Preventive maintenance system of electromechanical equipment and use method of preventive maintenance system
By designing a preventive maintenance system on electromechanical equipment and using locking, clamping, limiting and alarm components, the problem of the control box slipping due to loose screws is solved, the equipment is securely fixed and timely alarmed, and equipment damage is avoided. and the occurrence of accidents.
Patent Information
- Application Number
- CN202411884382.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The control box on the electromechanical equipment slides from a high place due to loose screws, which can cause equipment damage and accidents, especially when unattended.
A preventive maintenance system is designed, including a column, a control box, a fixed base, a positioning plate, a locking component, a clamping component, a limit component and an alarm component. These components work together to ensure that the control box can be automatically fixed and clamped when loose, preventing it from falling, and sounding an alarm in the event of slipping.
It effectively prevents the control box from falling and hitting the machine tool due to loose screws, causing equipment damage and accidents. At the same time, the system can automatically fix and clamp the control box to ensure its safety, and alert staff to perform maintenance through alarms.
Smart Images

Figure CN119333694A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electromechanical maintenance, and in particular to a preventive maintenance system for electromechanical equipment and a method for using the system. Background Art
[0002] Electromechanical equipment generally refers to machinery, electrical appliances and electrical automation equipment; with the continuous improvement of technology, traditional mechanical equipment has entered a new stage of combining machinery and electricity, and its application scope has been continuously expanded. Since the 1960s, computers have gradually become popular in the scientific research, design, production and management of the machinery industry, creating conditions for the machinery manufacturing industry to develop in a more complex and precise direction. Electromechanical equipment has also begun to develop towards digitalization, automation, intelligence and flexibility, and has entered a new stage of modern equipment. Preventive maintenance of equipment refers to maintenance performed in accordance with a predetermined plan or goal in order to maintain the specified functions of the system and prevent system performance degradation. It is usually called advance maintenance.
[0003] The maintenance and management of electromechanical equipment mainly relies on the working cycle of the equipment or the state of direct observation. This method often reacts only when the equipment fails, which has a large lag. At present, the control box is installed on the electromechanical equipment such as machine tools in the factory through the column with the clamp and screws. When the machine tool equipment vibrates during long-term operation, the screws on the control box will loosen, which can easily cause the control box to slide off the column and hit the machine tool. If there are no workers around the machine tool, it will not only damage the equipment, but also easily cause accidents. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that when a control box on an existing electromechanical device slides down from a high place due to loose screws, the device may be easily damaged and an accident may occur when no personnel are present.
[0005] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions: A preventive maintenance system for electromechanical equipment includes a column and a control box installed on the column through a clamp, the column is provided with a fixing seat on the outer wall below the control box, a positioning plate is provided at the bottom of the control box, a locking assembly is provided between the positioning plate and the fixing seat, a clamping assembly for fixing both sides of a falling control box is provided at the bottom of the fixing seat, a limiting assembly for blocking the front side of the falling control box is also provided on the clamping assembly, and an alarm assembly that can automatically alarm after the control box falls is provided on the column.
[0006] As a preferred technical solution of the present application, the locking assembly includes fixed blocks arranged on both sides of the top of the fixed seat, slots arranged on both sides of the bottom of the positioning plate and corresponding to the fixed blocks, sliding grooves arranged inside both sides of the positioning plate and connected to the slots, a card block slidingly arranged inside the sliding groove, and a spring arranged between the card block and the inner wall of the sliding groove, and the side wall of the fixed block is provided with a card groove matching the card block.
[0007] As a preferred technical solution of the present application, the side wall of the positioning plate is threadedly connected with a bolt, and a pull rope is provided between the screw-in end of the bolt located on the inner side of the slide groove and the clamping block.
[0008] As a preferred technical solution of the present application, the clamping assembly includes support plates symmetrically arranged in pairs on both sides of the bottom of the fixed seat, movable columns movably arranged between the two symmetrical support plates, fixed heads arranged on the tops of the movable columns, and transmission components arranged between the positioning plate and the support plate for driving the two groups of movable columns to flip relative to each other and for the fixed head to clamp the sliding control box. A protective box is provided on the wall of the column rod, and movable grooves for rotating the movable columns are provided on both sides of the protective box.
