Pipe fitting length feeding system and method for automatic cutting
By designing a pipe length feeding system for automated cutting, the problems of low pipe length processing efficiency and insufficient cutting accuracy in the existing technology are solved, achieving efficient and accurate pipe length feeding and cutting, and ensuring consistent product quality. sex.
Patent Information
- Application Number
- CN202411730087.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-29
AI Technical Summary
The existing pipe fittings are inefficient in processing lengths, and errors are prone to manual marking of cutting positions, resulting in low cutting accuracy of automated cutting equipment, making it difficult to ensure the consistent length of the pipe fittings after cutting.
Design a long system for automated cutting parts, including pipeline transportation lines, tight devices and equipment conveying cables. By detecting the horizontal and vertical distance of the testing agency, the pressure device is tightly tightened on the conveyor line, and the device conveyor line is moved to the specified location to achieve automated cutting.
It improves the efficiency and accuracy of the pipeline's long processing, ensure that the length of the pipes after each cutting is consistent, and the work efficiency and product quality of the automated cutting equipment are improved.
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Figure CN119328570A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of intelligent manufacturing equipment industry, in particular to the technical classification of feeding devices for rods, wires or strips, and more particularly to a pipe feeding system and a pipe feeding method for automated cutting. Background Art
[0002] In mechanical manufacturing and process flow, pipe processing is a key link; for pipe processing, fast and accurate length feeding plays a vital role in work efficiency and quality.
[0003] The pipe length feeding process is to feed pipes of specified length to the automated cutting equipment so that the automated cutting equipment can cut the pipes, thereby obtaining multiple pipes of the same length for the subsequent manufacture of forgings or metal pressings. The current pipe length feeding process usually uses manual measurement of the pipes, marks the positions where cutting is required, and then manually controls the conveyor line to transport the pipes to the automated cutting equipment for cutting.
[0004] However, the inventors found that this method not only leads to inefficient pipe lengthening processing, but also manual marking of cutting positions is prone to errors, resulting in low accuracy in cutting pipes by automated cutting equipment, making it difficult to ensure consistent lengths of pipes after cutting. Summary of the invention
[0005] The present application provides a pipe feeding system and a pipe feeding method for automated cutting, in order to solve the problem that the current feeding process not only leads to low efficiency of the pipe feeding process, but also the manual marking of the cutting position is prone to errors, resulting in low accuracy in cutting the pipes by automated cutting equipment, and difficulty in ensuring consistent lengths of the pipes after cutting.
[0006] In a first aspect, the present application provides a pipe feeding system for automated cutting, comprising: a pipe conveying line, a clamping device and an equipment conveying line;
[0007] The pipe conveying line is used to convey the pipes from the loading position to the automated cutting equipment;
[0008] The pressing device is used to press the pipe on the pipe conveying line to stop the pipe on the pipe conveying line;
[0009] The equipment conveying line is connected to the clamping device, and the clamping device is used to move on the equipment conveying line; wherein the equipment conveying line is parallel to the pipe conveying line.
[0010] The above scheme includes: at least one pipe conveying roller;
[0011] At least one of the pipe conveying rollers is arranged in sequence along the horizontal direction.
[0012] In the above scheme, the pressing device includes: a detection mechanism, a tube pressing mechanism, a vertical moving mechanism and a horizontal moving mechanism;
[0013] The detection mechanism is connected to the pipe pressing mechanism and the vertical moving mechanism respectively, and is used to detect the horizontal distance moved by the pipe on the pipe conveying line, and is also used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe;
[0014] The pipe pressing mechanism is used to press the pipe tightly onto the pipe conveying line;
[0015] The vertical moving mechanism is connected to the pipe pressing mechanism, and the vertical moving mechanism is used to control the pipe pressing mechanism to move in the vertical direction;
[0016] The horizontal moving mechanism is connected to the vertical moving mechanism, and the horizontal moving mechanism is also movably connected to the equipment conveying line. The horizontal moving mechanism is used to control the vertical moving mechanism and the pipe pressing mechanism to move in the horizontal direction.
[0017] In the above scheme, the detection mechanism includes: a proximity switch and a sensor;
[0018] The proximity switch is used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe;
[0019] The proximity switch is connected to the vertical moving mechanism, and the proximity switch is also used to send a vertical stop signal to the vertical moving mechanism, and the vertical stop signal is used to instruct the vertical moving mechanism to stop moving;
[0020] The sensor is used to detect the horizontal distance that the pipe moves on the pipe conveying line;
[0021] The sensor is connected to the pipe pressing mechanism, and the sensor is also used to send a pipe pressing signal to the pipe pressing mechanism, and the pipe pressing signal is used to instruct the pipe pressing mechanism to press the pipe onto the pipe conveying line.
[0022] In the above scheme, the pipe pressing mechanism comprises: a pipe pressing support mechanism, a pipe pressing fixing plate, a pipe pressing cylinder and a pipe pressing lever mechanism;
[0023] One end of the pipe pressing support mechanism is connected to the vertical moving mechanism, and the other end of the pipe pressing support mechanism is located above the pipe conveying line;
[0024] The bottom end of the pressing tube fixing plate is fixed on one side of the pressing tube supporting mechanism away from one end of the vertical moving mechanism;
[0025] The cylinder body of the pipe pressing cylinder is rotatably connected to the top end of the pipe pressing fixing plate;
[0026] The pipe pressing lever mechanism is fixed on a side of the pipe pressing support mechanism away from the pipe pressing fixing plate;
[0027] The cylinder rod of the tube pressing cylinder is rotatably connected to one end of the tube pressing lever mechanism, and the end of the tube pressing lever mechanism away from the cylinder rod is provided with a pressing block, and the pressing block is used to press the tube fitting onto the tube fitting conveying line; the tube pressing lever mechanism is used to amplify the thrust of the tube pressing cylinder.
[0028] In the above solution, the vertical moving mechanism comprises: a vertical supporting structure, a vertical lead screw, at least one vertical guide rail and a vertical fixing plate;
[0029] The vertical support structure is connected to one side of the pipe pressing mechanism;
[0030] The vertical lead screw is connected to a side of the vertical support structure away from the tube pressing mechanism;
[0031] The vertical guide rail is movably connected to a side of the vertical support structure away from the pipe pressing mechanism;
[0032] The upper surface of the vertical fixing plate is connected to the vertical lead screw and the vertical guide rail, and the lower surface of the vertical fixing plate is connected to the horizontal moving mechanism.
[0033] In the above scheme, the horizontal moving mechanism comprises: a horizontal power mechanism and a horizontal fixing plate;
[0034] The horizontal power mechanism is fixed on the horizontal fixed plate, and the horizontal power mechanism is connected to the vertical moving mechanism;
[0035] The bottom end of the horizontal power mechanism passes through the horizontal fixed plate, and one end passing through the horizontal fixed plate is provided with a gear, and the gear is connected to the equipment conveying line. The horizontal power mechanism is used to drive the clamping device to move on the equipment conveying line.
