Cold rolling roller assembly mounting system, roller production grinding equipment and use method

Through the design of cold rolling rollers, the general installation system and development roll production grinding equipment solves the problem of poor fixed effects and low polishing efficiency of cold rolls, and achieve efficient roll installation and processing.

CN119347589AInactive Publication Date: 2025-01-24ZHEJIANG ZHONGDA ADVANCED MATERIAL CO LTD
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Patent Information

Application Number
CN202411932415.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cold rolls have shortcomings in the design or manufacturing of fixed grooves, resulting in poor fixing effect and easy wear. At the same time, the existing grinding equipment is inefficient and requires additional grinding steps.

Method used

A cold rolling roll assembly installation system is designed, including a combination of a support seat, a bearing seat and a rotating shaft, and a limit mechanism is used to ensure the stable fixation of the roll. At the same time, a roll production and grinding equipment was developed, which uses a motor to drive the rotation of the rotating disk and an electric push rod to drive the lifting frame and grinding components to rise and fall, thereby achieving continuous rotational processing and precise grinding of cold rolling grooves.

Benefits of technology

Improved the reliability and processing efficiency of cold rolls, reduced additional polishing steps, and achieved efficient treatment of cold rolling tanks and inner wall chamfers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of grinding, particularly relates to a cold-rolled roller assembly mounting system, roller production grinding equipment and a use method, and aims to solve the problem that machining efficiency is reduced due to the fact that only one face can be ground through one-time clamping and parts such as grooves and inner wall chamfers need to be additionally ground in the prior art. A rotating disc used for supporting a roller is rotationally arranged at the top of the workbench, a motor is fixedly arranged at the bottom of the workbench, the output end of the motor is fixedly connected with the rotating disc and used for driving the roller to rotate, the motor drives the rotating disc to rotate, and it is guaranteed that the roller is stable in combination with a positioning table and a positioning pin. And meanwhile, the electric push rod drives the lifting frame and the grinding assembly to ascend and descend, the first motor drives the grinding roller to rotate and move in a reciprocating mode, grinding of the cold rolling groove is completed, the chamfering assembly and the grinding roller are used in cooperation, chamfering treatment on the inner wall of the roller is achieved, grinding and chamfering are integrated, the machining efficiency is improved, and the quality is stable.
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Description

Technical Field

[0001] The invention relates to the field of grinding technology, and in particular to a cold rolling roller assembly installation system and roller production grinding equipment and a use method. Background Art

[0002] Rollers used for cold rolling are generally flat rolls, which are mainly used for rolling plates and strips. In a broad sense, cold rolling rolls include working rolls that are in direct contact with the rolled product and supporting rolls that play a supporting role. Since the supporting rolls are a self-contained system, cold rolling rolls in a narrow sense usually refer to cold rolling working rolls. Cold rolling rolls must have sufficient strength, high and uniform hardness, and good surface quality to withstand extremely high rolling forces, ensure sufficient wear resistance, and meet the precision requirements of rolled products. Some cold rolling rolls are also provided with gradient grooves in the middle, which can adjust the diameter of metal materials such as pipes through reciprocating rolling.

[0003] However, the existing cold rolling rollers have deficiencies in the design or manufacture of the fixing grooves, resulting in poor fixing effects and easy wear. In addition, the cold rolling rollers need to be polished after casting to achieve a smooth surface. However, the existing polishing equipment has limitations. Only one surface can be polished at a time. Additional polishing is required for the grooves, inner wall chamfers and other parts, which greatly reduces the processing efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art that only one surface can be polished in one clamping, and additional polishing is required for grooves, inner wall chamfers and other parts, which reduces the processing efficiency. A cold rolling roller assembly installation system, roller production grinding equipment and use method are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: The cold rolling roller assembly installation system comprises a mounting plate, two support seats are fixedly arranged on the top of the mounting plate, two bearing seats are arranged in the support seats, a common rotating shaft is rotatably arranged between the two bearing seats at the same height through the bearing body, a rolling roller is sleeved on the rotating shaft, and a cold rolling groove with a gradually changing diameter is opened on the rolling roller; A limiting mechanism, arranged on the rotating shaft, for fixing the roller on the rotating shaft; The limiting mechanism comprises a limiting cover arranged on the rotating shaft, a convex block is arranged on one side of the limiting cover, a groove matching the convex block is arranged at one end of the roller, a movable cover is threadedly sleeved on the rotating shaft, at least two fastening bolts are penetrated at one end of the movable cover, and one end of the fastening bolt is threadedly connected to the roller; The outer end of the bearing seat is fixedly connected to the end cover by a plurality of second bolts, and the end cover is fixedly connected to the support seat by a plurality of first bolts.