[0009] As a preferred technical solution of the present application, the transmission assembly includes a fixed rod arranged at the bottom of the positioning plate and extending downward through the fixed seat, a toothed plate arranged at the bottom of the fixed rod, a rotating shaft rotatably arranged between two symmetrical support plates, and a gear arranged on the rod wall of the rotating shaft and meshing with the toothed plate. The movable column is fixedly connected to the rod wall of the rotating shaft, a baffle is provided on the side wall of the support plate, the fixed rod is slidably connected to the baffle, and a spring 2 is sleeved on the rod wall of the fixed rod between the baffle and the toothed plate.
[0010] As a preferred technical solution of the present application, the fixed head includes an arc-shaped clamp 1 arranged on the top of the movable column, two groups of arc-shaped clamps symmetrically slidably arranged on both sides of the arc-shaped clamp 1, and two groups of arc-shaped clamps symmetrically slidably arranged on both sides of the arc-shaped clamp 2.
[0011] As a preferred technical solution of the present application, a suspension assembly is also provided on the top of the column, and the suspension assembly includes a mounting plate arranged on the top of the column, a rotating rod rotatably arranged at the bottom of the mounting plate, a reel mounted on the wall of the rotating rod, a torsion spring mounted on the wall of the rotating rod, and a suspension rope arranged on the reel, and one end of the suspension rope away from the reel is threadedly connected to the top of the control box through a threaded head.
[0012] As a preferred technical solution of the present application, the limiting assembly includes a fixed cylinder arranged on the surface of the support plate, a sliding rod slidably arranged inside the fixed cylinder, a spring arranged between the sliding rod and the fixed cylinder, a bracket arranged at the end of the sliding rod away from the fixed cylinder, and a plurality of cleaning cylinders rotatably arranged on the side walls of the brackets, and the surface of the protective box is provided with a movable groove for extending and retracting the brackets.
[0013] As a preferred technical solution of the present application, the alarm assembly includes a connecting plate arranged at the bottom of the protective box, an alarm arranged at the top of the connecting plate, a switch arranged at the top of the connecting plate and connected to the alarm signal, and a pressure rod arranged at the bottom of the tooth plate and on the same axis as the switch.
[0014] The present invention also discloses a method for using a preventive maintenance system for electromechanical equipment, comprising the following steps: S1: When the machine tool equipment drives the control box to vibrate for a long time during operation, causing the clamp screws to loosen, the control box will slide down along the column. When the positioning plate at the bottom of the control box contacts the fixing seat, the fixing block will be inserted into the slot. At this time, the spring will squeeze the block into the slot on the side wall of the fixing block, thereby supporting and fixing the falling control box. S2: When the control box slides down due to the loosening of the screws, the positioning plate at the bottom will also drive the fixing rod to slide down. At this time, the fixing rod will drive the rotating shaft and gear on the support plate to rotate through the tooth plate at the bottom, and then drive the movable column on the support plate to flip upward. When the control box is against the fixing seat, the flipped movable column will just drive the fixing head to contact the two sides of the control box, clamping and fixing the two sides of the control box; S3: When the control box slides down, it will also contact the cleaning cylinders on the bracket. The cleaning cylinders will be squeezed by the control box and move toward the outside of the fixed cylinders through the slide rods. At this time, the cleaning cylinders will roll along the outer wall of the control box. When the control box and the fixed seat are against each other, the cleaning cylinders will stick to the front surface of the control box, which can not only clean the dust on the surface of the control box, but also squeeze and fix the front side of the control box with the spring three. S4: After the control box slides down, it will pull the rope wrapped around the reel. At this time, the rope will pull the reel and the rotating rod to rotate. The torsion spring will have a resistance to hinder the rotation of the rotating rod and the reel, thereby pulling and buffering the falling control box, allowing the control box to slowly slide down and contact the fixed seat; S5: After the control box slides down and contacts the fixed seat, the fixing rod and the tooth plate at the bottom will drive the pressure rod to move down and squeeze the switch on the connecting plate, thereby activating the alarm to sound an alarm to remind the staff that the control box has slipped due to the loosening of the clamp screws.