[0036] In the above scheme, the horizontal movement mechanism further includes: an adjustment bar, at least one adjustment bolt and a lubricating felt wheel;
[0037] The horizontal power mechanism is movably connected to the upper surface of the horizontal fixed plate, and the horizontal power mechanism moves on the horizontal fixed plate along a length direction perpendicular to the conveying line of the equipment;
[0038] The adjustment strip is fixed on the upper surface of the horizontal fixing plate;
[0039] One end of the adjusting bolt passes through the adjusting bar and is inserted into the horizontal power mechanism, and the adjusting bolt is respectively connected to the adjusting bar and the horizontal power mechanism through threads;
[0040] The lubricating felt wheel is rotatably connected to the lower surface of the horizontal fixed plate, and the side edge of the lubricating felt wheel is in contact with the gear and / or the equipment conveying line.
[0041] In the above scheme, the equipment conveyor line includes: at least one conveyor rack and at least one conveyor track;
[0042] The horizontal moving mechanism is engaged with at least one of the conveying racks, so that the horizontal moving mechanism is movably connected to the equipment conveying line;
[0043] The horizontal moving mechanism is slidably connected to at least one of the conveying tracks, so that the horizontal moving mechanism is movably connected to the equipment conveying line.
[0044] In a second aspect, the present application provides a pipe length feeding method for automated cutting, using the above-mentioned pipe length feeding system, the pipe length feeding method comprising:
[0045] Inputting position parameters, feeding length and suspension time into the clamping device;
[0046] The pressing device moves on the equipment conveying line according to the position parameter and stops at a designated position on the equipment conveying line corresponding to the position parameter;
[0047] The pipe conveying line continuously conveys the pipe to the automated cutting equipment;
[0048] When the clamping device detects that the horizontal distance moved by the pipe conveying line reaches the delivery length, the clamping device clamps the pipe on the pipe conveying line to stop the pipe on the pipe conveying line;
[0049] When the time for which the clamping device clamps the pipe on the pipe conveying line reaches the stop time, the clamping device disengages from the pipe, so that the equipment conveying line continues to output the pipe to the automated cutting equipment.
[0050] The present application provides a pipe feeding system and a pipe feeding method for automated cutting, which comprises the following steps: providing a pipeline conveying line for conveying pipes, and providing an equipment conveying line for moving a clamping device to a required designated position; when the pipe conveying line conveys the pipes to the automated cutting equipment to a preset feeding length, a clamping device is provided to clamp the pipes on the pipe conveying line, and the automated cutting equipment cuts the pipes; then the clamping device is detached from the pipes, and the pipe conveying line conveys the pipes to the automated cutting equipment to a feeding length, and the cycle is repeated, thereby achieving continuous, stable and efficient pipe feeding processing for the automated cutting equipment, ensuring that the length of each pipe after cutting is consistent with the feeding length, thereby improving the efficiency and accuracy of pipe cutting, and ensuring the quality of subsequent forgings or metal pressings. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0052] Figure 1 A schematic diagram of the structure of a pipe delivery system provided in this application;
[0053] Figure 2 A schematic diagram of the top view of a pipe feeding system provided in this application;
[0054] Figure 3 A side structural schematic diagram of a pipe feeding system provided in this application;
[0055] Figure 4 for Figure 3 AA section structural diagram;
[0056] Figure 5 for Figure 4 The enlarged structural diagram of part B in the middle;
[0057] Figure 6 A flow chart of a pipe lengthening method provided in this application.
[0058] Reference numerals:
[0059] 1: Pipe fittings;
[0060] 2: Pipe conveying line;
[0061] 3: Clamping device;
[0062] 4: Equipment conveyor line;
[0063] 21: pipe conveying roller;
[0064] 22: Pipe support frame;
[0065] 23: V-groove;
[0066] 24: Bearing assembly;
[0067] 221: Pipe support plate;
[0068] 222: Pipe support column;
[0069] 223: Pipe base;
[0070] 2231: Connecting plate on the base;
[0071] 2232: connecting plate under the base;
[0072] 2233: Base bolt;
[0073] 2234: Adjusting nut;
[0074] 2235: Anchor bolt;
[0075] 241: rolling bearings;
[0076] 242: Hoop;
[0077] 31: Testing agency;
[0078] 32: Pipe pressing mechanism;
[0079] 33: vertical movement mechanism;
[0080] 34: Horizontal moving mechanism;
[0081] 311: proximity switch;
[0082] 312: sensor;
[0083] 321: Pipe pressing support mechanism;
[0084] 322: Pipe pressing fixing plate;
[0085] 323: compression cylinder;
[0086] 324: Pipe pressing lever mechanism;
[0087] 3211: first support tube;
[0088] 3212: Support reinforcement plate;
[0089] 3213: second support cylinder;
[0090] 3241: fixed block;
[0091] 3242: V-shaped rod;
[0092] 3243: Y connector;
[0093] 3244: Briquetting;
[0094] 3245: L-shaped plate;
[0095] 331: vertical support structure;
[0096] 332: vertical screw;
[0097] 333: vertical guide rail;
[0098] 334: vertical fixing plate;
[0099] 3311: vertical support plate;
[0100] 3312: vertical transition plate;
[0101] 3313: vertical slider;
[0102] 341: horizontal power mechanism;
[0103] 342: horizontal fixing plate;
[0104] 343: Adjustment bar;
[0105] 344: Adjusting bolt;
[0106] 345: Lubricate the felt wheel;
[0107] 346: wheel fixing plate;
[0108] 347: axle;
[0109] 3411: horizontal motor;
[0110] 3412: horizontal reducer;
[0111] 3413: Gear;
[0112] 3413: Horizontal reinforcement plate;
[0113] 41: conveying rack;
[0114] 42: conveyor track;
[0115] 43: Equipment support frame;
[0116] 44: Equipment support platform;
[0117] 441: Equipment support plate;
[0118] 442: Equipment support frame;
[0119] 443: Equipment support feet;
[0120] 444: Limiting structure;
[0121] 4441: limit bottom plate;
[0122] 4442: limit vertical plate;
[0123] 4443: limit block;
[0124] 4444: Limit reinforcement plate.
[0125] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0126] Here, exemplary embodiments will be described in detail, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the embodiments of the present application. Instead, they are only examples of devices and methods consistent with some aspects of the embodiments of the present application as detailed in the attached claims.
[0127] The following specific embodiments are used to describe in detail the technical solutions of the embodiments of the present application and how the technical solutions of the embodiments of the present application solve the current problems. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the embodiments of the present application will be described below in conjunction with the accompanying drawings.
