Rectifier diode production welding device and process thereof

Abstract

The invention relates to the technical field of rectifier diode production and welding, and discloses a rectifier diode production and welding device and a process thereof.The rectifier diode production and welding device comprises a bottom plate, a support is fixedly connected to the top of the bottom plate, a welder is arranged at the top of the inner wall of the support, and an adjusting component is arranged at the top of the bottom plate; a limiting component is arranged above the bottom plate, and a clamping component is arranged at the end of the limiting component. A limiting part and a clamping part are clamped and fixed through a moving frame, when the position of the clamping part needs to be adjusted, a motor is started to start working, a threaded rod rotates in a deep groove through the motor, and a threaded cylinder moves in the deep groove along with rotation of the threaded rod; and a synchronous frame is pushed to move through connection of a threaded cylinder and a stabilizing block, and a movable frame is pushed to slide on the surface of a sliding plate through the synchronous frame, so that the position of the clamping part is adjusted.

Description

Technical Field

[0001] The invention relates to the technical field of rectifier diode production welding, and in particular to a rectifier diode production welding device and a process thereof. Background Art

[0002] A semiconductor device that converts AC power into DC power. It usually contains a PN junction with two terminals, a positive electrode and a negative electrode. The most important characteristic of a diode is its unidirectional conductivity. In a circuit, current can only flow into the positive electrode of the diode and out of the negative electrode. A rectifier diode uses the unidirectional conductivity of a PN junction to convert AC power into pulsating DC power. Rectifier diodes have a large leakage current, and most diodes are packaged with surface contact materials. When the rectifier diode is being welded, the end of the rectifier diode needs to be clamped and fixed by a welding device. The fixed rectifier diode can then be welded. When the welding position of the rectifier diode needs to be adjusted, the rectifier diode needs to be clamped and fixed again. During welding, the rectifier diode needs to be frequently disassembled and fixed, which affects the welding efficiency of the rectifier diode. Summary of the invention

[0003] The object of the present invention is to provide a rectifier diode production welding device and process thereof to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a rectifier diode production welding device and process thereof, comprising a bottom plate, a bracket fixedly connected to the top of the bottom plate, a welder arranged on the top of the inner wall of the bracket, an adjusting component arranged on the top of the bottom plate, a limiting component arranged above the bottom plate, and a clamping component arranged at the end of the limiting component; The adjusting component includes a slide plate, the bottom of the slide plate is fixedly connected to the top of the base plate, the surface of the slide plate is slidably connected to a moving frame, the surface of the moving frame is fixedly connected to a synchronous frame, the surface of the synchronous frame is fixedly connected to a stabilizing block, the top of the stabilizing block is fixedly connected to an arc frame, the inner wall of the arc frame is rotatably connected to a contact rod, a deep groove is opened on the top of the base plate, the inner wall of the deep groove is fixedly connected to a motor, the output end of the motor is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a threaded barrel, and the end of the threaded barrel is fixedly connected to the surface of the stabilizing block.

[0005] Furthermore, there are two deep grooves, which are symmetrically arranged with the slide plate as the center; there are two movable racks, which are symmetrically arranged with the stabilizing block as the center; and the bottom of the movable rack is in contact with the top of the base plate.

[0006] Furthermore, the stabilizing block is arranged at the center of the surface of the synchronous frame, the bottom of the stabilizing block contacts the top of the bottom plate, and the top of the contact rod extends to the outer end of the arc frame.

[0007] Furthermore, the limiting component includes a bent rod, the bottom of the bent rod is fixedly connected to the top of the movable frame, the surface of the bent rod is fixedly connected to a rectangular frame, the end of the rectangular frame away from the bent rod is fixedly connected to an electric push rod, a sliding hole is opened on the top of the bent rod, the inner wall of the bent rod is slidably connected to an extension rod, the top of the extension rod is fixedly connected to a connecting plate, and the end of the electric push rod away from the rectangular frame is fixedly connected to the surface of the connecting plate.

[0008] Furthermore, the connecting plate extends to the outer end of the bent rod through the sliding hole, the surface of the connecting plate contacts the inner wall of the sliding hole, the end of the extension rod away from the bent rod extends to the outer end of the bent rod, and the rectangular frame is arranged at the end of the bent rod away from the extension rod.