[0015] Compared with the prior art, the present invention has the following beneficial effects: When the machine tool equipment drives the control box to vibrate for a long time during operation and causes the clamping screw to loosen, the control box will slide down along the column. When the positioning plate at the bottom of the control box abuts against the fixing seat, through the provided locking assembly, when the fixing block is inserted into the slot, the spring will squeeze the card block into the card slot on the side wall of the fixing block for a while, so that the falling control box can be supported and fixed. When the control box and the fixing seat need to be disassembled, the bolts and pull ropes can be used to first unscrew the bolts from the positioning plate, and then the card block can be pulled back into the slide slot by the pull rope, so that the fixing block can be loosened, and the control box can be pulled out from the fixing seat at this time, which not only can fix the fallen control box, but also can disassemble the control box and the fixing seat, thereby solving the problem in the prior art that the control box slides from a high place and collides with the machine tool equipment due to loose screws; When the control box slides down due to loose screws, the positioning plate at the bottom of the control box will also drive the fixing rod to slide down through the clamping assembly. At this time, the fixing rod will drive the rotating shaft and gear on the support plate to rotate through the toothed plate at the bottom, and then drive the movable column on the support plate to flip upward. When the control box is against the fixing seat, the flipped movable column will just drive the fixing head to abut against the two sides of the control box, clamping and fixing the two sides of the control box to prevent the control box from falling and being damaged due to loose screws. When the control box slides down, it will also contact the cleaning cylinders on the bracket. The cleaning cylinders will be squeezed by the control box and move toward the outside of the fixed cylinders through the sliding rods. At this time, the cleaning cylinders will roll along the outer wall of the control box. When the control box and the fixed seat are against each other, the cleaning cylinders will stick to the front surface of the control box, which can not only clean the dust on the surface of the control box, but also cooperate with the springs to squeeze and fix the front side of the control box. After the control box slides down and contacts the fixed seat, the fixed rod and tooth plate at the bottom will also drive the pressure rod to move down and squeeze the switch on the connecting plate, thereby activating the alarm to sound an alarm to remind the staff that the control box has slipped due to the loosening of the clamping screws, and through the set suspension assembly, the falling control box will pull the lifting rope wrapped around the reel. At this time, the lifting rope will pull the reel and the rotating rod to rotate, and the torsion spring will have a resistance that hinders the rotation of the rotating rod and the reel, thereby pulling and buffering the falling control box, allowing the control box to slide down slowly and contact the fixed seat, avoiding the control box from falling directly and colliding with the fixed seat with a large force and causing damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural diagram of the present invention; Figure 2 It is a three-dimensional rear view structural diagram of the present invention; Figure 3 It is a three-dimensional working state structure diagram of the present invention; Figure 4 It is a partial three-dimensional structural diagram of the present invention; Figure 5 It is a partial three-dimensional bottom-up structural diagram of the present invention; Figure 6 It is a partial three-dimensional cross-sectional structural diagram of the present invention; Figure 7 It is a structural diagram of the locking assembly of the present invention; Figure 8 It is a structural diagram of the clamping assembly of the present invention; Fig. 9 It is a structural diagram of the limiting component of the present invention; Fig.10 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Fig.11 For the present invention Figure 5 The structure diagram at B is enlarged; Fig.12 For the present invention Figure 6 The enlarged structure diagram at C in the middle; Fig.13 For the present invention Figure 6 The structure diagram at D is enlarged; Fig.14 For the present invention Fig. 9 Enlarged structural diagram at point E in the middle.
