Bearing gasket parallelism correction device
By designing the parallel degree correction device of the bearing pad, the mutual squeezing of the lower squeezing roller and the upper squeeze roller can be used to solve the problem of increasing the parallelity of the bearing cushion, which increases the qualification rate of detection.
Patent Information
- Application Number
- CN202411759143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-24
AI Technical Summary
The bearing gasket is prone to deform during use, resulting in the parallelism not meeting the requirements and affecting the inspection pass rate.
Design a type of bearing pads parallel degree correction device. Through the mutual squeezing between the lower squeeze roller and the upper squeeze roller, the deformation bearing pads are pressed to correct the parallelity.
Effectively increased the qualification rate of bearing pads, ensuring the parallelism of the bearing pads meet the requirements.
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Figure CN119346664A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of correction devices, and in particular to a bearing gasket parallelism correction device. Background Art
[0002] A bearing washer is a component used to support a bearing. It is generally made of alloy or metal material and is installed between the outer ring of the bearing and the bearing seat. When the bearing is running, tiny gaps may appear between the bearing and the base. The function of the bearing gasket is to fill these tiny gaps, so that the bearing is firmly installed on the chassis, reducing the wear rate of the bearing and improving the working efficiency of the bearing.
[0003] The bearing gasket itself is relatively thin and light, and the alloy and metal materials have a certain flexibility, which can easily cause deformation under the action of external forces, thus causing inconvenience.
[0004] In the prior art, the optional bearing gasket grades for the external clutch are differentiated by 0.05mm, the tolerance is S-0.05mm, and there is no parallelism requirement on the drawings. This results in the gasket being warped and the gasket completely exceeding the thickness requirement when measured face to face, which has a great impact on the production process and reduces the pass rate of bearing gasket inspection. Summary of the invention
[0005] The purpose of the present invention is to provide a bearing gasket parallelism correction device, which squeezes the bearing gasket through the mutual squeezing between the lower squeezing roller and the upper squeezing roller, so as to flatten the deformed bearing gasket, thereby correcting its parallelism, thereby increasing the pass rate in the subsequent detection process.
[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a bearing gasket parallelism correction device, comprising a lower frame and an upper frame, the upper frame is arranged on the top of the lower frame by bolts, a plurality of lower squeezing rollers are rotatably connected to the inner wall of the lower frame, an upper squeezing roller is arranged directly above each lower squeezing roller, the upper squeezing roller can be tightly pressed on the top of the lower squeezing roller, and the surfaces of the upper squeezing roller and the lower squeezing roller are covered with a layer of anti-slip rubber; A pressing plate is provided inside the upper frame, and both ends of the upper squeezing roller are rotatably connected with end plates, and the end plates are fixedly arranged at the bottom of the pressing plate. An elastic pressing component for driving the pressing plate to press downward is provided at the top of the upper frame, and the elastic pressing component provides downward squeezing force for the upper squeezing roller and the pressing plate; A transmission assembly is provided on one side of the lower frame, and a rocker arm is provided on the transmission assembly. The rocker arm drives all the lower extrusion rollers to rotate synchronously through the transmission assembly.
[0007] Furthermore, a plurality of sleeves are fixedly provided on the top of the upper frame, and a plurality of guide rods are fixedly provided on the top of the pressure plate. The guide rods correspond to the sleeves one by one. The top ends of the guide rods extend to the top of the upper frame through the sleeves. The guide rods can move vertically up and down along the sleeves. The elastic downward pressing assembly includes a top frame, and the top ends of the guide rods are fixedly connected to the top frame.
[0008] Furthermore, a threaded column is fixedly provided at the top of the upper frame, and an adjustment sleeve is provided at the top of the threaded column through a threaded sleeve. The height of the adjustment sleeve can be adjusted by rotating the adjustment sleeve. A mounting plate is rotatably connected to the top of the mounting plate, and a spring is fixedly provided at the top of the spring. The top of the spring is fixedly connected to the top frame.
[0009] Furthermore, the transmission assembly includes a transmission box fixed on one side of the lower frame, a cover plate is provided on one side of the transmission box by bolts, a driving shaft is rotatably connected to the cover plate, the rocker arm is fixed on one end of the driving shaft, and the other end of the driving shaft extends into the interior of the transmission box and is fixedly provided with an active bevel gear.
