow-core optical fiber cable can be effectively improved, the quality of the hollow-core optical fiber can be detected before construction, and the construction difficulty and construction cost can be reduced.
[0005] To achieve the above object, an embodiment of the present invention provides a method for manufacturing a hollow-core optical fiber cable, the method comprising:
[0006] During or after the drawing of the hollow-core optical fiber, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment;
[0007] The hollow core optical fiber is subjected to cabling processing to form a hollow core optical fiber cable.
[0008] As an improvement of the above solution, during the drawing process of the hollow-core optical fiber, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, including:
[0009] During the hollow core optical fiber drawing process, obtaining the drawing length sensed by the length counter on the drawing tower;
[0010] When the drawing length reaches a preset length threshold, the high-temperature hot-melt device on the drawing tower is controlled to perform high-temperature hot-melt taper processing on the hollow-core optical fiber to form a solid optical fiber segment.
[0011] As an improvement of the above solution, a speed sensor is provided on the length counter;
[0012] The step of obtaining the drawing length sensed by the length counter on the drawing tower comprises:
[0013] The speed sensor senses the drawing speed of the hollow core optical fiber;
[0014] The drawing length is obtained by calculation according to the drawing speed.
[0015] As an improvement of the above solution, after the hollow-core optical fiber is drawn, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, including:
[0016] After the hollow-core optical fiber is drawn, the fusion splicer is controlled to perform high-temperature hot-melt taper processing on the two ends of the hollow-core optical fiber to form a solid optical fiber segment.
[0017] As an improvement of the above solution, after the hollow-core optical fiber is subjected to cabling processing to form a hollow-core optical fiber cable, the method further comprises:
[0018] A single reel test is performed on the hollow core optical fiber cable to evaluate the production quality of the hollow core optical fiber cable.
[0019] As an improvement of the above solution, the single-reel test is performed on the hollow-core optical fiber cable to evaluate the production quality of the hollow-core optical fiber cable, including:
[0020] Controlling the laser and the optical power meter to perform an optical power test on the hollow-core optical fiber cable to obtain optical power data;
[0021] Calculate the conversion loss between the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable according to the optical power data to obtain the link loss of the hollow-core fiber cable;
[0022] The production quality of the hollow-core optical fiber cable is evaluated based on the link loss.
[0023] As an improvement of the above solution, after the hollow-core optical fiber is subjected to cabling processing to form a hollow-core optical fiber cable, the method further comprises:
[0024] A mark is provided at the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable to mark the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable.
[0025] As an improvement of the above solution, the method further includes:
[0026] Cutting is performed at the markings, and two hollow-core optical fiber cables are fusion-joined.
[0027] The embodiment of the present invention further provides a manufacturing device for a hollow-core optical fiber cable, the device comprising:
[0028] A taper processing module, used for performing a high-temperature hot-melt taper processing on the hollow-core optical fiber during or after the drawing process of the hollow-core optical fiber, so as to form a solid optical fiber segment;
[0029] The cabling processing module is used to perform cabling processing on the hollow-core optical fiber to form a hollow-core optical fiber cable.
[0030] An embodiment of the present invention also provides a manufacturing device for a hollow-core optical fiber cable, comprising a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, wherein when the processor executes the computer program, the manufacturing method for the hollow-core optical fiber cable as described in any one of the above items is implemented.
[0031] An embodiment of the present invention further provides a computer-readable storage medium, which includes a stored computer program, wherein when the computer program is executed, the device where the computer-readable storage medium is located is controlled to execute the method for manufacturing a hollow-core optical fiber cable as described in any one of the above.
[0032] An embodiment of the present invention further provides a computer program product, which includes a computer program or computer instructions. When the computer program or the computer instructions are executed by a processor, the method for manufacturing a hollow-core optical fiber cable as described in any one of the above is implemented.
