Ceramic production device and method

Abstract

The invention relates to the technical field of ceramic machining, in particular to a ceramic production device and method.The ceramic production device comprises an extrusion forming mechanism, the extrusion forming mechanism comprises a forming frame, a lower mold is arranged at the bottom of the inner side of the forming frame, insertion holes are formed in the two sides of the bottom of the inner side of the forming frame, and the bottom of the lower mold is connected with the insertion holes in an inserted mode; an upper mold is arranged at the top of the lower mold, an electric cylinder is fixedly connected to the top of the inner side of the forming frame, a motor is fixedly connected to the piston end of the electric cylinder, and a movable part is fixedly connected to the output end of the motor. And meanwhile, the adaptation mechanism can be started to enable the scraper to adapt to the width of the current mold, the self-cleaning mechanism can be used for conducting self-cleaning on the used scraper, and the kneading mechanism can be used for kneading the recycled rough edge waste mud.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic processing, and in particular to a ceramic production device and a method thereof. Background Art

[0002] Ceramics are various products made of natural clay and various natural minerals as the main raw materials through crushing, mixing, molding and calcining. In the past, people called objects made of clay and fired at high temperature in special kilns ceramics. Ceramics is a general term for pottery and porcelain. Ceramic molding is one of the processes in ceramic manufacturing. It is to make the ingredients into a green body with a specified size and shape and a certain mechanical strength. There are dry pressing molding, semi-dry pressing molding, plastic molding, rolling molding, etc. However, there will be burrs when the mud embryo is extruded and formed. It is necessary to use a scraper to scrape off the burrs at the same time, and the scraped burrs can be recycled.

[0003] However, during the extrusion molding process of the ceramic clay, a portion of the clay will adhere to the surface of the scraper that scrapes off the burrs on the edges of the clay, which affects the subsequent scraping effect of the scraper on the clay. In addition, the position of the scraper cannot be adjusted to the width of the mold, resulting in the scraper being unable to adapt to different molds. In addition, the scraped clay is easily evaporated after being collected, resulting in the recycled clay being drier and unable to match and merge with the state of the new clay. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In view of the above problems existing in the existing ceramic production devices, the present invention is proposed.

[0006] Therefore, the object of the present invention is to provide a ceramic production device, which aims to adapt to molds of different widths and to self-clean the scraper while adding moisture to the waste mud.

[0007] To solve the above technical problems, the present invention provides the following technical solutions: an extrusion molding mechanism comprises a molding frame, a lower mold is arranged at the bottom of the inner side of the molding frame, plug-in holes are provided on both sides of the inner side bottom of the molding frame, the bottom of the lower mold is plugged into the plug-in holes, an upper mold is arranged at the top of the lower mold, an electric cylinder is fixedly connected to the top of the inner side of the molding frame, a motor is fixedly connected to the piston end of the electric cylinder, a movable part is fixedly connected to the output end of the motor, a movable sleeve is provided on the surface of the movable part, and the bottom of the movable sleeve is threadedly connected to the top of the upper mold; a burr removal mechanism comprises a scraper, the scraper is located on both sides of the top of the upper mold, a connecting part is fixedly connected to the bottom of the back side of the motor, a collecting ring is fixedly connected to the bottom of the front side of the connecting part, a rubber fitting ring is fixedly connected to the inner side of the collecting ring, a discharge groove is provided on the front side of the collecting ring, a discharge plate is slidably connected to the inside of the collecting ring, and the discharge The top of the adjusting device is fixedly connected to the top of the adjusting device, and the top of the inner side of the adjusting device is fixedly connected to the two sides of the movable sleeve, and the bottom of the front side of the forming frame is movably connected to the collecting box; and the adaptability mechanism includes a mounting frame, the inner side of the mounting frame is fixedly connected to the two sides of the motor output end, the outer side of the mounting frame is provided with an adjusting member, both sides of the adjusting member are fixedly connected with an adjusting shaft, the outer side of the adjusting shaft penetrates through the two sides of the outer side of the adjusting member and is movably connected, the inner side of the adjusting shaft is fixedly connected with a torsion spring, the other end of the torsion spring is fixedly connected to the top of both sides of the adjusting member, an adjusting groove is provided at the bottom of the inner side of the adjusting member, the inner wall of the adjusting groove is movably connected to the surface of the scraper, the outer side of the scraper is fixedly connected with a limiting block, the bottom of the adjusting member is movably connected with a roller, the bottoms of both sides of the electric cylinder are fixedly connected with a self-cleaning mechanism, and both sides of the collecting box are fixedly connected with a kneading mechanism.

[0008] As a preferred solution of the ceramic production device described in the present invention, the self-cleaning mechanism includes a water storage bottle, the top of the inner side of the water storage bottle is fixedly connected to the bottom of both sides of the electric cylinder, the bottom of the water storage bottle is connected to an extrusion pump, the surface of the extrusion pump is sleeved with a return spring, the bottom of the scraper is provided with a scraper, the inner side of the scraper is fixedly connected to a connecting rod, and the other end of the connecting rod is fixedly connected to the bottom of both sides of the electric cylinder.

