Horizontal non-stop material changing equipment and material changing process of cotton core material belt
By setting up the intermediate docking space of the tape in the cotton core material belt in the cotton core material belt, and using the intermediate material plate for pasting, the problem of insufficient traction after the thicker cotton core material belt is solved, and a more stable joint connection is achieved.
Patent Information
- Application Number
- CN202411899052.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing non-stop material change device is difficult to meet the traction tension required by thicker cotton core tapes when traction, resulting in easy disconnection at the joints.
A horizontal non-stop material change equipment for cotton core tape is designed. By setting a docking space in the middle of the material tape, a tape bonding gap is formed between the ends of the two aligned cotton core tapes, and the tape end surfaces are pasted together by using the intermediate material plate to increase the connection area.
It effectively meets the traction tension required for the cotton core tape after feeding when traction, avoids the situation of disconnection at the joint, and improves the stability of the production process.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material belt conveying, and in particular to a horizontal non-stop material changing device for a cotton core material belt and a material changing process thereof. Background Art
[0002] During the production process of the material strip, the material roll needs to be replaced without stopping the machine, which requires a non-stop material changing device. The existing non-stop material changing devices are mostly used for thinner material strips. Since the traction tension required for pulling the thinner material strips is smaller, the new material strip and the old material strip are generally aligned, and then the new and old material strips are directly pasted from the top and bottom of the new and old material strips. The pasting surface is only the upper and lower surfaces. When the material strip is thicker, the traction tension required for pulling the thick material strip is larger. This material joining method cannot meet the corresponding traction force, and the interface is easy to break in the subsequent production process.
[0003] Therefore, there is a need for a cotton core material belt horizontal non-stop material changing device and a material changing process thereof that can solve the above-mentioned problems. Summary of the invention
[0004] The present invention proposes a horizontal non-stop material changing device for cotton core material strips and a material changing process thereof. The setting of the middle docking space of the material strips forms a tape bonding gap between the ends of the two aligned cotton core material strips, and the two tapes and the end faces of the two cotton core material strips at the tape bonding gap are pasted together through the middle connecting plate, thereby increasing the connection area of the two cotton core material strips after the materials are connected, thereby satisfying the traction tension required for the cotton core material strips after the materials are connected during traction, and avoiding the occurrence of disconnection at the joints of the cotton core material strips during the production process.
[0005] One of the technical solutions of the present invention is achieved as follows:
[0006] A horizontal non-stop material changing device for cotton core material belts comprises a frame, on which are arranged:
[0007] A cutting device for cutting off the old cotton core material strip;
[0008] A material changing device for aligning the new cotton core material strip and the cut end of the old cotton core material strip to be connected, the material changing device comprising a first lifting material changing platform, a second lifting material changing platform and a fixed material changing platform, the first lifting material changing platform and the second lifting material changing platform are both slidably installed on the frame along the Z-axis direction, the first lifting material changing platform and the second lifting material changing platform are arranged up and down and are both arranged left and right with the fixed material changing platform, the first lifting material changing platform and the fixed material changing platform are jointly provided with the old cotton core material strip, and the second lifting material changing platform is provided with the new cotton core material strip;
[0009] A supporting device for supporting the ends of the new cotton core material strip and the old cotton core material strip to be connected, the supporting device comprising a first supporting plate, a second supporting plate and a third supporting plate, the first supporting plate being slidably mounted on the first lifting and changing platform along the Z-axis direction, the second supporting plate being slidably mounted on the second lifting and changing platform along the Z-axis direction, the third supporting plate being slidably mounted on the frame along the Z-axis direction, a material strip middle docking space being arranged between the first supporting plate and the third supporting plate, and between the second supporting plate and the third supporting plate, the cutting device being close to the third supporting plate, the end face of the new cotton core material strip being aligned with the end face of the second supporting plate, and when the ends of the new cotton core material strip and the cut old cotton core material strip to be connected are aligned, a tape bonding gap is formed between the new cotton core material strip and the cut old cotton core material strip;
[0010] A material receiving device is used for respectively sticking two tapes to the top and bottom of the material tape connection position, the material receiving device includes a top tape pasting plate and a bottom tape pasting plate, and a middle material receiving plate is slidably installed on the top tape pasting plate. The middle material receiving plate is used for joining the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the old cotton core material tape, and the middle material receiving plate corresponds to the middle docking space position of the material tape.
[0011] As a preferred technical solution, the cutting device includes a cutter mounting frame slidably mounted on the frame along the Y-axis direction, the cutter mounting frame is connected to a lead screw nut driving device, and a first circular cutter and a second circular cutter are rotatably mounted on the cutter mounting frame.
