Modularized energy storage box for mobile charging vehicle
By designing a modular energy storage box and demolished energy storage box in the energy storage box of mobile charging, the problem that the battery cells cannot be disassembled and replaced by the existing technology in the existing technology have been solved, and lower maintenance costs and lower maintenance costs and Higher scope of applicability.
Patent Information
- Application Number
- CN202411510617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-28
AI Technical Summary
In the energy storage tanks of existing mobile charging cars, the battery cells cannot be disassembled and replaced separately, resulting in high maintenance costs and waste of resources.
Design a modular energy storage box. By installing multiple detachable energy storage tanks in the energy storage room, an energy storage box with any capacity is allowed to assemble arbitrary capacity according to demand, and a fire and cooling system in the energy storage room.
The modular design of the energy storage box is achieved, which is convenient for replacing or removing the energy tank mechanism and its internal battles, reducing the cost of maintenance and resources, and improving the scope and expansion capacity of the energy storage box.
Smart Images

Figure CN119348456A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mobile charging vehicles, and more specifically, to a modular energy storage box for a mobile charging vehicle. Background Art
[0002] Mobile charging vehicles are new energy vehicles that can provide mobile power services, and are usually used to provide fast charging services for electric vehicles. These charging vehicles are usually equipped with efficient power storage systems and charging equipment, which can provide power replenishment for electric vehicles when parked, solving the problem of insufficient power that electric vehicles may encounter when driving. Mobile charging vehicles can provide services in gas stations, parking lots, shopping malls, tourist attractions and other places, and can also serve as emergency power sources to provide timely support for electric vehicles that cannot continue to drive due to exhaustion. This service is particularly suitable for the early stage of the popularization of electric vehicles. When charging facilities are not widely covered, mobile charging vehicles can be used as a transitional solution to help electric vehicle users get rid of power anxiety and improve the practicality and convenience of electric vehicles.
[0003] A plurality of battery cells are usually arranged in the energy storage box of a mobile charging vehicle to ensure effective power supply. However, after the plurality of battery cells are installed in the energy storage box in the prior art, a single battery cell cannot be disassembled. When a battery cell fails or its performance deteriorates, the entire energy storage box can only be replaced as it cannot be disassembled and replaced individually, which not only increases maintenance costs but also leads to unnecessary waste of resources. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a modular energy storage box for a mobile charging vehicle.
[0005] The modular energy storage box for a mobile charging vehicle described in the present invention adopts the following technical solution:
[0006] A modular energy storage box for a mobile charging vehicle comprises: an energy storage container, an energy storage box mechanism, an box bracket and a fire-fighting mechanism; the energy storage container is connected to the box bracket, an energy storage chamber for installing the energy storage box mechanism is formed between the energy storage container and the box bracket, and a fire-fighting mechanism is installed in the energy storage chamber; a plurality of energy storage box mechanisms are provided, and the plurality of energy storage box mechanisms are detachably connected to the installation slot of the box bracket.
[0007] Furthermore, a smoke sensor is also provided in the energy storage chamber, the smoke sensor is electrically connected to the PLC controller, and the PLC controller is electrically connected to the fire fighting mechanism.
[0008] Furthermore, the fire fighting mechanism includes a plurality of sprinkler heads evenly arranged in the energy storage chamber, the plurality of sprinkler heads are connected to a high-pressure storage tank filled with a fire extinguishing agent through a pipeline with an electric control valve, and the electric control valve is electrically connected to a PLC controller.
[0009] Furthermore, a temperature sensor is also provided in the energy storage chamber, the temperature sensor is electrically connected to a PLC controller, and the PLC controller is electrically connected to a heat dissipation fan installed on the side of the energy storage container.
[0010] The energy storage box mechanism of the present invention has a variety of feasible technical solutions, the following are the two main technical solutions:
[0011] The first technical solution of the energy storage box mechanism is:
[0012] The energy storage box mechanism includes a rectangular frame, which is connected to the installation groove of the box bracket by bolts and nuts. A plurality of cell trays for installing the cells are evenly arranged from top to bottom in the middle of the rectangular frame, and insulating pads are provided on the cell trays.
[0013] A plurality of cooling fans are evenly arranged on both sides of the rectangular frame from top to bottom, so as to dissipate heat of a plurality of battery cells on the battery cell support plate in the middle of the rectangular frame through the plurality of cooling fans.
[0014] The second technical solution of the energy storage box mechanism is:
[0015] The energy storage box mechanism includes: an energy storage box body installed on the box bracket, and a plurality of loading and unloading ports are evenly arranged on the outer surface of the energy storage box body, so that a plurality of battery cells can be installed on the battery cell bracket rotated at the bottom of the energy storage box body through the plurality of loading and unloading ports; a battery replacement incision is provided on the top of the energy storage box body, which is used for the battery cell bracket to push the battery cell through the battery replacement incision into the charging box fixed to the energy storage box body, so that the positive terminal and the negative terminal of the battery cell are connected to the adapter connector installed on the energy storage box body, and the adapter connector is electrically connected to the charging gun.