[0128] Embodiment 1:
[0129] See also Figure 1-Figure 5 , the present application provides a pipe feeding system for automated cutting, characterized in that it comprises: a pipe conveying line 2, a clamping device 3 and an equipment conveying line 4;
[0130] The pipe conveying line 2 is used to convey the pipe 1 from the loading position to the automated cutting equipment;
[0131] The pressing device 3 is used to press the pipe 1 onto the pipe conveying line 2, so that the pipe 1 stops on the pipe conveying line 2;
[0132] The equipment conveying line 4 is connected to the clamping device 3 , and the clamping device 3 is used to move on the equipment conveying line 4 ; wherein the equipment conveying line 4 is parallel to the pipe conveying line 2 .
[0133] In this example, a pipeline conveyor line is provided for conveying pipe fittings 1, and an equipment conveyor line 4 is provided for moving the clamping device 3 to a required designated position; when the pipe conveyor line 2 conveys the pipe fittings 1 to the automated cutting equipment to a preset delivery length, the clamping device 3 is provided to clamp the pipe fittings 1 on the pipe conveyor line 2, and then the automated cutting equipment cuts the pipe fittings 1, and then the clamping device 3 is detached from the pipe fittings 1, and then the pipe conveyor line 2 conveys the pipe fittings 1 to the automated cutting equipment to deliver the delivered length of the pipe fittings 1, and this cycle is repeated, thereby achieving continuous, stable and efficient delivery processing of the pipe fittings 1 for the automated cutting equipment, ensuring that the length of each cut pipe fitting 1 is consistent with the delivery length, thereby improving the cutting efficiency and accuracy of the pipe fitting 1, and ensuring the product quality of the subsequent forgings or metal pressings.
[0134] In a preferred embodiment, the pipe conveying line 2 comprises: at least one pipe conveying roller 21;
[0135] At least one pipe conveying roller 21 is arranged in sequence along the horizontal direction.
[0136] In this example, by providing at least one pipe conveying roller 21 arranged in the horizontal direction, the technical effect of automatically conveying the pipe 1 to the automated cutting device is achieved. Preferably, the pipe conveying roller 21 is a motorized roller.
[0137] The electric roller is a new type of drive device that places the motor and reducer together inside the drum.
[0138] The electric drum has the motor and reducer built into the drum body, which greatly saves space and makes the overall structure more compact. Since the motor and reducer are directly connected, the intermediate transmission links are reduced and the transmission efficiency is improved. The electric drum generates low noise during operation, which is conducive to improving the working environment. The electric drum adopts high-quality materials and advanced manufacturing technology, which makes it have a long service life. The transmission system of the electric drum is stable and reliable, and it runs smoothly without vibration. The electric drum can work stably under various harsh environmental conditions, such as humid, muddy, and dusty environments. The electric drum has good internal sealing, which can effectively prevent dust and moisture from entering, ensuring the normal operation of internal components.
[0139] Specifically, the pipe conveying line 2 further includes: a pipe support frame 22;
[0140] One end of the pipe support frame 22 faces the loading position, and the other end of the pipe support frame 22 faces the automated cutting equipment;
[0141] At least one pipe 1 delivery pipe is located in the pipe support frame 22 and is arranged in sequence along the length direction of the pipe support frame 22 . The pipe 1 delivery pipe is rotatably connected to the pipe support frame 22 .
[0142] In this example, the pipe support frame 22 is used to position the pipe conveying roller 21 at a specified height.
[0143] Optionally, the pipe conveying roller 21 has a V-shaped groove 23 , and the V-shaped groove 23 is used to accommodate the pipe 1 .
[0144] Optionally, the pipeline conveying line further comprises: a conveying roller driving device, a first chain and a second chain;
[0145] The conveying roller driving device is meshedly connected with a pipe conveying roller 21 through a first chain;
[0146] At least one pipe conveying roller 21 is meshed and connected in sequence through a second chain;
[0147] The conveying roller driving device drives all the pipe conveying rollers 21 to rotate through the first chain and the second chain.
[0148] Optionally, the pipe support frame 22 includes: two pipe support plates 221, more than two pipe support columns 222 and at least one pipe base 223;
[0149] The two pipe support plates 221 are arranged in parallel, one end of the pipe support plate 221 faces the loading position, and the other end of the pipe support plate 221 faces the automated cutting equipment;
[0150] Both ends of the pipe conveying roller 21 are fixed to the upper side surfaces of the two pipe supporting plates 221 through a bearing assembly 24 respectively; the bearing assembly 24 includes a rolling bearing 241 and a clamp 242, the rolling bearing 241 is fixed to the clamp 242, and the clamp 242 is fixed to the upper side surfaces of the pipe supporting plates 221;
[0151] The top end of a pipe support column 222 is connected to the lower side of a pipe support plate 221;
[0152] The top end of a pipe base 223 is connected to the bottom ends of two pipe support columns 222 respectively.
[0153] In this example, the pipe support plate 221 and the pipe 1 support seat are provided to ensure that the pipe conveying roller 21 is positioned at a specified height and provide sufficient support force for the pipe 1 and the pipe conveying roller 21. The pipe base 223 is provided to ensure that the pipe conveying roller 21 and the pipe 1 can be firmly erected on the ground.
[0154] Further, the pipe base 223 includes: an upper base connection plate 2231, a lower base connection plate 2232, at least one base bolt 2233, an adjustment nut 2234 and at least one anchor bolt 2235;
[0155] The connecting plate 2231 on the base is connected to the bottom ends of the two pipe support columns 222;
[0156] The lower base connecting plate 2232 is located below the upper base connecting plate 2231;
[0157] One end of the base bolt 2233 is connected to the upper base connection plate 2231 through a thread, and the other end of the base bolt 2233 is connected to the lower base connection plate 2232 through a thread, and the adjustment nut 2234 is screwed onto the base bolt 2233;
[0158] The anchor bolt 2235 passes through the lower connection plate 2232 of the base and is inserted into the ground.
[0159] In this example, the distance between the upper base connecting plate 2231 and the lower base connecting plate 2232 is adjusted by providing a base bolt 2233 and an adjusting nut 2234, thereby adjusting the height of the pipe conveying roller 21 and the pipe 1 thereon, so as to realize the conveyance of pipes 1 of different diameters and models, thereby expanding the scope of application. The pipe base 223 is firmly fixed on the ground by providing an anchor bolt 2235, thereby ensuring the stability of the transportation of the pipe 1.
[0160] In a preferred embodiment, the pressing device 3 includes: a detection mechanism 31, a pipe pressing mechanism 32, a vertical moving mechanism 33 and a horizontal moving mechanism 34;
[0161] The detection mechanism 31 is connected to the pipe pressing mechanism 32 and the vertical moving mechanism 33 respectively. The detection mechanism 31 is used to detect the horizontal distance that the pipe 1 moves on the pipe conveying line 2. The detection mechanism 31 is also used to detect the vertical distance between the pipe pressing mechanism 32 and the top of the pipe 1.