[0009] As a preferred embodiment of the ceramic production device described in the present invention, the kneading mechanism comprises a gas injection box, the inner side of the gas injection box is fixedly connected to the two sides of the collecting box, the inside of the gas injection box is slidably connected with a piston plate, the rear side of the top of the piston plate is fixedly connected with a transmission rod, the top of the transmission rod is fixedly connected to the front sides of the two sides of the bottom of the collecting ring, the front and rear sides of the inner wall of the collecting box are fixedly connected with telescopic airbag strips, the telescopic airbag strips are provided in two groups and each group is provided with four, the telescopic airbag strips are connected to each other, the bottom of the front and rear sides of the gas injection box are connected with gas injection hoses, the other ends of the gas injection hoses pass through the interior of the collecting box and are connected with the gas injection box, and the bottom of the inner wall of the collecting box is inlaid with a lifting assembly.

[0010] As a preferred solution of the ceramic production device described in the present invention, the material lifting assembly includes a material lifting plate, the material lifting plate is embedded in the bottom of the inner wall of the collecting box, both sides of the top of the material lifting plate are fixedly connected with a lifting rope, the other end of the lifting rope is fixedly connected with a hanging ring, and both sides of the collecting ring are fixedly connected with hanging rods.

[0011] As a preferred solution of the ceramic production device described in the present invention, wherein: a fitting spring is fixedly connected to the top of the inner wall of the adjustment groove, a plurality of fitting springs are provided and are distributed at equal distances, and the other end of the fitting spring is fixedly connected to the top of the scraper.

[0012] As a preferred solution of the ceramic production device of the present invention, the front sides of both sides of the bottom of the inner wall of the forming frame are provided with embedding grooves, and the outer side of the hanging rod is fixedly connected to a limiting plate.

[0013] As a preferred solution of the ceramic production device described in the present invention, wherein: movable frames are fixedly connected to both sides of the inner wall of the collection box, the interior of the movable frame is movably connected to a pulley, and the surface of the pulley is slidably connected to the surface of the pulling rope.

[0014] As a preferred solution of the ceramic production device of the present invention, a triangular reinforcement plate is fixedly connected to the front side of the transmission rod, and the bottom of the triangular reinforcement plate is fixedly connected to the top of the piston plate.

[0015] The beneficial effects of the present invention are as follows: the extrusion molding mechanism is started and the burr removal mechanism is driven to start the extrusion molding of the mud embryo and scrape off the burrs, and at the same time the adaptation mechanism is started to make the scraper adapt to the width of the current mold, the self-cleaning mechanism can self-clean the scraper after use, and the kneading mechanism can knead the recovered burr waste mud.

[0016] In view of the problems existing in the production method of the above-mentioned existing ceramic production device, the present invention is proposed.

[0017] Therefore, the object of the present invention is to provide a production method of a ceramic production device, wherein the blade is adapted to molds of different sizes and can self-clean and add moisture to the recycled waste mud.

[0018] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising: Start the extrusion molding mechanism and drive the burr removal mechanism to start extrusion molding of the mud embryo and scrape off the burr; At the same time, the adaptation mechanism will be activated to make the scraper adapt to the current width of the lower mold; The self-cleaning mechanism can be used to self-clean the scraper after use; The kneading mechanism can be used to knead the recovered rough edge waste mud.

[0019] As a preferred embodiment of the production method of the ceramic production device of the present invention, the method comprises: The extrusion molding mechanism is started to extrude the mud embryo, and then the burr removal mechanism is driven to start, so that the scraper rotates around the mud embryo and scrapes off the burr; At the same time, the adaption mechanism will be activated to adjust the scraping position of the scraper according to the diameter of the lower mold, so as to adapt to the width of the current mold; When the burr removal mechanism is reset, the self-cleaning mechanism will be activated to spray water on the scraper surface after use and scrape it clean. At the same time, the sprayed water will be conducted to the waste mud recovery site to increase the water content of the waste mud; When the mud embryo is extruded and formed, the kneading mechanism will be activated to knead the recycled rough waste mud, so that the contact and fusion of the recycled waste mud and water are more complete.

[0020] The beneficial effects of the present invention are as follows: the extrusion molding mechanism is started and the mud embryo is extruded and molded, and then the burr removal mechanism is started, so that the scraper rotates around the mud embryo and scrapes off the burrs, and at the same time the adaptation mechanism is started so that the scraper adjusts the scraping position of the scraper according to the diameter of the mold, so as to adapt to the current width of the mold, and when the burr removal mechanism is reset, the self-cleaning mechanism is started to spray water on the scraper surface after use and scrape it to clean it, and at the same time the sprayed water will be conducted to the waste mud recovery point to increase the water content of the waste mud, and when the mud embryo is extruded and molded, the kneading mechanism is started to knead the recycled burr waste mud, so that the contact and fusion of the recycled waste mud and water are more complete. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them: Figure 1 The present invention provides an overall structural diagram.