[0006] Roller production grinding equipment, used for processing the above-mentioned rollers, comprises a workbench, a rotating disk for supporting the rollers is rotatably provided on the top of the workbench, a motor is fixedly provided at the bottom of the workbench, the output end of the motor is fixedly connected to the rotating disk for driving the rollers to rotate, and a positioning platform and two positioning pins for positioning the rollers are fixedly provided on the top of the rotating disk; A guide rod is fixedly provided on the top of the workbench, and a lifting frame is slidingly sleeved on the outer wall of the guide rod. An electric push rod is fixedly provided on the top of the workbench, and the output end of the electric push rod is fixedly connected to the lifting frame, so as to drive the lifting frame to move up and down. A moving seat is slidingly provided at the bottom of the lifting frame, and a first grinding roller is rotatably provided in the moving seat. A first motor is fixedly provided on the top of the moving seat, and a transmission mechanism connected to the first grinding roller is provided at the output end of the first motor, so as to simultaneously drive the first grinding roller to rotate and drive the first grinding roller to reciprocate. A grinding assembly is arranged on a workbench and is used in conjunction with a lifting frame and a rotating disk to grind the cold rolling groove on the roll; The chamfering assembly is arranged on the grinding assembly and is used in conjunction with the first grinding roller to chamfer the inner wall of the roller.

[0007] In a possible design, the transmission mechanism includes a worm that rotates through a movable seat, one end of the worm is fixedly connected to the output end of the first motor, and a synchronous wheel is fixedly sleeved on the outer wall of the other end of the worm and the rotating shaft of the first grinding roller, and the outer walls of the two synchronous wheels are transmission-connected by the same synchronous belt.

[0008] In a possible design, a sleeve rod is rotatably provided through the inner wall of one side of the movable seat, a reciprocating screw is provided on the inner thread of the sleeve rod, the reciprocating screw is fixed in the lifting frame, and a worm wheel meshing with the worm is fixed on the outer wall of the sleeve rod to drive the first grinding roller to reciprocate.

[0009] In a possible design, the grinding assembly includes two sliding blocks slidably arranged on the top of the workbench, a sliding frame is slidably arranged on the inner side of the sliding block, a second grinding roller is rotatably arranged through the inner wall of the sliding frame, a second motor is fixedly arranged on one side of the sliding frame, an output end of the second motor is fixedly connected to the second grinding roller, the two second grinding rollers are set relative to each other, two connecting rods are rotatably arranged between the sliding block and the lifting frame, and the lifting power of the lifting frame is used to drive the two second grinding rollers to approach the rolling roller.

[0010] In a possible design, the outer wall of the rotating disk is fixed with a gear ring, the inner side of one of the sliding frames is fixed with a rack meshing with the gear ring, two limit bars are fixed on the top of the workbench, and one side of the sliding frame is provided with a socket used in conjunction with the limit bars for limiting the sliding frame, one side of the sliding frame is fixed with two sliding rods, and the other sliding frame sliding sleeve is arranged on the two sliding rods for moving the two second grinding rollers forward and backward at the same time.

[0011] In one possible design, the chamfering assembly includes a mounting frame fixed on the top of the sliding block, a tool handle is slidingly provided through the top of the mounting frame, a scraper for chamfering the inner wall of the roller is fixedly provided at the bottom end of the tool handle, and a spring is provided on the outer wall of the tool handle, and the two ends of the spring are respectively fixedly connected to the outer wall of the tool handle and the top of the mounting frame to provide reset power for the tool handle, and the top of the tool handle is connected to the rotating shaft of the first grinding roller to drive the scraper to feed the roller.

[0012] In a possible design, a fixed sleeve on the rotating shaft of the first grinding roller is provided with a cam used in conjunction with the two tool handles, and is used to drive the two tool handles to move downward respectively.

[0013] In a possible design, the outer wall rotating sleeve of the rotating disk is provided with a protective ring located above the gear ring, and the bottom of the protective ring is fixedly connected to the workbench for protecting the gear ring.