[0016] Furthermore, an arc-shaped box cover is slidably connected in each loading and unloading port, and two columnar ridges on the side of the arc-shaped box cover are slidably fitted in two vertical grooves on the side of the loading and unloading port. The anti-slip protrusion at the lower end of the arc-shaped box cover is threadedly connected to a locking screw, and the locking screw is inserted into the locking socket on the outer side of the energy storage box body.
[0017] Furthermore, the battery cell bracket includes: a rotating support rotated at the bottom opening of the energy storage box, a rotating body fixed at the center of the rotating support is connected to the output shaft of the switching motor installed on the base, and the base is connected to the bottom of the energy storage box; multiple supporting grooves arranged on the upper surface of the rotating support are equipped with a carrier plate for supporting the battery cell, and the carrier plate and the pressure block are respectively fixed at the upper and lower ends of the square rod; the output end of the lifting push rod fixed to the base is connected to the lifting frame located directly below the battery exchange incision, so that after the carrier plate moves to the bottom of the battery exchange incision, the carrier plate is pressed to drive the battery cell through the battery exchange incision and inserted into the energy charging box.
[0018] Furthermore, the rotating body includes: a cold storage box fixedly connected to the output shaft of the switching motor, an outer circular tube on the cold storage box fixedly connected to the center hole of the rotating support, the outer circular tube sealingly rotatably connected to the circular hole on the top of the energy storage box, and inserted into the cooling box above the energy storage box, and the cooling box is wrapped around the outside of the charging box; the outer circular tube is sleeved in the middle of the cold extraction pipe, one end of the cold extraction pipe is inserted into the coolant in the cold storage box, and the other end of the cold extraction pipe is connected to a pumping pipe with a micro pumping pump, and the micro pump is connected to the cooling cavity formed between the cooling box and the charging box through a bracket; a reflux channel is formed between the outer circular tube and the cold extraction pipe for the coolant in the cooling cavity to flow back to the cold storage box, so that after the coolant in the cooling cavity reaches a preset liquid level, it flows back to the cold storage box through the reflux channel.
[0019] Furthermore, the output end of the pumping tube is arranged toward the energy charging box.
[0020] Furthermore, the output end of the pumping tube is connected to a U-shaped nozzle, and the U-shaped nozzle is sleeved on the outside of the charging box, and the spray holes of the U-shaped nozzle are arranged toward three sides of the charging box.
[0021] Furthermore, first heat exchange fins are provided on three sides of the charging box to absorb the heat of the battery cells in the charging box and perform heat exchange cooling with the coolant sprayed from the U-shaped nozzle.
[0022] Furthermore, an annular groove is provided on the outer side surface of the outer circular tube, and the annular groove is sealed and rotatably connected to the rotating circular tube. The middle part of the rotating circular tube is sealed and rotatably connected to the circular hole on the top of the energy storage box body. One end of the rotating circular tube inserted into the cooling chamber is fixedly connected to bevel gear 1 and spoiler blades, bevel gear 1 is connected to bevel gear 2 fixed on the power shaft, the middle part of the power shaft is sealed and rotatably arranged on the cooling box, and the end of the power shaft passing through the cooling box is connected to the power motor.
[0023] Furthermore, one end of the rotating circular tube is inserted into the energy storage box and fixedly connected to an intake impeller, the intake impeller is located between multiple battery cells, and multiple intake holes with intake filters are evenly arranged on the rotating support, and each intake hole is located between two supporting grooves; the top surface of the energy storage box is provided with multiple exhaust holes with dust filters.
[0024] Furthermore, multiple exhaust holes on the top surface of the energy storage box are connected to arc-shaped air ducts, and the multiple arc-shaped air ducts are arranged toward multiple heat dissipation fins on the outer side of the cooling box.
[0025] Furthermore, a plurality of guide limiting sleeves are fixedly arranged on the rotating support, and the plurality of guide limiting sleeves are cooperatively arranged above the plurality of supporting grooves, and the plurality of battery cells are clamped in the limiting openings of the plurality of guide limiting sleeves.
[0026] Furthermore, the inner side surface of the arc-shaped box cover is slidably fitted on the outer side surface of the battery cell, and anti-slip protrusions are provided at the upper and lower ends of the outer side surface of the arc-shaped box cover. A snap-in groove is provided on the outer side surface of the energy storage box body for snapping into the anti-slip protrusion on the upper end of the outer side surface of the arc-shaped box cover.
