Aluminum workpiece forming device

Abstract

The invention relates to the field of aluminum material forming, in particular to an aluminum material workpiece forming device. According to the technical purpose, the aluminum workpiece forming device capable of guaranteeing the quality of an aluminum workpiece is provided. According to the technical scheme, the aluminum workpiece forming device comprises an aluminum forming machine, an extrusion device, a heating forming device and a clamping device. An extrusion device is arranged on the left side of the aluminum forming machine, a heating forming device is arranged on the right side of the aluminum forming machine, a clamping device is connected to the rear side of the aluminum forming machine, a grinding mechanism and a moving mechanism are connected to the middle of the aluminum forming machine, and the moving mechanism is connected with the grinding mechanism. Through the grinding mechanism and the moving mechanism, impurities on the surface of an aluminum bar can be cleaned up, and the situation that dust or chippings or other impurities are clamped into the aluminum bar, and the quality of an aluminum workpiece is affected is prevented.

Description

Technical Field

[0001] The invention relates to the field of aluminum material forming, and in particular to an aluminum material workpiece forming device. Background Art

[0002] Aluminum workpiece is a commonly used mechanical workpiece, and generally aluminum workpiece is made by aluminum rod extrusion molding process.

[0003] In the prior art, people only need to place the aluminum rod on a clamping device for clamping. The clamping device will move the aluminum rod into an aluminum forming machine, and extrude the aluminum rod into shape through an extrusion device and heating forming technology. However, in this process, the surface of the aluminum rod is not cleaned. During the extrusion process, dust and debris on the surface of the aluminum rod are easily squeezed onto the surface of the aluminum rod, causing damage to the surface of the aluminum rod. At the same time, it is also easy to cause dust and debris to get stuck in the heating forming device, causing damage to the heating forming device, and ultimately affecting the quality of the aluminum workpiece.

[0004] Therefore, we urgently need to design an aluminum workpiece forming device that can ensure the quality of the aluminum workpiece. Summary of the invention

[0005] In order to overcome the extrusion device and heating forming technology in the prior art, the aluminum rod is extruded into shape. However, in this process, the surface of the aluminum rod is not cleaned. During the extrusion process, dust and debris on the surface of the aluminum rod are easily squeezed onto the surface of the aluminum rod, causing damage to the surface of the aluminum rod. At the same time, it is also easy to cause dust and debris to be stuck in the heating forming device, causing damage to the heating forming device, and ultimately affecting the effect of aluminum workpiece forming. The technical problem of the present invention is: to provide an aluminum workpiece forming device that can ensure the quality of the aluminum workpiece.

[0006] The technical implementation scheme of the present invention is: an aluminum workpiece forming device, including an aluminum forming machine, an extrusion device, a heating forming device, a clamping device, a grinding mechanism and a moving mechanism. The extrusion device is arranged on the left side of the aluminum forming machine, the heating forming device is arranged on the right side of the aluminum forming machine, the clamping device is connected to the rear side of the aluminum forming machine, the grinding mechanism and the moving mechanism are connected to the middle part of the aluminum forming machine, and the moving mechanism is connected to the grinding mechanism.

[0007] As an improvement of the above scheme, the grinding mechanism includes a sliding frame, a first gear frame, a first motor, a first full gear, a second full gear, a second gear frame and a grinding wheel. The sliding frame is slidingly connected to the middle part of the aluminum forming machine, and the first motor is installed in the middle part of the sliding frame. Two first full gears are connected to the output shaft of the first motor, and the output shaft of the first motor is rotatably connected to the sliding frame. The second gear frame is connected to the left and right sides of the upper part of the sliding frame, and the first gear frame is rotatably connected to the upper part of the sliding frame. The left and right sides of the first gear frame are respectively meshed with the first full gear on the same side, and the front part of the first gear frame is rotatably connected to the grinding wheel. The second full gear is connected to the left and right sides of the grinding wheel, and the second full gear is meshed with the second gear frame on the same side.

[0008] As an improvement of the above solution, the first motor is a dual-shaft motor, and the first full gear is respectively connected to the two shafts of the first motor.