[0014] The method for using the roller production grinding equipment comprises the following steps; S1. First, place the roller on the rotating disk, then start the electric push rod to drive the first grinding roller to move downward, and at the same time start the first motor to drive the first grinding roller to move back and forth to grind the groove on the roller; S2. After the grinding is completed, the electric push rod is started to drive the first grinding roller to move upward, and the two second grinding rollers are driven to approach the rolling roller, and at the same time, the second motor is started to drive the second grinding roller to rotate to grind the cold rolling groove on the rolling roller, and during the grinding process, the motor under the workbench is started to drive the rolling roller to rotate and the second grinding roller to move until the grinding of the cold rolling groove is completed; S3, while the second grinding roller moves, it can drive the scraper to move to the top of the roller, and then start the first motor to drive the cam to rotate, which can drive the scraper to contact the inner wall of the top of the roller. At this time, the roller can rotate to cooperate with the scraper to chamfer; S4. After the processing is completed, the electric push rod is started to retract and drive the two second grinding rollers away from the rolling rollers, and then the upper and lower materials are ground in turn.

[0015] Beneficial effects: In the present invention, the cold rolling roll assembly installation system realizes the stable rotation installation of the roll through the design of the support seat, the bearing seat and the rotating shaft. At the same time, the coordinated use of the groove, the convex block and the movable cover ensures that the roll is firmly fixed on the rotating shaft, improves the reliability and stability of the installation, and is easy to install and disassemble, which is convenient for maintenance and replacement of the roll. In the present invention, the roller production grinding equipment can realize continuous rotation processing of the roller by driving the rotating disk to rotate through the motor. At the same time, the electric push rod drives the lifting frame and the grinding assembly to lift and lower, so that the grinding roller can accurately contact the cold rolling groove on the roller for grinding, thereby improving the processing efficiency. In addition, the first motor drives the first grinding roller to rotate and reciprocate through the transmission mechanism at the same time, further enhancing the grinding effect and processing efficiency; In the present invention, the rolling roller production grinding equipment can drive the two second grinding rollers to move relative to each other by utilizing the lifting power of the lifting frame, and realizes stable forward and backward movement through the meshing of the rack and the gear ring and the cooperation of the limit bar and the plug hole, so that the cold rolling groove can be ground after the groove is ground, so that secondary clamping is not required and the processing efficiency can be improved; In the present invention, the roller production grinding equipment can grind the inner wall of the roller during the grinding of the cold rolling groove by movably connecting the scraper on the sliding block, which can effectively avoid scratching the palm when taking out the workpiece, and no subsequent secondary processing is required, and the feeding power is transmitted through the first grinding roller, so that no additional power source is required; In the present invention, the rotating disk is driven to rotate by a motor, and the positioning table and the positioning pin are combined to ensure the stability of the rolling roller. At the same time, the electric push rod drives the lifting frame and the grinding assembly to rise and fall. The first motor drives the grinding roller to rotate and move back and forth to complete the grinding of the cold rolling groove. In addition, the chamfering assembly is used in conjunction with the grinding roller to achieve chamfering of the inner wall of the rolling roller, realizing the integration of grinding and chamfering, improving processing efficiency and stabilizing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional structural schematic diagram of the cold rolling roller assembly installation system proposed by the present invention; Figure 2 A schematic diagram of the roll decomposition structure of the cold rolling roll assembly installation system proposed by the present invention; Figure 3 A schematic diagram of the three-dimensional structure of the roller production grinding equipment proposed by the present invention; Figure 4 This is a schematic diagram of the installation structure of the first grinding roller of the roller production grinding equipment proposed by the present invention; Figure 5 This is a schematic diagram of the first motor installation structure of the roller production grinding equipment proposed by the present invention; Figure 6A schematic diagram of the worm gear structure of the roller production grinding equipment proposed by the present invention; Figure 7 A schematic diagram of the structure of the second grinding roller of the roller production grinding equipment proposed by the present invention; Figure 8 A schematic diagram of the structure of a rotating disk of a roller production grinding device proposed by the present invention; Fig. 9 for Figure 3 A schematic diagram of the enlarged structure of the middle part A; Fig.10 This is a schematic diagram of the sliding frame connection structure of the roller production grinding equipment proposed by the present invention.