[0033] Compared with the prior art, the manufacturing method, device, equipment, medium and product of the hollow-core optical fiber cable disclosed in the present invention use a high-temperature hot-melt taper treatment to form a solid optical fiber segment during the drawing process of the hollow-core optical fiber or after the drawing is completed, before storage or cabling, to achieve the sealing of both ends of the hollow-core optical fiber. The present invention has at least the following beneficial effects:
[0034] First, it can prevent moisture or impurities from entering the hollow-core optical fiber due to the central control in the middle, thereby causing damage to the hollow-core optical fiber, and can also avoid wear and tear, thereby solving the problem of using rubber plugs for sealing in the prior art, where the rubber plugs are easily worn and damaged during construction, leading to the entry of moisture or impurities.
[0035] Second, since both ends of the new hollow-core optical fiber are solid optical fibers, the storage conditions and cabling conditions are consistent with those of solid-core optical fibers, making full use of the existing solid-core optical fiber industry chain technology to maximize benefits.
[0036] Third, since both ends of the new hollow-core optical fiber are solid optical fibers, conventional construction methods can be used during the construction process, that is, stripping the hollow-core optical fiber cable to expose the central reinforcement member, connecting the central reinforcement member to the pipe cleaner for traction, and realizing manual or mechanical laying of the pipeline optical cable, which solves the problem of increased construction difficulty and construction cost caused by the use of mesh sleeves for traction construction in the prior art.
[0037] Fourth, because both ends of the new hollow-core optical fiber are solid optical fibers, single-disk testing can be performed to detect the quality of the hollow-core optical fiber before construction.
[0038] The present invention can inherit the existing solid optical fiber cable industry chain, and also ensure the quality of hollow optical fiber cables, effectively reduce the construction difficulty and cost, improve the construction efficiency, and ensure the quality of hollow optical fiber cables during the construction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a schematic flow chart of a method for manufacturing a hollow-core optical fiber cable provided by an embodiment of the present invention;
[0040] Figure 2 It is a structural schematic diagram of a manufacturing device for a hollow-core optical fiber cable provided by an embodiment of the present invention;
[0041] Figure 3 It is a schematic structural diagram of a hollow-core optical fiber cable manufacturing device provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0044] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0045] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0046] See also Figure 1 , is a flow chart of a method for manufacturing a hollow-core optical fiber cable provided in an embodiment of the present invention. The embodiment of the present invention provides a method for manufacturing a hollow-core optical fiber cable, and the method includes steps S11 to S12:
[0047] S11, during or after the drawing of the hollow-core optical fiber, performing a high-temperature hot-melt taper process on the hollow-core optical fiber to form a solid optical fiber segment;
[0048] S12, cabling the hollow-core optical fiber to form a hollow-core optical fiber cable.
[0049] In the embodiment of the present invention, a hollow-core optical fiber is first produced. The structure of the hollow-core optical fiber is consistent with that of the existing hollow-core optical fiber, which is not specifically limited here.
[0050] Next, during the production process of the hollow-core optical fiber, an additional process operation is added to the two ends of the hollow-core optical fiber, that is, the two ends of the hollow-core optical fiber are converted into solid optical fiber segments by a high-temperature hot-melt taper method, so as to achieve the sealing of the two ends of the hollow-core optical fiber. Specifically, during the drawing process of the hollow-core optical fiber or after the drawing is completed, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper treatment to form a solid optical fiber segment to obtain a new hollow-core optical fiber. Preferably, the length of the solid optical fiber segment should be greater than or equal to 20 cm and less than or equal to 100 cm. It should be noted that the high-temperature hot-melt taper treatment process should be avoided under complex external environments on site to avoid the formation of water vapor or the entry of impurities inside the hollow-core optical fiber, which may damage the hollow-core optical fiber.
[0051] Finally, the new hollow-core optical fiber after the tapered process is cabled to form a hollow-core optical fiber cable.
[0052] Preferably, the cabling processing methods include but are not limited to layer-twisted, central tube, and skeleton-type cabling methods.
