Flanging and stamping die for battery pack hanging lug

By designing the battery pack hanging ear flanging stamping die, and using a combination of multiple support seats and bending blocks to control the bending plate distribution of the workpiece, the problem of easy indentation of the battery pack hanging ear during the bending process is solved. Improved finished product quality and processing accuracy.

CN119346741APending Publication Date: 2025-01-24SUZHOU JIN HONG SHUN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411713140.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

Battery-pack ears are prone to indentation during bending processing, affecting the quality of the finished product.

Method used

Design a battery bag hanging ear rollover and stamping mold. By setting up multiple arouse seats and bending blocks on the lower mold seat, there are middle grooves and arc guide angles on the third bend block, which is reasonably distributed to reasonably distribute The bending plate of the workpiece controls stress to avoid excessive deformation and cracks.

Benefits of technology

Effectively avoids the sturding of workpieces in bending processing, improves the quality of the finished product, and improves the accuracy of processing and the service life of the mold through adjustable limits and positioning slots.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119346741A_ABST
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Abstract

According to the battery pack hanging lug flanging stamping die, reasonable machining position distribution is carried out on a plurality of bending plates of a workpiece, so that the stress of the workpiece is controllable during bending machining, the workpiece is prevented from being excessively deformed and generating deformation or cracks, and due to the fact that an arc lead angle is arranged at a groove opening of a middle groove of a third bending block, the machining precision is improved. The stress points of the cutter relieving block are dispersed in the flanging process, the problem that the part, where indentations are most likely to be left, of a workpiece is bent is solved, and therefore the quality of the machined workpiece is guaranteed.
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Description

Technical Field

[0001] The invention relates to stamping processing equipment, and in particular to a battery pack hanging ear flanging stamping die. Background Art

[0002] Battery pack mounting ear finished product Figure 1 As shown, the workpiece body is bent 90°, a bent triple plate is provided on one side of the tail end of the workpiece, and the middle plate of the triple plate is bent downward, a tail upper bending plate is provided on the workpiece opposite to the triple plate, and a two-stage bent front end bending plate is provided on the front end of the workpiece on one side of the triple plate, and three lugs are arranged side by side on the side opposite to the triple plate on the workpiece, and the outer edges of the lugs are bent downward. Since the bent part of the workpiece is small and thin, indentations are easily generated during the bending process, affecting the quality of the finished product. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a battery pack hanging ear flanging stamping die which can avoid indentations on the workpiece after bending.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a battery pack hanging ear flanging stamping die comprises an upper die base and a lower die base, and three working stations are arranged on the upper die base and the lower die base.

[0005] The lower die base is provided with a first supporting seat at the first station, the lower die base is provided with a first lower bending block for bending the middle bending plate of the triple plate on the workpiece at 90 degrees next to the first supporting seat, and the lower die base is provided with a second lower bending block for bending the bending plate at the front end of the workpiece next to the first supporting seat;

[0006] The upper die seat is provided with a first floating material pressing seat matched with the first material supporting seat at the first station, the upper die seat is provided with a first upper bending block matched with the first lower bending block at the first station, and the upper die seat is provided with a second upper bending block matched with the second lower bending block;

[0007] A second floating support seat is provided on the lower die seat at the second station, a third lower bending block for bending the workpiece triple plate is provided on the lower die seat next to the second floating support seat, and a fourth lower bending block for continuing to bend the bending plate at the front end of the workpiece is provided on the lower die seat next to the second support seat;

[0008] The third lower bending block is provided with a middle groove for avoiding the middle bending plate, and the third bending block is provided with an arc guide angle at the notch of the middle groove; the lower die seat is provided with a fifth lower bending block for bending the upper bending plate at the tail end opposite to the triple-joint plate;

[0009] The upper die seat is provided with a second floating material pressing seat matched with the second floating material supporting seat at the second station, the upper die seat is provided with a third upper bending block matched with the third lower bending block at the second station, the upper die seat is provided with a fourth upper bending block matched with the fourth lower bending block; the upper die seat is provided with a fifth upper bending block matched with the fifth lower bending block;

[0010] A third supporting block for supporting the workpiece is provided on the third workstation on the lower die base, a sixth lower bending block for bending the workpiece body 90° is provided on the lower die base, and three seventh lower bending blocks for bending downward the three lugs arranged in parallel on the sides of the workpiece respectively are provided on the lower die base; a third floating pressing block cooperating with the third supporting block is provided on the lower die base at the third workstation, a sixth upper bending block cooperating with the sixth lower bending block is provided on the upper die base, and three seventh upper bending blocks cooperating with each seventh lower bending block are provided on the upper die base.

[0011] As a preferred solution, a plurality of position-adjustable limit blocks are provided on the outer periphery of the first supporting seat on the lower die seat.

[0012] As a preferred solution, a plurality of position-adjustable limit blocks are provided on the outer periphery of the second floating support seat on the lower die seat.

