Double-end numerical control fusion sealing equipment

By designing double-head CNC melting and sealing equipment and utilizing structures such as mechanical main arms and lifting arms, automatic melting and sealing of all-glass straight-through tubes has been realized, solving the problems of high labor intensity and low efficiency of manual melting and sealing, and improving production efficiency and products. Air tightness.

CN119349870APending Publication Date: 2025-01-24BINZHOU XINRUI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411410418.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing melting and sealing process of all-glass straight through pipes relies on manual operation, with high labor intensity, high defect rate and low production efficiency, making it difficult to meet the needs of large-scale production.

Method used

A double-head CNC melting and sealing equipment is designed, which adopts mechanical structures such as a mechanical main arm, a melting and sealing mechanical lifting arm, and an all-glass straight-through tube moving lifting arm, and realizes automation through driving devices such as servo motors, rotating motors, and toothed racks. The sealing process.

Benefits of technology

Through automated mechanical melting, the labor intensity is significantly reduced, the production efficiency is improved, the air tightness of the full glass direct pipeline is ensured, and the income rate is reduced.

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Abstract

The invention discloses double-end numerical control fusion sealing equipment, which relates to the technical field of fusion sealing, and comprises a base and a base station, a fusion sealing mechanical lifting arm and an all-glass straight-through pipe moving lifting arm are arranged on a mechanical main arm, and the fusion sealing mechanical lifting arm is connected with a fusion sealing manipulator through an adapter; an assembling mechanical arm capable of grabbing the all-glass straight-through pipe is arranged at the bottom of the all-glass straight-through pipe moving lifting arm, a clamping assembly capable of fixing the all-glass straight-through pipe is arranged on the side face of each base table, and a dragging assembly capable of moving on the base is arranged on the inner side of each base table. The device is simple in structure and low in equipment manufacturing cost, the labor intensity is greatly reduced and the production efficiency is improved through automatic mechanical fusion sealing, and the metal telescopic corrugated workpiece is in close contact with the all-glass straight-through pipe through the positioning assembly, so that the metal telescopic corrugated workpiece is prevented from being damaged, and the service life of the all-glass straight-through pipe is prolonged. Therefore, the straight-through pipe has extremely high air tightness and low defective rate.
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Description

Technical Field

[0001] The invention relates to the technical field of controlled melting and sealing, in particular to a double-head numerically controlled melting and sealing device. Background Art

[0002] Heating and air conditioning energy consumption in my country accounts for more than 50% of total building energy consumption. Therefore, the emergence of solar energy machine building integration technology is very meaningful for reducing building energy consumption and has become an important research direction in the field of building energy conservation. Solar energy is the most important basic energy among various renewable energy sources. It has the advantages of rich resources, inexhaustible, no pollution to the environment and no destruction of ecological balance. Therefore, with the reduction of fossil fuels year by year and the increasingly severe international energy situation, the development and utilization of solar energy is one of the important ways to achieve energy supply diversification and ensure energy security.

[0003] Solar water heaters are devices that convert the sun's radiation into heat energy. In my country, solar water heaters are divided into all-glass vacuum tube solar water heaters, flat-plate water heaters and sun-drying water heaters. All-glass vacuum tube solar water heaters are currently a commonly used water heater. All-glass straight-through tubes are important components of solar water heaters and are also new products for solar heating, industry, agriculture, civil use, energy conservation and environmental protection. As a new type of vacuum tube, straight-through solar vacuum glass tubes have the unique advantages of simple structure, good thermal insulation performance and low price.

[0004] The outside of the all-glass straight-through pipe needs to surround the metal telescopic corrugated workpiece. At present, the sealing of the all-glass straight-through pipe and the metal telescopic corrugated workpiece is generally done manually, which has high labor intensity, high defective rate, low production efficiency, and cannot meet the production scale and product qualification rate. Summary of the invention

[0005] In order to overcome the defects of manual sealing in the prior art, such as high labor intensity, high defective rate and low production efficiency, the present invention provides a double-head CNC sealing device.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a double-head CNC sealing equipment, including a base, bases are provided at both ends of the base, a mechanical main arm is provided on the top of each base, a sealing mechanical lifting arm and a full-glass straight-through pipe movable lifting arm are provided on the mechanical main arm, the sealing mechanical lifting arm is connected to the sealing manipulator through an adapter, and the bottom of the full-glass straight-through pipe movable lifting arm is provided with an assembly manipulator capable of grabbing the full-glass straight-through pipe, a clamping component capable of fixing the full-glass straight-through pipe is provided on the side of each base, a dragging component capable of moving on the base is provided on the inner side of each base, and a positioning component capable of positioning a metal telescopic corrugated workpiece is provided on the dragging component.

[0007] As a further improvement of the present invention, a through hole matching the all-glass straight-through pipe is provided through the base.

[0008] As a further improvement of the present invention, the mechanical main arm includes a column, a servo motor is provided on the top of the column, and an output end of the servo motor is connected to a cantilever via a rotating shaft.

[0009] As a further improvement of the present invention, the sealing mechanical lifting arm includes a toothed bar frame and a driving gear meshing with the toothed bar frame. The driving gear is rotatably mounted on the cantilever and driven by a rotating motor. A square sliding hole is provided on the cantilever, and the toothed bar frame is slidably connected in the square sliding hole of the cantilever.