[0053] In the embodiment of the present invention, since the two ends of the hollow-core optical fiber are subjected to high-temperature hot-melt taper processing to form a solid optical fiber segment, the cabling method of the new hollow-core optical fiber can be consistent with the existing solid optical fiber production layer-stranded optical cable, which has structures such as a central reinforcement member, a loose tube, a filling grease, and an outer sheath.
[0054] Taking the layer-twisted type as an example, the cabling process is as follows: the novel hollow-core optical fiber is placed in a loose tube. The loose tube is usually made of soft plastic material to protect the optical fiber from mechanical damage and environmental influences. Fill the loose tube with ointment or gel to increase the buffering effect of the optical fiber, reduce the microbending loss between optical fibers, and prevent moisture intrusion. The loose tube containing the optical fiber is twisted around a central reinforcement member (such as steel wire or aramid fiber). The central reinforcement member provides the main mechanical strength of the optical cable to ensure that the optical cable is not easily damaged under external forces such as stretching and bending. During the twisting process, the twisting pitch and twisting direction will be adjusted according to the design requirements of the optical cable to achieve the best transmission performance and mechanical properties. Fill the twisted cable core with water-blocking materials, such as ointment or water-blocking yarn, to improve the waterproof performance of the optical cable. Use a wrapping tape (such as a polyester tape) to wrap the cable core to further fix the optical fiber position and prevent the optical fiber from moving inside the optical cable. An outer sheath is coated on the cable core, usually made of polyethylene (PE), polyvinyl chloride (PVC) or other plastic materials with good weather resistance. The outer sheath not only provides external protection for the optical cable, but also determines the appearance and color of the optical cable. During the extrusion process, the thickness and uniformity of the outer sheath need to be controlled to ensure the overall quality and performance of the optical cable.
[0055] By adopting the technical means of the embodiment of the present invention, during the drawing process of the hollow-core optical fiber or after the drawing is completed, before storage or cabling, the two ends of the hollow-core optical fiber are treated with high-temperature hot-melt taper to form solid optical fiber segments, so as to achieve the blocking of the two ends of the hollow-core optical fiber, which can avoid the easy entry of moisture or impurities due to the central control of the middle of the hollow-core optical fiber, causing damage to the hollow-core optical fiber, and can also avoid wear and tear, solving the problem of using rubber plugs for blocking in the prior art, and the rubber plugs are easily worn and damaged during the construction process, resulting in the entry of moisture or impurities. In addition, since the two ends of the new hollow-core optical fiber are solid optical fibers, the storage conditions and cabling conditions are consistent with those of the solid-core optical fiber, making full use of the existing solid-core optical fiber industry chain technology to maximize benefits. During the construction process, a conventional construction method can be used, that is, stripping the hollow-core optical fiber cable to expose the central reinforcement member, connecting the central reinforcement member to a pipe cleaner for traction, and realizing manual or mechanical laying of the pipeline optical cable, which solves the problem of increased construction difficulty and construction cost caused by the use of mesh sleeves for traction construction in the prior art. The embodiment of the present invention inherits the existing solid optical fiber cable industry chain, and also guarantees the quality of hollow-core optical fiber cables, effectively reduces construction difficulty and cost, improves construction efficiency, and guarantees the quality of hollow-core optical fibers during the construction process.
[0056] As a preferred implementation, the present invention is further implemented on the basis of the above-mentioned embodiment, and the high-temperature hot-melt taper processing process of the hollow-core optical fiber is further optimized.
[0057] In a preferred embodiment, during the drawing process of the hollow-core optical fiber, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, comprising:
[0058] During the hollow core optical fiber drawing process, obtaining the drawing length sensed by the length counter on the drawing tower;
[0059] When the drawing length reaches a preset length threshold, the high-temperature hot-melt device on the drawing tower is controlled to perform high-temperature hot-melt taper processing on the hollow-core optical fiber to form a solid optical fiber segment.