[0009] As an improvement of the above-mentioned scheme, the moving mechanism includes a support block, a first fixed block, a second motor, a screw and a belt. Two support blocks are connected to the front and rear sides of the aluminum forming machine. Screws are rotatably connected between the two support blocks on the front side and between the two support blocks on the rear side. A belt is wound around the right sides of the two screws. The first fixed block is connected to the front left side of the aluminum forming machine. The second motor is installed on the first fixed block. The output shaft of the second motor is connected to the screw on the front side, and the screws are all threadedly connected to the sliding frame.

[0010] As an improvement of the above scheme, it also includes a guiding mechanism, which includes a supporting frame, a connecting frame, a guide wheel and a first spring. Four supporting frames are connected to the left part of the sliding frame, and the supporting frames are all slidably connected to the connecting frames. The connecting frames are connected to the supporting frames on the same side with two first springs, and the guide wheels are rotatably connected to the inner sides of the connecting frames.

[0011] As an improvement of the above scheme, a cleaning mechanism is also included, which includes a second fixed block, a connecting block, a cleaning disk, a pressure block, a top block and a second spring. Four second fixed blocks are connected in the first gear frame, and connecting blocks are slidably connected to the second fixed blocks. A cleaning disk is connected between the four connecting blocks, four pressure blocks are connected to the outside of the cleaning disk, two top blocks are connected to the right side of the sliding frame, and two second springs are connected between the second fixed blocks and the connecting blocks on the same side.

[0012] As an improvement of the above scheme, a scraping mechanism is also included, which includes a fixed plate, a first telescopic component, a guide plate and a scraping plate. The upper right side of the extrusion device is connected to the fixed plate, the lower right side of the fixed plate is connected to two first telescopic components, a guide plate is connected between the two first telescopic components, and the scraping plate is connected to the left side of the guide plate.

[0013] As an improvement of the above scheme, a preventive mechanism is also included, which includes a pressure rod, a support plate and a second telescopic assembly. Two pressure rods are connected to the left and right sides of the lower part of the sliding frame. Three groups of second telescopic assemblies are connected to the middle part of the aluminum forming machine. Two second telescopic assemblies form a group, and a support plate is connected between the tops of each group of second telescopic assemblies.

[0014] The advantages of the present invention are: 1. The present invention can clean the impurities on the surface of the aluminum rod through the grinding mechanism and the moving mechanism, preventing impurities such as dust or debris from getting stuck and affecting the quality of the aluminum workpiece; 2. The aluminum rod is guided by the guide wheel, and the first spring is adaptively deformed to prevent the aluminum rod from shifting; 3. The cleaning disc moves back and forth to clean the aluminum rod and clean the surface of the polished aluminum rod; 4. The scraper plate moves upward to scrape the dust on the extrusion device to prevent dust residue from affecting the aluminum rod during the extrusion process; 5. The support plate is squeezed downward by the pressure rod, so that the second telescopic component is compressed, and the support plate can effectively prevent the aluminum rod from falling suddenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the aluminum material forming device of the present invention.

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the first part of the grinding mechanism of the present invention.

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the second part of the grinding mechanism of the present invention.

[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the exploded part of the grinding mechanism of the present invention.

[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the first part of the moving mechanism of the present invention.

[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the second part of the moving mechanism of the present invention.

[0022] Figure 8 It is a schematic diagram of the three-dimensional structure of the first part of the guide mechanism of the present invention.

[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of the second part of the guide mechanism of the present invention.

[0024] Fig.10It is a schematic diagram of the three-dimensional structure of the first part of the cleaning mechanism of the present invention.

[0025] Fig.11 It is a schematic diagram of the three-dimensional structure of the second part of the cleaning mechanism of the present invention.

[0026] Fig.12 It is a schematic diagram of the three-dimensional structure of the third part of the cleaning mechanism of the present invention.

[0027] Fig.13 It is a schematic diagram of the three-dimensional structure of the first part of the scraping mechanism of the present invention.

[0028] Fig.14 It is a schematic diagram of the three-dimensional structure of the enlarged part of A of the present invention.

[0029] Fig.15 It is a schematic diagram of the three-dimensional structure of the second part of the scraping mechanism of the present invention.

[0030] Fig.16 It is a schematic diagram of the three-dimensional structure of the first part of the prevention mechanism of the present invention.

[0031] Fig.17 It is a schematic diagram of the three-dimensional structure of the second part of the prevention mechanism of the present invention.

[0032] Fig.18 It is a schematic diagram of the three-dimensional structure of the third part of the prevention mechanism of the present invention.