[0027] Furthermore, the adapter connector includes: a conductive sheet, the conductive sheet is electrically connected to the charging gun through a wire, the top of the conductive sheet is fixedly connected to an insulating plate, the bottom of the conductive sheet is fixedly connected to two connecting posts for connecting the positive terminal and the negative terminal of the battery cell, the middle parts of the two connecting posts are slidably arranged on the top surface of the charging box, and a tensioning spring is connected between the top surface of the charging box and the insulating plate.
[0028] The energy storage box mechanism of the second technical solution can not only be installed and used in the present invention, but also can be used as a separate charging device, and multiple battery cells can be installed inside it.
[0029] It can be seen from the above scheme that, compared with the energy storage box, the beneficial effects of the present invention are:
[0030] In a modular energy storage box for a mobile charging vehicle of the present invention, a plurality of detachable energy storage box mechanisms are installed in an energy storage chamber formed between an energy storage container and a box bracket, so that it is convenient to assemble into an energy storage box of any capacity according to actual use requirements, and the installation is convenient and the application range is wide; the modular design is adopted, and the disassembly and assembly are convenient, and the energy storage box mechanism and the battery cells therein are convenient to replace or remove; the installation requirements of energy storage battery boxes of any capacity are effectively met, and the capacity can be expanded at any time.
[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0033] Figure 1 A front view of a modular energy storage box for a mobile charging vehicle provided by an embodiment of the present invention;
[0034] Figure 2 A top view of a modular energy storage box for a mobile charging vehicle provided in an embodiment of the present invention;
[0035] Figure 3 A cross-sectional view of a modular energy storage box for a mobile charging vehicle provided in an embodiment of the present invention;
[0036] Figure 4 A schematic diagram of an electrical box bracket provided in an embodiment of the present invention;
[0037] Figure 5 Schematic diagram of the first technical solution of the energy storage box mechanism provided by the embodiment of the present invention Figure 1 ;
[0038] Figure 6 Schematic diagram of the first technical solution of the energy storage box mechanism provided by the embodiment of the present invention Figure 2 ;
[0039] Figure 7 Schematic diagram of the second technical solution of the energy storage box mechanism provided by the embodiment of the present invention Figure 1 ;
[0040] Figure 8 Schematic diagram of the second technical solution of the energy storage box mechanism provided by the embodiment of the present invention Figure 2 ;
[0041] Fig. 9 A cross-sectional view of a second technical solution of the energy storage box mechanism provided by an embodiment of the present invention Figure 1 ;
[0042] Fig.10 A cross-sectional view of a second technical solution of the energy storage box mechanism provided by an embodiment of the present invention Figure 2 ;
[0043] Fig.11 A schematic diagram of the structure of an energy storage box provided in an embodiment of the present invention;
[0044] Fig.12 A schematic diagram of the structure of a battery cell bracket provided in an embodiment of the present invention;
[0045] Fig.13 A schematic diagram of the structure of a curved box cover provided by an embodiment of the present invention;
[0046] Fig.14 A schematic diagram of the structure of a rotating body provided by an embodiment of the present invention;
[0047] Fig.15 A cross-sectional view of a rotating body provided by an embodiment of the present invention;
[0048] Fig.16 A schematic diagram of the structure of the energy charging box and the cooling box provided in an embodiment of the present invention;
[0049] Fig.17 A schematic diagram of a local structure provided for an embodiment of the present invention Figure 1 ;
[0050] Fig.18 A schematic diagram of a local structure provided for an embodiment of the present invention Figure 2 ;
[0051] Fig.19A schematic diagram of an outer circular tube provided in an embodiment of the present invention.