[0017] Indicated in the figure: 1. Column; 2. Control box; 3. Fixed seat; 301. Fixed block; 302. Slot; 4. Positioning plate; 401. Slot; 402. Slide; 5. Block; 501. Spring 1; 6. Bolt; 601. Pull rope; 7. Support plate; 701. Baffle; 8. Movable column; 801. Rotating shaft; 802. Gear; 9. Fixed head; 901. Arc chuck 1; 902. Arc chuck 2; 903 , arc chuck three; 10, fixing rod; 1001, spring two; 11, tooth plate; 1101, pressure rod; 12, mounting plate; 13, rotating rod; 1301, torsion spring; 14, reel; 1401, lifting rope; 15, fixing cylinder; 1501, spring three; 16, sliding rod; 17, bracket; 1701, cleaning cylinder; 18, protection box; 1801, connecting plate; 19, alarm; 1901, switch. DETAILED DESCRIPTION
[0018] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0019] like Figures 1 to 6As shown, this embodiment proposes a preventive maintenance system for electromechanical equipment, including a column 1 and a control box 2 installed on the column 1 through a clamp, a fixing seat 3 is provided on the outer wall of the column 1 below the control box 2, a positioning plate 4 is provided at the bottom of the control box 2, a locking assembly is provided between the positioning plate 4 and the fixing seat 3, a clamping assembly for fixing both sides of the falling control box 2 is provided at the bottom of the fixing seat 3, a limiting assembly for blocking the front side of the falling control box 2 is also provided on the clamping assembly, and an alarm assembly is provided on the column 1 which can automatically alarm after the control box 2 falls.
[0020] When the machine tool equipment drives the control box 2 to vibrate for a long time during operation, causing the clamping screws to loosen, the control box 2 will slide down along the column 1. Through the provided locking assembly, the control box 2 that has been sliding down can be locked and fixed when it contacts the fixing seat 3 under the column, thereby preventing the control box 2 from continuing to fall and hit the machine tool, causing damage to the equipment. When the control box 2 falls, through the provided clamping assembly, the two sides of the control box 2 can be clamped and fixed when the control box 2 contacts the fixing seat 3, further preventing the control box 2 from falling and colliding with the machine tool due to loose screws when no one is around, causing damage to the equipment. After the control box 2 slides down and is fixed and clamped against the fixing seat 3, the alarm assembly can also be used to emit an alarm sound to remind the staff that the control box 2 has slipped, so that the staff can perform maintenance on the control box 2 in time.
[0021] like Figure 1 , Figure 3 , Figure 5 , Figure 6 , Figure 7 and Fig.12 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the locking assembly includes fixed blocks 301 arranged on both sides of the top of the fixed seat 3, slots 401 arranged on both sides of the bottom of the positioning plate 4 and corresponding to the fixed blocks 301, slide grooves 402 arranged inside the two sides of the positioning plate 4 and connected to the slots 401, a card block 5 slidably arranged inside the slide groove 402, and a spring 501 arranged between the card block 5 and the inner wall of the slide groove 402, and the side wall of the fixed block 301 is provided with a card groove 302 matched with the card block 5; The side wall of the positioning plate 4 is threadedly connected with a bolt 6, and a pull rope 601 is provided between the screw-in end of the bolt 6 located inside the slide groove 402 and the clamping block 5; When the control box 2 slides down and contacts the fixing seat 3 due to the loosening of the screws, the fixing block 301 on the top of the fixing seat 3 will be inserted into the slot 401 at the bottom of the positioning plate 4, and when the fixing block 301 contacts the card block 5, the card block 5 will be squeezed into the slide groove 402 and the spring 1 501 will be compressed. When the positioning plate 4 is completely against the fixing seat 3, the card slot 302 on the side wall of the fixing block 301 will move to a position flush with the card block 5. At this time, the force of the spring 1 501 is released, which will drive the card block 5 to rebound and return to its original position and bounce into the card slot 302 to fix the fixing seat 3. The fixed block 301 is locked, so that the control box 2 and the fixed seat 3 can be quickly fixed, and then the falling control box 2 can be supported and fixed to prevent the control box 2 from colliding with the machine tool and causing damage to the equipment. When the staff needs to disassemble the control box 2 and the fixed seat 3, they only need to unscrew the bolt 6 from the side wall of the positioning plate 4, and then pull the block 5 back into the slide groove 402 through the pull rope 601 and disengage from the slot 302. At this time, the fixed block 301 is loosened, so that the control box 2 and the fixed seat 3 can be quickly disassembled.