[0162] The pipe pressing mechanism 32 is used to press the pipe 1 onto the pipe conveying line 2;
[0163] The vertical moving mechanism 33 is connected to the pipe pressing mechanism 32, and the vertical moving mechanism 33 is used to control the pipe pressing mechanism 32 to move in the vertical direction;
[0164] The horizontal moving mechanism 34 is connected to the vertical moving mechanism 33 , and the horizontal moving mechanism 34 is also movably connected to the equipment conveyor line 4 . The horizontal moving mechanism 34 is used to control the vertical moving mechanism 33 and the pipe pressing mechanism 32 to move in the horizontal direction.
[0165] In this example, the vertical distance is detected by the detection mechanism 31 to ensure that no matter what caliber and size of the pipe 1 is transported by the pipe conveying line 2, the vertical moving mechanism 33 can ensure that the pipe pressing mechanism 32 is at an appropriate height to ensure that the vertical moving mechanism 33 can accurately and firmly press the pipe 1 onto the pipe conveying line 2 to achieve the technical effect; wherein, the detection mechanism 31 controls the movement and stop of the vertical moving mechanism 33 according to the vertical distance, and the vertical distance at which the detection mechanism 31 controls the movement and stop of the vertical moving mechanism 33 can be set as needed.
[0166] The horizontal distance is detected by the detection mechanism 31, and the delivery distance of the pipe 1 is monitored. When the detection mechanism 31 detects that the horizontal distance reaches the preset delivery length, the detection mechanism 31 will instruct the pipe pressing mechanism 32 to press the pipe 1 onto the pipe conveyor line 2, so as to ensure that the pipe conveyor line 2 can output the pipe 1 of the specified delivery length to the automated cutting equipment every time, thereby ensuring the reliability and stability of the delivery operation for the automated cutting equipment.
[0167] In a preferred embodiment, the detection mechanism 31 includes: a proximity switch 311 and a sensor 312;
[0168] The proximity switch 311 is used to detect the vertical distance between the pipe pressing mechanism 32 and the top of the pipe fitting 1;
[0169] The proximity switch 311 is connected to the vertical moving mechanism 33. The proximity switch 311 is also used to send a vertical stop signal to the vertical moving mechanism 33. The vertical stop signal is used to instruct the vertical moving mechanism 33 to stop moving.
[0170] The sensor 312 is used to detect the horizontal distance that the pipe 1 moves on the pipe conveying line 2;
[0171] The sensor 312 is connected to the pipe pressing mechanism 32 , and the sensor 312 is also used to send a pipe pressing signal to the pipe pressing mechanism 32 , and the pipe pressing signal is used to instruct the pipe pressing mechanism 32 to press the pipe 1 onto the pipe conveying line 2 .
[0172] In this example, a detection distance is set in the proximity switch 311. When the proximity switch 311 moves to the detection distance from the top of the pipe 1, the proximity switch 311 will generate a vertical stop signal. The detection distance can ensure that the pipe pressing mechanism 32 presses the pipe 1 onto the pipe conveying line 2, while also ensuring that when the pipe pressing mechanism 32 is separated from the pipe 1, the pipe pressing mechanism 32 will not cause obstruction or friction to the transportation of the pipe 1.
[0173] A feeding distance is set in the sensor 312. When the sensor 312 detects that the horizontal distance moved by the pipe 1 on the pipe conveying line 2 reaches the feeding distance, the sensor 312 will send a pipe pressing signal to the pipe pressing mechanism 32. The pipe pressing signal is used to instruct the pipe pressing mechanism 32 to press the pipe 1 onto the pipe conveying line 2. At this time, the automatic cutting equipment will receive the pipe 1 with a length of the feeding distance and cut it, ensuring that the length of the pipe 1 cut by the automatic cutting equipment each time is consistent with the feeding distance.
[0174] In this embodiment, the proximity switch 311 is a position switch that can be operated without direct mechanical contact with the moving parts. When an object approaches the sensing surface of the switch 311 to the action distance, the switch can be actuated without mechanical contact or any pressure, thereby driving a DC appliance or providing control instructions to a computer (PLC) device. Exemplarily, the proximity switch 311 in this example is any one of a high-frequency oscillation proximity switch 311, a capacitive proximity switch 311, a Hall proximity switch 311, a photoelectric proximity switch 311, and an ultrasonic proximity switch 311.
[0175] High frequency oscillation type proximity switch 311: When a conductive object approaches the switch 311, eddy current is generated inside the object, thereby triggering the switch action. This type of switch has good anti-interference performance, high switching frequency, and can detect various metal objects.
[0176] Capacitive proximity switch 311: When an object moves toward the proximity switch 311, whether it is a conductor or not, the dielectric constant of the capacitor changes, thereby triggering the switch action. The detection object of this switch is not limited to conductors, and insulating liquids or powders can also be detected.
[0177] Hall proximity switch 311: A switch made of Hall elements. When a magnetic object moves close to the Hall switch, the Hall element produces the Hall effect, which changes the state of the switch's internal circuit, thereby triggering the switch. The detection object of this switch must be a magnetic object.
[0178] Photoelectric proximity switch 311: The light emitting device and the photoelectric device are installed in the same detection head in a certain direction. When a reflective surface (the object to be detected) approaches, the photoelectric device receives the reflected light and triggers the switch action. This switch can detect objects with reflective surfaces.
[0179] Ultrasonic proximity switch 311: A proximity switch 311 made using the Doppler effect principle. When an object approaches, the reflected signal received by the proximity switch 311 will produce a Doppler frequency shift, thereby triggering a switch action.
[0180] The sensor 312 is a device or apparatus that can sense (or respond to) a specified measured quantity and convert it into a usable signal output according to a certain rule. The sensor 312 is any one of an inductive sensor 312, a capacitive sensor 312, an electric contact sensor 312, a grating sensor 312, a laser sensor 312, and a solid array sensor 312.
[0181] Inductive sensor 312: Using the principle of electromagnetic induction, when the object being measured moves, the inductance of the coil changes, thereby measuring the length or displacement. Its resolution is very high, up to 0.01 micron, and the measurement range is generally less than 2 mm, and the largest can reach tens of mm.
[0182] Capacitive sensor 312: Using the principle of capacitance, when the object being measured moves, it causes a change in capacitance, thereby measuring length or displacement. The measuring range is large, such as the large-range capacitive sensor 312 for electronic calipers that appeared in the early 1980s, with a measuring range of 150 mm.
[0183] Electric contact sensor 312: It uses electric contact pairs to send out electric signals to determine whether the measured size is qualified or not. The movement of the electric contact can be directly transmitted by the measuring rod, or it can be amplified by levers or other mechanisms to increase its sensitivity. It is mainly used in automatic measurement.
[0184] Grating sensor 312: uses the moiré fringe phenomenon of the grating to measure length.
[0185] Laser sensor 312: It uses laser beam to measure length, and has the characteristics of high accuracy and long measuring distance.