[0010] Furthermore, a transmission shaft is rotatably connected to the inner wall of the transmission box, and a plurality of transmission bevel gears are fixedly provided on the outer end of the transmission shaft. The active bevel gear is meshed with one of the transmission bevel gears, so that the rotation of the active bevel gear can drive the transmission bevel gear; A plurality of extension shafts are provided inside the transmission box, a driven bevel gear is fixedly provided at one end of the extension shaft, the driven bevel gear corresponds one-to-one with the transmission bevel gear and meshes with the corresponding transmission bevel gear, the extension shaft corresponds one-to-one with the lower extrusion roller, the other end of the extension shaft extends to the inside of the lower frame and is fixedly connected to the corresponding lower extrusion roller, and the extension shaft is rotatably connected to the transmission box and the lower frame.
[0011] Furthermore, annular side plates are provided at both ends of the lower extrusion roller, the diameter of the annular side plates is larger than the diameter of the lower extrusion roller, the contact part between the lower extrusion roller and the upper extrusion roller is located between the two annular side plates, and two detachable support plates are provided on the inner wall of the lower frame, the top end of the support plate is flush with the top end of the lower extrusion roller, and the lower extrusion roller is located between the two support plates.
[0012] Furthermore, a limit assembly is provided on the top of the rear support plate, and the limit assembly includes a fixed shaft rotatably connected to the inner wall of the upper frame, a baffle is fixedly provided on the outer end of the fixed shaft, a positioning cylinder is sleeved on one end of the fixed shaft, and the positioning cylinder is fixed on the inner wall of the upper frame, and a fastening bolt is threadedly provided on the outer end of the positioning cylinder, and the fixed shaft can be fixed after the fastening bolt is tightened.
[0013] Furthermore, the other end of the fixed shaft extends to the outside of the upper frame and is fixedly provided with a handle, an indicating protrusion is fixedly provided on the handle, and a scale ring fixed to the upper frame is provided on the outside of the handle.
[0014] In the above technical solution, the technical effects and advantages provided by the present invention are: 1. By rotating the rocker arm, all the lower squeezing rollers can be driven to rotate synchronously and drive the deformed bearing gasket to move. During the movement, the lower squeezing roller and the upper squeezing roller squeeze the bearing gasket to flatten the deformed bearing gasket, thereby correcting its parallelism and increasing the qualified rate in the subsequent inspection process; 2. By setting a limit assembly above the rear support plate, whether the bearing gasket can pass through the gap between the baffle and the support plate is used to judge whether the bearing gasket has been fully corrected. If the bearing gasket is not fully corrected, it is corrected repeatedly until it can pass through the gap, thereby ensuring that the corrected bearing gasket is qualified and making the correction device more effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a main structural diagram of the present invention; Figure 2 It is a rear view structural diagram of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of part A in the middle; Figure 4 It is the internal structure diagram of the upper and lower frames of the present invention; Figure 5 For the present invention Figure 4 Enlarged view of middle part B; Figure 6 It is a structural diagram of the lower frame of the present invention; Figure 7 It is a bottom view of the structure of the pressing plate of the present invention; Figure 8 A top sectional view of a transmission assembly of the present invention; Fig. 9 It is a structural diagram of the limiting component of the present invention.
[0017] Description of reference numerals: Lower frame; 2. Transmission assembly; 201. Transmission box; 202. Cover plate; 203. Transmission shaft; 204. Transmission bevel gear; 205. Extension shaft; 206. Driven bevel gear; 207. Drive shaft; 208. Active bevel gear; 3. Rocker arm; 4. Support plate; 5. Upper frame; 6. Elastic downward pressure assembly; 601. Top frame; 602. Spring; 603. Mounting sheet; 604. Adjustment sleeve; 605. Threaded column; 7. Lower extrusion roller; 8. Upper extrusion roller; 9. Pressing plate; 10. Limiting assembly; 1001. Baffle; 1002. Fixed shaft; 1003. Positioning cylinder; 1004. Handle; 1005. Scale ring; 11. Guide rod; 12. Sleeve; 13. End plate. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0019] The present invention provides Figure 1-9 A bearing gasket parallelism correction device shown in the figure comprises a lower frame 1 and an upper frame 5, wherein the upper frame 5 is arranged on the top of the lower frame 1 by bolts, and a plurality of lower squeezing rollers 7 are rotatably connected to the inner wall of the lower frame 1, and an upper squeezing roller 8 is arranged directly above each lower squeezing roller 7, and the upper squeezing roller 8 can be tightly pressed on the top of the lower squeezing roller 7, and the surfaces of the upper squeezing roller 8 and the lower squeezing roller 7 are covered with a layer of anti-slip rubber; A pressing plate 9 is provided inside the upper frame 5, and both ends of the upper squeezing roller 8 are rotatably connected to end plates 13, and the end plates 13 are fixedly arranged at the bottom of the pressing plate 9. An elastic pressing component 6 for driving the pressing plate 9 to press downward is provided at the top of the upper frame 5, and the elastic pressing component 6 provides downward squeezing force for the upper squeezing roller 8 and the pressing plate 9; A transmission assembly 2 is provided on one side of the lower frame 1 , and a rocker arm 3 is provided on the transmission assembly 2 . The rocker arm 3 drives all the lower squeezing rollers 7 to rotate synchronously through the transmission assembly 2 .