[0022] like Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 , Fig.10 and Fig.11 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the clamping assembly includes support plates 7 symmetrically arranged on both sides of the bottom of the fixed seat 3, movable columns 8 movably arranged between the two symmetrical support plates 7, fixed heads 9 arranged on the tops of the movable columns 8, and transmission components arranged between the positioning plate 4 and the support plate 7 for driving the two groups of movable columns 8 to flip relative to each other and realizing the fixed head 9 to clamp the downward control box 2, a protective box 18 is provided on the rod wall of the column 1, and movable grooves for rotating the movable columns 8 are provided on both sides of the protective box 18; The transmission assembly includes a fixed rod 10 arranged at the bottom of the positioning plate 4 and extending downward through the fixed seat 3, a toothed plate 11 arranged at the bottom of the fixed rod 10, a rotating shaft 801 rotatably arranged between two symmetrical support plates 7, and a gear 802 arranged on the rod wall of the rotating shaft 801 and meshing with the toothed plate 11, the movable column 8 is fixedly connected to the rod wall of the rotating shaft 801, a baffle 701 is arranged on the side wall of the support plate 7, the fixed rod 10 is slidably connected to the baffle 701, and a spring 2 1001 is sleeved on the rod wall of the fixed rod 10 located between the baffle 701 and the toothed plate 11; When the control box 2 slides down, it will drive the fixed rod 10 at its bottom to move downward, and the fixed rod 10 will drive the rotating shaft 801 with the gear 802 to rotate through the toothed plate 11 at its bottom, and the rotating shaft 801 will drive the movable column 8 to flip upward. When the control box 2 is completely against the fixed seat 3, the movable column 8 will just bring the fixed head 9 at its top to abut against the two sides of the control box 2, so that the two sides of the control box 2 can be clamped and fixed, further preventing the control box 2 from shaking and displacement, and when the fixed rod 10 slides down, the compression of the set spring 2 1001 can also buffer and reduce shock of the falling control box 2, avoiding the control box 2 from directly colliding with the fixed seat 3 and being damaged, and when the positioning plate 4 and the fixed seat 3 are disassembled, the pressure on the spring 2 1001 is released, thereby driving the control box 2 to bounce upward, further improving the disassembly efficiency of the control box 2 and the fixed seat 3.
[0023] Among them, the fixed head 9 includes an arc clamp 1 901 set on the top of the movable column 8, two groups of arc clamps 2 902 symmetrically slidably set on both sides of the arc clamp 1 901, and two groups of arc clamps 3 903 symmetrically slidably set on both sides of the arc clamp 2 902; when the arc clamp 1 901 is close to the side wall of the control box 2, the arc clamp 3 903 will first contact the side wall of the control box 2, and the arc clamp 3 903 will slide on the inner wall of the arc clamp 2 902, and the arc clamp 2 902 can slide on the inner wall of the arc clamp 1 901, so the arc clamp 3 903 can stably contact with the outer wall of the control box 2, not only can it clamp the control box 2 with a regular surface, but also can clamp the irregular control box 2 with uneven surface, thereby improving the adaptability of the equipment.
[0024] like Figure 1 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, a suspension assembly is further provided at the top of the column 1, and the suspension assembly includes a mounting plate 12 arranged at the top of the column 1, a rotating rod 13 rotatably arranged at the bottom of the mounting plate 12, a reel 14 sleeved on the rod wall of the rotating rod 13, a torsion spring 1301 sleeved on the rod wall of the rotating rod 13, and a suspension rope 1401 arranged on the reel 14, and one end of the suspension rope 1401 away from the reel 14 is threadedly connected to the top of the control box 2 through a threaded head; When the control box 2 falls, the hanging rope 1401 will be pulled out from the reel 14, and the hanging rope 1401 will drive the reel 14 and the rotating rod 13 to rotate. At this time, the torsion spring 1301 will be driven to twist and there will be a resistance to hinder the rotation of the rotating rod 13 and the reel 14, thereby being able to cushion the falling control box 2 and make the control box 2 fall cushioned, avoiding the control box 2 from falling directly and contacting and colliding with the fixing seat 3 to cause equipment damage.