[0022] Figure 2 This is a schematic cross-sectional structure diagram of the mounting frame provided by the present invention.

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the upper mold provided by the present invention.

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the collection box provided by the present invention.

[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the forming frame provided by the present invention. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Reference Figures 1 to 5, which is the first embodiment of the present invention, provides a production method for a ceramic production device, which can adapt to molds of different sizes, self-clean the scraper 201, and add moisture to the recycled waste mud.

[0031] The extrusion molding mechanism 100 is started to extrude the mud embryo, and then the burr removal mechanism 200 is driven to start, so that the scraper 201 rotates around the mud embryo and scrapes off the burr, and the scraped burr waste mud is recycled; At the same time, the adaption mechanism 300 is activated to adjust the scraping position of the scraper 201 according to the diameter of the mold, so as to adapt to the width of the current lower mold 102, ensuring that the scraper 201 is adapted to molds of different sizes; When the burr removal mechanism 200 is reset, the self-cleaning mechanism 400 is activated to spray water on the surface of the scraper 201 after use and scrape and clean it, thereby self-cleaning the scraper 201. At the same time, the sprayed water will be conducted to the waste mud recovery site to increase the water content of the waste mud, thereby ensuring the use effect of the waste mud after recovery; When the mud embryo is extruded and formed, the kneading mechanism 500 is activated to knead the recovered rough waste mud, so that the recovered waste mud and water are more fully contacted and integrated, avoiding that the water only stays on the surface of the waste mud and causes the water content inside the waste mud to remain low.

[0032] Example 2 divides the designed content into functional partitions, such as cooling first and then cleaning, that is, Example 2 describes cooling, Example 3 describes cleaning, and Example 4 is a complete workflow. Even if there is only one cooling effect, it can be divided according to different steps or different situations. Reference Figures 1 to 4 , which is the second embodiment of the present invention, provides a self-cleaning mechanism 400, through which the scraper 201 is self-cleaned and the water content of the rough edge waste mud is increased.

[0033] The self-cleaning mechanism 400 includes a water storage bottle 401, the top of the inner side of the water storage bottle 401 is fixedly connected to the bottom of both sides of the electric cylinder 105, the bottom of the water storage bottle 401 is connected to an extrusion pump 402, the surface of the extrusion pump 402 is sleeved with a return spring 403, and a scraper 404 is provided at the bottom of the scraper 201, and a connecting rod 405 is fixedly connected to the inner side of the scraper 404, and the other end of the connecting rod 405 is fixedly connected to the bottom of both sides of the electric cylinder 105.

[0034] Specifically, when the electric cylinder 105 drives the motor 106 to move upward so that the motor 106 drives the scraper 201 to move upward and reset through the mounting bracket 301 and the adjusting member 302, the surface of the scraper 201 will first be scraped and cleaned by the inner walls of the scraper 404 on both sides, and when the mounting bracket 301 continues to move upward, a small part of the water in the water storage bottle 401 will be sprayed onto the surface of the scraper 201, so that the surface of the scraper 201 is rinsed, and these small parts of the sprayed water will be received by the rubber fitting ring 204 after rinsing and flow into the collecting ring 203 and drive the water to be discharged through the discharge trough 205 during the rotation of the discharge plate 206, and then the discharged water will fall into the collection box 208 so that the rough edge waste mud in the collection box 208 is moistened by water to ensure that the humidity of the rough edge waste mud is sufficient.

[0035] Furthermore, when the electric cylinder 105 drives the motor 106 to move upward so that the motor 106 drives the scraper 201 to move upward and reset through the mounting frame 301 and the adjusting member 302, the surface of the scraper 201 will first be scraped by the two sides of the inner wall of the scraper 404, so that the waste mud attached to the two sides of the surface of the scraper 201 is scraped off and received by the rubber fitting ring 204 and then falls into the collecting ring 203. Then, as the mounting frame 301 continues to move upward, the top of the mounting frame 301 will squeeze the bottom of the extrusion pump 402 upward, so that the extrusion pump 402 sprays a small part of the water in the water storage bottle 401 onto the surface of the scraper 201, so that the surface of the scraper 201 is washed, and the scraper 404 is also cleaned. The scraper 201 is cleaned by the scraper 404 when it moves downward for reuse, thereby improving the cleaning effect of the scraper 201 and preventing the scraper 201 from being adhered to a large amount of waste mud, thereby affecting the cleaning effect of the scraper 201. The water flowing into the collecting ring 203 will be driven by the discharge trough 205 to be discharged during the rotation of the discharge plate 206, and then the discharged water will fall into the collection box 208, so that the rough waste mud in the collection box 208 is moistened by water, thereby ensuring that the humidity of the rough waste mud is sufficient.

[0036] Reference Figures 1 to 5 , which is the third embodiment of the present invention, provides a kneading mechanism 500, through which the rough edge waste mud is kneaded so that the fusion effect of water and the rough edge waste mud is improved.