[0012] As a preferred technical solution, a material changing table mounting plate is slidably installed on the frame along the Z-axis direction, the first lifting material changing table and the second lifting material changing table are both fixedly installed on the material changing table mounting plate and arranged parallel to the Z-axis, a first pressing rod is slidably installed on the first lifting material changing table along the Z-axis direction, a second pressing rod is slidably installed on the second lifting material changing table along the Z-axis direction, and a third pressing rod is slidably installed on the fixed material changing table along the Z-axis direction.
[0013] As a preferred technical solution, a rotating shaft arranged along the Y-axis is rotatably installed on the frame, a rotating arm is fixedly installed on the rotating shaft, the free end of the rotating arm is fixedly installed with the top tape pasting plate, a plurality of first air suction holes are arranged on the top tape pasting plate, a sliding groove is arranged on the top tape pasting plate, the middle feeding plate is arranged in the sliding groove, a middle feeding plate driving cylinder is fixedly installed on the top tape pasting plate, and the piston rod of the middle feeding plate driving cylinder is connected to the middle feeding plate.
[0014] As a preferred technical solution, a first sliding seat is slidably installed on the frame along the X-axis direction, a second sliding seat is slidably installed on the first sliding seat along the Z-axis direction, a pull-out plate is slidably installed on the second sliding seat along the Y-axis direction, a locking assembly is arranged between the pull-out plate and the second sliding seat, the bottom tape pasting plate is slidably installed on the pull-out plate along the Z-axis direction, and a plurality of second air suction holes are arranged on the bottom tape pasting plate.
[0015] As a preferred technical solution, the locking assembly includes a ball mounting block fixedly mounted on the second sliding seat, the ball mounting block is provided with a limiting cavity, a ball is constrained and installed in the limiting cavity, a compression spring is provided between the ball and the limiting cavity, a limiting block is fixedly mounted on the pull-out plate, a limiting groove matched with the ball is provided on the limiting block, and a limiting end face matched with the second sliding seat is provided on the limiting block.
[0016] As a preferred technical solution, the frame is provided with a cotton fluff cleaning device for cleaning the cotton fluff on the first circular cutter and the second circular cutter, the cotton fluff cleaning device includes two brushes respectively matched with the first circular cutter and the second circular cutter, the two brushes are fixedly mounted on the frame, and the frame is also provided with two cotton fluff removing channels for discharging the cotton fluff on the corresponding brushes.
[0017] As a preferred technical solution, the screw nut driving device includes a screw rod rotatably mounted on the frame, the screw rod is arranged along the Y-axis, a screw rod driving motor is fixedly mounted on the frame, the screw rod driving motor is transmission-connected to the screw rod, a nut is threadedly mounted on the screw rod, and the nut is fixedly connected to the cutter mounting bracket.
[0018] Another technical solution of the present invention is achieved in this way:
[0019] The material changing process of the cotton core material belt horizontal non-stop material changing equipment specifically includes the following steps:
[0020] S1, placing a piece of tape on the top tape pasting plate and the bottom tape pasting plate respectively, placing the new cotton core material tape on the second lifting material changing platform, and aligning the new cotton core material tape with the end surface of the second supporting plate close to the third supporting plate;
[0021] S2, after the first lifting material changing platform and the fixed material changing platform fix the old cotton core material strip, the cutting device is arranged on the end surface of the third supporting plate close to the second supporting plate, and the cutting device cuts the old cotton core material strip at the end surface of the third supporting plate, the first lifting material changing platform and the second lifting material changing platform move up, the new cotton core material strip on the second lifting material changing platform is flush with the old cotton core material strip on the fixed material changing platform, and the tape bonding gap is formed between the end surface of the new cotton core material strip and the end surface of the old cotton core material strip;
[0022] S3, the top tape pasting plate and the bottom tape pasting plate respectively paste the corresponding tape on the top and bottom of the position where the new cotton core material strip and the old cotton core material strip are to be connected, thus completing the connection of the upper and lower surfaces of the position where the new cotton core material strip and the old cotton core material strip are to be connected;
[0023] S4, the middle material receiving plate moves toward the direction close to the bottom tape pasting plate, pressing against the two tapes at the tape pasting gap, the two tapes at the tape pasting gap are pasted together, and the end faces of the new cotton core material tape and the old cotton core material tape are pasted together with the two tapes, that is, the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the end faces of the old cotton core material tape are joined together, that is, the joining of the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the end faces of the old cotton core material tape is completed;
[0024] S5, the top tape pasting plate and the bottom tape pasting plate are reset, the second lifting material changing platform and the fixed material changing platform release the fixation of the cotton core material belt, and the cotton core material belt continues to move forward after the material change, that is, the non-stop material change of the cotton core material belt is completed.