[0052] Icons: energy storage container 100; energy storage box mechanism 200; rectangular frame 201; battery cell tray 202; cooling fan 203; box bracket 300; energy storage box body 1; battery cell bracket 2; battery cell 3; battery replacement cutout 4; charging box body 5; adapter connector 6; arc-shaped box cover 7; anti-drop protrusion 8; locking screw 9; rotating support 10; rotating body 11; base 12; switching motor 13; carrier plate 14; pressure block 15; square rod 16; lifting push rod 17; lifting frame 18; cold storage box 19; outer circular tube 20; cooling box 21; cold extraction pipe 22; pumping pipe 23; U-shaped nozzle 24; rotating circular tube 25; bevel gear one 26; spoiler blade 27; bevel gear two 28; power motor 29; suction impeller 30; suction hole 31; arc-shaped air duct 32; guide limit sleeve 33. DETAILED DESCRIPTION
[0053] In order to clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention, it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0054] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0055] Embodiment 1
[0056] like Figure 1-4As shown, a modular energy storage box for a mobile charging vehicle includes: an energy storage container 100, an energy storage box mechanism 200, an electric box bracket 300 and a fire-fighting mechanism; the energy storage container 100 is connected to the electric box bracket 300, and an energy storage chamber for installing the energy storage box mechanism 200 is formed between the energy storage container 100 and the electric box bracket 300, and a fire-fighting mechanism is installed in the energy storage chamber; a plurality of energy storage box mechanisms 200 are provided, and a plurality of energy storage box mechanisms 200 are detachably connected to the installation slot of the electric box bracket 300; a smoke sensor is also provided in the energy storage chamber, and the smoke sensor is electrically connected to the PLC controller , the PLC controller is electrically connected to the fire-fighting mechanism; a fire-fighting mechanism is installed in the energy storage chamber, and the fire-fighting mechanism includes a plurality of sprinkler heads evenly arranged in the energy storage chamber, and the plurality of sprinkler heads are connected to a high-pressure storage tank filled with a fire-extinguishing agent through a pipeline with an electric control valve, and the electric control valve is electrically connected to the PLC controller; a smoke sensor is also arranged in the energy storage chamber, and the smoke sensor is electrically connected to the PLC controller, and the PLC controller is electrically connected to the fire-fighting mechanism; a temperature sensor is also arranged in the energy storage chamber, and the temperature sensor is electrically connected to the PLC controller, and the PLC controller is electrically connected to a heat dissipation fan installed on the side of the energy storage container 100.
[0057] The working principle and technical effects of the above technical solution are as follows:
[0058] In a modular energy storage box for a mobile charging vehicle of the present invention, a plurality of detachable energy storage box mechanisms 200 are installed in the energy storage chamber formed between the energy storage container 100 and the box bracket 300, and the energy storage box mechanism 200 is equipped with a battery cell 3, which is convenient for assembly into an energy storage box of any capacity according to actual use requirements, and has convenient installation and a wide range of applications; the modular design is adopted, which is convenient for disassembly and assembly, and convenient for replacing or removing the energy storage box mechanism and the battery cells therein; it effectively meets the installation requirements of energy storage battery boxes of any capacity, and can be expanded at any time; the energy storage chamber is equipped with The fire-fighting mechanism transmits a signal to the PLC controller when the smoke sensor detects smoke or flames. The PLC controller controls the electric control valve to open, so that the fire extinguishing agent in the high-pressure storage tank is ejected through multiple sprinkler heads to extinguish the fire, thereby ensuring safety. When the temperature sensor detects that the temperature in the energy storage chamber is too high, the temperature sensor transmits a signal to the PLC controller. The PLC controller is electrically connected to the heat dissipation fan installed on the side of the energy storage container 100, and controls the heat dissipation fan to perform air cooling. The energy storage container 100 can be configured with air inlets and outlets to improve the heat dissipation effect.
[0059] Embodiment 2
[0060] like Figure 5-6As shown, on the basis of the first embodiment, the present invention provides a first technical solution for an energy storage box mechanism, wherein the energy storage box mechanism 200 includes a rectangular frame 201, the rectangular frame 201 is connected to the mounting groove of the box bracket 300 by bolts and nuts, and multiple battery trays 202 for mounting battery cells 3 are evenly arranged from top to bottom in the middle of the rectangular frame 201, and an insulating heat insulation pad is provided on the battery tray 202. The rectangular frame 201 is connected to the mounting groove of the box bracket 300 by bolts and nuts, which is convenient for assembly or disassembly, so that the present invention can meet different usage requirements, and multiple battery trays 202 for mounting battery cells 3 are evenly arranged from top to bottom in the middle of the rectangular frame 201, which is convenient for installing different numbers of battery cells according to actual needs; multiple cooling fans 203 are evenly arranged on both sides of the rectangular frame 201 from top to bottom, so as to dissipate the heat of multiple battery cells on the battery tray 202 in the middle of the rectangular frame 201 through multiple cooling fans 203, thereby improving the air cooling effect.
[0061] Embodiment 3
[0062] like Figure 7-19 As shown, on the basis of the first embodiment, the present invention provides a second technical solution for an energy storage box mechanism, wherein the energy storage box mechanism 200 comprises: an energy storage box 1 mounted on a box bracket 300, a plurality of loading and unloading ports being evenly arranged on the outer surface of the energy storage box 1, so as to install a plurality of battery cells 3 on a battery cell bracket 2 disposed at the bottom of the energy storage box 1 through the plurality of loading and unloading ports; a battery replacement incision 4 is provided on the top of the energy storage box 1, so that the battery cell bracket 2 pushes the battery cell 3 through the battery replacement incision 4 into a charging box 5 fixedly connected to the energy storage box 1, so that the positive terminal and the negative terminal of the battery cell 3 are connected to the adapter connector 6 disposed on the energy storage box 1, and the adapter connector 6 is electrically connected to the charging gun.