[0009] Further, the clamping component includes a fixing frame, the fixing frame contacts the surface of the bent rod, the end of the fixing frame away from the bent rod is fixedly connected to a driving device, the output end of the driving device is fixedly connected to an engaging wheel, the surface of the engaging wheel is meshed with a driving ring, the inner wall of the driving ring is fixedly connected to the clamping frame, the end of the clamping frame is rotatably connected to the end of the extension rod, the inner wall of the clamping frame is fixedly connected to an electric rod, the end of the electric rod away from the clamping frame is fixedly connected to a rubber pad, and the inner wall of the fixing frame is fixedly connected to the lower surface of the extension rod.

[0010] Furthermore, four electric rods are arranged inside the clamping frame, and the four electric rods are arranged in a circle with the clamping frame as the center. The fixing frame is arranged at one end of the bent rod away from the connecting plate.

[0011] Furthermore, the process for producing a rectifier diode welding device comprises the following steps: S1: The threaded rod is rotated inside the deep groove by the motor, and the threaded barrel moves inside the deep groove along with the rotation of the threaded rod, and the synchronous frame is pushed to move through the connection between the threaded barrel and the stabilizing block; S2: The synchronous frame pushes the movable frame to slide on the surface of the slide plate, thereby adjusting the position of the clamping component so that the welding position of the rectifier diode can be adjusted during welding; S3: When the extension rod moves, it pushes the clamping parts to move closer to each other, so that the clamping parts can clamp and fix rectifier diodes of different lengths; S4: After the end of the rectifier diode is placed inside the clamping frame, the rubber pad is pushed by the electric rod to clamp and fix the rectifier diode, and the rectifier diode can be easily disassembled and installed by plugging.

[0012] The present invention has the following beneficial effects: The present invention clamps and fixes the limiting component and the clamping component through the moving frame. When the position of the clamping component needs to be adjusted, the motor is started to work, the threaded rod is rotated in the deep groove by the motor, the threaded cylinder moves in the deep groove with the rotation of the threaded rod, and the synchronous frame is pushed to move through the connection between the threaded cylinder and the stabilizing block. The moving frame is pushed to slide on the surface of the slide plate by the synchronous frame, thereby adjusting the position of the clamping component, so that the welding position of the rectifier diode can be adjusted during welding, and the rectifier diode does not need to be frequently disassembled. The bottom of the stabilizing block contacts the top of the bottom plate, and the stabilizing block is used to support and limit the synchronous frame, thereby improving the stability of the mobile frame supporting the clamping component.

[0013] When the present invention needs to clamp and fix the rectifier diode, the electric push rod pushes the connecting plate to move toward the outer end of the bent rod. When the connecting plate moves, it pushes the extension rod to move. When the extension rod moves, it pushes the clamping components to move closer to each other, so that the clamping components can clamp and fix rectifier diodes of different lengths, thereby improving the practicality of the clamping components.