[0025] By adopting the above technical solution, the beneficial effects of the present invention are as follows:
[0026] Since the horizontal non-stop material changing equipment for the cotton core material belt and its material changing process include a material changing device and a supporting device, in the process of using the equipment, the old cotton core material belt is first cut by the cutting device, and then the two tapes are respectively pasted to the positions to be connected of the new cotton core material belt and the old cotton core material belt by the material joining mechanism, and the middle material joining plate moves toward the direction close to the bottom tape pasting plate, and under the pressure of the middle material joining plate and the support of the bottom tape pasting plate, the two tapes located at the tape pasting gap are pasted together, and at the same time, the end faces of the new cotton core material belt and the end faces of the old cotton core material belt are pasted together with the tape, which is different from the existing Compared with the material joining method in which the adhesive tape is only pasted on the upper and lower surfaces of the position to be connected, in the present invention, a middle joint space is set for the material tapes, so that a tape fitting gap is formed between the ends of the aligned new cotton core material tape and the old cotton core material tape, and the two tapes and the end faces of the two cotton core material tapes at the tape fitting gap can be pasted together through the middle material connecting plate, thereby increasing the connection area of the two cotton core material tapes after joining, making the joint of the cotton core material tape more firm, thereby satisfying the traction tension required for the cotton core material tape after joining, and avoiding the occurrence of disconnection at the joint of the cotton core material tape during the production process.
[0027] Since the horizontal non-stop material changing equipment for the cotton core material strip and its material changing process include a cutting device, the cutting device includes a first circular cutter and a second circular cutter. During the rotation of the first circular cutter and the second circular cutter, the cutter mounting frame moves along the Y-axis direction, and the first circular cutter and the second circular cutter cooperate to generate a shearing force on the old cotton core material strip opposite to the existing cutting device. The old cotton core material strip is cut by the shearing force. The existing cutting device cuts the strip by horizontally moving the blade. Since the cotton core material strip is soft and tough, the cotton core material strip may not be completely cut when the cotton core material strip is cut by horizontally moving the blade. In the present invention, the shearing force on the cotton core material strip during cutting is increased by cooperating with the first circular cutter and the second circular cutter, so that the cotton core material strip is fully cut, thereby solving the problem of incomplete cutting of the cotton core material strip.
[0028] Since the cotton core material belt horizontal non-stop material changing equipment and its material changing process include a cotton fluff cleaning device, the cotton fluff cleaning device includes a brush and a cotton fluff removing channel, when the first circular cutter and the second circular cutter move to the corresponding brush positions, the first circular cutter and the second circular cutter rotate, and the two brushes respectively brush off the cotton fluff wrapped around the first circular cutter and the second circular cutter, and the cotton fluff on the brushes is then adsorbed and discharged by the negative pressure of the corresponding cotton fluff removing channel, thereby realizing the cleaning of the cotton fluff wrapped around the two circular cutters and avoiding the influence of the cotton fluff on the circular cutters.
[0029] Since the horizontal non-stop material changing equipment for cotton core material strips and its material changing process include a locking assembly, and since the pull-out plate is slidably installed on the second sliding seat, a locking assembly is arranged between the pull-out plate and the second sliding seat, when it is necessary to place the tape on the bottom tape pasting plate, the pull-out plate is manually moved in a direction away from the frame, thereby increasing the operating space for placing the tape on the bottom tape pasting plate and facilitating the placement of the tape. After placing the tape, the pull-out plate is moved in a direction close to the frame, and when the limiting end face is against the second sliding seat, the ball is located in the limiting groove, that is, the pull-out plate is locked, and the pasting of the tape is not affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0031] Figure 1 It is a structural schematic diagram of the present invention;
[0032] Figure 2 It is a structural schematic diagram of another state of the present invention;
[0033] Figure 3 is a schematic diagram of the structure of a cutting device;
[0034] Figure 4 It is a schematic diagram of the structure of the bottom tape pasting board;
[0035] Figure 5 is a schematic diagram of the structure of the locking assembly;
[0036] Figure 6 A process diagram of a cutting device cutting off an old cotton core material strip;
[0037] Figure 7 This is the process diagram of the top tape being pasted;