[0186] Solid array sensor 312: such as charge coupled device (CCD), which uses the principle of photoelectric conversion to measure length. It is suitable for automatic measurement of multiple dimensions of small and complex workpieces.
[0187] In a preferred embodiment, the pipe pressing mechanism 32 includes: a pipe pressing support mechanism 321, a pipe pressing fixing plate 322, a pipe pressing cylinder 323 and a pipe pressing lever mechanism 324;
[0188] One end of the tube pressing support mechanism 321 is connected to the vertical moving mechanism 33, and the other end of the tube pressing support mechanism 321 is located above the tube conveying line 2;
[0189] The bottom end of the pressing tube fixing plate 322 is fixed to one side of the pressing tube supporting mechanism 321 away from one end of the vertical moving mechanism 33;
[0190] The cylinder body of the tube pressing cylinder 323 is rotatably connected to the top end of the tube pressing fixing plate 322;
[0191] The tube pressing lever mechanism 324 is fixed on a side of the tube pressing support mechanism 321 away from the tube pressing fixing plate 322;
[0192] The cylinder rod of the tube pressing cylinder 323 is rotatably connected to one end of the tube pressing lever mechanism 324. The end of the tube pressing lever mechanism 324 away from the cylinder rod has a pressing block 3244, which is used to press the pipe 1 onto the pipe conveying line 2; the tube pressing lever mechanism 324 is used to amplify the thrust of the tube pressing cylinder 323.
[0193] In this example, the tube pressing lever mechanism 324 , the tube pressing fixing plate 322 and the tube pressing cylinder 323 are arranged above the pipe conveying line 2 through the tube pressing support mechanism 321 .
[0194] A tube pressing cylinder 323 is provided to provide power for compressing the tube fitting 1, and a tube pressing fixing plate 322 is used to ensure that the tube pressing cylinder 323 can be fixed on the tube pressing support mechanism 321, and the tube pressing cylinder 323 is rotatably connected to the tube pressing fixing plate 322, so that the tube pressing cylinder 323 can change its own posture when driving the tube pressing lever mechanism 324, and cooperate with the rotation of the tube pressing lever mechanism 324 to ensure that the tube pressing lever mechanism 324 can smoothly compress the tube fitting 1.
[0195] The tube pressing lever mechanism 324 is used to amplify the thrust of the tube pressing cylinder 323 so that a tube pressing cylinder 323 of smaller size and specification can be used to apply a greater force to the tube 1, thereby ensuring that the tube 1 can be firmly locked on the tube conveying line 2.
[0196] Specifically, the pressing tube support mechanism 321 includes: a first support cylinder 3211, at least one support reinforcement plate 3212 and a second support cylinder 3213;
[0197] One end of the first support tube 3211 is connected to the vertical moving mechanism 33; wherein the first support tube 3211 is connected to the vertical support structure 331 of the vertical moving mechanism 33;
[0198] The support reinforcement plate 3212 has two sides perpendicular to each other, one side is connected to the side of the first support tube 3211, and the other side is connected to the vertical moving mechanism 33;
[0199] One end of the second support cylinder 3213 is connected to the side of the first support cylinder 3211, and the other end of the second support cylinder 3213 is connected to the tube pressing fixing plate 322; wherein, the axes of the first support cylinder 3211 and the second support cylinder 3213 are respectively parallel to the horizontal direction; the axis of the first support cylinder 3211 is perpendicular to the length direction of the pipe conveying line 2, and the axis of the second support cylinder 3213 is parallel to the length direction of the pipe conveying line 2; the length direction of the pipe conveying line 2 is the direction of the line between the loading position and the automatic cutting equipment.
[0200] In this example, the tube pressing cylinder 323 is set above the pipe conveying line 2 by setting a first support cylinder 3211; the connection strength between the first support cylinder 3211 and the vertical moving mechanism 33 is improved by setting a support reinforcement plate 3212; and the second support cylinder 3213 is set to provide space for the size of the tube pressing cylinder 323 and the rotation range of the tube pressing lever mechanism 324, thereby ensuring that the tube pressing cylinder 323 has enough space to operate the tube pressing lever mechanism 324 to rotate.
[0201] Specifically, the tube pressing lever mechanism 324 includes: a fixing block 3241, a V-shaped rod 3242, a Y-joint 3243, and a pressing block 3244;
[0202] The fixing block 3241 is fixed on a side of the first supporting tube 3211 away from the second supporting tube 3213;
[0203] The V-shaped rod 3242 includes: a first rod, a second rod and a bending portion; one end of the first rod is connected to the cylinder rod through a Y joint 3243, and the other end of the first rod is connected to the bending portion; one end of the second rod is rotatably connected to the pressing block 3244, and the other end of the second rod is connected to the bending portion;
[0204] The length of the first rod is greater than that of the second rod; the bending portion is located inside the fixing block 3241, and the bending portion is rotatably connected to the fixing block 3241.
[0205] Optionally, the cylinder body of the tube pressing cylinder 323 is connected to the tube pressing fixing plate 322 via a Y-joint 3243 .
[0206] Further, the tube pressing lever mechanism 324 further includes: an L-shaped plate 3245;
[0207] The horizontal portion of the L-shaped plate 3245 is connected to the top of the fixing block 3241;
[0208] The sensor 312 and the proximity switch 311 are fixed on a side surface of the vertical portion of the L-shaped plate 3245 away from the fixing block 3241 .
[0209] In a preferred embodiment, the vertical moving mechanism 33 comprises: a vertical supporting structure 331, a vertical lead screw 332, at least one vertical guide rail 333 and a vertical fixing plate 334;
[0210] The vertical support structure 331 is connected to one side of the tube pressing mechanism 32;
[0211] The vertical lead screw 332 is connected to a side of the vertical support structure 331 away from the tube pressing mechanism 32;
[0212] The vertical guide rail 333 is movably connected to a side of the vertical support structure 331 away from the tube pressing mechanism 32;
[0213] The upper surface of the vertical fixing plate 334 is connected to the vertical lead screw 332 and the vertical guide rail 333 , and the lower surface of the vertical fixing plate 334 is connected to the horizontal moving mechanism 34 .
[0214] In this example, a vertical support structure 331 is provided to fix the tube pressing mechanism 32; a vertical lead screw 332 is provided to provide power for the movement of the tube pressing mechanism 32 and the vertical support structure 331 in the vertical direction; a vertical guide rail 333 is provided to provide a restraining force for the movement of the tube pressing mechanism 32 and the vertical support structure 331 in the vertical direction, ensuring that the tube pressing mechanism 32 and the vertical support structure 331 can move stably in the vertical direction; and a vertical fixing plate 334 is provided to connect the horizontal moving mechanism 34 and the vertical support structure 331.