[0037] The kneading mechanism 500 includes an injection box 501, the inner side of which is fixedly connected to both sides of the collecting box 208, a piston plate 502 is slidably connected inside the injection box 501, a transmission rod 503 is fixedly connected to the rear side of the top of the piston plate 502, the top of the transmission rod 503 is fixedly connected to the front sides of both sides of the bottom of the collecting ring 203, the front and rear sides of the inner wall of the collecting box 208 are fixedly connected with telescopic airbag strips 504, there are two groups of telescopic airbag strips 504 in total, and each group has four telescopic airbag strips 504, the telescopic airbag strips 504 are connected to each other, the bottom of the front and rear sides of the injection box 501 are connected with an injection hose 505, the other end of the injection hose 505 passes through the interior of the collecting box 208 and is connected to the injection box 501, and the bottom of the inner wall of the collecting box 208 is inlaid with a lifting component 506.

[0038] The material lifting assembly 506 includes a material lifting plate 506a, which is embedded in the bottom of the inner wall of the collection box 208. Both sides of the top of the material lifting plate 506a are fixedly connected with a lifting rope 506b, and the other end of the lifting rope 506b is fixedly connected with a hanging ring 506c. Both sides of the collection ring 203 are fixedly connected with a hanging rod 506d.

[0039] Embedding grooves 506 are provided on the front sides of both sides of the bottom of the inner wall of the forming frame 101, and the outer side of the hanging rod 506d is fixedly connected to the limiting plate 507.

[0040] Both sides of the inner wall of the collection box 208 are fixedly connected with a movable frame 508, and the inside of the movable frame 508 is movably connected with a pulley 509, and the surface of the pulley 509 is slidably connected to the surface of the pulling rope 506b.

[0041] A triangular reinforcement plate 510 is fixedly connected to the front of the transmission rod 503 , and the bottom of the triangular reinforcement plate 510 is fixedly connected to the top of the piston plate 502 .

[0042] Specifically, when the electric cylinder 105 drives the collecting ring 203 to move downward through the motor 106 and the connecting piece 202, air is injected into the interior of the telescopic airbag strip 504, causing the telescopic airbag strip 504 to expand inward to knead the collected rough-edged waste mud, thereby making the contact and fusion of the recovered waste mud and water more complete, thereby preventing the water from remaining only on the surface of the waste mud and causing the water content inside the waste mud to remain low.

[0043] Specifically, the hanging ring 506c is hung on the surface of the hanging rod 506d, and then the electric cylinder 105 is started to drive the collecting ring 203 to move upward through the motor 106 and the connecting piece 202, which will pull the lifting plate 506a to move upward so that the lifting plate 506a can lift the squeezed and kneaded rough waste mud for easy removal.

[0044] Specifically, the hanging ring 506c is embedded in the inside of the embedding groove 506 to facilitate the placement of the hanging ring 506c and the pulling rope 506b, to avoid the hanging ring 506c being placed randomly and the pulling rope 506b being too loose, thereby affecting the use. The limiting plate 507 is then used to limit the hanging ring 506c hung on the hanging rod 506d, thereby preventing the hanging ring 506c from being separated from the hanging rod 506d, thereby improving the stability during hanging.

[0045] Specifically, by utilizing the movable connection between the pulley 509 and the movable frame 508 and the sliding connection between the surface of the pulling rope 506b and the surface of the pulley 509, when the pulling rope 506b is pulled, the resistance encountered by the electric cylinder 105 when being pulled is reduced.

[0046] Specifically, the triangular reinforcement plate 510 is used to reinforce the connection between the transmission rod 503 and the piston plate 502 through the triangular reinforcement plate 510 .

[0047] Furthermore, when the electric cylinder 105 drives the collecting ring 203 to move downward through the motor 106 and the connecting piece 202, the collecting ring 203 will drive the transmission rod 503 to move downward, so that the transmission rod 503 drives the piston plate 502 to enter the interior of the gas injection box 501 and squeeze the air in the gas injection box 501 downward, and the gas squeezed downward will enter the interior of the interconnected telescopic airbag strips 504 through the gas injection hose 505, so that the interior of the telescopic airbag strips 504 is injected with gas, causing the telescopic airbag strips 504 to expand inwardly. At this time, the rough edge waste mud recovered in the collecting box 208 will be in the process of the telescopic airbag strips 504 expanding inwardly. The waste mud is squeezed to the middle of the bottom of the inner wall of the collection box 208, so that the rough edge waste mud is kneaded, and the contact and fusion of the recovered waste mud and water are more complete, avoiding that the water only stays on the surface of the waste mud and causing the water content inside the waste mud to remain low. When the electric cylinder 105 drives the collecting ring 203 to move upward through the motor 106 and the connecting piece 202, the collecting ring 203 will drive the transmission rod 503 to move upward, so that the transmission rod 503 drives the piston plate 502 to move upward inside the gas injection box 501, so that the gas in the telescopic airbag strip 504 is extracted, and the telescopic airbag strip 504 shrinks, so as to facilitate the next use of the telescopic airbag strip 504.