[0038] Figure 8 This is a process diagram of the middle feed plate being pressed with two tapes;
[0039] Fig. 9 for Figure 8 Enlarged structural diagram of point A in the middle
[0040] Among them: 1. Frame; 2. Old cotton core material strip; 3. New cotton core material strip; 4. First lifting material change platform; 5. Second lifting material change platform; 6. Fixed material change platform; 7. First support plate; 8. Second support plate; 9. Third support plate; 10. Middle docking space of material strip; 11. Gap for tape bonding; 12. Tape; 13. Top tape bonding plate; 14. Bottom tape bonding plate; 15. Middle material receiving plate; 16. Cutter mounting frame; 17. First round Cutter; 18, second circular cutter; 19, material change table mounting plate; 20, first press rod; 21, second press rod; 22, third press rod; 23, rotating shaft; 24, rotating arm; 25, first air suction hole; 26, sliding groove; 27, middle receiving plate driving cylinder; 28, first sliding seat; 29, second sliding seat; 30, pull-out plate; 31, second air suction hole; 32, ball mounting block; 33, limit cavity; 34, ball; 35, Compression spring; 36, limit block; 37, limit groove; 38, limit end face; 39, brush; 40, cotton wool removal channel; 41, screw; 42, screw drive motor; 43, nut; 44, cutter mounting frame slide rail; 45, first active synchronous pulley; 46, second active synchronous pulley; 47, first driven synchronous pulley; 48, second driven synchronous pulley; 49, first synchronous belt; 50, second synchronous belt; 51, pulley drive motor Machine; 52, first sliding seat rail; 53, first sliding seat driving cylinder; 54, second sliding seat rail; 55, second sliding seat driving cylinder; 56, pull-out plate rail; 57, slider; 58, bottom tape pasting plate driving cylinder; 59, guide column; 60, material change table mounting plate driving cylinder; 61, first support plate driving cylinder; 62, second support plate driving cylinder; 63, third support plate driving cylinder; 64, rotating shaft driving motor. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] Embodiment 1:
[0043] like Figure 1-Figure 9 As shown in the figure, the cotton core material belt horizontal non-stop material changing equipment includes a frame 1, and the frame 1 is provided with:
[0044] A cutting device for cutting off the old cotton core material strip 2.
[0045] A material changing device for aligning the ends of the new cotton core material strip 3 and the cut old cotton core material strip 2 to be connected, the material changing device comprising a first lifting material changing table 4, a second lifting material changing table 5 and a fixed material changing table 6, the first lifting material changing table 4 and the second lifting material changing table 5 are both slidably installed on the frame 1 along the Z-axis direction, the first lifting material changing table 4 and the second lifting material changing table 5 are arranged up and down and are arranged left and right with the fixed material changing table 6, the first lifting material changing table 4 and the fixed material changing table 6 are jointly provided with the old cotton core material strip 2, and the second lifting material changing table 5 is provided with the new cotton core material strip 3.
[0046] like Figure 1 , Figure 7 , Figure 8 and Fig. 9 As shown together, a supporting device for supporting the ends of the new cotton core material strip 3 and the old cotton core material strip 2 to be connected comprises a first supporting plate 7, a second supporting plate 8 and a third supporting plate 9. The first supporting plate 7 is slidably mounted on the first lifting material changing platform 4 along the Z-axis direction, the second supporting plate 8 is slidably mounted on the second lifting material changing platform 5 along the Z-axis direction, and the third supporting plate 9 is slidably mounted on the frame 1 along the Z-axis direction. A material strip intermediate docking space 10 is provided between the first supporting plate 7 and the third supporting plate 9, and between the second supporting plate 8 and the third supporting plate 9. The cutting device is close to the third supporting plate 9, and the end face of the new cotton core material strip 3 is aligned with the end face of the second supporting plate 8. When the ends of the new cotton core material strip 3 and the cut old cotton core material strip 2 to be connected are aligned, a tape bonding gap 11 is formed between the new cotton core material strip 3 and the cut old cotton core material strip 2.
[0047] A material joining device is used for respectively sticking two tapes 12 to the top and bottom of the material strip connection position, the material joining device includes a top tape sticking plate 13 and a bottom tape sticking plate 14, and a middle material joining plate 15 is slidably installed on the top tape sticking plate 13. The middle material joining plate 15 is used for joining the end faces of the two tapes 12, the new cotton core material strip 3 and the old cotton core material strip 2 at the tape fitting gap 11, and the middle material joining plate 15 corresponds to the position of the middle docking space 10 of the material strip.
[0048] like Figure 2 and Figure 3 As shown together, the cutting device includes a cutter mounting frame 16 slidably mounted on the frame 1 along the Y-axis direction, the cutter mounting frame 16 is connected to a lead screw nut driving device, and a first circular cutter 17 and a second circular cutter 18 are rotatably mounted on the cutter mounting frame 16.