[0020] The elastic pressing component 6 drives the pressure plate 9 to press down, so that the upper squeezing roller 8 is tightly pressed against the top of the corresponding lower squeezing roller 7, and the rotating rocker arm 3 can drive all the lower squeezing rollers 7 to rotate synchronously through the transmission component 2. After the lower squeezing roller 7 rotates, under the action of friction, the corresponding upper squeezing roller 8 will also start to rotate. At this time, the deformed and warped bearing gasket is placed between the frontmost lower squeezing roller 7 and the upper squeezing roller 8. As the two rotate, the bearing gasket will be driven to move from front to back and be clamped between the lower squeezing roller 7 and the upper squeezing roller 8. As the bearing gasket moves backward, the bearing gasket will be squeezed one by one by each pair of mutually contacting lower squeezing rollers 7 and upper squeezing rollers 8, and finally led out from the rear side of the correction device, so that the deformed and warped bearing gasket can be flattened through multiple squeezing, so as to correct its parallelism, thereby increasing the qualified rate in the subsequent detection process.
[0021] Sufficient downward force is required to flatten the bearing spacers, such as Figure 4 , 5 As shown in , 7, a plurality of sleeves 12 are fixedly provided on the top of the upper frame 5, and a plurality of guide rods 11 are fixedly provided on the top of the pressure plate 9. The guide rods 11 correspond to the sleeves 12 one by one. The top of the guide rods 11 extends to the top of the upper frame 5 through the sleeves 12. The guide rods 11 can move vertically up and down along the sleeves 12. The elastic downward pressing assembly 6 includes a top frame 601, and the top of the guide rods 11 is fixedly connected to the top frame 601.
[0022] A threaded column 605 is fixedly provided at the top of the upper frame 5, and an adjusting sleeve 604 is provided at the top of the threaded column 605 through a threaded sleeve. The height of the adjusting sleeve 604 can be adjusted by rotating it. A mounting plate 603 is rotatably connected to the top of the adjusting sleeve 604, and a spring 602 is fixedly provided at the top of the mounting plate 603. The top of the spring 602 is fixedly connected to the top frame 601.
[0023] The spring 602 located above the upper frame 5 is always in a stretched state. The stretched spring 602 pulls the top frame 601 downward by its own elastic force. The top frame 601 therefore pushes the pressure plate 9 vertically downward through the guide rod 11. The pressure plate 9 therefore drives the upper extrusion roller 8 downward, so that the upper extrusion roller 8 squeezes the lower extrusion roller 7 downward, and then squeezes the bearing gasket downward during the correction work. When performing the correction work, the adjusting sleeve 604 can be rotated. Under the action of the thread, the rotation of the adjusting sleeve 604 makes it move up and down along the threaded column 605. The mounting plate 603 moves synchronously with the adjusting sleeve 604 and drives the spring 602 to control its stretched length, and then adjust its elastic force, thereby controlling the extrusion force during the correction process.
[0024] In order to make all the lower squeezing rollers 7 move synchronously, as Figure 1 , 6As shown in , 8, the transmission assembly 2 includes a transmission box 201 fixed on one side of the lower frame 1, a cover plate 202 is provided on one side of the transmission box 201 by bolts, a driving shaft 207 is rotatably connected to the cover plate 202, the rocker arm 3 is fixed on one end of the driving shaft 207, and the other end of the driving shaft 207 extends to the interior of the transmission box 201 and is fixedly provided with an active bevel gear 208.
[0025] A transmission shaft 203 is rotatably connected to the inner wall of the transmission box 201, and a plurality of transmission bevel gears 204 are fixedly disposed at the outer end of the transmission shaft 203. The active bevel gear 208 is meshed with one of the transmission bevel gears 204, so that the rotation of the active bevel gear 208 can drive the transmission bevel gear 204; A plurality of extension shafts 205 are provided inside the transmission box 201, and a driven bevel gear 206 is fixedly provided at one end of the extension shaft 205. The driven bevel gear 206 corresponds one-to-one with the transmission bevel gear 204 and meshes with the corresponding transmission bevel gear 204. The extension shaft 205 corresponds one-to-one with the lower extrusion roller 7. The other end of the extension shaft 205 extends to the inside of the lower frame 1 and is fixedly connected to the corresponding lower extrusion roller 7. The extension shaft 205 is rotatably connected to the transmission box 201 and the lower frame 1.
