High-precision cutting device and cutting method for aluminum alloy plate
By designing an aluminum alloy plate cutting device that includes operating beds, sliding slips, electric base frames and cutting mechanisms, the problem of existing cutting machines in cutting accuracy and stability of the existing cutting machine has achieved high accuracy, stability and efficient efficiency Cut the aluminum alloy plate.
Patent Information
- Application Number
- CN202411255853.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-01-21
AI Technical Summary
The existing aluminum alloy plate cutting machines are prone to cutting skew during the cutting process, which is difficult to ensure the cutting accuracy and flatness of the cutting surface. At the same time, the cutting machine is not easy to replace the cutting disk, and the high temperature generated during long-term cutting can easily damage the cutting disk, affecting the Work efficiency.
A high -precision cutting device of an aluminum alloy plate is designed, including operating beds, sliding slips, first electric base frames, sliding blocks, cutting mechanisms and water tanks. Through the sliding and sliding blocks of the first electric base frame, the flexible movement and high adjustment of the cutting mechanism are realized; at the same time, the cutting mechanism is used to cool down the cutting mechanism with a water pump and a supercharged noble, and the aluminum alloy plate is fixed through the fixed mechanism to prevent vertical displacement.
The high -precision cutting of aluminum alloy plates is achieved to ensure that the accuracy of cutting accuracy is peaceful, simplifying the replacement and maintenance of the cut disk, reducing equipment damage caused by high temperature, and improving the stability and work efficiency of cutting.
Smart Images
Figure CN119328563A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of plate cutting, and in particular relates to a high-precision cutting device and a cutting method for an aluminum alloy plate. Background Art
[0002] With the continuous development of industrial technology, new technologies and new materials are constantly emerging in all walks of life. Aluminum alloy material is a commonly used metal alloy material with excellent mechanical and chemical properties, and is widely used in various fields. In order to facilitate production and transportation, aluminum alloy materials are usually prepared as large and thick plates. In actual use, aluminum alloy plates need to be cut into plates of the required size. The high-precision cutting device for aluminum alloy plates is a mechanical equipment for cutting aluminum alloy plates, which is specially used for cutting aluminum alloy plates and has the characteristics of high-precision cutting. This device can realize the cutting of large-volume aluminum alloy plates by setting a drive motor, a disc and a cutting mechanism.
[0003] At present, when cutting aluminum alloy plates, personnel are required to control the aluminum alloy plates to be cut on the disc and the cutting machine for cutting. There are also many different cutting equipment on the market. The main principle is to use the rotation of the cutting disc to cut the aluminum alloy plates. The existing handheld cutting machines are prone to cutting crookedly during cutting, and it is difficult to ensure the cutting accuracy and the flatness of the cutting surface. At the same time, it is not easy to replace the cutting disc of the existing cutting machines, and the high temperature generated during long-term cutting is also easy to damage the cutting disc, thereby affecting work efficiency. Summary of the invention
[0004] In view of the problems in the related art, the present invention provides a high-precision cutting device and a cutting method for aluminum alloy plates which are easy to operate and have high cutting stability.
[0005] The technical solution adopted by the present invention to solve the above technical problems is: A high-precision cutting device for aluminum alloy plates, comprising an operating bed, wherein sliding grooves are provided on both sides of the operating bed, wherein the sliding grooves are slidably connected to a first electric base, wherein a sliding block is slidably connected inside the first electric base, and a cutting mechanism is provided at the bottom of the sliding block; a water tank is provided at the bottom of the operating bed, wherein the water tank is connected to a booster nozzle via a water pipe, specifically, one end of the water pipe is connected to the water tank, and the other end of the water pipe passes through the first electric base and is connected to the booster nozzle, and a water pump is provided on the water pipe; a sliding groove is provided on the surface of the operating bed, wherein the sliding groove is slidably connected to a fixing mechanism.
[0006] Furthermore, the sliding grooves are fixedly installed on both sides of the operating bed, one of the sliding grooves is rotatably installed with a first threaded rod, and the other sliding groove is fixedly installed with a first guide rod, one end of the first electric base is threadedly connected to the first threaded rod, and the other end is slidably connected to the first guide rod, and one end of the first threaded rod is fixedly installed with a first motor.
[0007] Furthermore, the first electric base frame is provided with a first slide groove, the first slide groove is slidably connected with a sliding block, a second threaded rod is rotatably installed inside the first slide groove, and a driving motor is fixedly installed at one end of the second threaded rod.