[0013] As a preferred solution, the lower die base is provided with two positioning grooves, a pair of guide columns are provided in the positioning grooves, the upper die base is provided with two positioning blocks matching with the positioning grooves, and the positioning blocks are provided with guide holes matching with the guide columns.

[0014] As a preferred solution, a wear-resistant plate is detachably provided on the outer periphery of the positioning block.

[0015] As a preferred solution, the upper die base is provided with two pairs of die opening springs, and the lower die base is provided with an opening module that cooperates with the die opening springs.

[0016] The beneficial effects of the present invention are as follows: the mold distributes the multiple bending plates of the workpiece in a reasonable processing position, so that the stress of the workpiece can be controlled during the bending process, avoiding excessive deformation of the workpiece and causing deformation or cracks. Moreover, since the third bending block is provided with an arc guide angle at the middle groove notch, the force points of the knife block are dispersed during the flanging process, solving the bending process of the part of the workpiece that is most likely to leave indentations, thereby ensuring the quality of the processed workpiece.

[0017] Since a plurality of position-adjustable limit blocks are arranged on the outer periphery of the first supporting seat on the lower die seat, the workpiece can be positioned conveniently and accurately.

[0018] Since a plurality of position-adjustable limit blocks are arranged on the outer periphery of the second floating support seat on the lower die seat, the workpiece can be positioned conveniently and accurately.

[0019] Since the lower die base is provided with two positioning grooves, a pair of guide columns are provided in the positioning grooves, the upper die base is provided with two positioning blocks matching the positioning grooves, and the positioning blocks are provided with guide holes matching the guide columns, the mold clamping accuracy is higher.

[0020] Since the outer periphery of the positioning block is detachably provided with a wear-resistant plate, the wear-resistant plate can be replaced after being worn, thereby extending the service life of the mold.

[0021] Since the upper die base is provided with two pairs of die opening springs, and the lower die base is provided with an opening module matched with the die opening springs, the die opening is faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 Schematic diagram of the battery pack mounting ear structure.

[0023] Figure 2 Schematic diagram of the upper die structure.

[0024] Figure 3 It is a schematic diagram of the lower mold structure.

[0025] In the figure: 1 upper die seat, 2 lower die seat, 3 first supporting seat, 4 limiting block, 5 first lower bending block, 6 second lower bending block; 7 first floating press seat, 8 first upper bending block, 9 second upper bending block; 10 second floating supporting seat, 11 third lower bending block, 12 fourth lower bending block; 13 fifth lower bending block; 14 second floating press seat, 15 third upper bending block, 16 fourth upper bending block; 17 fifth upper bending block; 18 third supporting block, 19 sixth lower bending block, 20 seventh lower bending block; 21 third floating press block, 22 sixth upper bending block, 23 seventh upper bending block, 24 guide column, 25 positioning block, 26 wear-resistant plate, 27 mold opening spring, 28 mold opening module. DETAILED DESCRIPTION

[0026] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] like Figure 1-3 As shown, the battery pack hanging ear flanging stamping die includes an upper die base 1 and a lower die base 2, and the upper die base 1 and the lower die base 2 are provided with three working stations.

[0028] The lower die base 2 is provided with a first supporting seat 3 at the first station, and a plurality of position-adjustable limit blocks 4 are provided on the outer periphery of the first supporting seat 3 on the lower die base 2. The lower die base 2 is provided with a first lower bending block 5 of the middle bending plate of the triple plate on the workpiece for 90° bending next to the first supporting seat 3, and a second lower bending block 6 of the bending plate of the front end of the workpiece is provided on the lower die base 2 next to the first supporting seat 3;

[0029] The upper die base 1 is provided with a first floating material pressing seat 7 matched with the first material supporting seat 3 at the first station, the upper die base 1 is provided with a first upper bending block 8 matched with the first lower bending block 5 at the first station, and the upper die base 1 is provided with a second upper bending block 9 matched with the second lower bending block 6;

[0030] A second floating support seat 10 is provided on the lower die seat 2 at the second station, a plurality of position-adjustable limit blocks 4 are provided on the outer periphery of the second floating support seat 10 on the lower die seat 2, a third lower bending block 11 for bending the triple plate of the workpiece is provided on the lower die seat 2 next to the second floating support seat 10, and a fourth lower bending block 12 for continuing to bend the bending plate at the front end of the workpiece is provided on the lower die seat 2 next to the second support seat;

[0031] The third lower bending block 11 is provided with a middle groove for avoiding the middle bending plate, and the third bending block is provided with an arc guide angle at the middle groove notch; the lower die base 2 is provided with a fifth lower bending block 13 for bending the upper bending plate at the tail end opposite to the triple plate;