[0025] like Figure 1 , Figure 4 , Figure 6 and Fig.13 As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, the alarm assembly includes a connecting plate 1801 arranged at the bottom of the protection box 18, an alarm 19 arranged at the top of the connecting plate 1801, a switch 1901 arranged at the top of the connecting plate 1801 and connected to the signal of the alarm 19, and a pressure rod 1101 arranged at the bottom of the toothed plate 11 and on the same axis as the switch 1901; When the control box 2 falls down due to loose screws and contacts with the fixing seat 3 and is fixed, the fixing rod 10 drives the pressure rod 1101 at the bottom of the bottom tooth plate 11 to squeeze the switch 1901 when sliding down, thereby activating the alarm 19 to sound an alarm, reminding the staff that the control box 2 has slipped, so that the control box 2 can be maintained in time.
[0026] like Figure 4 , Fig. 9 and Fig.14 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the limit assembly includes a fixed cylinder 15 arranged on the surface of the support plate 7, a slide rod 16 slidably arranged inside the fixed cylinder 15, a spring three 1501 arranged between the slide rod 16 and the fixed cylinder 15, a bracket 17 arranged at one end of the slide rod 16 away from the fixed cylinder 15, and a plurality of cleaning cylinders 1701 rotatably arranged on the side wall of the bracket 17, and a movable groove for the extension and retraction of the bracket 17 is provided on the surface of the protective box 18; When the control box 2 falls and contacts the cleaning cylinder 1701, the cleaning cylinder 1701 is squeezed by the control box 2 and slides toward the outside of the fixed cylinder 15 through the slide bar 16. At this time, the cleaning cylinder 1701 rolls along the outer wall of the control box 2, which is convenient for wiping and cleaning the outer wall of the control box 2. After the control box 2 is fixed, the cleaning cylinder 1701 is located on the front side of the control box 2. The spring three 1501 can pull the slide bar 16 and the cleaning cylinder 1701 tightly against the front surface of the control box 2, so that not only the outer wall of the control box 2 can be cleaned, but also the front side of the control box 2 can be squeezed and fixed, thereby further improving the effect of fixing the falling control box 2.
[0027] The present invention also discloses a method for using a preventive maintenance system for electromechanical equipment, which is characterized by comprising the following steps: S1: When the machine tool equipment drives the control box 2 to vibrate for a long time during operation, causing the clamp screws to loosen, the control box 2 will slide down along the column 1. When the positioning plate 4 at the bottom of the control box 2 abuts against the fixing seat 3, the fixing block 301 will be inserted into the slot 401. At this time, the spring 1 501 will squeeze the card block 5 into the card slot 302 on the side wall of the fixing block 301, so as to support and fix the falling control box 2; S2: When the control box 2 slides down due to the loosening of the screws, the positioning plate 4 at the bottom thereof will also drive the fixing rod 10 to slide down. At this time, the fixing rod 10 will drive the rotating shaft 801 and the gear 802 on the support plate 7 to rotate through the tooth plate 11 at the bottom thereof, thereby driving the movable column 8 on the support plate 7 to flip upward. When the control box 2 abuts against the fixing seat 3, the flipped movable column 8 will just drive the fixing head 9 to abut against the two sides of the control box 2, thereby clamping and fixing the two sides of the control box 2; S3: When the control box 2 slides down, it will also contact the cleaning cylinders 1701 on the bracket 17. The cleaning cylinders 1701 are squeezed by the control box 2 and move toward the outside of the fixed cylinder 15 through the slide bar 16. At this time, the cleaning cylinders 1701 will roll along the outer wall of the control box 2. When the control box 2 and the fixed seat 3 are against each other, the cleaning cylinders 1701 will stick to the front surface of the control box 2, which can not only clean the dust on the surface of the control box 2, but also cooperate with the spring three 1501 to squeeze and fix the front side of the control box 2; S4: After the control box 2 slides down, it will pull the rope 1401 wound on the reel 14. At this time, the rope 1401 will pull the reel 14 and the rotating rod 13 to rotate. The torsion spring 1301 will have a resistance to hinder the rotation of the rotating rod 13 and the reel 14, so as to pull and buffer the falling control box 2, so that the control box 2 can slowly slide down and contact the fixing seat 3; S5: After the control box 2 slides down and contacts the fixing seat 3, the fixing rod 10 and the tooth plate 11 at the bottom will also drive the pressure rod 1101 to move down and squeeze the switch 1901 on the connecting plate 1801, thereby activating the alarm 19 to sound an alarm to remind the staff that the control box 2 has slipped due to the loosening of the clamp screws.