[0026] To drive the lower extrusion roller 7 to rotate and correct the bearing gasket, it is first necessary to manually drive the rocker arm 3 to rotate. After the rocker arm 3 rotates, it drives the drive shaft 207 and the active bevel gear 208 fixed at one end of the drive shaft 207 to rotate. The active bevel gear 208 is engaged with one of the transmission bevel gears 204, thereby driving the transmission bevel gear 204 to rotate, which makes the transmission shaft 203 and all the transmission bevel gears 204 at its outer end start to rotate. After the transmission bevel gear 204 rotates, it drives the driven bevel gear 206 engaged with it to rotate. The driven bevel gear 206 is connected to the lower extrusion roller 7. Rotating the rocker arm 3 can drive all the lower extrusion rollers 7 to rotate synchronously.
[0027] During the correction process, in order to avoid lateral displacement of the bearing spacer, such as Figure 6 As shown, both ends of the lower extrusion roller 7 are provided with annular side plates, the diameter of the annular side plates is larger than the diameter of the lower extrusion roller 7, the contact portion between the lower extrusion roller 7 and the upper extrusion roller 8 is located between the two annular side plates, and two detachable support plates 4 are provided on the inner wall of the lower frame 1, the top end of the support plate 4 is flush with the top end of the lower extrusion roller 7, and the lower extrusion roller 7 is located between the two support plates 4.
[0028] Before correction, the bearing gasket is placed on the top of the front support plate 4, and the bearing gasket is pushed along the top of the support plate 4 to move toward the lower frame 1. When the bearing gasket contacts the lower extrusion roller 7, it can be squeezed as the lower extrusion roller 7 rotates. After extrusion, the corrected gasket finally reaches the top of the rear support plate 4 and moves backward under the drive of the lower extrusion roller 7. During the correction process, since the diameter of the annular side plate is larger than the diameter of the lower extrusion roller 7, it can prevent the bearing gasket from lateral displacement and affecting the correction.
[0029] Only the bearing gasket with qualified parallelism after correction can pass through the limit assembly 10 smoothly. Figure 2 , 3 As shown in , 4 and 9, a limiting assembly 10 is provided on the top of the rear support plate 4, and the limiting assembly 10 includes a fixed shaft 1002 rotatably connected to the inner wall of the upper frame 5, a baffle 1001 is fixedly provided on the outer end of the fixed shaft 1002, a positioning cylinder 1003 is sleeved on one end of the fixed shaft 1002, and the positioning cylinder 1003 is fixed on the inner wall of the upper frame 5, and a fastening bolt is threadedly provided on the outer end of the positioning cylinder 1003, and the fixed shaft 1002 can be fixed after the fastening bolt is tightened.
[0030] The other end of the fixed shaft 1002 extends to the outside of the upper frame 5 and is fixedly provided with a handle 1004 , on which an indicating protrusion is fixedly provided, and a scale ring 1005 fixed to the upper frame 5 is provided on the outer side of the handle 1004 .
[0031] After being squeezed and corrected, the bearing gasket moves backward under the drive of the lower squeezing roller 7 and reaches the top of the rear support plate 4. During the process of moving backward along the rear support plate 4, the bearing gasket passes through the limit assembly 10. At this time, the baffle 1001 is in the tilting device. There is a gap between the rear end of the baffle 1001 and the top of the rear support plate 4. The height of the gap is slightly greater than the thickness of a normal bearing gasket. Therefore, if the bearing gasket has been fully corrected, it can smoothly pass through the gap and continue to move backward when passing through the baffle 1001 and finally separate from the lower squeezing roller 7 on the rear side to complete the correction. If the bearing gasket is not fully corrected, it means that the bearing gasket still has a warped deformation, and the bearing gasket cannot pass through the gap. The bearing gasket blocked by the baffle 1001 cannot continue to move backward. At this time, the rocker arm 3 can be rotated in the reverse direction, so that the lower squeezing roller 7 and the upper squeezing roller 8 are reversed, driving the originally backward-moving bearing gasket to move forward to the inside of the lower frame 1, and the squeezing correction work is performed again until the bearing gasket can smoothly pass through the gap, so as to ensure that the corrected bearing gasket can be qualified, so that the effect of the correction device is better; By rotating the handle 1004, the fixed shaft 1002 can be driven to rotate, and the inclination angle of the baffle 1001 can be adjusted according to the scale on the scale ring 1005. Different inclination angles will result in different heights of the gap, so that it can be suitable for bearing gaskets of different thicknesses.