[0014] After the end of the rectifier diode is placed into the inside of the clamping frame, the electric rod is used to push the rubber pad to clamp and fix the rectifier diode, and the rectifier diode is conveniently disassembled and installed by plugging. The engaging wheel is driven by the driving device to start rotating. When the engaging wheel rotates, it engages with the driving ring to push the clamping frame to rotate at the end of the extension rod, so that the rectifier diode is turned over by the rotation, so that the welder can perform circumferential welding on the rectifier diode, thereby improving the welding efficiency of the rectifier diode.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the present invention; Figure 3 It is a schematic diagram of the overall structure of the adjusting component of the present invention; Figure 4 It is a schematic diagram of the overall structure of the limiting component of the present invention; Figure 5 It is a schematic diagram of the overall structure of the clamping component of the present invention; Figure 6 For the present invention Figure 5 A magnified schematic diagram of part A in FIG. Figure 7 The present invention is a schematic diagram of the process flow of a rectifier diode production welding device.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1, base plate; 2, bracket; 3, welding device; 4, adjusting component; 5, limiting component; 6, clamping component; 10, deep groove; 11, threaded barrel; 12, threaded rod; 13, slide plate; 14, stabilizing block; 15, contact rod; 16, synchronous frame; 17, moving frame; 18, motor; 19, arc frame; 20, bending rod; 21, rectangular frame; 22, electric push rod; 23, connecting plate; 24, sliding hole; 25, extension rod; 30, fixed frame; 31, clamping frame; 32, driving device; 33, meshing wheel; 34, driving ring; 35, electric rod; 36, rubber pad. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 7 As shown, the present invention is a rectifier diode production welding device and process thereof, comprising a bottom plate 1, a bracket 2 is fixedly connected to the top of the bottom plate 1, a welder 3 is arranged on the top of the inner wall of the bracket 2, an adjusting component 4 is arranged on the top of the bottom plate 1, a limiting component 5 is arranged above the bottom plate 1, and a clamping component 6 is arranged at the end of the limiting component 5; The adjusting component 4 includes a slide plate 13, the bottom of the slide plate 13 is fixedly connected to the top of the bottom plate 1, the surface of the slide plate 13 is slidably connected to a moving frame 17, the surface of the moving frame 17 is fixedly connected to a synchronous frame 16, the surface of the synchronous frame 16 is fixedly connected to a stabilizing block 14, the top of the stabilizing block 14 is fixedly connected to an arc frame 19, the inner wall of the arc frame 19 is rotatably connected to a contact rod 15, a deep groove 10 is opened on the top of the bottom plate 1, and the inner wall of the deep groove 10 is fixedly connected to a motor 18. The present invention clamps and fixes the limiting component and the clamping component 6 through the moving frame 17. When the position of the clamping component 6 needs to be adjusted, the motor 18 is started to work, the threaded rod 12 is rotated in the deep groove 10 by the motor 18, and the threaded cylinder 11 rotates along with the threaded rod 12 rotates and moves inside the deep groove 10, and the synchronous frame 16 is pushed to move through the connection between the threaded barrel 11 and the stabilizing block 14, and the mobile frame 17 is pushed to slide on the surface of the slide plate 13 through the synchronous frame 16, so as to adjust the position of the clamping component 6, so that the rectifier diode can adjust the welding position during welding, and the rectifier diode does not need to be frequently disassembled. The bottom of the stabilizing block 14 contacts the top of the base plate 1, and the synchronous frame 16 is supported and limited by the stabilizing block 14, so as to improve the stability of the mobile frame 17 supporting the clamping component 6. The output end of the motor 18 is fixedly connected to the threaded rod 12, and the surface of the threaded rod 12 is threadedly connected to the threaded barrel 11, and the end of the threaded barrel 11 is fixedly connected to the surface of the stabilizing block 14.

[0021] There are two deep grooves 10 symmetrically arranged around the slide plate 13 , and there are two mobile racks 17 symmetrically arranged around the stabilizing block 14 . The bottom of the mobile rack 17 contacts the top of the base plate 1 .

[0022] The stabilizing block 14 is disposed at the center of the surface of the synchronous frame 16 , the bottom of the stabilizing block 14 contacts the top of the base plate 1 , and the top of the contact rod 15 extends to the outer end of the arc frame 19 .

[0023] The limiting component 5 includes a bent rod 20, the bottom of which is fixedly connected to the top of the movable frame 17, and a rectangular frame 21 is fixedly connected to the surface of the bent rod 20. An end of the rectangular frame 21 away from the bent rod 20 is fixedly connected to an electric push rod 22. A sliding hole 24 is provided on the top of the bent rod 20, and an extension rod 25 is slidably connected to the inner wall of the bent rod 20. When the present invention needs to clamp and fix the rectifier diode, the electric push rod 22 pushes the connecting plate 23 to move toward the outer end of the bent rod 20. When the connecting plate 23 moves, the extension rod 25 moves. When the extension rod 25 moves, it will push the clamping component 6 to move closer to each other, so that the clamping component 6 can clamp and fix rectifier diodes of different lengths, thereby improving the practicality of the clamping component 6. The top of the extension rod 25 is fixedly connected to a connecting plate 23, and one end of the electric push rod 22 away from the rectangular frame 21 is fixedly connected to the surface of the connecting plate 23.

[0024] The connecting plate 23 extends to the outer end of the bent rod 20 through the sliding hole 24, and the surface of the connecting plate 23 contacts the inner wall of the sliding hole 24. The extension rod 25 extends to the outer end of the bent rod 20 away from the end of the bent rod 20, and the rectangular frame 21 is arranged at the end of the bent rod 20 away from the extension rod 25.