[0032] The upper die base 1 is provided with a second floating material pressing seat 14 matched with the second floating material supporting seat 10 at the second station, the upper die base 1 is provided with a third upper bending block 15 matched with the third lower bending block 11 at the second station, the upper die base 1 is provided with a fourth upper bending block 16 matched with the fourth lower bending block 12; the upper die base 1 is provided with a fifth upper bending block 15 matched with the fifth lower bending block 13;

[0033] The lower die base 2 is provided with a third support block 18 for supporting the workpiece at the third station, the lower die base 2 is provided with a sixth lower bending block 19 for bending the workpiece body 90°, and the lower die base 2 is provided with three seventh lower bending blocks 20 for respectively bending downward three lugs arranged in parallel on the side of the workpiece;

[0034] A third floating pressing block 21 cooperating with the third supporting block 18 is provided on the lower die base 2 at the third workstation, a sixth upper bending block 22 cooperating with the sixth lower bending block 19 is provided on the upper die base 1, and three seventh upper bending blocks 23 cooperating with each seventh lower bending block 20 are provided on the upper die base 1.

[0035] The lower die base 2 is provided with two positioning grooves, in which a pair of guide posts 24 are provided, and the upper die base 1 is provided with two positioning blocks 25 matched with the positioning grooves, and the positioning blocks 25 are provided with guide holes matched with the guide posts 24. A wear-resistant plate 26 is detachably provided on the outer periphery of the positioning blocks 25. The upper die base 1 is provided with two pairs of mold opening springs 27, and the lower die base 2 is provided with an opening module 28 matched with the mold opening springs 27.

[0036] The above-mentioned embodiments are only illustrative of the principles and effects of the invention, as well as some embodiments of its application, and are not intended to limit the invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the invention, and all of these belong to the protection scope of the invention.

Claims

1. A battery pack hanging ear flanging stamping die, comprising an upper die base and a lower die base, wherein the upper die base and the lower die base are provided with three working stations. Features: The lower die base is provided with a first supporting seat at the first station, the lower die base is provided with a first lower bending block for bending the middle bending plate of the triple plate on the workpiece at 90 degrees next to the first supporting seat, and the lower die base is provided with a second lower bending block for bending the bending plate at the front end of the workpiece next to the first supporting seat; The upper die seat is provided with a first floating material pressing seat matched with the first material supporting seat at the first station, the upper die seat is provided with a first upper bending block matched with the first lower bending block at the first station, and the upper die seat is provided with a second upper bending block matched with the second lower bending block; A second floating support seat is provided on the lower die seat at the second station, a third lower bending block for bending the workpiece triple plate is provided on the lower die seat next to the second floating support seat, and a fourth lower bending block for continuing to bend the bending plate at the front end of the workpiece is provided on the lower die seat next to the second support seat; The third lower bending block is provided with a middle groove for avoiding the middle bending plate, and the third bending block is provided with an arc guide angle at the notch of the middle groove; the lower die seat is provided with a fifth lower bending block for bending the upper bending plate at the tail end opposite to the triple-joint plate; The upper die seat is provided with a second floating material pressing seat matched with the second floating material supporting seat at the second station, the upper die seat is provided with a third upper bending block matched with the third lower bending block at the second station, the upper die seat is provided with a fourth upper bending block matched with the fourth lower bending block; the upper die seat is provided with a fifth upper bending block matched with the fifth lower bending block; A third supporting block for supporting the workpiece is provided on the third workstation on the lower die base, a sixth lower bending block for bending the workpiece body 90° is provided on the lower die base, and three seventh lower bending blocks for bending downward the three lugs arranged in parallel on the sides of the workpiece respectively are provided on the lower die base; a third floating pressing block cooperating with the third supporting block is provided on the lower die base at the third workstation, a sixth upper bending block cooperating with the sixth lower bending block is provided on the upper die base, and three seventh upper bending blocks cooperating with each seventh lower bending block are provided on the upper die base.

2. A battery pack hanging ear flanging stamping die as claimed in claim 1, characterized in that: The lower die seat is provided with a plurality of position-adjustable limit blocks on the outer periphery of the first supporting seat.

3. A battery pack hanging ear flanging stamping die as claimed in claim 1, characterized in that: The lower die seat is provided with a plurality of position-adjustable limit blocks on the outer periphery of the second floating support seat.

4. A battery pack hanging ear flanging stamping die as claimed in claim 1, characterized in that: The lower die seat is provided with two positioning grooves, in which a pair of guide posts are arranged, and the upper die seat is provided with two positioning blocks matched with the positioning grooves, and the positioning blocks are provided with guide holes matched with the guide posts.

5. A battery pack hanging ear flanging stamping die as claimed in claim 4, characterized in that: A wear-resistant plate is detachably provided on the outer periphery of the positioning block.

6. A battery pack hanging ear flanging stamping die according to any one of claims 1 to 5, characterized in that: The upper die seat is provided with two pairs of die opening springs, and the lower die seat is provided with an opening module matched with the die opening springs.