[0049] A material changing table mounting plate 19 is slidably installed on the frame 1 along the Z-axis direction, the first lifting material changing table 4 and the second lifting material changing table 5 are both fixedly installed on the material changing table mounting plate 19 and arranged parallel to the Z-axis, a first pressing rod 20 is slidably installed on the first lifting material changing table 4 along the Z-axis direction, a second pressing rod 21 is slidably installed on the second lifting material changing table 5 along the Z-axis direction, and a third pressing rod 22 is slidably installed on the fixed material changing table 6 along the Z-axis direction. In the present invention, the first pressing rod 20, the second pressing rod 21 and the third pressing rod 22 are respectively used to press against the corresponding cotton core material strips.
[0050] like Figure 1 As shown, a rotating shaft 23 arranged along the Y axis is rotatably mounted on the frame 1, a rotating arm 24 is fixedly mounted on the rotating shaft 23, a top tape pasting plate 13 is fixedly mounted on the free end of the rotating arm 24, a plurality of first suction holes 25 are arranged on the top tape pasting plate 13, a sliding groove 26 is arranged on the top tape pasting plate 13, a middle feed plate 15 is arranged in the sliding groove 26, a middle feed plate driving cylinder 27 is fixedly mounted on the top tape pasting plate 13, and the activity of the middle feed plate driving cylinder 27 The plug rod is connected to the middle feed plate 15. In the present invention, after the upper and lower surfaces of the new cotton core material strip 3 and the old cotton core material strip 2 to be connected are both pasted with the tape 12, under the drive of the middle feed plate driving cylinder 27, the middle feed plate 15 extends out from the sliding groove 26 and moves toward the direction close to the bottom tape pasting plate 14. Under the support of the bottom tape pasting plate 14 and the pressure of the middle feed plate 15, the end faces of the new cotton core material strip 3 and the end faces of the old cotton core material strip 2 are both pasted together with the two tapes 12.
[0051] like Figure 4 and Figure 5 As shown together, a first sliding seat 28 is slidably installed on the frame 1 along the X-axis direction, a second sliding seat 29 is slidably installed on the first sliding seat 28 along the Z-axis direction, a pull-out plate 30 is slidably installed on the second sliding seat 29 along the Y-axis direction, a locking assembly is provided between the pull-out plate 30 and the second sliding seat 29, a bottom tape pasting plate 14 is slidably installed on the pull-out plate 30 along the Z-axis direction, and a plurality of second air suction holes 31 are provided on the bottom tape pasting plate 14.
[0052] The locking assembly includes a ball mounting block 32 fixedly mounted on the second sliding seat 29, a limiting cavity 33 is provided on the ball mounting block 32, a ball 34 is constrained and installed in the limiting cavity 33, a compression spring 35 is provided between the ball 34 and the limiting cavity 33, a limiting block 36 is fixedly mounted on the pull-out plate 30, a limiting groove 37 matched with the ball 34 is provided on the limiting block 36, and a limiting end face 38 matched with the second sliding seat 29 is provided on the limiting block 36.
[0053] like Figure 2 and Figure 3As shown together, the frame 1 is provided with a cotton fluff cleaning device for cleaning the cotton fluff on the first circular cutter 17 and the second circular cutter 18, and the cotton fluff cleaning device includes two brushes 39 respectively matched with the first circular cutter 17 and the second circular cutter 18, and the two brushes 39 are fixedly mounted on the frame 1. The frame 1 is also provided with two cotton fluff removing channels 40 for discharging the cotton fluff on the corresponding brushes 39, and the two cotton fluff removing channels 40 are both connected to the first air pump.
[0054] The lead screw nut driving device includes a lead screw 41 rotatably mounted on the frame 1, the lead screw 41 is arranged along the Y-axis, a lead screw driving motor 42 is fixedly mounted on the frame 1, the lead screw driving motor 42 is transmission-connected to the lead screw 41, a nut 43 is threadedly mounted on the lead screw 41, and the nut 43 is fixedly connected to the cutter mounting bracket 16.
[0055] A pair of cutter mounting frame slide rails 44 are arranged on the frame 1 along the Y axis, and the cutter mounting frame 16 is slidably mounted on the two cutter mounting frame slide rails 44. A first active synchronous pulley 45, a second active synchronous pulley 46, a first driven synchronous pulley 47 and a second driven synchronous pulley 48 are rotatably mounted on the cutter mounting frame 16. A first synchronous belt 49 is wound around the first active synchronous pulley 45 and the first driven synchronous pulley 47, and a second synchronous belt 50 is wound around the second active synchronous pulley 46 and the second driven synchronous pulley 48. The first driven synchronous pulley 47 is transmission-connected to the first circular cutter 17, and the second driven synchronous pulley 48 is transmission-connected to the second circular cutter 18. Two pulley drive motors 51 are fixedly mounted on the cutter mounting frame 16, and the two pulley drive motors 51 are transmission-connected to the first active synchronous pulley 45 and the second active synchronous pulley 46, respectively.