[0033] Names of the numbers in the figure: 1. Aluminum forming machine, 11. Extrusion device, 12. Heating and forming device, 13. Clamping device, 2. Grinding mechanism, 21. Sliding frame, 22. First gear frame, 23. First motor, 24. First full gear, 25. Second full gear, 26. Second gear frame, 27. Grinding wheel, 3. Moving mechanism, 31. Support block, 32. First fixed block, 33. Second motor, 34. Screw, 35. Belt, 4. Guide mechanism, 41, support frame, 42, connecting frame, 43, guide wheel, 44, first spring, 5, cleaning mechanism, 51, second fixed block, 52, connecting block, 53, cleaning disk, 54, pressure block, 55, top block, 56, second spring, 6, scraping mechanism, 61, fixed plate, 62, first telescopic assembly, 63, guide plate, 64, scraping plate, 7, prevention mechanism, 71, pressure rod, 72, support plate, 73, second telescopic assembly. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0035] A device for forming an aluminum workpiece, see Figure 1-Figure 7 As shown, it includes an aluminum forming machine 1, an extrusion device 11, a heating forming device 12, a clamping device 13, a grinding mechanism 2 and a moving mechanism 3. The heating forming device 12 is arranged on the right side of the aluminum forming machine 1, the clamping device 13 is connected to the rear side of the aluminum forming machine 1, the extrusion device 11 is arranged on the left side of the aluminum forming machine 1, and the grinding mechanism 2 and the moving mechanism 3 for grinding the aluminum rod are connected to the middle part of the aluminum forming machine 1, and the moving mechanism 3 is connected to the grinding mechanism 2.

[0036] The grinding mechanism 2 includes a sliding frame 21, a first gear frame 22, a first motor 23, a first full gear 24, a second full gear 25, a second gear frame 26 and a grinding wheel 27. The sliding frame 21 is slidably connected to the middle part of the aluminum forming machine 1, and the second gear frame 26 is connected to the left and right sides of the upper part of the sliding frame 21. The first motor 23 is installed in the middle part of the sliding frame 21. Two first full gears 24 are connected to the output shaft of the first motor 23. The first motor 23 is a double-axis motor. The first full gears 24 are respectively connected to the two shafts of the first motor 23. The output shaft of the first motor 23 is rotatably connected to the sliding frame 21. The first gear frame 22 is rotatably connected to the upper part of the sliding frame 21. The left and right sides of the first gear frame 22 are respectively meshed with the first full gear 24 on the same side. The front part of the first gear frame 22 is rotatably connected to the grinding wheel 27. The second full gear 25 is fixedly connected to the left and right sides of the grinding wheel 27, and the second full gear 25 is meshed with the second gear frame 26 on the same side.

[0037] The moving mechanism 3 includes a support block 31, a first fixed block 32, a second motor 33, a screw rod 34 and a belt 35. Two support blocks 31 are fixedly connected to the front and rear sides of the aluminum forming machine 1. The first fixed block 32 is connected to the front left side of the aluminum forming machine 1. The second motor 33 is installed on the first fixed block 32. The screw rod 34 is rotatably connected between the two support blocks 31 on the front side and between the two support blocks 31 on the rear side. A belt 35 is wound between the right sides of the two screw rods 34. The output shaft of the second motor 33 is connected to the screw rod 34 on the front side, and the screw rods 34 are all threadedly connected to the sliding frame 21.

[0038] The aluminum rod is fed into between the extrusion device 11 and the grinding mechanism 2 through the clamping device 13, and the left end of the aluminum rod is pressed against by the extrusion device 11. The clamping device 13 drives the right end of the aluminum rod to pass through the first gear frame 22, and the aluminum rod is moved and pushed by the extrusion device 11, so that the aluminum rod is fixed between the extrusion device 11 and the heating and forming device 12. Then, people can start the first motor 23 and the second motor 33. The output shaft of the second motor 33 rotates to drive the front screw rod 34 to rotate, and the rear screw rod 34 is driven to rotate through the belt 35, so that the sliding frame 21 moves, and the output shaft of the first motor 23 drives The first full gear 24 rotates, thereby driving the first gear frame 22 to rotate, so that the second full gear 25 and the grinding wheel 27 rotate, and the second gear frame 26 drives the second full gear 25 to rotate, so that the second full gear 25 grinds around the aluminum rod, and the second motor 33 rotates one circle while grinding the second full gear 25, so that all the aluminum rods can be polished to prevent impurities such as dust or debris from getting stuck and affecting the quality of the aluminum workpiece. After the workpiece is formed, people take out the workpiece and the remaining aluminum material, reset the extrusion device 11, and then turn off the first motor 23 and the second motor 33. Example 2