[0017] In the figure: 1, mounting plate; 2, support seat; 3, bearing seat; 4, rotating shaft; 5, end cover; 6, first bolt; 7, second bolt; 8, rolling roller; 9, limit cover; 10, convex block; 11, groove; 12, cold rolling groove; 13, movable cover; 14, fastening bolt; 15, bearing body; 16, workbench; 17, rotating disk; 18, guide rod; 19, electric push rod; 20, lifting frame; 21, moving seat; 22, first grinding roller; 23, sliding block; 24 , connecting rod; 25, sliding frame; 26, reciprocating screw; 27, sleeve rod; 28, worm; 29, synchronous wheel; 30, synchronous belt; 31, first motor; 32, cam; 33, worm wheel; 34, second grinding roller; 35, second motor; 36, rack; 37, mounting frame; 38, tool handle; 39, spring; 40, scraper; 41, gear ring; 42, protective ring; 43, positioning pin; 44, positioning table; 45, limit strip; 46, socket; 47, sliding rod. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Example 1: Reference Figure 1-Figure 2 The roller assembly installation system includes a mounting plate 1, and two support seats 2 are fixed on the top of the mounting plate 1 by welding or bolting. The two support seats 2 are designed to support and position the subsequent bearing seat 3 and the rotating shaft 4.

[0020] Two bearing seats 3 are arranged inside each support seat 2. The two bearing seats 3 are opposite to each other, and the distance between them is determined according to the length of the rotating shaft 4. A bearing body 15 is installed in each bearing seat 3, and these bearing bodies 15 jointly support and allow the rotating shaft 4 to rotate.

[0021] The rotating shaft 4 passes through the two bearing seats 3 and realizes stable rotation through the bearing body 15. A roller 8 is sleeved on the rotating shaft 4. The roller 8 is a key component for the cold rolling process, and a cold rolling groove 12 with a gradually changing diameter is opened on its surface. This design allows the material to be gradually compressed and shaped during the cold rolling process.

[0022] In order to firmly fix the roller 8 on the rotating shaft 4, a set of limiting mechanisms is designed. The set of limiting mechanisms includes a limiting cover 9, and a convex block 10 is provided on one side of the limiting cover 9. A groove 11 matching the convex block 10 is provided at one end of the roller 8. When the roller 8 is sleeved on the rotating shaft 4, the convex block 10 of the limiting cover 9 can be aligned with the groove 11 of the roller 8, so that the convex block 10 will be stuck in the groove 11, so that the roller 8 can be driven to rotate through the convex block 10 and the groove 11 during the rotation of the rotating shaft 4.

[0023] In addition, a movable cover 13 is also designed. The movable cover 13 is threadedly sleeved on the rotating shaft 4 to limit the position of the roller 8, and at least two fastening bolts 14 are penetrated at one end of the movable cover 13. One end of these fastening bolts 14 is threadedly connected to the roller 8. By tightening these fastening bolts 14, the roller 8 can be further fixed on the rotating shaft 4 to prevent it from moving in the radial direction.

[0024] At the outer end of the bearing seat 3, the end cover 5 is fixedly connected to the bearing seat 3 by a plurality of second bolts 7. The end cover 5 is designed to protect the bearing body 15 from damage by the external environment. At the same time, the end cover 5 is fixedly connected to the support seat 2 by a plurality of first bolts 6 to ensure the stability and firmness of the entire structure.

[0025] Example 2: Reference Figure 1-Figure 10 The roller production grinding equipment is used in the field of roller processing, and includes a workbench 16, and a rotating disk 17 is rotatably provided at the top center of the workbench 16, and the rotating disk 17 is used to support the roller 8 to be processed. A motor is fixedly provided at the bottom of the workbench 16, and the output end of the motor is fixedly connected to the rotating disk 17. When the motor is started, it drives the rotating disk 17 and the roller 8 thereon to rotate together.

[0026] A positioning platform 44 and two positioning pins 43 are fixedly provided on the top of the rotating disk 17. The positioning platform 44 is located at the center and is used to position the roller 8, while the two positioning pins 43 are distributed on both sides of the positioning platform 44 and are used to be inserted into the threaded holes on the roller 8 to ensure the stability of the roller 8 during the processing.