[0056] like Figure 4 and Figure 5 As shown together, a pair of first sliding seat rails 52 arranged along the X-axis are fixedly installed on the frame 1, the first sliding seat 28 is slidably installed on the two first sliding seat rails 52, and a first sliding seat driving cylinder 53 is fixedly installed on the frame 1, and the piston rod of the first sliding seat driving cylinder 53 is connected to the first sliding seat 28.
[0057] A pair of second sliding seat rails 54 arranged along the Z-axis direction are fixedly installed on the first sliding seat 28, the second sliding seat 29 is slidably installed on the two second sliding seat rails 54, and a second sliding seat driving cylinder 55 is fixedly installed on the first sliding seat 28, and the piston rod of the second sliding seat driving cylinder 55 is connected to the second sliding seat 29.
[0058] A pair of pull-out plate slide rails 56 arranged along the Y-axis direction are fixedly installed on the pull-out plate 30, and two pairs of sliders 57 are slidably installed on the pull-out plate slide rails 56. The four sliders 57 are all fixedly installed on the corresponding second sliding seats 29. A bottom tape pasting plate driving cylinder 58 is fixedly installed on the pull-out plate 30, and the piston rod of the bottom tape pasting plate driving cylinder 58 is connected to the bottom tape pasting plate 14.
[0059] A pair of guide columns 59 arranged along the Z axis are fixedly installed on the frame 1, and the material changing table mounting plate 19 is slidably installed on the two guide columns 59. A material changing table mounting plate driving cylinder 60 is fixedly installed on the frame 1, and the piston rod of the material changing table mounting plate driving cylinder 60 is connected to the material changing table mounting plate 19.
[0060] A first support plate driving cylinder 61 is fixedly installed on the first lifting and material changing platform 4, and the piston rod of the first support plate driving cylinder 61 is connected to the first support plate 7. A second support plate driving cylinder 62 is fixedly installed on the second lifting and material changing platform 5, and the piston rod of the second support plate driving cylinder 62 is connected to the second support plate 8. A third support plate driving cylinder 63 is fixedly installed on the fixed material changing platform 6, and the piston rod of the third support plate driving cylinder 63 is connected to the third support plate 9.
[0061] A rotating shaft driving motor 64 is fixedly mounted on the frame 1 , and the rotating shaft 23 is drivingly connected to the rotating shaft driving motor 64 .
[0062] A pressing rod driving cylinder is fixedly installed on the first lifting material changing platform 4, the second lifting material changing platform 5 and the fixed material changing platform 6, and the first pressing rod 20, the second pressing rod 21 and the third pressing rod 22 are all connected to the piston rod of the corresponding pressing rod driving cylinder.
[0063] The first air suction holes 25 are all connected to the second air pump, and the second air suction holes 31 are all connected to the third air pump. The first air pump, the second air pump, the third air pump and the press rod driving cylinder are not marked in the figure.
[0064] Embodiment 2:
[0065] The material changing process of the cotton core material with horizontal non-stop material changing equipment specifically includes the following steps:
[0066] S1. Place a tape 12 on the top tape pasting plate 13 and the bottom tape pasting plate 14 respectively, and the tape 12 is adsorbed by the first suction hole 25 and the second suction hole 31 respectively, and place the new cotton core material roll on the unwinding shaft. The end of the new cotton core material belt 3 is placed on the second lifting and changing platform 5, and the end surface of the new cotton core material belt 3 is aligned with the end surface of the second supporting plate 8 close to the third supporting plate 9. The new cotton core material belt 3 is fixed by the second pressing rod 21, and the old cotton core material belt 2 placed on the other unwinding shaft is continuously transported downstream.
[0067] S2. The buffer device starts to work. After the old cotton core material strips 2 on both sides of the first circular cutter 17 are fixed on the first lifting material changing platform 4 and the fixed material changing platform 6 respectively through the first pressing rod 20 and the third pressing rod 22, a cutting device is arranged on the end surface of the third supporting plate 9 close to the second supporting plate 8. The cutting device cuts the old cotton core material strips 2 at the end surface of the third supporting plate 9. The first lifting material changing platform 4 and the second lifting material changing platform 5 move up. The new cotton core material strips 3 on the second lifting material changing platform 5 are flush with the old cotton core material strips 2 on the fixed material changing platform 6. A tape fitting gap 11 is formed between the end surfaces of the new cotton core material strips 3 and the old cotton core material strips 2. The buffer device is not marked in the figure.