[0039] Based on Example 1, see Figure 1 and Figure 8-Figure 18 As shown, it also includes a guide mechanism 4, which includes a support frame 41, a connecting frame 42, a guide wheel 43 and a first spring 44. Four support frames 41 are fixedly connected to the left part of the sliding frame 21. The support frames 41 are all slidably connected to the connecting frames 42. The inner sides of the connecting frames 42 are all rotatably connected to the guide wheels 43. The connecting frames 42 are connected to the support frames 41 on the same side with two first springs 44.

[0040] It also includes a cleaning mechanism 5, which includes a second fixed block 51, a connecting block 52, a cleaning disk 53, a pressure block 54, a top block 55 and a second spring 56. Four second fixed blocks 51 are connected inside the first gear frame 22, and two top blocks 55 are connected to the right side of the sliding frame 21. The second fixed blocks 51 are all slidably connected to the connecting blocks 52, and the cleaning disk 53 is fixedly connected between the four connecting blocks 52. Four pressure blocks 54 are connected to the outer side of the cleaning disk 53, and two second springs 56 are connected between the second fixed blocks 51 and the connecting blocks 52 on the same side.

[0041] It also includes a scraping mechanism 6, which includes a fixed plate 61, a first telescopic component 62, a guide plate 63 and a scraping plate 64. The fixed plate 61 is fixedly connected to the upper right side of the extrusion device 11, and two first telescopic components 62 are connected to the lower right side of the fixed plate 61. A guide plate 63 is fixedly connected between the two first telescopic components 62, and a scraping plate 64 is connected to the left side of the guide plate 63.

[0042] It also includes a prevention mechanism 7, which includes a pressure rod 71, a support plate 72 and a second telescopic component 73. Two pressure rods 71 ​​are fixedly connected to the left and right sides of the lower part of the sliding frame 21. Three groups of second telescopic components 73 are connected to the middle part of the aluminum forming machine 1. Two second telescopic components 73 form a group, and a support plate 72 is fixedly connected between the tops of each group of second telescopic components 73.

[0043] The aluminum rod is guided by the guide wheel 43, and the first spring 44 deforms adaptively to prevent the aluminum rod from shifting.

[0044] The rotation of the first gear rack 22 drives the second fixed block 51, the connecting block 52 and the cleaning disk 53 to rotate, so that the pressing block 54 rotates, and the pressing block 54 rotates and contacts with the top block 55. Under the reset action of the second spring 56, the cleaning disk 53 reciprocates left and right to clean the aluminum rod and clean the polished surface of the aluminum rod.

[0045] When the aluminum rod is pushed to the vicinity of the extrusion device 11 by the clamping device 13, the extrusion guide plate 63 will be first moved upward, so that the first telescopic component 62 will be compressed, thereby driving the scraper plate 64 to move upward to scrape off the dust on the extrusion device 11. When the aluminum rod is removed and the extrusion device 11 is reset, the first telescopic component 62 will reset and drive the guide plate 63 and the scraper plate 64 to move downward to scrape off the dust on the extrusion device 11.

[0046] When the first gear rack 22 moves left and right, the pressure rod 71 will squeeze the support plate 72 downward, so that the second telescopic assembly 73 is compressed. The support plate 72 can effectively prevent the aluminum rod from falling suddenly. The pressure rod 71 is out of contact with the support plate 72, and the second telescopic assembly 73 is reset to drive the support plate 72 to reset.

[0047] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An aluminum workpiece forming device, characterized in that: The invention comprises an aluminum forming machine (1), an extrusion device (11), a heating forming device (12), a clamping device (13), a grinding mechanism (2) and a moving mechanism (3); the aluminum forming machine (1) is provided with an extrusion device (11) on the left side, the aluminum forming machine (1) is provided with a heating forming device (12) on the right side, the aluminum forming machine (1) is connected to the rear side with the clamping device (13), the aluminum forming machine (1) is connected to the grinding mechanism (2) and the moving mechanism (3) on the middle part, and the moving mechanism (3) is connected to the grinding mechanism (2).