[0025] The clamping component 6 includes a fixing frame 30, the fixing frame 30 contacts the surface of the bent rod 20, the end of the fixing frame 30 away from the bent rod 20 is fixedly connected to a driving device 32, the output end of the driving device 32 is fixedly connected to a meshing wheel 33, the surface of the meshing wheel 33 is meshed with a driving ring 34, the inner wall of the driving ring 34 is fixedly connected to a clamping frame 31, the end of the clamping frame 31 is rotatably connected to the end of the extension rod 25, the inner wall of the clamping frame 31 is fixedly connected to an electric rod 35, and after the end of the rectifier diode is placed inside the clamping frame 31, the electric rod 35 pushes the rubber pad 36 to align the rectifier diode. The rectifier diode is clamped and fixed, and the rectifier diode can be easily disassembled and installed by plugging. The driving device 32 drives the meshing wheel 33 to start rotating. When rotating, the meshing wheel 33 pushes the clamping frame 31 to rotate at the end of the extension rod 25 by engaging with the driving ring 34, so that the rectifier diode is flipped by rotation, so that the welder 3 can perform circumferential welding on the rectifier diode, thereby improving the welding efficiency of the rectifier diode. The end of the electric rod 35 away from the clamping frame 31 is fixedly connected with a rubber pad 36, and the inner wall of the fixing frame 30 is fixedly connected to the lower surface of the extension rod 25.

[0026] Four electric rods 35 are arranged inside the clamping frame 31 . The four electric rods 35 are arranged around the clamping frame 31 . The fixing frame 30 is arranged at one end of the bent rod 20 away from the connecting plate 23 .

[0027] A process for producing a rectifier diode welding device, the process comprising the following steps: S1: The threaded rod 12 is rotated inside the deep groove 10 by the motor 18, and the threaded barrel 11 moves inside the deep groove 10 as the threaded rod 12 rotates, and the synchronous frame 16 is pushed to move by the connection between the threaded barrel 11 and the stabilizing block 14; S2: The synchronous frame 16 pushes the movable frame 17 to slide on the surface of the slide plate 13, thereby adjusting the position of the clamping component 6 so that the welding position of the rectifier diode can be adjusted during welding; S3: When the extension rod 25 moves, it pushes the clamping parts 6 to move closer to each other, so that the clamping parts 6 can clamp and fix the rectifier diodes of different lengths; S4: After the end of the rectifier diode is placed inside the clamping frame 31, the rubber pad 36 is pushed by the electric rod 35 to clamp and fix the rectifier diode, and the rectifier diode can be easily disassembled and installed by plugging.

[0028] When in use, the limiting component and the clamping component 6 are clamped and fixed by the moving frame 17. When the position of the clamping component 6 needs to be adjusted, the motor 18 is started to work, and the threaded rod 12 is rotated in the deep groove 10 by the motor 18. The threaded cylinder 11 moves in the deep groove 10 with the rotation of the threaded rod 12, and the synchronous frame 16 is pushed to move by the connection between the threaded cylinder 11 and the stabilizing block 14. The moving frame 17 is pushed to slide on the surface of the slide plate 13 by the synchronous frame 16, so that the position of the clamping component 6 can be adjusted, so that the welding position of the rectifier diode can be adjusted during welding, and the rectifier diode does not need to be frequently disassembled. The bottom of the stabilizing block 14 contacts the top of the bottom plate 1, and the synchronous frame 16 is supported and limited by the stabilizing block 14, so as to improve the stability of the support of the clamping component 6 by the moving frame 17. When the rectifier diode needs to be clamped and fixed, the electric The push rod 22 pushes the connecting plate 23 to move toward the outer end of the bending rod 20. When the connecting plate 23 moves, it pushes the extension rod 25 to move. When the extension rod 25 moves, it pushes the clamping component 6 to move closer to each other, so that the clamping component 6 can clamp and fix rectifier diodes of different lengths, thereby improving the practicality of the clamping component 6. After the end of the rectifier diode is placed into the interior of the clamping frame 31, the rubber pad 36 is pushed by the electric rod 35 to clamp and fix the rectifier diode. The rectifier diode is convenient to disassemble and install by plugging. The driving device 32 drives the meshing wheel 33 to start rotating. When the meshing wheel 33 rotates, it engages with the driving ring 34 to push the clamping frame 31 to rotate at the end of the extension rod 25, thereby using the rotation to flip the rectifier diode, so that the welder 3 can perform circumferential welding on the rectifier diode, thereby improving the welding efficiency of the rectifier diode.

[0029] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A rectifier diode production welding device, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a bracket (2), the top of the inner wall of the bracket (2) is provided with a welder (3), the top of the bottom plate (1) is provided with an adjustment component (4), a limit component (5) is provided above the bottom plate (1), and a clamping component (6) is provided at the end of the limit component (5); The adjusting component (4) comprises a slide plate (13), the bottom of the slide plate (13) is fixedly connected to the top of the base plate (1), the surface of the slide plate (13) is slidably connected to a moving frame (17), the surface of the moving frame (17) is fixedly connected to a synchronous frame (16), the surface of the synchronous frame (16) is fixedly connected to a stabilizing block (14), the top of the stabilizing block (14) is fixedly connected to an arc frame (19), the inner wall of the arc frame (19) is rotatably connected to a contact rod (15), the top of the base plate (1) is provided with a deep groove (10), the inner wall of the deep groove (10) is fixedly connected to a motor (18), the output end of the motor (18) is fixedly connected to a threaded rod (12), the surface of the threaded rod (12) is threadedly connected to a threaded barrel (11), and the end of the threaded barrel (11) is fixedly connected to the surface of the stabilizing block (14).