[0048] Furthermore, the rough-edged waste mud collected in the collection box 208 will be squeezed to the middle part of the inside of the collection box 208 by the telescopic airbag strip 504. When the rough-edged waste mud collected in the collection box 208 is too much and needs to be taken out, the user can hang the hanging ring 506c on the surface of the hanging rod 506d, and then start the electric cylinder 105 to drive the collecting ring 203 to move upward through the motor 106 and the connecting piece 202. Then the collecting ring 203 will drive the hanging ring 506c to move upward through the hanging rod 506d, and then the hanging ring 506c will pull one end of the pulling rope 506b to pull it upward, and then the pulling rope 506b will pull the lifting plate 506a to move upward so that the lifting plate 506a can lift the squeezed and kneaded rough-edged waste mud for easy removal.

[0049] Furthermore, when the user does not need to use the hanging ring 506c and the pulling rope 506b, the hanging ring 506c can be directly embedded in the embedding groove 506, and at the same time, a part of the pulling rope 506b close to the hanging ring 506c can be synchronously embedded in the embedding groove 506, so as to facilitate the placement of the hanging ring 506c and the pulling rope 506b, and avoid the situation where the hanging ring 506c is placed randomly and the pulling rope 506b is too loose to affect the use. Then, the limiting plate 507 can be used to limit the hanging ring 506c hung on the hanging rod 506d, thereby avoiding the situation where the hanging ring 506c is separated from the hanging rod 506d, thereby improving the stability during hanging.

[0050] Furthermore, by utilizing the movable connection between the pulley 509 and the movable frame 508 and the sliding connection between the surface of the pulling rope 506b and the surface of the pulley 509, when the pulling rope 506b is pulled, the pulling rope 506b will directly pull the pulley 509 to rotate, thereby reducing the pulling force required when the pulling rope 506b is pulled, thereby reducing the resistance encountered by the electric cylinder 105 when pulling.

[0051] Furthermore, the triangular reinforcement plate 510 is used to reinforce the connection between the transmission rod 503 and the piston plate 502. The strong stability of the triangle is utilized to make the connection between the transmission rod 503 and the piston plate 502 more secure, thereby preventing the transmission rod 503 from breaking with the piston plate 502 during the transmission process.

[0052] The remaining structure is the same as that of Example 2.

[0053] Reference Figures 1 to 5 , which is the fourth embodiment of the present invention. This embodiment is different from the third embodiment in that: this embodiment provides a ceramic production device.

[0054] After the user puts the clay embryo into the lower mold 102, the lower mold 102 is placed at the bottom of the inner side of the forming frame 101 and the bottom of the lower mold 102 is plugged into the bottom of the inner side of the forming frame 101, and then the electric cylinder 105 is started, so that the electric cylinder 105 drives the movable part 107 and the movable sleeve 108 to move downward, and then the movable sleeve 108 drives the upper mold 104 to enter the lower mold 102, and then the bottom of the movable part 107 moves to the bottom of the movable sleeve 108 and squeezes the movable sleeve 108, and then the movable sleeve 108 drives the upper mold 104 to continue to squeeze downward to squeeze the clay embryo inside the lower mold 102, and then the motor 106 is started, so that the output end of the motor 106 slowly drives the upper mold 104 through the movable part 107 and the movable sleeve 108 to rotate and extrude the squeezed clay embryo in the lower mold 102, so that the clay embryo is squeezed and formed.

[0055] During the rotation of the output end of the motor 106, the scraper 201 is driven to rotate around the mud embryo, so that the top of the extruded mud embryo is scraped by the scraper 201, so that the burrs on the top of the mud embryo are scraped off by the scraper 201, and the scraped burrs will fall into the collection ring 203 driven by the scraper 201, and the movable sleeve 108 will drive the transmission member 207 to rotate during the rotation, and then the transmission member 207 will drive the discharge plate 206 to rotate along the inside of the collection ring 203, thereby synchronously driving the burrs to rotate and move, so that the burrs that fall into the collection ring 203 are driven by the discharge plate 206 to move to the position of the discharge trough 205 to be discharged and fall into the collection box 208 for recycling.

[0056] After the clay embryo in the lower mold 102 is extruded and formed, the electric cylinder 105 can be started to drive the upper mold 104 to reset while the motor 106 is turned off. Then the upper mold 104 will move upward and reset, and then the lower mold 102 will be lifted so that the bottom of the lower mold 102 is no longer connected to the plug hole 103 at the bottom inner side of the molding frame 101, and the lower mold 102 is taken out.