[0063] The working principle and technical effects of the above technical solution are as follows:
[0064] The second technical solution of the energy storage box mechanism of the present invention can be installed on the box bracket 300 for use in a mobile charging vehicle, and can also be removed separately for use as a small mobile charging device. A plurality of loading and unloading ports are evenly arranged around the outer surface of the energy storage box body 1, so that a plurality of battery cells 3 can be installed or removed from the battery bracket 2 arranged at the bottom of the energy storage box body 1 through the plurality of loading and unloading ports. When the present invention is supplying power, the battery bracket 2 is controlled to rotate, and the battery bracket 2 can drive different battery cells 3 to move to the bottom of the battery replacement cutout 4, and then the battery bracket 2 can be controlled to push the battery cell 3 at this position through the battery replacement cutout 4 to the battery fixed to the storage box body. The positive terminal and the negative terminal of the battery cell 3 are connected to the adapter connector 6 installed on the energy storage box 1 in the charging box 5 on the energy storage box 1. At this time, the charging gun can charge the electric vehicle. When the battery cell 3 is low on power or fails, the battery cell bracket 2 can be controlled to remove the battery cell 3 at that position through the battery replacement incision 4 and return it to its original position. Then, another battery cell 3 is controlled to be pushed into the charging box 5 fixedly connected to the energy storage box 1 through the battery replacement incision 4, and continue to be charged. The battery cell 3 that fails or has degraded performance can be disassembled and replaced separately, so that the mobile charging vehicle using the present invention can still be used without stopping, thereby reducing the inspection and maintenance costs.
[0065] An arc-shaped box cover 7 is slidably connected in each loading and unloading port, and the two cylindrical ridges on the side of the arc-shaped box cover 7 are slidably fitted in the two vertical grooves on the side of the loading and unloading port. The anti-slip protrusion 8 located at the lower end of the arc-shaped box cover 7 is threadedly connected to the locking screw 9, and the locking screw 9 is inserted into the locking socket on the outer side of the energy storage box body 1.
[0066] The working principle and technical effects of the above technical solution are as follows:
[0067] In a modular energy storage box for a mobile charging vehicle of the present invention, an arc-shaped box cover 7 is provided to close the loading and unloading port and effectively protect the battery cell 3. The arc-shaped box cover 7 covers the outer surface of the battery cell 3 and limits the battery cell 3 to a certain extent. After the battery cell 3 is installed on the battery cell bracket 2, the upper surface of the battery cell 3 slides with the top surface inside the energy storage box 1, so that the rotation of the battery cell bracket 2 can drive the battery cell 3 to move. However, when the battery cell bracket 2 does not rotate, the battery cell 3 is in a relatively stable state and will not loosen or shake, thereby ensuring the power supply stability during charging and reducing the damage to the battery cell 3 caused by looseness or shaking.
[0068] The battery cell bracket 2 includes: a rotating support 10 rotated at the bottom opening of the energy storage box 1, a rotating body 11 fixed to the center of the rotating support 10 is connected to the output shaft of a switching motor 13 installed on a base 12, and the base 12 is connected to the bottom of the energy storage box 1; a plurality of supporting grooves arranged on the upper surface of the rotating support 10 are matched with a carrier plate 14 for supporting the battery cell 3, and the carrier plate 14 and the pressure block 15 are respectively fixed at the upper and lower ends of the square rod 16, and the square rod 16 is slidably arranged on the rotating support 10. The square hole; the output end of the lifting push rod 17 fixedly connected to the base 12 is connected to the lifting frame 18 located directly below the battery replacement cutout 4, so that after the carrier plate 14 moves to the bottom of the battery replacement cutout 4, the carrier plate 14 is pressed to drive the battery cell 3 to pass through the battery replacement cutout 4 and insert into the charging box 5; a plurality of guide limit sleeves 33 are also fixedly arranged on the rotating support 10, and the plurality of guide limit sleeves 33 are cooperatively arranged above the plurality of supporting grooves, and the plurality of battery cells 3 are clamped in the limit openings of the plurality of guide limit sleeves 33.