[0060] In an embodiment of the present invention, the drawing process of the hollow-core optical fiber is realized by a drawing tower. In addition, the drawing tower is provided with a controller, a length counter and a high-temperature hot-melt device, and the high-temperature hot-melt device is a device that can quickly extend and contract close to the drawing process and translate the hot-melt drawing cone at the same drawing speed. During the drawing process of the hollow-core optical fiber, the drawing length is calculated by the length counter. When the drawing length of the hollow-core optical fiber reaches the length required for cabling, that is, the preset length threshold, for example, 2 kilometers, the controller controls the high-temperature hot-melt device to start, and quickly melts the hollow-core optical fiber to form a solid optical fiber segment. During this process, the optical fiber is not interrupted, and the drawing continues, and then the next 2 kilometers are counted, and the cycle is repeated in sequence until all the drawing is completed, and then the two ends of the solid optical fiber are subjected to high-temperature hot-melt drawing cone processing to form solid optical fiber segments at both ends. After that, in the cabling process, the solid optical fiber segments at every 2 kilometers can be cut to form multiple segments of optical fiber.
[0061] Preferably, the length counter is provided with a speed sensor. Then, obtaining the drawing length sensed by the length counter on the drawing tower comprises:
[0062] The speed sensor senses the drawing speed of the hollow core optical fiber;
[0063] The drawing length is obtained by calculation according to the drawing speed.
[0064] By adopting the technical means of the embodiment of the present invention, the solid optical fiber segment is formed during the drawing process of the hollow-core optical fiber, and the length of the hollow-core optical fiber cable can be configured in a standard manner, which is convenient to operate and highly efficient.
[0065] In another preferred embodiment, after the hollow-core optical fiber is drawn, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, comprising:
[0066] After the hollow-core optical fiber is drawn, the fusion splicer is controlled to perform high-temperature hot-melt taper processing on the two ends of the hollow-core optical fiber to form a solid optical fiber segment.
[0067] In an embodiment of the present invention, after the hollow core optical fiber is drawn, before storage or cabling, the fusion splicer is controlled to perform high-temperature hot-melt taper processing on the two ends of the hollow core optical fiber, and the two ends of the hollow core optical fiber are quickly melted and shrunk into solid optical fiber segments.
[0068] Since the length of hollow-core optical fiber drawing is much longer than the length of hollow-core optical fiber cabling, after the hollow-core optical fiber drawing is completed and before cabling, only the two ends of the hollow-core optical fiber are sealed to ensure the quality of the hollow-core optical fiber during storage. When cabling is required, the hollow-core optical fiber is cut as needed, and then the two ends of the cut hollow-core optical fiber are sealed by a fiber fusion splicer.
[0069] By adopting the technical means of the embodiment of the present invention, the solid optical fiber segments at both ends are formed after the drawing of the hollow-core optical fiber is completed, and the length of the hollow-core optical fiber can be configured as needed, but it needs to be split again before the cabling process to meet the usage requirements.
[0070] As a preferred implementation, the embodiment of the present invention is further implemented on the basis of any of the above embodiments. In step S12, that is, after the hollow-core optical fiber is cabled to form a hollow-core optical fiber cable, the method further includes:
[0071] A single reel test is performed on the hollow core optical fiber cable to evaluate the production quality of the hollow core optical fiber cable.
[0072] By adopting the technical means of the embodiment of the present invention, since the existing hollow-core optical fibers have rubber plugs at both ends and cannot be tested on a single reel, the new hollow-core optical fibers of the embodiment of the present invention have solid ends at both ends and can be tested at the factory or on a single reel, which can accurately judge the quality of the hollow-core optical fibers and solve the quality inspection problem of the hollow-core optical fibers before leaving the factory and entering the construction site.
[0073] Preferably, the single-reel test of the hollow-core optical fiber cable to evaluate the production quality of the hollow-core optical fiber cable comprises:
[0074] Controlling the laser and the optical power meter to perform an optical power test on the hollow-core optical fiber cable to obtain optical power data;
[0075] Calculate the conversion loss between the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable according to the optical power data to obtain the link loss of the hollow-core fiber cable;
[0076] The production quality of the hollow-core optical fiber cable is evaluated based on the link loss.