[0057] In the process of starting the electric cylinder 105 to drive the motor 106 to move downward, the motor 106 will drive the mounting frame 301 to move downward so that the adjusting member 302 moves downward synchronously, so that the roller 307 at the bottom of the adjusting member 302 first contacts the two sides of the top of the lower mold 102, and then in the process of the adjusting member 302 moving downward, the roller 307 generates a reaction force when squeezing the two sides of the top of the lower mold 102, so that the roller 307 at the bottom of the adjusting member 302 rolls outward, and then the bottom of the adjusting member 302 deflects outward, at this time, the torsion spring 304 generates a restoring torque on the adjusting member 302, and then the adjusting member 302 is The bottom of the inner side of the adjusting member 302 fits with the tops of both sides of the lower mold 102, and then the position of the scraper 201 on the adjusting member 302 will adapt to the two sides of the top of the lower mold 102, so that the scraper 201 can adapt to the use of lower molds 102 of different diameters. At the same time, the adjusting groove 305 opened on the adjusting member 302 is used to give the scraper 201 movable space to ensure that the scraper 201 adapts to the adjustment of the adjusting member 302. The limit block 306 connected to the outside of the scraper 201 can limit the maximum movable space of the scraper 201 in the adjusting groove 305 to prevent the scraper 201 from detaching from the adjusting groove 305.

[0058] And after the upper mold 104 and the lower mold 102 are docked and cannot move further downward, if the scraper 201 on the adjusting member 302 has not yet adapted to the diameter of the lower mold 102, through the sliding connection between the movable sleeve 108 and the movable member 107, the electric cylinder 105 can continue to drive the adjusting member 302 to move downward through the motor 106 to drive the scraper 201 to continue to move outward and expand so as to adapt to the diameter of the lower mold 102. At this time, the movable member 107 is in the process of moving downward inside the movable sleeve 108, thereby ensuring that the adjustable distance of the scraper 201 is increased.

[0059] In the process of adapting the position of the scraper 201 to the width of the lower mold 102, the elastic force of the fitting spring 308 can make the inner side of the bottom of the scraper 201 fit more closely with the two sides of the top of the lower mold 102, thereby ensuring that the scraper 201 is more stable in the process of scraping the rough edges of the mud embryo, thereby improving the scraping effect. When the electric cylinder 105 drives the motor 106 to move upward so that the motor 106 drives the scraper 201 to move upward and reset through the mounting frame 301 and the adjusting member 302, the surface of the scraper 201 will first be scraped by the two sides of the inner wall of the scraper 404, so that the waste mud attached to the two sides of the surface of the scraper 201 is scraped off and received by the rubber fitting ring 204 and then falls into the collecting ring 203; then, as the mounting frame 301 continues to move upward, the top of the mounting frame 301 will squeeze the bottom of the extrusion pump 402 upward, so that the extrusion pump 402 sprays a small part of the water in the water storage bottle 401 onto the surface of the scraper 201, so that the surface of the scraper 201 is washed, and the scraper 404 is also simultaneously The cleaning effect of the scraper 201 is improved by the scraper 201 moving downward for reuse, thereby preventing the scraper 201 from being adhered to a large amount of waste mud, thereby affecting the cleaning effect of the scraper 201. The water flowing into the collecting ring 203 will be driven by the discharge trough 205 to be discharged during the rotation of the discharge plate 206, and then the discharged water will fall into the collection box 208, so that the rough edge waste mud in the collection box 208 is moistened by water, thereby ensuring that the humidity of the rough edge waste mud is sufficient.

[0060] When the electric cylinder 105 drives the collecting ring 203 to move downward through the motor 106 and the connecting piece 202, the collecting ring 203 drives the transmission rod 503 to move downward, so that the transmission rod 503 drives the piston plate 502 to enter the interior of the gas injection box 501 and squeeze the air in the gas injection box 501 downward, and the gas squeezed downward enters the interior of the interconnected telescopic airbag strips 504 through the gas injection hose 505, so that the interior of the telescopic airbag strips 504 is gas-injected, causing the telescopic airbag strips 504 to expand inwardly. At this time, the rough edge waste mud recovered in the collecting box 208 will be expanded inwardly under the action of the telescopic airbag strips 504 expanding inwardly. It is squeezed to the middle of the bottom of the inner wall of the collection box 208, so that the rough edge waste mud is kneaded, and the contact and fusion of the recovered waste mud and water are more complete, avoiding that the water only stays on the surface of the waste mud, resulting in the water content inside the waste mud still being low. When the electric cylinder 105 drives the collecting ring 203 to move upward through the motor 106 and the connecting piece 202, the collecting ring 203 will drive the transmission rod 503 to move upward, so that the transmission rod 503 drives the piston plate 502 to move upward inside the gas injection box 501, so that the gas in the telescopic airbag strip 504 is extracted, and the telescopic airbag strip 504 is contracted to facilitate the next use of the telescopic airbag strip 504.

[0061] The rough-edged waste mud collected in the collection box 208 will be squeezed to the middle part of the collection box 208 by the telescopic airbag strip 504. When the rough-edged waste mud collected in the collection box 208 is too much and needs to be taken out, the user can hang the hanging ring 506c on the surface of the hanging rod 506d, and then start the electric cylinder 105 to drive the collecting ring 203 to move upward through the motor 106 and the connecting piece 202. Then the collecting ring 203 will drive the hanging ring 506c to move upward through the hanging rod 506d, and then the hanging ring 506c will pull one end of the pulling rope 506b to pull it upward, and then the pulling rope 506b will pull the lifting plate 506a to move upward so that the lifting plate 506a can lift the squeezed and kneaded rough-edged waste mud for easy removal.