[0028] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. A preventive maintenance system for electromechanical equipment, comprising a column (1) and a control box (2) mounted on the column (1) via a clamp, characterized in that: A fixing seat (3) is provided on the outer wall of the column (1) below the control box (2); a positioning plate (4) is provided at the bottom of the control box (2); a locking assembly is provided between the positioning plate (4) and the fixing seat (3); a clamping assembly for fixing the two sides of the falling control box (2) is provided at the bottom of the fixing seat (3); a limit assembly for blocking the front side of the falling control box (2) is also provided on the clamping assembly; and an alarm assembly capable of automatically giving an alarm after the control box (2) falls is provided on the column (1).
2. A preventive maintenance system for electromechanical equipment according to claim 1, characterized in that: The locking assembly comprises a fixing block (301) arranged on both sides of the top of the fixing seat (3), a slot (401) arranged on both sides of the bottom of the positioning plate (4) and corresponding to the fixing block (301), a slide groove (402) arranged inside both sides of the positioning plate (4) and connected to the slot (401), a clamping block (5) slidably arranged inside the slide groove (402), and a spring (501) arranged between the clamping block (5) and the inner wall of the slide groove (402), and the side wall of the fixing block (301) is provided with a clamping groove (302) matching with the clamping block (5).
3. A preventive maintenance system for electromechanical equipment according to claim 2, characterized in that: The side wall of the positioning plate (4) is threadedly connected with a bolt (6), and a pull rope (601) is provided between the screw-in end of the bolt (6) located inside the slide groove (402) and the clamping block (5).
4. A preventive maintenance system for electromechanical equipment according to claim 3, characterized in that: The clamping assembly comprises support plates (7) symmetrically arranged on both sides of the bottom of the fixed seat (3), movable columns (8) movably arranged between the two symmetrical support plates (7), fixed heads (9) arranged on the tops of the movable columns (8), and a transmission assembly arranged between the positioning plate (4) and the support plate (7) for driving the two groups of movable columns (8) to flip relative to each other and for the fixed heads (9) to clamp the downward control box (2). A protective box (18) is provided on the rod wall of the column (1), and movable grooves for rotating the movable columns (8) are provided on both sides of the protective box (18).
5. A preventive maintenance system for electromechanical equipment according to claim 4, characterized in that: The transmission assembly comprises a fixed rod (10) arranged at the bottom of the positioning plate (4) and extending downward through the fixed seat (3), a toothed plate (11) arranged at the bottom of the fixed rod (10), a rotating shaft (801) rotatably arranged between two symmetrical support plates (7), and a gear (802) arranged on the rod wall of the rotating shaft (801) and meshing with the toothed plate (11), the movable column (8) is fixedly connected to the rod wall of the rotating shaft (801), a baffle (701) is provided on the side wall of the support plate (7), the fixed rod (10) is slidably connected to the baffle (701), and a spring 2 (1001) is sleeved on the rod wall of the fixed rod (10) located between the baffle (701) and the toothed plate (11).
6. A preventive maintenance system for electromechanical equipment according to claim 5, characterized in that: The fixed head (9) comprises an arc-shaped clamp head 1 (901) arranged on the top of the movable column (8), two groups of arc-shaped clamp heads 2 (902) symmetrically slidably arranged on both sides of the arc-shaped clamp head 1 (901), and two groups of arc-shaped clamp heads 3 (903) symmetrically slidably arranged on both sides of the arc-shaped clamp head 2 (902).