[0077] In an embodiment of the present invention, a single-disk test is performed on a hollow-core optical fiber cable, a laser is connected to one end of the optical fiber as a light source input, and an optical power meter is connected to the other end of the optical fiber to measure the received optical power data. The link loss is calculated using the measured optical power value and the transmitted optical power value. Link loss = transmitted optical power - received optical power - conversion loss. Finally, the calculated link loss is compared with the specification sheet or relevant standards of the hollow-core optical fiber. If the link loss is within the allowable range, it means that the quality of the hollow-core optical fiber is good; if the link loss is too large, it may indicate that there is a quality problem with the optical fiber or an error in the test process, thereby evaluating the production quality of the hollow-core optical fiber cable.
[0078] As a preferred implementation, the embodiment of the present invention is further implemented on the basis of any of the above embodiments. In step S12, that is, after the hollow-core optical fiber is cabled to form a hollow-core optical fiber cable, the method further includes:
[0079] A mark is provided at the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable to mark the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable.
[0080] The method further comprises:
[0081] Cutting is performed at the markings, and two hollow-core optical fiber cables are fusion-joined.
[0082] In the embodiment of the present invention, after the hollow-core optical fiber cable is obtained through cabling, a mark may be added to the hollow-core optical fiber cable to facilitate construction, so as to mark the joint between the hollow-core optical fiber segment and the solid optical fiber segment.
[0083] In addition, if the new hollow-core optical fiber cable needs to be spliced in the subsequent application process, the solid optical fiber segment can be cut off according to the mark to splice two hollow-core optical fiber cables.
[0084] Understandably, the solid core fiber segments at both ends of the hollow core fiber can also be directly spliced. If the solid core fibers at both ends of the hollow core fiber are spliced, it is consistent with the existing splicing method of solid core fibers, which improves the quality and efficiency of fusion splicing.
[0085] See also Figure 2 , is a schematic structural diagram of a hollow-core optical fiber cable manufacturing device provided in an embodiment of the present invention. The embodiment of the present invention further provides a hollow-core optical fiber cable manufacturing device 20, the device 20 comprising:
[0086] The taper processing module 21 is used to perform a high-temperature hot-melt taper processing on the hollow-core optical fiber during or after the drawing process of the hollow-core optical fiber to form a solid optical fiber segment;
[0087] The cabling processing module 22 is used to perform cabling processing on the hollow core optical fiber to form a hollow core optical fiber cable.
[0088] By adopting the technical means of the embodiment of the present invention, during the drawing process of the hollow-core optical fiber or after the drawing is completed, before storage or cabling, the two ends of the hollow-core optical fiber are treated with high-temperature hot-melt taper to form solid optical fiber segments, so as to achieve the blocking of the two ends of the hollow-core optical fiber, which can avoid the easy entry of moisture or impurities due to the central control of the middle of the hollow-core optical fiber, causing damage to the hollow-core optical fiber, and can also avoid wear and tear, solving the problem of using rubber plugs for blocking in the prior art, and the rubber plugs are easily worn and damaged during the construction process, resulting in the entry of moisture or impurities. In addition, since the two ends of the new hollow-core optical fiber are solid optical fibers, the storage conditions and cabling conditions are consistent with those of the solid-core optical fiber, making full use of the existing solid-core optical fiber industry chain technology to maximize benefits. During the construction process, a conventional construction method can be used, that is, stripping the hollow-core optical fiber cable to expose the central reinforcement member, connecting the central reinforcement member to the pipe cleaner for traction, and realizing manual or mechanical laying of the pipeline optical cable, which solves the problem of increased construction difficulty and construction cost caused by the use of mesh sleeves for traction construction in the prior art. The present invention inherits the existing solid optical fiber cable industry chain, and also guarantees the quality of hollow-core optical fiber cables, effectively reduces construction difficulty and cost, improves construction efficiency, and guarantees the quality of hollow-core optical fibers during the construction process.