2. An aluminum workpiece forming device according to claim 1, characterized in that: The grinding mechanism (2) comprises a sliding frame (21), a first gear frame (22), a first motor (23), a first full gear (24), a second full gear (25), a second gear frame (26) and a grinding wheel (27). The sliding frame (21) is slidably connected to the middle of the aluminum forming machine (1). The first motor (23) is installed in the middle of the sliding frame (21). The output shaft of the first motor (23) is connected to two first full gears (24). The output shaft of the first motor (23) is connected to the sliding frame (2 1) Rotationally connected, the left and right sides of the upper part of the sliding frame (21) are both connected to the second gear frame (26), the upper part of the sliding frame (21) is rotationally connected to the first gear frame (22), the left and right sides of the first gear frame (22) are respectively meshed with the first full gear (24) on the same side, the inner front part of the first gear frame (22) is rotationally connected to the grinding wheel (27), the left and right sides of the grinding wheel (27) are both connected to the second full gear (25), and the second full gear (25) is meshed with the second gear frame (26) on the same side.

3. An aluminum workpiece forming device according to claim 2, characterized in that: The first motor (23) is a double-shaft motor, and the first full gear (24) is respectively connected to the two shafts of the first motor (23).

4. The aluminum workpiece forming device according to claim 3, characterized in that: The moving mechanism (3) comprises a support block (31), a first fixed block (32), a second motor (33), a screw rod (34) and a belt (35). Two support blocks (31) are connected to the front and rear sides of the aluminum forming machine (1). The screw rods (34) are rotatably connected between the two support blocks (31) on the front side and between the two support blocks (31) on the rear side. A belt (35) is wound around the right sides of the two screw rods (34). The left front part of the aluminum forming machine (1) is connected to the first fixed block (32). The second motor (33) is installed on the first fixed block (32). The output shaft of the second motor (33) is connected to the screw rod (34) on the front side. The screw rods (34) are all threadedly connected to the sliding frame (21).

5. The aluminum workpiece forming device according to claim 4, characterized in that: Also includes A guide mechanism (4) is provided, the guide mechanism (4) comprising a support frame (41), a connecting frame (42), a guide wheel (43) and a first spring (44); four support frames (41) are connected to the left portion of the sliding frame (21); the support frames (41) are all slidably connected to the connecting frames (42); two first springs (44) are connected between the connecting frames (42) and the support frames (41) on the same side; and the guide wheels (43) are rotatably connected to the inner sides of the connecting frames (42).

6. The aluminum workpiece forming device according to claim 5, characterized in that: The cleaning mechanism (5) is also included. The cleaning mechanism (5) includes a second fixed block (51), a connecting block (52), a cleaning disk (53), a pressing block (54), a top block (55) and a second spring (56). Four second fixed blocks (51) are connected inside the first gear frame (22). The second fixed blocks (51) are all slidably connected to the connecting blocks (52). The cleaning disk (53) is connected between the four connecting blocks (52). Four pressing blocks (54) are connected to the outside of the cleaning disk (53). Two top blocks (55) are connected to the right side of the sliding frame (21). Two second springs (56) are connected between the second fixed blocks (51) and the connecting blocks (52) on the same side.

7. An aluminum workpiece forming device according to claim 6, characterized in that: The scraping mechanism (6) also includes a fixed plate (61), a first telescopic assembly (62), a guide plate (63) and a scraping plate (64). The upper right side of the extrusion device (11) is connected to the fixed plate (61), the lower right side of the fixed plate (61) is connected to two first telescopic assemblies (62), the guide plate (63) is connected between the two first telescopic assemblies (62), and the scraping plate (64) is connected to the left side of the guide plate (63).

8. An aluminum workpiece forming device according to claim 7, characterized in that: The invention also includes a prevention mechanism (7), which includes a pressure rod (71), a support plate (72) and a second telescopic assembly (73). The left and right sides of the lower part of the sliding frame (21) are connected to two pressure rods (71). The upper middle part of the aluminum forming machine (1) is connected to three groups of second telescopic assemblies (73). Two second telescopic assemblies (73) form a group. The tops of each group of second telescopic assemblies (73) are connected to a support plate (72).

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