[0069] The working principle and technical effects of the above technical solution are as follows:
[0070] In a modular energy storage box for a mobile charging vehicle of the present invention, a plurality of supporting grooves arranged on the upper surface of a rotating support 10 are equipped with a carrier plate 14 for supporting a battery cell 3, and the bottom of the battery cell 3 can be supported by the carrier plate 14. A plurality of guide limit sleeves 33 are also fixed on the rotating support 10, and the side of the battery cell 3 can be limited by the guide limit sleeves 33 to ensure the stability of the battery cell 3 after installation. The output end of the lifting push rod 17 fixed to the base 12 is connected to the lifting frame 18 located directly below the battery replacement cutout 4. After the battery cell 3 on the carrier plate 14 moves to the bottom of the battery replacement cutout 4, the lifting push rod 17 is started. The lifting push rod 17 can be an electric telescopic rod, and the lifting push rod 17 can drive the lifting frame 1 8 presses the pressure blocks 15, and the pressure blocks 15 drive the square rods 16 to slide in the square holes of the rotating support 10, and the square rods 16 drive the carrier plate 14 to insert the battery cells 3 thereon into the energy charging box 5 through the battery replacement incision 4, until the battery cells 3 are completely inserted into the energy charging box 5, and the positive and negative terminals of the battery cells 3 are connected to the adapter connector 6 installed on the energy storage box 1, so as to realize the power supply to the charging gun. The above-mentioned structure is arranged so that the use of a single battery cell 3 does not affect the other battery cells 3, and the temperature of the other battery cells 3 will not be affected by the heating of the battery cells 3 when in use, and it is convenient to judge which battery cell 3 is low in power or faulty, and it is convenient to replace the unused battery cells 3.
[0071] The rotating body 11 includes: a cold storage box 19 fixedly connected to the output shaft of the switching motor 13, an outer tube 20 on the cold storage box 19 fixedly connected to the central hole of the rotating support 10, the outer tube 20 is sealed and rotatably connected to the circular hole on the top of the energy storage box 1, and is inserted into the cooling box 21 above the energy storage box 1, and the cooling box 21 is wrapped around the outside of the charging box 5; the outer tube 20 is sleeved in the middle of the cold pumping pipe 22, one end of the cold pumping pipe 22 is inserted into the coolant in the cold storage box 19, and the other end of the cold pumping pipe 22 is connected to a pumping pipe 23 with a micro pumping pump, and the micro pump is connected to the cooling cavity formed between the cooling box 21 and the charging box 5 through a bracket; a reflux channel for the coolant in the cooling cavity to flow back to the cold storage box 19 is formed between the outer tube 20 and the cold pumping pipe 22, so that after the coolant in the cooling cavity reaches a preset liquid level, it flows back to the cold storage box 19 through the reflux channel.
[0072] The working principle and technical effects of the above technical solution are as follows:
[0073] In a modular energy storage box for a mobile charging vehicle of the present invention, since the battery cell 3 will generate heat when supplying power, which has many effects on its performance and safety, the above-mentioned structure is designed, which can not only be used to control the switching of the battery cell 3, but also be used to cool the battery cell 3 being supplied with power; when the battery cell 3 needs to be switched, the switching motor 13 is controlled to start, and the switching motor 13 is preferably a steering gear, which rotates a certain angle according to a preset setting each time, so as to facilitate the quick switching of the battery cell 3, and the rotation of the switching motor 13 drives the cold storage box 19 to rotate, and the cold storage box 19 drives the rotating support 10 to rotate through the outer tube 20, so as to facilitate the switching of different battery cells 3 to the bottom of the battery replacement cutout 4, and the battery cell 3 is located above the lifting frame 18, which is convenient for lifting and switching. When the battery cell 3 in the charging box 5 is supplied with power, the micro pump The pump is powered on and started. After the micro pump is started, the coolant in the cold storage box 19 can be extracted through the cooperation of the pumping pipe 23 and the cold extraction pipe 22, and sprayed into the cooling cavity through the pumping pipe 23, so that the coolant is in contact with the charging box 5 to perform cooling and heat exchange, thereby reducing the temperature of the internal battery cell 3, ensuring the power supply stability, and improving the safety and performance of the battery cell 3 during use. A reflux channel is formed between the outer tube 20 and the cold extraction pipe 22 for the coolant in the cooling cavity to flow back to the cold storage box 19. After the coolant in the cooling cavity reaches a preset liquid level, the coolant can flow back to the cold storage box 19 through the reflux channel, forming a circulating flow, thereby performing circulating cooling. A cooling fan can be arranged outside the cold storage box 19 to air-cool the cold storage box 19 and perform heat exchange on the coolant, thereby ensuring the cooling effect of the coolant.
[0074] The output end of the pumping tube 23 is arranged toward the charging box 5, which can effectively improve the liquid cooling effect on the charging box 5. The output end of the pumping tube 23 is connected to the U-shaped nozzle 24, which is sleeved on the outside of the charging box 5. The spray hole of the U-shaped nozzle 24 is arranged toward the three sides of the charging box 5, which expands the contact area of the sprayed coolant and improves the heat dissipation performance. The first heat exchange fins are arranged on the three sides of the charging box 5 to absorb the heat of the battery cell 3 in the charging box 5, and exchange heat with the coolant sprayed by the U-shaped nozzle 24 to ensure a good heat dissipation effect.