[0027] Two guide rods 18 are fixedly provided on the top of the workbench 16, and a lifting frame 20 is slidably sleeved on the outer wall of the two guide rods 18. An electric push rod 19 is also fixedly provided through the top of the workbench 16, and the output end of the electric push rod 19 is fixedly connected to the lifting frame 20. When the electric push rod 19 is started, it drives the lifting frame 20 to move up and down along the guide rods 18.

[0028] At the bottom of the lifting frame 20, a moving seat 21 is slidably provided, and a first grinding roller 22 is rotatably provided in the moving seat 21. A first motor 31 is fixedly provided at the top of the moving seat 21, and the output end of the first motor 31 is connected to the first grinding roller 22 through a transmission mechanism. The specific structure of this transmission mechanism includes: a worm 28 that is rotatably provided in the moving seat 21, one end of the worm 28 is fixedly connected to the output end of the first motor 31, and a synchronous wheel 29 is fixedly sleeved on the outer wall of the other end of the worm 28 and the rotating shaft of the first grinding roller 22, and the outer walls of the two synchronous wheels 29 are transmission-connected with a synchronous belt 30. When the first motor 31 is started, it will drive the worm 28 to rotate, and then drive the first grinding roller 22 to rotate through the synchronous wheel 29 and the synchronous belt 30.

[0029] At the same time, a sleeve rod 27 is rotatably provided on one side of the inner wall of the movable seat 21, and a reciprocating screw 26 is provided on the inner thread of the sleeve rod 27. The reciprocating screw 26 is fixedly provided in the lifting frame 20. A worm wheel 33 meshing with the worm 28 is fixedly provided on the outer wall of the sleeve rod 27. When the worm 28 rotates, it also drives the sleeve rod 27 to rotate through the worm wheel 33, and then drives the reciprocating screw 26 to reciprocate in the sleeve rod 27 through the threaded engagement, and finally drives the movable seat 21 and the first grinding roller 22 to reciprocate.

[0030] Next is the design of the grinding assembly. Two sliding blocks 23 are slidably provided on the top of the workbench 16, and a sliding frame 25 is slidably provided inside the two sliding blocks 23. A second grinding roller 34 is rotatably provided through the inner wall of the sliding frame 25, and a second motor 35 is fixedly provided on one side of the sliding frame 25, and the output end of the second motor 35 is fixedly connected to the second grinding roller 34. The two second grinding rollers 34 are relatively set and used to grind the cold rolling groove 12 on the rolling roller 8. Two connecting rods 24 are rotatably provided between the sliding block 23 and the lifting frame 20. When the lifting frame 20 is lifted and moved, the two sliding blocks 23 and the sliding frame 25 are driven to approach or move away from the rolling roller 8 through the connecting rods 24.

[0031] In order to drive the second grinding roller 34 to move, a toothed ring 41 is fixedly sleeved on the outer wall of the rotating disk 17, and a rack 36 meshing with the toothed ring 41 is fixedly sleeved on the inner side of one of the sliding frames 25. At the same time, two limit bars 45 are fixedly sleeved on the top of the workbench 16, and a socket 46 for use with the limit bars 45 is opened on one side of the sliding frame 25. In this way, when the sliding frame 25 moves, the rack 36 will mesh with the toothed ring 41, and the socket 46 will be disengaged from the limit bar 45. On the contrary, the rack 36 will be disengaged from the toothed ring 41, and the limit bar 45 will be inserted into the socket 46, ensuring that the moving trajectory of the sliding frame 25 is accurate and stable. In addition, two sliding rods 47 are fixedly sleeved on one side of one of the sliding frames 25, and the other sliding frame 25 is slidably sleeved on the two sliding rods 47, so that the two sliding frames 25 can move forward and backward at the same time, further enhancing the grinding effect.

[0032] Finally, the design of the chamfering assembly is described. A mounting frame 37 is fixedly provided on the top of the sliding block 23, and a knife handle 38 is slidably provided on the top of the mounting frame 37. A scraper 40 for chamfering the inner wall of the roller 8 is fixedly provided at the bottom of the knife handle 38. A spring 39 is sleeved on the outer wall of the knife handle 38, and the two ends of the spring 39 are respectively fixedly connected to the outer wall of the knife handle 38 and the top of the mounting frame 37, providing a reset power for the knife handle 38. The top of the knife handle 38 is connected to the rotating shaft of the first grinding roller 22. Specifically, a cam 32 used in conjunction with the two knife handles 38 is fixedly sleeved on the rotating shaft of the first grinding roller 22. When the first grinding roller 22 rotates, the cam 32 will drive the two knife handles 38 to move downward respectively, and then drive the scraper 40 to chamfer the inner wall of the roller 8. When the cam 32 rotates in the opposite direction, the spring 39 will drive the knife handle 38 and the scraper 40 to reset, and drive the other knife handle 38 to move downward.