[0008] Furthermore, the cutting mechanism includes a first plate and a second plate arranged at the bottom of the sliding block, the first plate and the second plate are both slidably connected to the bottom of the sliding block, a base block is fixedly installed at the bottom of the sliding block, two base blocks are provided, a first bidirectional threaded rod is rotatably installed between the two base blocks, the first bidirectional threaded rod is threadedly connected with the first plate and the second plate, a cutting disk is rotatably installed between the first plate and the second plate, the cutting disk is fixedly installed on the output shaft of the second motor, the second motor is fixedly installed on the first plate, and a handle is fixedly installed on one end of the first bidirectional threaded rod.
[0009] Furthermore, the water tank is fixedly installed at the bottom of the operating bed, the booster nozzle is fixedly installed on the inner side of the first electric base frame, and a sufficient length is reserved for the water pipe.
[0010] Furthermore, two slide grooves are provided, wherein a second bidirectional threaded rod is rotatably installed inside one of the slide grooves, a third motor is fixedly installed at one end of the second bidirectional threaded rod, and a second guide rod is fixedly installed inside the other slide groove.
[0011] Furthermore, the fixing mechanism includes a second electric base frame arranged inside the slide groove, one end of the second electric base frame is threadedly connected to a second bidirectional threaded rod, and the other end is slidably connected to a second guide rod, a cylinder is fixedly installed above the second electric base frame, and a movable frame is fixedly installed on the output shaft of the cylinder, and a round roller is rotatably installed on the inner side of the movable frame.
[0012] Furthermore, two groups of the fixing mechanisms are provided, and their parts and installation methods are the same, wherein one of the fixing mechanisms is provided on the positive thread of the second bidirectional threaded rod, and the other fixing mechanism is provided on the negative thread of the second bidirectional threaded rod.
[0013] A method for cutting an aluminum alloy plate, using the high-precision cutting device for the aluminum alloy plate, specifically comprises the following steps: Step 1: First, place the aluminum alloy plate on the operating bed, and then use the fixing mechanism to press down and fix the two ends of the aluminum alloy plate so that the plate will not be displaced in the vertical direction due to cutting; Step 2: The first electric base is slid inside the sliding groove to drive the cutting mechanism to move, so as to facilitate the longitudinal cutting of the aluminum alloy plate. The first electric base is moved up and down to control the height of the cutting mechanism from the aluminum alloy plate, so as to facilitate the cutting of aluminum alloy plates of different heights. Step three: Use the sliding block to move inside the first electric base to drive the cutting mechanism to move back and forth left and right, thereby facilitating the horizontal cutting of the aluminum alloy plate; at the same time, the water pump can be started to transmit the water inside the water tank through the water pipe to the booster nozzle for spraying, so as to cool the cutting mechanism and prevent the cutting mechanism from being damaged due to excessive temperature.
[0014] The present invention has the following beneficial effects: 1. The present invention drives the first bidirectional threaded rod to rotate by rotating the handle, so that the first plate and the second plate move toward both sides of the sliding block at the same time, thereby driving the second motor to move, making it convenient for operators to remove the cutting disc for maintenance and replacement.
[0015] 2. The present invention can shield the debris generated by cutting through the first plate and the second plate to avoid splashing; at the same time, it can support the aluminum alloy plate from above, making cutting more convenient; and a water pump is used to transmit the water inside the water tank through the water pipe to the booster nozzle for spraying, which can cool the cutting disc to prevent it from being damaged by excessive temperature.
[0016] 3. By starting the cylinder, its output shaft drives the moving frame to press down, so that the round roller is close to the surface of the aluminum alloy plate, so that the aluminum alloy plate will not be displaced in the vertical direction due to cutting; at the same time, the round roller can rotate, so it will not affect the forward movement of the aluminum alloy plate, with higher cutting stability, which helps to improve cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The three-dimensional structure of the present invention Figure 1 ; Figure 2 The three-dimensional structure of the present invention Figure 2 ; Figure 3 The three-dimensional structure of the present invention Figure 3 ; Figure 4 The three-dimensional structure of the present invention Figure 4 ; Figure 5 The three-dimensional structure of the present invention Figure 5 ; Figure 6 The three-dimensional structure of the present invention Figure 6 .