[0075] An annular groove is provided on the outer surface of the outer circular tube 20, and the annular groove is sealed and rotatably connected to a rotating circular tube 25. The middle part of the rotating circular tube 25 is sealed and rotatably connected to the circular hole on the top of the energy storage box 1. One end of the rotating circular tube 25 inserted into the cooling chamber is fixedly connected to a bevel gear 1 26 and a spoiler blade 27. The bevel gear 1 26 is connected to a bevel gear 2 28 fixed on the power shaft. The middle part of the power shaft is sealed and rotatably set on the cooling box 21, and the end of the power shaft passing through the cooling box 21 is connected to a power motor 29.
[0076] The working principle and technical effects of the above technical solution are as follows:
[0077] In a modular energy storage box for a mobile charging vehicle of the present invention, after the power motor 29 is started, it can drive the power shaft to rotate, and the power shaft drives the bevel gear 1 26 to rotate through the bevel gear 28. When the bevel gear 1 26 rotates, it can drive the spoiler blade 27 to stir the coolant in the cooling chamber through the rotating circular tube 25, so that the coolant moves in the cooling chamber, which is convenient for the coolant at different positions to fully contact and exchange heat with the outer side of the charging box 5, effectively ensuring the circulating cooling and heat exchange effect.
[0078] One end of the rotating circular tube 25 inserted into the energy storage box 1 is fixedly connected to the suction impeller 30, and the suction impeller 30 is located between the multiple battery cells 3. A plurality of suction holes 31 with suction filters are evenly arranged on the rotating support 10, and each suction hole 31 is located between two supporting grooves; the top surface of the energy storage box 1 is provided with a plurality of exhaust holes with dust-proof filters.
[0079] When the rotating circular tube 25 rotates, it can also drive the suction impeller 30 to rotate in the energy storage box 1, so that the outside air is sucked into the energy storage box 1 through the multiple suction holes 31 on the rotating support 10, and discharged through the exhaust holes on the top surface of the energy storage box 1, so that the gas flows in the energy storage box 1, and multiple unused battery cells 3 in the energy storage box 1 can be blown to improve the internal air condition, enhance the air circulation effect, and reduce the probability of heating in high temperature weather. Each suction hole 31 is located between two supporting grooves, so that the air can effectively flow between adjacent battery cells 3, thereby improving the gas flow effect.
[0080] Multiple exhaust holes on the top surface of the energy storage box 1 are connected to arc-shaped air ducts 32, and the multiple arc-shaped air ducts 32 are arranged toward the multiple heat dissipation fins on the outer side of the cooling box 21, so that gas can blow to the cooling box 21. Since the battery cells 3 in the energy storage box 1 are not in use, the heat generation can be ignored. At this time, the airflow is controlled to gather through the arc-shaped air ducts 32 to blow to the cooling box 21, which can be used to cool the coolant in use in the cooling box 21, thereby improving the circulation cooling effect of the coolant.
[0081] The inner side surface of the arc-shaped box cover 7 is slidably fitted on the outer side surface of the battery cell 3, and anti-slip protrusions 8 are provided at the upper and lower ends of the outer side surface of the arc-shaped box cover 7. A snap-in groove is provided on the outer side surface of the energy storage box body 1 for snapping into the anti-slip protrusion 8 at the upper end of the outer side surface of the arc-shaped box cover 7 to prevent the battery cell 3 from getting stuck during installation and improve the convenience of installing the battery cell 3. Anti-slip protrusions 8 are provided at the upper and lower ends of the outer side surface of the arc-shaped box cover 7 to prevent the arc-shaped box cover 7 from falling off.
[0082] The adapter connector 6 includes: a conductive sheet, which is electrically connected to the charging gun through a wire, an insulating plate fixed to the top of the conductive sheet, and two connecting posts for connecting the positive terminal and the negative terminal of the battery cell 3 fixed to the bottom of the conductive sheet. The middle parts of the two connecting posts are slidably arranged on the top surface of the charging box 5, and a tensioning spring is connected between the top surface of the charging box 5 and the insulating plate. When the positive terminal and the negative terminal of the battery cell 3 are in contact with the two connecting posts at the bottom of the conductive sheet, power can be supplied. In order to improve the power supply stability, a tensioning spring is connected between the top surface of the charging box 5 and the insulating plate, so that the two connecting posts remain in close contact with the positive terminal and the negative terminal of the battery cell 3 under the action of elastic force, thereby ensuring the power supply effect.
[0083] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0084] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0085] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A modular energy storage box for a mobile charging vehicle, characterized in that: include: An energy storage container, an energy storage electric box mechanism, an electric box bracket and a fire-fighting mechanism; the energy storage container is connected to the electric box bracket, an energy storage chamber for installing the energy storage electric box mechanism is formed between the energy storage container and the electric box bracket, and a fire-fighting mechanism is installed in the energy storage chamber; there are multiple energy storage electric box mechanisms, and the multiple energy storage electric box mechanisms are detachably connected to the installation slot of the electric box bracket.