[0033] In addition, in order to protect the gear ring 41 from damage, a protective ring 42 is rotatably sleeved on the outer wall of the rotating disk 17 and is located above the gear ring 41 . The bottom of the protective ring 42 is fixedly connected to the workbench 16 .

[0034] The method for using the roller production grinding equipment comprises the following steps; S1. First, place the roller 8 on the rotating disk 17, then start the electric push rod 19 to drive the first grinding roller 22 to move downward, and at the same time start the first motor 31 to drive the first grinding roller 22 to move back and forth to grind the groove 11 on the roller 8; S2, after the grinding is completed, the electric push rod 19 is started to drive the first grinding roller 22 to move upward, and the two second grinding rollers 34 are driven to approach the roller 8, and at the same time, the second motor 35 is started to drive the second grinding rollers 34 to rotate to grind the cold rolling groove 12 on the roller 8, and during the grinding process, the motor under the workbench 16 is started to drive the roller 8 to rotate and the second grinding rollers 34 to move until the grinding of the cold rolling groove 12 is completed; S3, while the second grinding roller 34 moves, it can drive the scraper 40 to move to the top of the roller 8, and then start the first motor 31 to drive the cam 32 to rotate, which can drive the scraper 40 to contact the inner wall of the top of the roller 8. At this time, the roller 8 rotates to cooperate with the scraper 40 for chamfering; S4. After the processing is completed, the electric push rod 19 is started to retract and drive the two second grinding rollers 34 away from the roller 8, and then the upper and lower materials are ground in sequence.

[0035] In this embodiment, first, the roller 8 is placed on the rotating disk 17, and then the electric push rod 19 is started to drive the lifting frame 20 to move downward. The lifting frame 20 moves downward and can drive the first grinding roller 22 to move downward through the moving seat 21. At the same time, the first motor 31 is started to drive the worm 28 to rotate. During the rotation of the worm 28, the worm wheel 33 can be driven to rotate. The rotation of the worm wheel 33 can drive the sleeve rod 27 to rotate on the reciprocating screw 26. Due to the threaded connection, the sleeve rod 27 can move on the reciprocating screw 26 and drive the first grinding roller 22 to reciprocate. During the rotation of the worm 28, the first grinding roller 22 can also be driven to rotate through the synchronous wheel 29 and the synchronous belt 30. While moving downward, the groove 11 on the roller 8 can be polished by reciprocating movement. After the grinding is completed, the cam 32 is horizontal, and the electric push rod 19 is started to drive the lifting frame 20 to move upward. The upward movement of the lifting frame 20 can drive the first grinding roller 22 to move upward, and at the same time, the two sets of connecting rods 24 can drive the sliding blocks 23 on both sides to approach each other, and can drive the two sliding frames 25 to approach each other, thereby driving the two second grinding rollers 34 to approach the roller 8, and at the same time, the second motor 35 is started to drive the second grinding rollers 34 to rotate to grind the cold rolling groove 12 on the roller 8, until the two second grinding rollers 34 move into place, the rack 36 is meshed with the gear ring 41, and the socket 46 is disengaged from the limit strip 45, and then the workbench 16 is started. The motor at the bottom drives the rotating disk 17 to rotate. During the rotation of the rotating disk 17, the roller 8 can be driven to rotate through the two positioning pins 43. While the rotating disk 17 rotates, the rack 36 can be driven to move through the gear ring 41. The movement of the rack 36 can drive the sliding frame 25 to move. The movement of the sliding frame 25 on one side can drive the other sliding frame 25 to move through the two sliding rods 47. The movement of the sliding frame 25 can drive the second grinding roller 34 to move, so that the gradual cold rolling groove 12 can be ground. When the second grinding roller 34 moves into place, the motor at the bottom of the workbench 16 is started to rotate in the reverse direction to continue reverse grinding until the grinding of the cold rolling groove 12 is completed. During the movement of the sliding block 23, the knife handle 38 can be driven to move through the mounting frame 37 until the knife handle 38 moves to the top of the roller 8. At this time, the top ends of the two knife handles 38 move to the bottom of the cam 32, and then the first motor 31 is started to drive the cam 32 to rotate, which can drive the scraper 40 to contact the inner wall of the top end of the roller 8. At this time, the rotation of the roller 8 can cooperate with the scraper 40 to chamfer. During the reverse rotation of the roller 8, the first motor 31 is started to rotate in the reverse direction, driving the cam 32 to rotate in the reverse direction to make the other scraper 40 contact the roller 8, so as to chamfer the other half of the roller 8. After the processing is completed, the electric push rod 19 is started to retract and drive the two second grinding rollers 34 away from the roller 8, and then the loading and unloading grinding is carried out in sequence.