[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Operating bed; 2. Sliding groove; 3. First electric base frame; 4. Sliding block; 5. Water tank; 6. Water pipe; 7. Booster nozzle; 8. Sliding groove; 9. First threaded rod; 10. First guide rod; 11. First motor; 12. First sliding groove; 13. First plate; 14. Second plate; 15. Base block; 16. First bidirectional threaded rod; 17. Cutting disc; 18. Second motor; 19. Handle; 20. Water pump; 21. Second threaded rod; 22. Driving motor; 23. Second bidirectional threaded rod; 24. Third motor; 25. Second guide rod; 26. Second electric base frame; 27. Round roller; 28. Cylinder; 29. Moving frame. DETAILED DESCRIPTION
[0019] The technical solution of the invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments.
[0020] like Figure 1-6 As shown, the high-precision cutting device for aluminum alloy plates of the present invention includes an operating bed 1, sliding grooves 2 are arranged on both sides of the operating bed 1, the sliding grooves 2 are slidably connected to the first electric base 3, the first electric base 3 is slidably connected to the sliding block 4, the bottom of the sliding block 4 is provided with a cutting mechanism, a water tank 5 is arranged at the bottom of the operating bed 1, one end of a water pipe 6 is arranged inside the water tank 5, the other end of the water pipe 6 passes through the first electric base 3 and is connected to a booster nozzle 7, a water pump 20 is arranged on the water pipe 6, and a sliding groove 8 is arranged on the surface of the operating bed 1, and the sliding groove 8 is slidably connected to a fixing mechanism.
[0021] The working principle of the high-precision cutting device for aluminum alloy plates proposed in the present invention is that when using the high-precision cutting device for aluminum alloy plates, the aluminum alloy plates are first placed on the operating bed 1, and then the two ends of the aluminum alloy plates are pressed down and fixed by a fixing mechanism so that the plates will not be displaced in the vertical direction due to cutting; Then, the first electric base 3 slides inside the sliding groove 2, which can drive the cutting mechanism to move, so as to facilitate the longitudinal cutting of the aluminum alloy plate; the first electric base 3 moves up and down, so as to control the height of the cutting mechanism from the aluminum alloy plate, so as to facilitate the cutting of aluminum alloy plates of different heights; By moving the sliding block 4 inside the first electric base frame 3, the cutting mechanism can be driven to move left and right, which is convenient for the transverse cutting of the aluminum alloy plate; at the same time, the water pump 20 can be started to transmit the water inside the water tank 5 through the water pipe 6 to the booster nozzle 7 for spraying, so as to cool the cutting mechanism and prevent the cutting mechanism from being damaged due to excessive temperature.
[0022] In one embodiment, for the above-mentioned sliding groove 2, the sliding groove 2 is fixedly installed on both sides of the operating bed 1, one of the sliding grooves 2 is rotatably installed with a first threaded rod 9, and the other sliding groove 2 is fixedly installed with a first guide rod 10, one end of the first electric base 3 is threadedly connected to the first threaded rod 9, and the other end is slidably connected to the first guide rod 10, and one end of the first threaded rod 9 is fixedly installed with a first motor 11.
[0023] By starting the first motor 11, the first threaded rod 9 is driven to rotate, thereby driving the first electric base 3 to move along the sliding groove 2. The first guide rod 10 serves to limit the first electric base 3, making it convenient for the first electric base 3 to drive the cutting mechanism to move longitudinally.
[0024] In one embodiment, for the above-mentioned first electric base frame 3, the first electric base frame 3 is provided with a first slide groove 12, the first slide groove 12 is slidably connected with a sliding block 4, a second threaded rod 21 is rotatably installed inside the first slide groove 12, and a driving motor 22 is fixedly installed at one end of the second threaded rod 21.
[0025] By starting the driving motor 22, the second threaded rod 21 is driven to rotate, thereby driving the sliding block 4 to move along the first sliding groove 12, thereby driving the cutting mechanism to move horizontally.