[0062] When the user does not need to use the hanging ring 506c and the pulling rope 506b, the hanging ring 506c can be directly embedded in the embedding groove 506, and a part of the pulling rope 506b close to the hanging ring 506c can be synchronously embedded in the embedding groove 506, so as to facilitate the placement of the hanging ring 506c and the pulling rope 506b, and avoid the situation where the hanging ring 506c is placed randomly and the pulling rope 506b is too loose to affect the use. Then, the limiting plate 507 can be used to limit the hanging ring 506c hung on the hanging rod 506d, thereby preventing the hanging ring 506c from being separated from the hanging rod 506d, thereby improving the stability during hanging.

[0063] By utilizing the movable connection between the pulley 509 and the movable frame 508 and the sliding connection between the surface of the pulling rope 506b and the surface of the pulley 509, when the pulling rope 506b is pulled, the pulling rope 506b will directly pull the pulley 509 to rotate, thereby reducing the pulling force required when the pulling rope 506b is pulled, thereby reducing the resistance encountered by the electric cylinder 105 when pulling.

[0064] The triangular reinforcing plate 510 is then used to reinforce the connection between the transmission rod 503 and the piston plate 502. The strong stability of the triangle is utilized to make the connection between the transmission rod 503 and the piston plate 502 more secure, thereby preventing the transmission rod 503 from breaking with the piston plate 502 during the transmission process.

[0065] In summary, after the mud embryo is placed in the lower mold 102, the extrusion molding mechanism 100 is started and the burr removal mechanism 200 is driven to extrude the embryo mud into shape and scrape off the excess burrs. Before scraping, the adaptation mechanism 300 is started to change it to adapt to the current width of the lower mold 102, so that the lower mold 102 does not need to replace the scraper 201 or manually adjust the scraper 201 after replacement, and then the self-cleaning mechanism 400 is started to spray water on the surface of the scraper 201 after use and scrape it to clean it. At the same time, the sprayed water will be conducted to the waste mud recovery point, and then the kneading mechanism 500 can be used to knead the recovered burr waste mud, so that the contact and fusion of the recovered waste mud and water are more complete.

[0066] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible, for example, the size, scale, structure, shape and proportion of various elements, and parameter values ​​such as temperature, pressure, etc., mounting arrangements, use of materials, color, directional changes, etc., without substantially departing from the novel angles and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of the execution function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims. In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described, that is, those features that are not relevant to the best mode currently considered to carry out the invention, or those features that are not relevant to implementing the invention.

[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A ceramic production device, characterized in that: The extrusion molding mechanism (100) comprises a molding frame (101), wherein a lower mold (102) is arranged at the bottom of the inner side of the molding frame (101), plug holes (103) are provided on both sides of the inner side of the bottom of the molding frame (101), the bottom of the lower mold (102) is plugged into the plug holes (103), an upper mold (104) is arranged at the top of the lower mold (102), an electric cylinder (105) is fixedly connected to the top of the inner side of the molding frame (101), a motor (106) is fixedly connected to the piston end of the electric cylinder (105), a movable part (107) is fixedly connected to the output end of the motor (106), a movable sleeve (108) is provided on the surface of the movable part (107), and the bottom of the movable sleeve (108) is threadedly connected to the top of the upper mold (104); The burr removal mechanism (200) comprises a scraper (201), wherein the scraper (201) is located on both sides of the top of the upper mold (104); the bottom of the back of the motor (106) is fixedly connected to a connecting piece (202); the bottom of the front of the connecting piece (202) is fixedly connected to a collecting ring (203); the inner side of the collecting ring (203) is fixedly connected to a rubber fitting ring (204); the front of the collecting ring (203) is provided with a discharge groove (205); the inside of the collecting ring (203) is slidably connected to a discharge plate (206); two discharge plates (206) are provided; the top of the discharge plate (206) is fixedly connected to a transmission piece (207); the inner top of the transmission piece (207) is fixedly connected to both sides of the movable sleeve (108); the bottom of the front of the forming frame (101) is movably connected to a collecting box (208); and, The adaption mechanism (300) comprises a mounting frame (301), the inner side of the mounting frame (301) is fixedly connected to both sides of the output end of the motor (106), an adjusting member (302) is arranged on the outer side of the mounting frame (301), both sides of the adjusting member (302) are fixedly connected to an adjusting shaft (303), the outer side of the adjusting shaft (303) penetrates through the two sides of the outer side of the adjusting member (302) and is movably connected, the inner side of the adjusting shaft (303) is fixedly connected to a torsion spring (304), the other end of the torsion spring (304) is fixedly connected to the adjusting shaft (303), and the adjusting shaft (303) is fixedly connected to the other side of the adjusting shaft (304). The tops of both sides of the adjusting member (302) are fixedly connected, an adjusting groove (305) is provided at the bottom inside the adjusting member (302), the inner wall of the adjusting groove (305) is movably connected to the surface of the scraper (201), the outer side of the scraper (201) is fixedly connected to a limit block (306), the bottom of the adjusting member (302) is movably connected to a roller (307), the bottoms of both sides of the electric cylinder (105) are fixedly connected to a self-cleaning mechanism (400), and both sides of the collecting box (208) are fixedly connected to a kneading mechanism (500).