[0089] As a preferred implementation, the taper processing module 21 is specifically used for:
[0090] During the hollow core optical fiber drawing process, obtaining the drawing length sensed by the length counter on the drawing tower;
[0091] When the drawing length reaches a preset length threshold, the high-temperature hot-melt device on the drawing tower is controlled to perform high-temperature hot-melt taper processing on the hollow-core optical fiber to form a solid optical fiber segment.
[0092] Preferably, the length counter is provided with a speed sensor;
[0093] The step of obtaining the drawing length sensed by the length counter on the drawing tower comprises:
[0094] The speed sensor senses the drawing speed of the hollow core optical fiber;
[0095] The drawing length is obtained by calculation according to the drawing speed.
[0096] As another preferred implementation, the taper processing module 21 is specifically used for:
[0097] After the hollow-core optical fiber is drawn, the fusion splicer is controlled to perform high-temperature hot-melt taper processing on the two ends of the hollow-core optical fiber to form a solid optical fiber segment.
[0098] As a preferred embodiment, the device 20 further includes:
[0099] The single-reel test module is used to perform a single-reel test on the hollow-core optical fiber cable to evaluate the production quality of the hollow-core optical fiber cable.
[0100] Preferably, the single-reel test of the hollow-core optical fiber cable to evaluate the production quality of the hollow-core optical fiber cable comprises:
[0101] Controlling the laser and the optical power meter to perform an optical power test on the hollow-core optical fiber cable to obtain optical power data;
[0102] Calculate the conversion loss between the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable according to the optical power data to obtain the link loss of the hollow-core fiber cable;
[0103] The production quality of the hollow-core optical fiber cable is evaluated based on the link loss.
[0104] By adopting the technical means of the embodiment of the present invention, since the existing hollow-core optical fibers have rubber plugs at both ends and cannot be tested on a single reel, the new hollow-core optical fibers of the embodiment of the present invention have solid ends at both ends and can be tested at the factory or on a single reel, which can accurately judge the quality of the hollow-core optical fibers and solve the quality inspection problem of the hollow-core optical fibers before leaving the factory and entering the construction site.
[0105] As a preferred embodiment, the device 20 further includes:
[0106] The identification setting module is used to set an identification at the connection position of the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable, and is used to identify the connection between the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable.
[0107] As a preferred embodiment, the device 20 further includes:
[0108] The optical cable fusion module is used to cut at the mark and fuse two hollow-core optical fiber cables.
[0109] It should be noted that the manufacturing device of a hollow-core optical fiber cable provided in an embodiment of the present invention is used to execute all the process steps of the manufacturing method of a hollow-core optical fiber cable in the above embodiment. The working principles and beneficial effects of the two correspond one to one, and thus will not be described in detail.
[0110] See also Figure 3 , is a structural schematic diagram of a hollow-core optical fiber cable manufacturing device provided in an embodiment of the present invention. The embodiment of the present invention also provides a hollow-core optical fiber cable manufacturing device 30, including a processor 31, a memory 32, and a computer program stored in the memory and configured to be executed by the processor. When the processor executes the computer program, the manufacturing method of the hollow-core optical fiber cable as described in any one of the above embodiments is implemented.
[0111] An embodiment of the present invention further provides a computer-readable storage medium, which includes a stored computer program, wherein when the computer program is running, the device where the computer-readable storage medium is located is controlled to execute the method for manufacturing a hollow-core optical fiber cable as described in any one of the above embodiments.
[0112] An embodiment of the present invention further provides a computer program product, which includes a computer program or computer instructions. When the computer program or the computer instructions are executed by a processor, the method for manufacturing a hollow-core optical fiber cable as described in any one of the above embodiments is implemented.
[0113] A person skilled in the art can understand that all or part of the processes in the above-mentioned embodiments can be implemented by instructing the relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium, and when the program is executed, it can include the processes of the embodiments of the above-mentioned methods. The storage medium can be a disk, an optical disk, a read-only memory (ROM) or a random access memory (RAM), etc.
[0114] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. A method for manufacturing a hollow core optical fiber cable, characterized in that: The method comprises: During or after the drawing of the hollow-core optical fiber, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment; The hollow core optical fiber is subjected to cabling processing to form a hollow core optical fiber cable.