[0026] In one embodiment, the cutting mechanism includes a first plate 13 and a second plate 14 arranged at the bottom of the sliding block 4, the first plate 13 and the second plate 14 are both slidably connected to the bottom of the sliding block 4, a base block 15 is fixedly installed at the bottom of the sliding block 4, two base blocks 15 are provided, a first bidirectional threaded rod 16 is rotatably installed between the two base blocks 15, the first bidirectional threaded rod 16 is threadedly connected to the first plate 13 and the second plate 14, a cutting disk 17 is rotatably installed between the first plate 13 and the second plate 14, the cutting disk 17 is fixedly installed on the output shaft of the second motor 18, the second motor 18 is fixedly installed on the first plate 13, and a handle 19 is fixedly installed at one end of the first bidirectional threaded rod 16.
[0027] By starting the second motor 18 to drive the cutting disc 17 to rotate, the aluminum alloy plate can be cut; when the cutting disc 17 needs to be replaced, the operator only needs to rotate the handle 19 to drive the first bidirectional threaded rod 16 to rotate, so that the first plate 13 and the second plate 14 move toward both sides of the sliding block 4 at the same time, thereby driving the second motor 18 to move, so that the operator can remove the cutting disc 17 for replacement; It is worth noting that the cutting disk 17 can be limited by the first plate 13 and the second plate 14 to prevent the cutting disk 17 from falling off when rotating; at the same time, the width of the first plate 13 and the second plate 14 is smaller than the diameter of the cutting disk 17, so that when the cutting disk 17 cuts the aluminum alloy plate, the debris generated by the cutting can be blocked by the first plate 13 and the second plate 14 to avoid splashing; at the same time, it can play a role in supporting the aluminum alloy plate from above, making cutting more convenient.
[0028] In one embodiment, the water tank 5 is fixedly mounted at the bottom of the operating bed 1, the booster nozzle 7 is fixedly mounted on the inner side of the first electric base frame 3, and a sufficient length of the water delivery pipe 6 is reserved. By starting the water pump 20, the water in the water tank 5 is transmitted to the booster nozzle 7 through the water delivery pipe 6 and sprayed out, so as to cool the cutting disc 17 and prevent it from being damaged due to excessive temperature.
[0029] In one embodiment, two slide grooves 8 are provided, wherein a second bidirectional threaded rod 23 is rotatably installed inside one of the slide grooves 8, a third motor 24 is fixedly installed at one end of the second bidirectional threaded rod 23, and a second guide rod 25 is fixedly installed inside the other slide groove 8.
[0030] In one embodiment, for the above-mentioned fixing mechanism, the fixing mechanism includes a second electric base frame 26 arranged inside the slide groove 8, one end of the second electric base frame 26 is threadedly connected to the second bidirectional threaded rod 23, and the other end is slidably connected to the second guide rod 25, and a cylinder 28 is fixedly installed above the second electric base frame 26, and a movable frame 29 is fixedly installed on the output shaft of the cylinder 28, and a round roller 27 is rotatably installed inside the movable frame 29.
[0031] In one embodiment, the fixing mechanism is provided in two groups, and the parts and installation methods thereof are the same, wherein one fixing mechanism is provided on the positive thread of the second bidirectional threaded rod 23 , and the other fixing mechanism is provided on the negative thread of the second bidirectional threaded rod 23 .
[0032] The second bidirectional threaded rod 23 is driven to rotate by the third motor 24, thereby driving the second electric base frame 26 to move along the slide groove 8. After waiting to move to a suitable position, the cylinder 28 is started, and the mobile frame 29 is driven to press down by the output shaft of the cylinder 28. The round roller 27 is close to the surface of the aluminum alloy plate, so that the aluminum alloy plate will not be displaced in the vertical direction due to cutting; at the same time, since the round roller 27 can rotate, it will not affect the forward movement of the aluminum alloy plate.
[0033] The preferred embodiments of the invention disclosed above are only used to help illustrate the present invention. Many modifications and changes can be made according to the content of this specification. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A high-precision cutting device for aluminum alloy plates, comprising an operating bed (1), characterized in that: Both sides of the operating bed (1) are provided with sliding grooves (2), the sliding grooves (2) are slidably connected to a first electric base frame (3), the first electric base frame (3) is internally slidably connected to a sliding block (4), and a cutting mechanism is provided at the bottom of the sliding block (4); A water tank (5) is provided at the bottom of the operating bed (1); the water tank (5) is connected to a booster nozzle (7) via a water pipe (6); and a water pump (20) is provided on the water pipe (6); The surface of the operating bed (1) is provided with a slide groove (8), and the slide groove (8) is slidably connected to a fixing mechanism.