[0036] However, as is well known to those skilled in the art, the working principles and wiring methods of the electric push rod 19, the first motor 31 and the second motor 35 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Cold rolling roller assembly installation system, characterized in that: It comprises a mounting plate (1), two support seats (2) are fixedly provided on the top of the mounting plate (1), two bearing seats (3) are provided in the support seats (2), a common rotating shaft (4) is rotatably provided between the two bearing seats (3) located at the same height via a bearing body (15), a rolling roller (8) is sleeved on the rotating shaft (4), and a cold rolling groove (12) with a gradually changing diameter is provided on the rolling roller (8); A limiting mechanism, arranged on the rotating shaft (4) and used for fixing the roller (8) on the rotating shaft (4); The limiting mechanism comprises a limiting cover (9) arranged on the rotating shaft (4), a convex block (10) being provided on one side of the limiting cover (9), a groove (11) matching the convex block (10) being provided at one end of the rolling roller (8), a movable cover (13) being threadedly sleeved on the rotating shaft (4), at least two fastening bolts (14) being passed through one end of the movable cover (13), and one end of the fastening bolt (14) being threadedly connected to the rolling roller (8); The outer end of the bearing seat (3) is fixedly connected to the end cover (5) via a plurality of second bolts (7), and the end cover (5) is fixedly connected to the support seat (2) via a plurality of first bolts (6).

2. Roller production grinding equipment for machining a roller (8) as claimed in claim 1, characterized in that: It comprises a workbench (16), a rotating disk (17) for supporting a rolling roller (8) is rotatably provided on the top of the workbench (16), a motor is fixedly provided on the bottom of the workbench (16), an output end of the motor is fixedly connected to the rotating disk (17) for driving the rolling roller (8) to rotate, and a positioning platform (44) and two positioning pins (43) for positioning the rolling roller (8) are fixedly provided on the top of the rotating disk (17); A guide rod (18) is fixedly provided on the top of the workbench (16); a lifting frame (20) is slidingly sleeved on the outer wall of the guide rod (18); an electric push rod (19) is fixedly provided through the top of the workbench (16); an output end of the electric push rod (19) is fixedly connected to the lifting frame (20) for driving the lifting frame (20) to move up and down; a moving seat (21) is slidingly provided at the bottom of the lifting frame (20); a first grinding roller (22) is rotatably provided in the moving seat (21); a first motor (31) is fixedly provided on the top of the moving seat (21); a transmission mechanism connected to the first grinding roller (22) is provided at the output end of the first motor (31) for simultaneously driving the first grinding roller (22) to rotate and to drive the first grinding roller (22) to reciprocate; A grinding assembly is arranged on a workbench (16) and is used in conjunction with a lifting frame (20) and a rotating disk (17) to grind a cold rolling groove (12) on a rolling roller (8); The chamfering assembly is arranged on the grinding assembly and is used in conjunction with the first grinding roller (22) to chamfer the inner wall of the rolling roller (8).

3. The roller production grinding equipment according to claim 2, characterized in that: The transmission mechanism comprises a worm (28) which penetrates and rotates in the movable seat (21), one end of the worm (28) being fixedly connected to the output end of the first motor (31), and a synchronous wheel (29) being fixedly sleeved on the outer wall of the other end of the worm (28) and the rotating shaft of the first grinding roller (22), and the outer walls of the two synchronous wheels (29) are transmission-connected with the same synchronous belt (30).