2. The method for manufacturing a hollow core optical fiber cable according to claim 1, characterized in that: In the process of drawing the hollow-core optical fiber, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, including: During the hollow core optical fiber drawing process, obtaining the drawing length sensed by the length counter on the drawing tower; When the drawing length reaches a preset length threshold, the high-temperature hot-melt device on the drawing tower is controlled to perform high-temperature hot-melt taper processing on the hollow-core optical fiber to form a solid optical fiber segment.
3. The method for manufacturing a hollow core optical fiber cable according to claim 2, characterized in that: The length counter is provided with a speed sensor; The step of obtaining the drawing length sensed by the length counter on the drawing tower comprises: The speed sensor senses the drawing speed of the hollow core optical fiber; The drawing length is obtained by calculation according to the drawing speed.
4. The method for manufacturing a hollow-core optical fiber cable according to claim 1, characterized in that: After the hollow-core optical fiber is drawn, the hollow-core optical fiber is subjected to a high-temperature hot-melt taper process to form a solid optical fiber segment, including: After the hollow-core optical fiber is drawn, the fusion splicer is controlled to perform high-temperature hot-melt taper processing on the two ends of the hollow-core optical fiber to form a solid optical fiber segment.
5. The method for manufacturing a hollow core optical fiber cable according to claim 1, characterized in that: After the hollow-core optical fiber is subjected to cabling processing to form a hollow-core optical fiber cable, the method further comprises: A single reel test is performed on the hollow core optical fiber cable to evaluate the production quality of the hollow core optical fiber cable.
6. The method for manufacturing a hollow-core optical fiber cable according to claim 5, characterized in that: The single-reel test of the hollow-core optical fiber cable is performed to evaluate the production quality of the hollow-core optical fiber cable, including: Controlling the laser and the optical power meter to perform an optical power test on the hollow-core optical fiber cable to obtain optical power data; Calculate the conversion loss between the hollow-core fiber segment and the solid-core fiber segment of the hollow-core fiber cable according to the optical power data to obtain the link loss of the hollow-core fiber cable; The production quality of the hollow-core optical fiber cable is evaluated based on the link loss.
7. The method for manufacturing a hollow-core optical fiber cable according to claim 1, characterized in that: After the hollow-core optical fiber is subjected to cabling processing to form a hollow-core optical fiber cable, the method further comprises: A mark is provided at the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable to mark the connection position of the hollow-core optical fiber segment and the solid-core optical fiber segment of the hollow-core optical fiber cable.
8. The method for manufacturing a hollow-core optical fiber cable according to claim 1, characterized in that: The method further comprises: Cutting is performed at the markings, and two hollow-core optical fiber cables are fusion-joined.
9. A manufacturing device for hollow-core optical fiber cable, characterized in that: The device comprises: A taper processing module, used for performing a high-temperature hot-melt taper processing on the hollow-core optical fiber during or after the drawing process of the hollow-core optical fiber, so as to form a solid optical fiber segment; The cabling processing module is used to perform cabling processing on the hollow-core optical fiber to form a hollow-core optical fiber cable.
10. A hollow-core optical fiber cable manufacturing device, characterized in that: The method comprises a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, wherein the processor implements the method for manufacturing a hollow-core optical fiber cable according to any one of claims 1 to 8 when executing the computer program.
11. A computer-readable storage medium, characterized in that: The computer-readable storage medium includes a stored computer program, wherein when the computer program is executed, the device where the computer-readable storage medium is located is controlled to execute the method for manufacturing a hollow-core optical fiber cable according to any one of claims 1 to 8.
12. A computer program product, characterized in that The computer program product comprises a computer program or a computer instruction, and when the computer program or the computer instruction is executed by a processor, the method for manufacturing a hollow-core optical fiber cable according to any one of claims 1 to 8 is implemented.
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Hollow-core and solid-core optical fiber mixed optical cable and preparation method thereof
CN121386116A