7. A preventive maintenance system for electromechanical equipment according to claim 6, characterized in that: A suspension assembly is also provided at the top of the column (1), the suspension assembly comprising a mounting plate (12) arranged at the top of the column (1), a rotating rod (13) rotatably arranged at the bottom of the mounting plate (12), a reel (14) sleeved on the rod wall of the rotating rod (13), a torsion spring (1301) sleeved on the rod wall of the rotating rod (13), and a suspension rope (1401) arranged on the reel (14), wherein one end of the suspension rope (1401) away from the reel (14) is threadedly connected to the top of the control box (2) via a threaded head.
8. A preventive maintenance system for electromechanical equipment according to claim 7, characterized in that: The limiting assembly comprises a fixed cylinder (15) arranged on the surface of the support plate (7), a sliding rod (16) slidably arranged inside the fixed cylinder (15), a spring (1501) arranged between the sliding rod (16) and the fixed cylinder (15), a bracket (17) arranged at an end of the sliding rod (16) away from the fixed cylinder (15), and a plurality of cleaning cylinders (1701) rotatably arranged on the side wall of the bracket (17), and a movable groove for extending and retracting the bracket (17) is provided on the surface of the protective box (18).
9. A preventive maintenance system for electromechanical equipment according to claim 8, characterized in that: The alarm assembly comprises a connecting plate (1801) arranged at the bottom of the protection box (18), an alarm (19) arranged at the top of the connecting plate (1801), a switch (1901) arranged at the top of the connecting plate (1801) and connected to a signal of the alarm (19), and a pressure rod (1101) arranged at the bottom of the toothed plate (11) and coaxial with the switch (1901).
10. A method for using a preventive maintenance system for electromechanical equipment according to claim 9, characterized in that: The following steps are involved: S1: When the machine tool equipment drives the control box (2) to vibrate for a long time during operation, causing the clamp screws to loosen, the control box (2) will slide down along the column (1), and when the positioning plate (4) at the bottom of the control box (2) abuts against the fixing seat (3), the fixing block (301) will be inserted into the slot (401), and at this time, the spring (501) will squeeze the clamping block (5) into the clamping groove (302) on the side wall of the fixing block (301), so that the falling control box (2) can be supported and fixed; S2: When the control box (2) slides down due to the loosening of the screws, the positioning plate (4) at the bottom thereof will also drive the fixing rod (10) to slide down. At this time, the fixing rod (10) will drive the rotating shaft (801) and the gear (802) on the support plate (7) to rotate through the tooth plate (11) at the bottom thereof, thereby driving the movable column (8) on the support plate (7) to flip upward. When the control box (2) and the fixing seat (3) are in contact with each other, the flipped movable column (8) will just drive the fixing head (9) to contact the two sides of the control box (2), thereby clamping and fixing the two sides of the control box (2); S3: When the control box (2) slides down, it will also contact the cleaning cylinders (1701) on the bracket (17). The cleaning cylinder (1701) is squeezed by the control box (2) and moves toward the outside of the fixed cylinder (15) through the slide bar (16). At this time, the cleaning cylinder (1701) will roll along the outer wall of the control box (2). When the control box (2) and the fixed seat (3) are in contact, the cleaning cylinder (1701) will stick to the front surface of the control box (2), which can not only clean the dust on the surface of the control box (2), but also cooperate with the spring three (1501) to squeeze and fix the front side of the control box (2); S4: After the control box (2) slides down, it will pull the rope (1401) wound around the reel (14), and the rope (1401) will pull the reel (14) and the rotating rod (13) to rotate. The torsion spring (1301) will have a resistance to hinder the rotation of the rotating rod (13) and the reel (14), thereby pulling and buffering the falling control box (2), so that the control box (2) can slowly slide down and contact the fixed seat (3); S5: After the control box (2) slides down and contacts the fixing seat (3), the fixing rod (10) and the tooth plate (11) at the bottom thereof will also drive the pressing rod (1101) to move downward and just squeeze the switch (1901) on the connecting plate (1801), thereby activating the alarm (19) to sound an alarm to remind the staff that the control box (2) has slipped due to the loosening of the clamp screws.
Citation Information
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