[0215] Specifically, the vertical support structure 331 includes: a vertical support plate 3311, at least one vertical transition plate 3312, and at least one vertical sliding block 3313;
[0216] The upper surface of the vertical support plate 3311 is connected to the tube pressing mechanism 32; wherein the upper surface of the vertical support plate 3311 is connected to the first support cylinder 3211 and the support reinforcement plate 3212 of the tube pressing mechanism 32;
[0217] The lower surface of the vertical support plate 3311 is connected to the nut of the vertical lead screw 332 . The vertical lead screw 332 rotates its transmission lead screw to move the nut on the transmission lead screw, thereby causing the vertical support plate 3311 to move on the vertical lead screw 332 .
[0218] The upper surface of the vertical transition plate 3312 is connected to the lower surface of the vertical support plate 3311;
[0219] The lower surface of the vertical transition plate 3312 is connected to the vertical sliding block 3313;
[0220] The vertical slider 3313 has a through slot, and a vertical guide rail 333 is inserted into the through slot, so that the vertical slider 3313 is movably connected to the vertical guide rail 333 .
[0221] In this example, a vertical support plate 3311 is provided to support the tube pressing mechanism 32 and connect the vertical screw 332, a vertical slider 3313 is provided to achieve a movable connection with the vertical guide rail 333, and a vertical transition plate 3312 is provided to reduce the impact of the vertical slider 3313 on the vertical support plate 3311 and the tube pressing mechanism 32 when moving on the vertical guide rail 333.
[0222] In a preferred embodiment, the horizontal moving mechanism 34 includes: a horizontal power mechanism 341 and a horizontal fixing plate 342;
[0223] The horizontal power mechanism 341 is fixed on the horizontal fixed plate 342, and the horizontal power mechanism 341 is connected to the vertical moving mechanism 33;
[0224] The bottom end of the horizontal power mechanism 341 passes through the horizontal fixing plate 342, and one end passing through the horizontal fixing plate 342 has a gear 3413, and the gear 3413 is connected to the equipment conveying line 4. The horizontal power mechanism 341 is used to drive the pressing device 3 to move on the equipment conveying line 4;
[0225] In this example, a horizontal power mechanism 341 is provided to move the clamping device 3 on the equipment conveyor line 4, so that any pipe 1 at any position on the pipe conveyor line 2 can be clamped on the pipe conveyor line 2 to meet the different delivery length requirements of the automated cutting equipment, thereby expanding the scope of application of the present application.
[0226] Specifically, the horizontal power mechanism 341 includes: a horizontal motor 3411 and a horizontal reducer 3412;
[0227] The horizontal motor 3411 is connected to the input end of the horizontal reducer 3412;
[0228] The horizontal reducer 3412 is fixed on the horizontal fixed plate 342 , and the output end of the horizontal reducer 3412 passes through the horizontal fixed plate 342 . The output end passing through the horizontal fixed plate 342 is provided with a gear 3413 , and the gear 3413 is meshed with the conveying rack 41 of the equipment conveyor line 4 .
[0229] In this example, the horizontal motor 3411 is used to output power to move the horizontal moving mechanism 34, and the horizontal reducer 3412 is used to reduce the rotation speed output by the horizontal motor 3411 and increase the torque of the power output by the gear 3413 to the conveying rack 41, so as to ensure that the horizontal moving mechanism 34 can drive the vertical moving mechanism 33 and the pipe pressing mechanism 32 to move on the equipment conveyor line 4.
[0230] Optionally, the horizontal moving mechanism 34 further includes at least one horizontal reinforcing plate 3413;
[0231] The horizontal reinforcing plate 3413 has two mutually perpendicular reinforcing side edges, wherein one reinforcing side edge is connected to the upper surface of the horizontal fixing plate 342 , and the other horizontal reinforcing side edge is connected to the lower surface of the vertical fixing plate 334 of the vertical moving mechanism 33 .
[0232] In a preferred embodiment, the horizontal movement mechanism 34 further includes: an adjustment bar 343, at least one adjustment bolt 344 and a lubricating felt wheel 345;
[0233] The horizontal power mechanism 341 is movably connected to the upper surface of the horizontal fixed plate 342, and the horizontal power mechanism 341 moves on the horizontal fixed plate 342 along a length direction perpendicular to the equipment conveying line 4;
[0234] The adjustment bar 343 is fixed on the upper surface of the horizontal fixing plate 342;
[0235] One end of the adjustment bolt 344 passes through the adjustment bar 343 and is inserted into the horizontal power mechanism 341 , and the adjustment bolt 344 is respectively connected to the adjustment bar 343 and the horizontal power mechanism 341 through threads;
[0236] The lubricating felt wheel 345 is rotatably connected to the lower surface of the horizontal fixed plate 342, and the side of the lubricating felt wheel 345 is in contact with the gear 3413 and / or the equipment conveyor line 4.
[0237] In this example, an adjustment bar 343 and an adjustment bolt 344 are provided to adjust the position of the horizontal power mechanism 341 on the horizontal fixed plate 342, thereby adjusting the distance between the center point of the gear 3413 of the horizontal power mechanism 341 and the conveying rack 41 of the equipment conveyor line 4, so as to ensure that the conveying rack 41 can reliably engage with gears 3413 of different models and calibers, thereby improving the reliability of the meshing connection between the gear 3413 and the equipment conveyor line 4.
[0238] The lubricating felt wheel 345 is used to lubricate the gear 3413 and / or the conveying rack 41 of the equipment conveying line 4, thereby reducing the resistance encountered by the horizontal moving mechanism 34 during movement and ensuring the stability of the movement of the horizontal moving mechanism 34.
[0239] In this embodiment, the lubricating felt wheel 345 is a special mechanical part, which is mainly used to reduce friction and wear in mechanical equipment and improve the operating efficiency and life of the equipment. The lubricating felt wheel 345 is usually made of felt material, which is a fiber material formed by natural layer-by-layer lamination and has the characteristics of anti-wear, shock absorption, and noise prevention. This material enables the lubricating felt wheel 345 to effectively reduce friction and wear in mechanical equipment while providing the necessary lubrication effect.
[0240] The lubricating felt wheel 345 reduces the direct contact between metals by forming a thin lubricating film on the friction surface, thereby reducing wear and heat generated by friction. This lubricating film can maintain the stable operation of mechanical equipment and improve the efficiency and life of the equipment.
[0241] Optionally, the horizontal moving mechanism 34 further includes: a wheel fixing plate 346 and a wheel axle 347;
[0242] The horizontal fixing plate 342 has a wheel passage connecting the upper surface and the lower surface of the horizontal fixing plate 342;
[0243] The wheel fixing plate 346 is detachably connected to the horizontal fixing plate 342, and the two ends of the wheel fixing edge are respectively located on both sides of the wheel passage;
[0244] One end of the wheel axle 347 is connected to the wheel fixing plate 346 , and the other end of the wheel axle 347 passes through the wheel passage and is rotatably connected to the lubricating felt wheel 345 .