2. The ceramic production device according to claim 1, characterized in that: The self-cleaning mechanism (400) comprises a water storage bottle (401), the top of the inner side of the water storage bottle (401) is fixedly connected to the bottom of both sides of the electric cylinder (105), the bottom of the water storage bottle (401) is connected to an extrusion pump (402), the surface of the extrusion pump (402) is sleeved with a return spring (403), the bottom of the scraper (201) is provided with a scraper (404), the inner side of the scraper (404) is fixedly connected to a connecting rod (405), and the other end of the connecting rod (405) is fixedly connected to the bottom of both sides of the electric cylinder (105).

3. The ceramic production device according to claim 1, characterized in that: The kneading mechanism (500) comprises an air injection box (501), the inner side of the air injection box (501) is fixedly connected to both sides of the collection box (208), the interior of the air injection box (501) is slidably connected to a piston plate (502), the rear side of the top of the piston plate (502) is fixedly connected to a transmission rod (503), the top of the transmission rod (503) is fixedly connected to the front sides of both sides of the bottom of the collection ring (203), and the front and rear sides of the inner wall of the collection box (208) are fixedly connected to telescopic The airbag strip (504) is provided with two groups of telescopic airbag strips (504) and each group is provided with four airbag strips. The telescopic airbag strips (504) are connected to each other. The bottom of the front and rear sides of the air injection box (501) are connected with an air injection hose (505). The other end of the air injection hose (505) passes through the interior of the collection box (208) and is connected with the air injection box (501). The bottom of the inner wall of the collection box (208) is inlaid with a lifting component (506).

4. The ceramic production device according to claim 3, characterized in that: The material lifting assembly (506) comprises a material lifting plate (506a), wherein the material lifting plate (506a) is embedded in the bottom of the inner wall of the collection box (208), and both sides of the top of the material lifting plate (506a) are fixedly connected with a pulling rope (506b), and the other end of the pulling rope (506b) is fixedly connected with a hanging ring (506c), and both sides of the collection ring (203) are fixedly connected with a hanging rod (506d).

5. The ceramic production device according to claim 2 or 3, characterized in that: A fitting spring (308) is fixedly connected to the top of the inner wall of the adjustment groove (305), a plurality of the fitting springs (308) are provided and are distributed at equal distances, and the other end of the fitting spring (308) is fixedly connected to the top of the scraper (201).

6. The ceramic production device according to claim 4, characterized in that: Embedding grooves (506) are provided on the front sides of both sides of the bottom of the inner wall of the forming frame (101), and the outer side of the hanging rod (506d) is fixedly connected to a limiting plate (507).

7. The ceramic production device according to claim 6, characterized in that: Both sides of the inner wall of the collection box (208) are fixedly connected to a movable frame (508), the interior of the movable frame (508) is movably connected to a pulley (509), and the surface of the pulley (509) is slidably connected to the surface of the pulling rope (506b).

8. The ceramic production device according to claim 7, characterized in that: A triangular reinforcement plate (510) is fixedly connected to the front side of the transmission rod (503), and the bottom of the triangular reinforcement plate (510) is fixedly connected to the top of the piston plate (502).

9. A method for producing a ceramic production device, characterized in that: The ceramic production device according to any one of claims 1 to 8 further comprises: The extrusion molding mechanism (100) is started and the burr removing mechanism (200) is driven to start extrusion molding of the clay embryo and scrape off the burr; At the same time, the adaptation mechanism (300) is activated to make the scraper (201) adapt to the width of the current lower mold (102); The self-cleaning mechanism (400) can be used to self-clean the scraper (201) after use; The kneading mechanism (500) can be used to knead the recovered rough edge waste mud.

10. The production method of the ceramic production device according to claim 9, characterized in that: include, The extrusion molding mechanism (100) is started to extrude the clay embryo, and then the burr removal mechanism (200) is driven to start, so that the scraper (201) rotates around the clay embryo and scrapes off the burr; At the same time, the adaption mechanism (300) is activated to adjust the scraping position of the scraper (201) according to the diameter of the lower mold (102), thereby adapting to the width of the current mold; When the burr removal mechanism (200) is reset, the self-cleaning mechanism (400) is activated to spray water on the surface of the scraper (201) after use and scrape it to clean it. At the same time, the sprayed water is conducted to the waste mud recovery point to increase the water content of the waste mud. When the mud embryo is extruded and formed, the kneading mechanism (500) is activated to knead the recycled rough edge waste mud, so that the contact and fusion of the recycled waste mud and water are more complete.

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