[0068] S3. The top tape sticking plate 13 and the tape 12 are stuck to the top of the position where the new cotton core material strip 3 and the old cotton core material strip 2 are to be connected. The first supporting plate 7 and the third supporting plate 9 move downward, and the bottom tape sticking plate 14 moves to the bottom of the position where the new cotton core material strip 3 and the old cotton core material strip 2 are to be connected, and the tape 12 is stuck to the bottom of the position where the new cotton core material strip 3 and the old cotton core material strip 2 are to be connected, thus completing the connection of the upper and lower surfaces of the new cotton core material strip 3 and the old cotton core material strip 2 at the position where they are to be connected.
[0069] S4. The middle material receiving plate 15 moves toward the direction close to the bottom tape pasting plate 14, pressing against the two tapes 12 at the tape pasting gap 11. The two tapes 12 at the tape pasting gap 11 are pasted together, and the end faces of the new cotton core material strip 3 and the old cotton core material strip 2 are pasted together with the two tapes 12. That is, the joining of the two tapes 12 at the tape pasting gap 11, the end faces of the new cotton core material strip 3, and the end faces of the old cotton core material strip 2 is completed.
[0070] S5, the top tape sticking plate 13 and the bottom tape sticking plate 14 are reset, the second lifting material changing platform 5 and the fixed material changing platform 6 release the fixation of the cotton core material belt, the buffer device stops working, and the cotton core material belt continues to move forward after the material change, that is, the non-stop material change of the cotton core material belt is completed.
[0071] In summary, the setting of the middle docking space of the material strips in the present invention forms a tape fitting gap between the ends of the two aligned cotton core material strips, and the two tapes and the end faces of the two cotton core material strips at the tape fitting gap are pasted together through the middle connecting plate, thereby increasing the connection area of the two cotton core material strips after joining, thereby satisfying the traction tension required for the cotton core material strips after joining, and avoiding the occurrence of disconnection at the joints of the cotton core material strips during the production process.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. Horizontal non-stop material changing equipment for cotton core material, including a frame, characterized in that: The frame is provided with: A cutting device for cutting off the old cotton core material strip; A material changing device for aligning the new cotton core material strip and the cut end of the old cotton core material strip to be connected, the material changing device comprising a first lifting material changing platform, a second lifting material changing platform and a fixed material changing platform, the first lifting material changing platform and the second lifting material changing platform are both slidably installed on the frame along the Z-axis direction, the first lifting material changing platform and the second lifting material changing platform are arranged up and down and are both arranged left and right with the fixed material changing platform, the first lifting material changing platform and the fixed material changing platform are jointly provided with the old cotton core material strip, and the second lifting material changing platform is provided with the new cotton core material strip; A supporting device for supporting the ends of the new cotton core material strip and the old cotton core material strip to be connected, the supporting device comprising a first supporting plate, a second supporting plate and a third supporting plate, the first supporting plate being slidably mounted on the first lifting and changing platform along the Z-axis direction, the second supporting plate being slidably mounted on the second lifting and changing platform along the Z-axis direction, the third supporting plate being slidably mounted on the frame along the Z-axis direction, a material strip middle docking space being arranged between the first supporting plate and the third supporting plate, and between the second supporting plate and the third supporting plate, the cutting device being close to the third supporting plate, the end face of the new cotton core material strip being aligned with the end face of the second supporting plate, and when the ends of the new cotton core material strip and the cut old cotton core material strip to be connected are aligned, a tape bonding gap is formed between the new cotton core material strip and the cut old cotton core material strip; A material receiving device is used for respectively sticking two tapes to the top and bottom of the material tape connection position, the material receiving device includes a top tape pasting plate and a bottom tape pasting plate, and a middle material receiving plate is slidably installed on the top tape pasting plate. The middle material receiving plate is used for joining the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the old cotton core material tape, and the middle material receiving plate corresponds to the middle docking space position of the material tape.
2. The horizontal non-stop material changing equipment for cotton core material strip according to claim 1 is characterized in that: The cutting device comprises a cutter mounting frame slidably mounted on the frame along the Y-axis direction, the cutter mounting frame is connected to a lead screw nut driving device, and a first circular cutter and a second circular cutter are rotatably mounted on the cutter mounting frame.
3. The horizontal non-stop material changing equipment for cotton core material strip according to claim 1 is characterized in that: A material changing table mounting plate is slidably mounted on the frame along the Z-axis direction, the first lifting material changing table and the second lifting material changing table are both fixedly mounted on the material changing table mounting plate and arranged parallel to the Z-axis, a first material pressing rod is slidably mounted on the first lifting material changing table along the Z-axis direction, a second material pressing rod is slidably mounted on the second lifting material changing table along the Z-axis direction, and a third material pressing rod is slidably mounted on the fixed material changing table along the Z-axis direction.