[0245] The wheel fixing plate 346 and the wheel axle 347 are provided to facilitate the disassembly and assembly of the lubricating felt wheel 345 , thereby facilitating its rapid replacement and ensuring the lubrication degree between the gear 3413 and the conveying rack 41 .
[0246] In a preferred embodiment, the equipment conveyor line 4 comprises: at least one conveyor rack 41 and at least one conveyor track 42;
[0247] The horizontal moving mechanism 34 is meshed with at least one conveying rack 41, so that the horizontal moving mechanism 34 is movably connected to the equipment conveying line 4;
[0248] The horizontal moving mechanism 34 is slidably connected to at least one conveying track 42, so that the horizontal moving mechanism 34 is movably connected to the equipment conveying line 4.
[0249] In this example, by setting a conveying rack 41 to engage with the gear 3413 of the horizontal moving mechanism 34, the horizontal moving mechanism 34 can move in the length direction of the equipment output line through the conveying rack 41; by setting a conveying track 42, a guide is provided for the horizontal moving mechanism 34 to ensure that the horizontal moving mechanism 34 can stably move in the length direction of the equipment conveyor line 4.
[0250] Specifically, the equipment conveyor line 4 further includes: an equipment support frame 43 and an equipment support platform 44;
[0251] The conveying rack 41 and the conveying track 42 are respectively fixed on the top of the equipment support frame 43;
[0252] The bottom end of the equipment support frame 43 is connected to the top end of the equipment support platform 44 .
[0253] The equipment support frame 43 is a shell with a hollow structure. The two ends of the conveying rack 41 are respectively fixed to the two ends of the top of the equipment support frame 43 , and the two ends of the conveying track 42 are respectively fixed to the two ends of the top of the equipment support frame 43 .
[0254] Further, the equipment support platform 44 includes: an equipment support plate 441, an equipment support frame 442 and at least one equipment support foot 443;
[0255] The conveying rack 41 and the conveying track 42 are respectively fixed on the upper surface of the equipment support plate 441;
[0256] The top end of the equipment support frame 442 is connected to the bottom surface of the equipment support plate 441;
[0257] The equipment support foot 443 is connected to the bottom end of the equipment support frame 442, and the equipment support foot 443 has at least one equipment anchor screw, which is used to fix the equipment support foot 443 on the ground.
[0258] Furthermore, the equipment support platform 44 further includes: two limiting structures 444;
[0259] The two limiting structures 444 are respectively fixed on the two ends of the top of the equipment support frame 43;
[0260] The limiting structure 444 is used to limit and buffer the horizontal moving mechanism 34 .
[0261] Optionally, the limiting structure 444 includes: a limiting bottom plate 4441, a limiting vertical plate 4442, a limiting block 4443 and at least one limiting reinforcing plate 4444;
[0262] The lower surface of the limiting bottom plate 4441 is connected to the side edge of one end of the top opening of the equipment support frame 43;
[0263] The limiting vertical plate 4442 is fixed on the upper surface of the limiting bottom plate 4441, and the limiting block 4443 is fixed on the side of the limiting vertical plate 4442 facing the horizontal moving mechanism 34;
[0264] The limiting reinforcing plate 4444 has two mutually perpendicular reinforcing side edges, wherein one reinforcing side edge is connected to the upper surface of the limiting bottom plate 4441 , and the other reinforcing side edge is connected to a side surface of the limiting vertical plate 4442 away from the limiting block 4443 .
[0265] Embodiment 2:
[0266] See also Figure 1-Figure 6 The present application provides a pipe lengthening method for automated cutting. Using the pipe lengthening system, the pipe lengthening method includes:
[0267] S601: Input position parameters, feeding length and suspension time into the clamping device 3.
[0268] Specifically, the position parameters, feeding length and suspension time are input into the controller of the clamping device 3 , which is an electronic device for controlling the detection mechanism 31 , the tube pressing mechanism 32 , the vertical moving mechanism 33 and the horizontal moving mechanism 34 of the clamping device 3 .
[0269] S602: The pressing device 3 moves on the equipment conveyor line 4 according to the position parameters, and stops at a designated position on the equipment conveyor line 4 corresponding to the position parameters.
[0270] Specifically, the clamping device 3 obtains the target number of turns according to a preset parameter turn table; wherein the parameter turn table has at least one parameter information and turn information corresponding to each parameter information; the target number of turns is the turn information corresponding to the parameter information consistent with the position parameter in the parameter turn table.
[0271] The clamping device 3 controls the horizontal motor 3411 in the horizontal moving mechanism 34 to rotate the target number of circles, so that the horizontal moving mechanism 34 drives the clamping device 3 to move on the equipment conveyor line 4. When the horizontal motor 3411 rotates the target number of circles, the clamping device 3 will reach the specified position corresponding to the position parameter.
[0272] S603: The pipe conveying line 2 continuously conveys the pipe 1 to the automated cutting equipment.
[0273] Specifically, the pipe conveying line 2 is started to drive the pipe 1 to the bottom of the pressing device 3, and the pipe conveying line 2 is stopped;
[0274] The clamping device 3 controls the vertical moving mechanism 33 to drive the pipe pressing mechanism 32 to move downward;
[0275] The clamping device 3 detects the pipe 1 on the pipe conveying line 2 through the detection mechanism 31;
[0276] If the proximity switch 311 in the detection mechanism 31 detects the pipe 1, a vertical stop signal is generated, and the vertical stop signal is used to instruct the vertical moving mechanism 33 to stop moving;
[0277] Start the pipe conveying line 2 to continuously convey the pipe 1 to the automated cutting equipment.
[0278] S604: When the clamping device 3 detects that the horizontal distance moved by the pipe conveying line 2 for the pipe 1 reaches the delivery length, the clamping device 3 clamps the pipe 1 on the pipe conveying line 2 to stop the pipe 1 on the pipe conveying line 2.
[0279] Specifically, the sensor 312 of the detection mechanism 31 of the clamping device 3 detects the horizontal distance that the pipe 1 moves on the pipe conveying line 2;
[0280] If the clamping device 3 determines that the horizontal distance reaches the delivery length, the clamping device 3 sends a pipe pressing signal to the pipe pressing mechanism 32 , and the pipe pressing signal is used to instruct the pipe pressing mechanism 32 to press the pipe 1 onto the pipe conveying line 2 .
[0281] S605: When the time for the clamping device 3 to clamp the pipe 1 on the pipe conveying line 2 reaches the termination time, the clamping device 3 disengages from the pipe 1, so that the equipment conveying line 4 continues to output the pipe 1 to the automated cutting equipment.
[0282] Specifically, the pressing device 3 starts timing when generating the pipe pressing signal to obtain the timing time;
[0283] If the clamping device 3 determines that the timing time reaches the termination time, the clamping device 3 generates a disengagement signal, and the disengagement signal is used to instruct the pipe pressing mechanism 32 to disengage from the pipe fitting 1.