4. The roller production grinding equipment according to claim 3, characterized in that: A sleeve rod (27) is rotatably provided through an inner wall of one side of the movable seat (21), and a reciprocating screw (26) is provided on the inner thread of the sleeve rod (27). The reciprocating screw (26) is fixedly arranged in the lifting frame (20), and a worm wheel (33) meshing with the worm (28) is fixedly sleeved on the outer wall of the sleeve rod (27) for driving the first grinding roller (22) to reciprocate.

5. The roller production grinding equipment according to claim 4, characterized in that: The grinding assembly comprises two sliding blocks (23) slidably arranged on the top of the workbench (16); a sliding frame (25) is slidably arranged inside the sliding blocks (23); a second grinding roller (34) is rotatably arranged through the inner wall of the sliding frame (25); a second motor (35) is fixedly arranged on one side of the sliding frame (25); an output end of the second motor (35) is fixedly connected to the second grinding roller (34); the two second grinding rollers (34) are set relative to each other; two connecting rods (24) are rotatably arranged between the sliding blocks (23) and the lifting frame (20); the lifting power of the lifting frame (20) is used to drive the two second grinding rollers (34) to approach the rolling roller (8).

6. The roller production grinding equipment according to claim 5, characterized in that: The outer wall of the rotating disk (17) is fixedly sleeved with a gear ring (41), the inner side of one of the sliding frames (25) is fixedly provided with a rack (36) meshing with the gear ring (41), the top of the workbench (16) is fixedly provided with two limit bars (45), one side of the sliding frame (25) is provided with a plug hole (46) used in conjunction with the limit bar (45) for limiting the position of the sliding frame (25), one side of the sliding frame (25) is fixedly provided with two sliding rods (47), and the other sliding frame (25) is slidably sleeved on the two sliding rods (47) for simultaneously moving the two second grinding rollers (34) forward and backward.

7. The roller production grinding equipment according to claim 6, characterized in that: The chamfering assembly comprises a mounting frame (37) fixedly mounted on the top of the sliding block (23); a knife handle (38) is slidably provided through the top of the mounting frame (37); a scraper (40) for chamfering the inner wall of the roller (8) is fixedly mounted at the bottom end of the knife handle (38); a spring (39) is sleeved on the outer wall of the knife handle (38); two ends of the spring (39) are respectively fixedly connected to the outer wall of the knife handle (38) and the top of the mounting frame (37) to provide a reset power for the knife handle (38); the top end of the knife handle (38) is connected to the rotating shaft of the first grinding roller (22) to drive the scraper (40) to feed toward the roller (8).

8. The roller production grinding equipment according to claim 7, characterized in that: A fixed sleeve on the rotating shaft of the first grinding roller (22) is provided with a cam (32) used in conjunction with the two knife handles (38) and used to drive the two knife handles (38) to move downwards respectively.

9. The roller production grinding equipment according to claim 8, characterized in that: The outer wall of the rotating disk (17) is rotatably sleeved with a protective ring (42) located above the gear ring (41); the bottom of the protective ring (42) is fixedly connected to the workbench (16) for protecting the gear ring (41).

10. A method for using the roller production grinding device according to claim 9, characterized in that: The steps include: S1. First, place the roller (8) on the rotating disk (17), then start the electric push rod (19) to drive the first grinding roller (22) to move downward, and at the same time start the first motor (31) to drive the first grinding roller (22) to move back and forth, so as to grind the groove (11) on the roller (8); S2, after the grinding is completed, the electric push rod (19) is started to drive the first grinding roller (22) to move upward, and drives the two second grinding rollers (34) to approach the rolling roller (8), and at the same time the second motor (35) is started to drive the second grinding rollers (34) to rotate to grind the cold rolling groove (12) on the rolling roller (8), and during the grinding process, the motor under the workbench (16) is started to drive the rolling roller (8) to rotate and the second grinding rollers (34) to move until the grinding of the cold rolling groove (12) is completed; S3, while the second grinding roller (34) is moving, it can drive the scraper (40) to move to the top of the roller (8), and then the first motor (31) is started to drive the cam (32) to rotate, which can drive the scraper (40) to contact the inner wall of the top end of the roller (8). At this time, the roller (8) rotates to cooperate with the scraper (40) to perform chamfering; S4. After the processing is completed, the electric push rod (19) is started to retract and drive the two second grinding rollers (34) away from the roller (8), and then the loading and unloading grinding is carried out in sequence.

Citation Information

Patent Citations

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