2. The modular energy storage box for a mobile charging vehicle according to claim 1, characterized in that: A smoke sensor is also provided in the energy storage chamber, the smoke sensor is electrically connected to the PLC controller, and the PLC controller is electrically connected to the fire fighting mechanism.
3. The modular energy storage box for a mobile charging vehicle according to claim 2, characterized in that: The fire fighting mechanism comprises a plurality of sprinkler heads evenly arranged in the energy storage chamber, the plurality of sprinkler heads are connected to a high-pressure storage tank filled with a fire extinguishing agent through a pipeline with an electric control valve, and the electric control valve is electrically connected to a PLC controller.
4. The modular energy storage box for a mobile charging vehicle according to claim 1, characterized in that: A temperature sensor is also provided in the energy storage chamber, and the temperature sensor is electrically connected to a PLC controller, and the PLC controller is electrically connected to a heat dissipation fan installed on the side of the energy storage container.
5. The modular energy storage box for a mobile charging vehicle according to claim 1, characterized in that: The energy storage box mechanism includes a rectangular frame, which is connected to the installation groove of the box bracket by bolts and nuts. A plurality of cell trays for installing the cells are evenly arranged from top to bottom in the middle of the rectangular frame, and insulating pads are provided on the cell trays.
6. The modular energy storage box for a mobile charging vehicle according to claim 5, characterized in that: A plurality of cooling fans are evenly arranged on both sides of the rectangular frame from top to bottom, so as to dissipate heat of a plurality of battery cells on the battery cell support plate in the middle of the rectangular frame through the plurality of cooling fans.
7. The modular energy storage box for a mobile charging vehicle according to claim 1, characterized in that: The energy storage box mechanism includes: an energy storage box body installed on the box bracket, and a plurality of loading and unloading ports are evenly arranged on the outer surface of the energy storage box body, so that a plurality of battery cells can be installed on the battery cell bracket rotated at the bottom of the energy storage box body through the plurality of loading and unloading ports; a battery replacement incision is provided on the top of the energy storage box body, which is used for the battery cell bracket to push the battery cell through the battery replacement incision into the charging box fixed to the energy storage box body, so that the positive terminal and the negative terminal of the battery cell are connected to the adapter connector installed on the energy storage box body, and the adapter connector is electrically connected to the charging gun.
8. The modular energy storage box for a mobile charging vehicle according to claim 7, characterized in that: An arc-shaped box cover is slidably connected in each loading and unloading port, and the two columnar ridges on the side of the arc-shaped box cover slide and fit in the two vertical grooves on the side of the loading and unloading port. The anti-slip protrusion at the lower end of the arc-shaped box cover is threadedly connected to the locking screw, and the locking screw is inserted into the locking socket on the outer side of the energy storage box body.
9. The modular energy storage box for a mobile charging vehicle according to claim 8, characterized in that: The battery cell bracket includes: a rotating support rotated at the bottom opening of the energy storage box, a rotating body fixed at the center of the rotating support is connected to the output shaft of the switching motor installed on the base, and the base is connected to the bottom of the energy storage box; multiple supporting grooves arranged on the upper surface of the rotating support are equipped with a carrier plate for supporting the battery cell, and the carrier plate and the pressure block are respectively fixed at the upper and lower ends of the square rod; the output end of the lifting push rod fixed to the base is connected to the lifting frame located directly below the battery exchange incision, so that after the carrier plate moves to the bottom of the battery exchange incision, the carrier plate is pressed to drive the battery cell through the battery exchange incision and inserted into the energy charging box.
10. The modular energy storage box for a mobile charging vehicle according to claim 9, characterized in that: The rotating body includes: a cold storage box fixedly connected to the output shaft of the switching motor, an outer circular tube on the cold storage box fixedly connected to the central hole of the rotating support, the outer circular tube sealingly rotatably connected to the circular hole on the top of the energy storage box, and inserted into the cooling box above the energy storage box, and the cooling box is wrapped around the outside of the charging box; the outer circular tube is sleeved in the middle of the cold pumping tube, one end of the cold pumping tube is inserted into the coolant in the cold storage box, and the other end of the cold pumping tube is connected to a pumping tube with a micro pumping pump, and the micro pump is connected to the cooling cavity formed between the cooling box and the charging box through a bracket; a reflux channel is formed between the outer circular tube and the cold pumping tube for the coolant in the cooling cavity to flow back to the cold storage box, so that after the coolant in the cooling cavity reaches a preset liquid level, it flows back to the cold storage box through the reflux channel.
Citation Information
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