[0284] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0285] Those skilled in the art will readily come to other embodiments of the present application embodiments after considering the specification and practicing the invention disclosed herein. The present application embodiments are intended to cover any variations, uses or adaptations of the present application embodiments, which follow the general principles of the present application embodiments and include common knowledge or customary technical means in the art that are not disclosed in the present application embodiments. The specification and embodiments are intended to be exemplary only, and the true scope and spirit of the present application embodiments are indicated by the following claims.
[0286] It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.
Claims
1. A pipe feeding system for automated cutting, characterized in that: include: A pipe conveying line, a clamping device and an equipment conveying line; The pipe conveying line is used to convey the pipes from the loading position to the automated cutting equipment; The pressing device is used to press the pipe on the pipe conveying line to stop the pipe on the pipe conveying line; The equipment conveying line is connected to the clamping device, and the clamping device is used to move on the equipment conveying line; wherein the equipment conveying line is parallel to the pipe conveying line.
2. The pipe feeding system according to claim 1, characterized in that: The pipe conveying line comprises: at least one pipe conveying roller; At least one of the pipe conveying rollers is arranged in sequence along the horizontal direction.
3. The pipe feeding system according to claim 1, characterized in that: The clamping device comprises: a detection mechanism, a pipe pressing mechanism, a vertical moving mechanism and a horizontal moving mechanism; The detection mechanism is connected to the pipe pressing mechanism and the vertical moving mechanism respectively, and is used to detect the horizontal distance moved by the pipe on the pipe conveying line, and is also used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe; The pipe pressing mechanism is used to press the pipe tightly onto the pipe conveying line; The vertical moving mechanism is connected to the pipe pressing mechanism, and the vertical moving mechanism is used to control the pipe pressing mechanism to move in the vertical direction; The horizontal moving mechanism is connected to the vertical moving mechanism, and the horizontal moving mechanism is also movably connected to the equipment conveying line. The horizontal moving mechanism is used to control the vertical moving mechanism and the pipe pressing mechanism to move in the horizontal direction.
4. The pipe feeding system according to claim 3, characterized in that: The detection mechanism includes: a proximity switch and a sensor; The proximity switch is used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe; The proximity switch is connected to the vertical moving mechanism, and the proximity switch is also used to send a vertical stop signal to the vertical moving mechanism, and the vertical stop signal is used to instruct the vertical moving mechanism to stop moving; The sensor is used to detect the horizontal distance that the pipe moves on the pipe conveying line; The sensor is connected to the pipe pressing mechanism, and the sensor is also used to send a pipe pressing signal to the pipe pressing mechanism, and the pipe pressing signal is used to instruct the pipe pressing mechanism to press the pipe onto the pipe conveying line.
5. The pipe feeding system according to claim 3, characterized in that: The pipe pressing mechanism comprises: a pipe pressing support mechanism, a pipe pressing fixing plate, a pipe pressing cylinder and a pipe pressing lever mechanism; One end of the pipe pressing support mechanism is connected to the vertical moving mechanism, and the other end of the pipe pressing support mechanism is located above the pipe conveying line; The bottom end of the pressing tube fixing plate is fixed on one side of the pressing tube supporting mechanism away from one end of the vertical moving mechanism; The cylinder body of the pipe pressing cylinder is rotatably connected to the top end of the pipe pressing fixing plate; The pipe pressing lever mechanism is fixed on a side of the pipe pressing support mechanism away from the pipe pressing fixing plate; The cylinder rod of the tube pressing cylinder is rotatably connected to one end of the tube pressing lever mechanism, and the end of the tube pressing lever mechanism away from the cylinder rod is provided with a pressing block, and the pressing block is used to press the tube fitting onto the tube fitting conveying line; the tube pressing lever mechanism is used to amplify the thrust of the tube pressing cylinder.
6. The pipe feeding system according to claim 3, characterized in that: The vertical moving mechanism comprises: a vertical supporting structure, a vertical lead screw, at least one vertical guide rail and a vertical fixing plate; The vertical support structure is connected to one side of the pipe pressing mechanism; The vertical lead screw is connected to a side of the vertical support structure away from the tube pressing mechanism; The vertical guide rail is movably connected to a side of the vertical support structure away from the pipe pressing mechanism; The upper surface of the vertical fixing plate is connected to the vertical lead screw and the vertical guide rail, and the lower surface of the vertical fixing plate is connected to the horizontal moving mechanism.
7. The pipe feeding system according to claim 3, characterized in that: The horizontal moving mechanism comprises: a horizontal power mechanism and a horizontal fixing plate; The horizontal power mechanism is fixed on the horizontal fixed plate, and the horizontal power mechanism is connected to the vertical moving mechanism; The bottom end of the horizontal power mechanism passes through the horizontal fixed plate, and one end passing through the horizontal fixed plate is provided with a gear, and the gear is connected to the equipment conveying line. The horizontal power mechanism is used to drive the clamping device to move on the equipment conveying line.
8. The pipe feeding system according to claim 7, characterized in that: The horizontal movement mechanism further includes: an adjustment bar, at least one adjustment bolt and a lubricating felt wheel; The horizontal power mechanism is movably connected to the upper surface of the horizontal fixed plate, and the horizontal power mechanism moves on the horizontal fixed plate along a length direction perpendicular to the conveying line of the equipment; The adjustment strip is fixed on the upper surface of the horizontal fixing plate; One end of the adjusting bolt passes through the adjusting bar and is inserted into the horizontal power mechanism, and the adjusting bolt is respectively connected to the adjusting bar and the horizontal power mechanism through threads; The lubricating felt wheel is rotatably connected to the lower surface of the horizontal fixed plate, and the side edge of the lubricating felt wheel is in contact with the gear and / or the equipment conveying line.
9. The pipe feeding system according to claim 3, characterized in that: The equipment conveying line comprises: at least one conveying rack and at least one conveying track; The horizontal moving mechanism is engaged with at least one of the conveying racks, so that the horizontal moving mechanism is movably connected to the equipment conveying line; The horizontal moving mechanism is slidably connected to at least one of the conveying tracks, so that the horizontal moving mechanism is movably connected to the equipment conveying line.
10. A method for feeding pipes for automatic cutting, characterized in that: Using the pipe feeding system described in any one of claims 1 to 9, the pipe feeding method comprises: Enter the position parameters, feed length and pause time in the clamping device; The clamping device moves on the equipment conveying line according to the position parameter and stops at a designated position on the equipment conveying line corresponding to the position parameter; The pipe conveying line continuously conveys pipes to the automated cutting equipment; When the clamping device detects that the horizontal distance moved by the pipe conveying line reaches the delivery length, the clamping device clamps the pipe on the pipe conveying line to stop the pipe on the pipe conveying line; When the time for which the clamping device clamps the pipe on the pipe conveying line reaches the stop time, the clamping device disengages from the pipe, so that the equipment conveying line continues to output the pipe to the automated cutting equipment.
Citation Information
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