2. A rectifier diode production welding device according to claim 1, characterized in that: The number of the deep grooves (10) is two, and the two deep grooves (10) are symmetrically arranged with the slide plate (13) as the center. The number of the movable frames (17) is two, and the two movable frames (17) are symmetrically arranged with the stabilizing block (14) as the center. The bottom of the movable frame (17) is in contact with the top of the bottom plate (1).

3. A rectifier diode production welding device according to claim 1, characterized in that: The stabilizing block (14) is arranged at the center of the surface of the synchronous frame (16), the bottom of the stabilizing block (14) contacts the top of the bottom plate (1), and the top of the contact rod (15) extends to the outer end of the arc frame (19).

4. A rectifier diode production welding device according to claim 1, characterized in that: The limiting component (5) comprises a bent rod (20), the bottom of the bent rod (20) is fixedly connected to the top of the moving frame (17), the surface of the bent rod (20) is fixedly connected to a rectangular frame (21), one end of the rectangular frame (21) away from the bent rod (20) is fixedly connected to an electric push rod (22), a sliding hole (24) is provided on the top of the bent rod (20), an extension rod (25) is slidably connected to the inner wall of the bent rod (20), the top of the extension rod (25) is fixedly connected to a connecting plate (23), and one end of the electric push rod (22) away from the rectangular frame (21) is fixedly connected to the surface of the connecting plate (23).

5. A rectifier diode production welding device according to claim 4, characterized in that: The connecting plate (23) extends to the outer end of the bent rod (20) through the sliding hole (24), the surface of the connecting plate (23) contacts the inner wall of the sliding hole (24), the end of the extension rod (25) away from the bent rod (20) extends to the outer end of the bent rod (20), and the rectangular frame (21) is arranged at the end of the bent rod (20) away from the extension rod (25).

6. A rectifier diode production welding device according to claim 1, characterized in that: The clamping component (6) comprises a fixing frame (30), the fixing frame (30) contacts the surface of the bent rod (20), one end of the fixing frame (30) away from the bent rod (20) is fixedly connected to a driving device (32), an output end of the driving device (32) is fixedly connected to a meshing wheel (33), a surface of the meshing wheel (33) is meshed with a driving ring (34), an inner wall of the driving ring (34) is fixedly connected to a clamping frame (31), an end of the clamping frame (31) is rotatably connected to an end of an extension rod (25), an inner wall of the clamping frame (31) is fixedly connected to an electric rod (35), an end of the electric rod (35) away from the clamping frame (31) is fixedly connected to a rubber pad (36), and the inner wall of the fixing frame (30) is fixedly connected to the lower surface of the extension rod (25).

7. A rectifier diode production welding device according to claim 6, characterized in that: Four electric rods (35) are arranged inside the clamping frame (31), and the four electric rods (35) are arranged around the clamping frame (31) as a central circumference. The fixing frame (30) is arranged at one end of the bent rod (20) away from the connecting plate (23).

8. A process for producing a rectifier diode welding device according to any one of claims 1 to 7, characterized in that: The process comprises the following steps: S1: The threaded rod (12) is rotated inside the deep groove (10) by the motor (18), and the threaded cylinder (11) moves inside the deep groove (10) as the threaded rod (12) rotates, and the synchronous frame (16) is pushed to move by the connection between the threaded cylinder (11) and the stabilizing block (14); S2: Pushing the moving frame (17) to slide on the surface of the slide plate (13) by the synchronous frame (16), thereby adjusting the position of the clamping component (6), so that the welding position of the rectifier diode can be adjusted during welding; S3: When the extension rod (25) moves, it pushes the clamping components (6) to move closer to each other, so that the clamping components (6) can clamp and fix rectifier diodes of different lengths; S4: After the end of the rectifier diode is placed inside the clamping frame (31), the rubber pad (36) is pushed by the electric rod (35) to clamp and fix the rectifier diode, and the rectifier diode can be easily disassembled and installed by plugging.

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