[0032] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A bearing spacer parallelism correction device, comprising a lower frame (1) and an upper frame (5), characterized in that: A plurality of lower squeezing rollers (7) are rotatably connected to the inner wall of the lower frame (1), and an upper squeezing roller (8) is provided directly above each lower squeezing roller (7); A pressing plate (9) is provided inside the upper frame (5), and both ends of the upper squeezing roller (8) are rotatably connected to end plates (13), the end plates (13) are fixedly arranged at the bottom end of the pressing plate (9), and an elastic pressing component (6) for driving the pressing plate (9) to press downward is provided at the top end of the upper frame (5); A transmission assembly (2) is provided on one side of the lower frame (1), and a rocker arm (3) is provided on the transmission assembly (2). The rocker arm (3) drives all the lower squeezing rollers (7) to rotate synchronously through the transmission assembly (2).
2. A bearing spacer parallelism correction device according to claim 1, characterized in that: A plurality of sleeves (12) are fixedly provided on the top of the upper frame (5), a plurality of guide rods (11) are fixedly provided on the top of the pressure plate (9), the guide rods (11) and the sleeves (12) correspond one to one, the tops of the guide rods (11) extend to the top of the upper frame (5) through the sleeves (12), the elastic downward pressing assembly (6) comprises a top frame (601), and the tops of the guide rods (11) are fixedly connected to the top frame (601).
3. A bearing spacer parallelism correction device according to claim 2, characterized in that: A threaded column (605) is fixedly provided at the top of the upper frame (5); an adjustment sleeve (604) is provided at the top of the threaded column (605) via a threaded sleeve; a mounting plate (603) is rotatably connected to the top of the adjustment sleeve (604); a spring (602) is fixedly provided at the top of the mounting plate (603); and the top of the spring (602) is fixedly connected to the top frame (601).
4. A bearing spacer parallelism correction device according to claim 1, characterized in that: The transmission assembly (2) comprises a transmission box (201) fixedly arranged on one side of the lower frame (1); a cover plate (202) is provided on one side of the transmission box (201) via bolts; a driving shaft (207) is rotatably connected to the cover plate (202); the rocker arm (3) is fixedly arranged on one end of the driving shaft (207); and the other end of the driving shaft (207) extends into the interior of the transmission box (201) and is fixedly provided with an active bevel gear (208).
5. A bearing spacer parallelism correction device according to claim 4, characterized in that: A transmission shaft (203) is rotatably connected to the inner wall of the transmission box (201); a plurality of transmission bevel gears (204) are fixedly provided on the outer end of the transmission shaft (203); and the driving bevel gear (208) is meshed with one of the transmission bevel gears (204); A plurality of extension shafts (205) are provided inside the transmission box (201), one end of each extension shaft (205) being fixedly provided with a driven bevel gear (206), each driven bevel gear (206) corresponding one-to-one to the transmission bevel gear (204) and meshing with the corresponding transmission bevel gear (204), each extension shaft (205) corresponding one-to-one to the lower extrusion roller (7), and the other end of each extension shaft (205) extending into the interior of the lower frame (1) and being fixedly connected to the corresponding lower extrusion roller (7).
6. A bearing spacer parallelism correction device according to claim 1, characterized in that: Both ends of the lower extrusion roller (7) are provided with annular side plates, and the contact portion between the lower extrusion roller (7) and the upper extrusion roller (8) is located between the two annular side plates. Two detachable support plates (4) are provided on the inner wall of the lower frame (1), and the top of the support plate (4) is flush with the top of the lower extrusion roller (7), and the lower extrusion roller (7) is located between the two support plates (4).
7. A bearing spacer parallelism correction device according to claim 6, characterized in that: A limiting assembly (10) is provided at the top of the rear support plate (4), the limiting assembly (10) comprising a fixed shaft (1002) rotatably connected to the inner wall of the upper frame (5), a baffle (1001) being fixedly provided at the outer end of the fixed shaft (1002), a positioning cylinder (1003) being sleeved at one end of the fixed shaft (1002), the positioning cylinder (1003) being fixedly provided on the inner wall of the upper frame (5), and a fastening bolt being provided at the outer end of the positioning cylinder (1003) through a thread.
8. A bearing spacer parallelism correction device according to claim 7, characterized in that: The other end of the fixed shaft (1002) extends to the outside of the upper frame (5) and is fixedly provided with a handle (1004), an indicating protrusion is fixedly provided on the handle (1004), and a scale ring (1005) fixed on the upper frame (5) is provided on the outside of the handle (1004).