4. The horizontal non-stop material changing equipment for cotton core material strip according to claim 1 is characterized in that: A rotating shaft arranged along the Y-axis is rotatably installed on the frame, a rotating arm is fixedly installed on the rotating shaft, the top tape pasting plate is fixedly installed on the free end of the rotating arm, a plurality of first air suction holes are arranged on the top tape pasting plate, a sliding groove is arranged on the top tape pasting plate, the middle feeding plate is arranged in the sliding groove, a middle feeding plate driving cylinder is fixedly installed on the top tape pasting plate, and the piston rod of the middle feeding plate driving cylinder is connected to the middle feeding plate.
5. The horizontal non-stop material changing equipment for cotton core material strip according to claim 1 is characterized in that: A first sliding seat is slidably mounted on the frame along the X-axis direction, a second sliding seat is slidably mounted on the first sliding seat along the Z-axis direction, a pull-out plate is slidably mounted on the second sliding seat along the Y-axis direction, a locking assembly is provided between the pull-out plate and the second sliding seat, the bottom tape pasting plate is slidably mounted on the pull-out plate along the Z-axis direction, and a plurality of second air suction holes are provided on the bottom tape pasting plate.
6. The horizontal non-stop material changing equipment for cotton core material strip according to claim 5 is characterized in that: The locking assembly includes a ball mounting block fixedly mounted on the second sliding seat, the ball mounting block is provided with a limiting cavity, a ball is constrained and installed in the limiting cavity, a compression spring is provided between the ball and the limiting cavity, a limiting block is fixedly mounted on the pull-out plate, a limiting groove matched with the ball is provided on the limiting block, and a limiting end face matched with the second sliding seat is provided on the limiting block.
7. The horizontal non-stop material changing equipment for cotton core material strip according to claim 2 is characterized in that: The frame is provided with a cotton fluff cleaning device for cleaning the cotton fluff on the first circular cutter and the second circular cutter. The cotton fluff cleaning device includes two brushes respectively matched with the first circular cutter and the second circular cutter. The two brushes are fixedly mounted on the frame. The frame is also provided with two cotton fluff removing channels for discharging the cotton fluff on the corresponding brushes.
8. The horizontal non-stop material changing equipment for cotton core material strips according to claim 2 is characterized in that: The lead screw nut driving device includes a lead screw rotatably mounted on the frame, the lead screw is arranged along the Y-axis, a lead screw driving motor is fixedly mounted on the frame, the lead screw driving motor is transmission-connected to the lead screw, a nut is threadedly mounted on the lead screw, and the nut is fixedly connected to the cutter mounting bracket.
9. The material changing process of the cotton core material belt horizontal non-stop material changing equipment according to any one of claims 1 to 8, characterized in that: The specific steps include: S1, placing a piece of tape on the top tape pasting plate and the bottom tape pasting plate respectively, placing the new cotton core material tape on the second lifting material changing platform, and aligning the new cotton core material tape with the end surface of the second supporting plate close to the third supporting plate; S2, after the first lifting material changing platform and the fixed material changing platform fix the old cotton core material strip, the cutting device is arranged on the end surface of the third supporting plate close to the second supporting plate, and the cutting device cuts the old cotton core material strip at the end surface of the third supporting plate, the first lifting material changing platform and the second lifting material changing platform move up, the new cotton core material strip on the second lifting material changing platform is flush with the old cotton core material strip on the fixed material changing platform, and the tape bonding gap is formed between the end surface of the new cotton core material strip and the end surface of the old cotton core material strip; S3, the top tape pasting plate and the bottom tape pasting plate respectively paste the corresponding tape on the top and bottom of the position where the new cotton core material strip and the old cotton core material strip are to be connected, thus completing the connection of the upper and lower surfaces of the position where the new cotton core material strip and the old cotton core material strip are to be connected; S4, the middle material receiving plate moves toward the direction close to the bottom tape pasting plate, pressing against the two tapes at the tape pasting gap, the two tapes at the tape pasting gap are pasted together, and the end faces of the new cotton core material tape and the old cotton core material tape are pasted together with the two tapes, that is, the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the end faces of the old cotton core material tape are joined together, that is, the joining of the two tapes at the tape pasting gap, the end faces of the new cotton core material tape and the end faces of the old cotton core material tape is completed; S5, the top tape pasting plate and the bottom tape pasting plate are reset, the second lifting material changing platform and the fixed material changing platform release the fixation of the cotton core material belt, and the cotton core material belt continues to move forward after the material change, that is, the non-stop material change of the cotton core material belt is completed.
Citation Information
Patent Citations
Automatic butt joint machine and roll material unwinding equipment
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Double-layer material belt non-stop material changing device and production process thereof
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