2. The high-precision cutting device for aluminum alloy plates according to claim 1, characterized in that: The sliding grooves (2) are fixedly mounted on both sides of the operating bed (1), wherein a first threaded rod (9) is rotatably mounted on one of the sliding grooves (2), and a first guide rod (10) is fixedly mounted on the other sliding groove (2); one end of the first electric base frame (3) is threadedly connected to the first threaded rod (9), and the other end is slidably connected to the first guide rod (10); and one end of the first threaded rod (9) is fixedly mounted to a first motor (11).
3. The high-precision cutting device for aluminum alloy plates according to claim 2, characterized in that: The first electric base frame (3) is provided with a first slide groove (12), the first slide groove (12) is slidably connected to a sliding block (4), a second threaded rod (21) is rotatably mounted inside the first slide groove (12), and a driving motor (22) is fixedly mounted at one end of the second threaded rod (21).
4. The high-precision cutting device for aluminum alloy plates according to claim 3, characterized in that: The cutting mechanism comprises a first plate (13) and a second plate (14) arranged at the bottom of the sliding block (4), the first plate (13) and the second plate (14) are both slidably connected to the bottom of the sliding block (4); a base block (15) is fixedly installed at the bottom of the sliding block (4); two base blocks (15) are provided, a first bidirectional threaded rod (16) is rotatably installed between the two base blocks (15), the first bidirectional threaded rod (16) is threadedly connected to the first plate (13) and the second plate (14), a cutting disc (17) is rotatably installed between the first plate (13) and the second plate (14), the cutting disc (17) is fixedly installed on the output shaft of a second motor (18), the second motor (18) is fixedly installed on the first plate (13), and a handle (19) is fixedly installed at one end of the first bidirectional threaded rod (16).
5. The high-precision cutting device for aluminum alloy plates according to claim 1, characterized in that: One end of the water delivery pipe (6) is connected to the water tank (5), and the other end of the water delivery pipe (6) passes through the first electric base frame (3) and is connected to a booster nozzle (7).
6. The high-precision cutting device for aluminum alloy plates according to claim 5, characterized in that: The water tank (5) is fixedly mounted on the bottom of the operating bed (1), and the booster nozzle (7) is fixedly mounted on the inner side of the first electric base frame (3).
7. The high-precision cutting device for aluminum alloy plates according to claim 1, characterized in that: Two slide grooves (8) are provided, wherein a second bidirectional threaded rod (23) is rotatably mounted inside one of the slide grooves (8), a third motor (24) is fixedly mounted on one end of the second bidirectional threaded rod (23), and a second guide rod (25) is fixedly mounted inside the other slide groove (8).
8. The high-precision cutting device for aluminum alloy plates according to claim 7, characterized in that: The fixing mechanism comprises a second electric base frame (26) arranged inside the slide groove (8), one end of the second electric base frame (26) is threadedly connected to a second bidirectional threaded rod (23), and the other end is slidably connected to a second guide rod (25), a cylinder (28) is fixedly installed above the second electric base frame (26), an output shaft of the cylinder (28) is fixedly installed with a moving frame (29), and a round roller (27) is rotatably installed inside the moving frame (29).
9. The high-precision cutting device for aluminum alloy plates according to claim 7, characterized in that: Two groups of fixing mechanisms are provided, and their parts and installation methods are the same, wherein one of the fixing mechanisms is provided on the positive thread of the second bidirectional threaded rod (23), and the other fixing mechanism is provided on the negative thread of the second bidirectional threaded rod (23).
10. A method for cutting an aluminum alloy plate, using the high-precision cutting device for an aluminum alloy plate according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: firstly, place the aluminum alloy plate on the operating bed (1), and use a fixing mechanism to press down and fix both ends of the aluminum alloy plate; Step 2: The first electric base (3) is slid inside the sliding groove (2) to drive the cutting mechanism to move, thereby cutting the aluminum alloy plate in the longitudinal direction, and the first electric base (3) is moved up and down to control the height of the cutting mechanism from the aluminum alloy plate, so as to cut aluminum alloy plates of different heights; Step three: Use the sliding block (4) to move inside the first electric base frame (3) to drive the cutting mechanism to move left and right to perform horizontal cutting on the aluminum alloy plate; at the same time, start the water pump (20) to transmit the water inside the water tank (5) through the water pipe (6) to the booster nozzle (7) for spraying, so as to cool the cutting mechanism.