[0010] As a further improvement of the present invention, the all-glass straight-through tube movable lifting arm includes a load-carrying trolley that can move on the cantilever, the load-carrying trolley is provided with a telescopic bracket, and the assembly manipulator is fixed at the bottom of the telescopic bracket.

[0011] As a further improvement of the present invention, a slide rail cooperating with the towing assembly is provided on the base.

[0012] As a further improvement of the present invention, the positioning assembly includes a positioning frame and a rotating positioning mold installed on the positioning frame.

[0013] As a further improvement of the present invention, a shock-absorbing footrest is provided at the bottom of the base.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the equipment has a simple structure and low manufacturing cost, and the labor intensity is greatly reduced and the production efficiency is improved through automated mechanical sealing. Furthermore, through the positioning assembly, the metal telescopic corrugated workpiece is in close contact with the all-glass straight-through pipe, so that the straight-through pipe has extremely high airtightness and a low defective rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0016] Figure 1 The present invention is a schematic structural diagram of a double-head CNC sealing device.

[0017] In the figure: 1. Base; 2. Base; 3. Mechanical main arm; 4. Sealing mechanical lifting arm; 5. All-glass straight-through pipe moving lifting arm; 6. Adapter; 7. Sealing robot; 8. Assembly robot; 9. Clamping assembly; 10. All-glass straight-through pipe; 11. Metal telescopic corrugated workpiece; 12. Drag assembly; 13. Positioning assembly; 14. Through hole; 15. Column; 16. Servo motor; 17. Rotating shaft; 18. Cantilever; 19. Toothed bar frame; 20. Driving gear; 21. Load-carrying trolley; 22. Telescopic bracket; 23. Slide rail; 24. Positioning frame; 25. Rotating positioning mold; 26. Shock-absorbing foot. DETAILED DESCRIPTION

[0018] In order to make the technical solution and beneficial effects of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0019] Reference Figure 1 The embodiment of the present invention discloses a double-head CNC sealing device, including a base 1, bases 2 are provided at both ends of the base 1, a mechanical main arm 3 is provided on the top of each base 2, a sealing mechanical lifting arm 4 and a full-glass straight-through tube movable lifting arm 5 are provided on the mechanical main arm 3, the sealing mechanical lifting arm 4 is connected to a sealing manipulator 7 through an adapter 6, an assembly manipulator 8 capable of grabbing the full-glass straight-through tube 10 is provided at the bottom of the full-glass straight-through tube movable lifting arm 5, a clamping component 9 capable of fixing the full-glass straight-through tube 10 is provided on the side of each base 2, a through hole 14 for matching the full-glass straight-through tube 10 is penetrated on the base 2, the clamping component 9 is arranged on the outside of the through hole 14, the clamping component 9 and the through hole 14 are located on the same axis, a dragging component 12 capable of moving on the base 1 is provided on the inner side of each base 2, and a positioning component 13 capable of positioning a metal telescopic corrugated workpiece 11 is provided on the dragging component 12.

[0020] The mechanical main arm 3 drives the sealing mechanical lifting arm 4 and the all-glass straight-through tube moving lifting arm 5 to rotate 360 ​​degrees. The assembly robot 8 can grab the all-glass straight-through tube 10 and move it to the clamping component 9. The clamping component 9 fixes the all-glass straight-through tube 10. The all-glass straight-through tube moving lifting arm 5 cooperates with the assembly robot 8 to grab, assemble, take out and stack the all-glass straight-through tube 10. The dragging component 12 moves on the base 1 and drives the positioning component 13 to move. The positioning component 13 positions and docks the metal telescopic corrugated workpiece 11 with the all-glass straight-through tube 10. The positioning component 13 realizes the positioning and rotation of the metal telescopic corrugated workpiece 11. When the metal telescopic corrugated workpiece 11 and the all-glass straight-through tube 10 are assembled in place, the sealing mechanical lifting arm 4 realizes lifting and lowering adjustment, and the sealing robot 7 performs sealing operation on the metal telescopic corrugated workpiece 11 and the all-glass straight-through tube 10.

[0021] The positioning assembly 13 includes a positioning frame 24 and a rotating positioning mold 25 installed on the positioning frame 24. The rotating positioning mold 25 is composed of a rotating motor and a gripper assembly. The gripper assembly grabs the metal telescopic corrugated workpiece and rotates and positions it through the rotating motor. The rotating positioning mold 25 realizes the positioning and docking of the metal telescopic corrugated workpiece 11 with the all-glass straight-through tube 10 and the rotation of the metal telescopic corrugated workpiece 11.

[0022] The mechanical main arm 3 includes a column 15, a servo motor 16 is provided on the top of the column 15, and the output end of the servo motor 16 is connected to the cantilever 18 through the rotating shaft 17. The servo motor 16 controls the cantilever 18 to rotate 360 ​​degrees through the rotating shaft 17, so that the all-glass straight-through pipe moving lifting arm 5 cooperates with the assembly robot 8 to grab, assemble, take out and stack the all-glass straight-through pipe 10.

[0023] The sealing mechanical lifting arm 4 includes a toothed bar frame 19 and a driving gear 20 meshing with the toothed bar frame 19, the driving gear 20 is rotatably mounted on the cantilever 18 and driven by a rotary motor, the cantilever 18 is provided with a square sliding hole, and the toothed bar frame 19 is slidably connected in the square sliding hole of the cantilever 18. The rotary motor controls the driving gear 20 to rotate, so that the toothed bar frame 19 moves up and down along the square sliding hole of the cantilever 18.

[0024] The mobile lifting arm 5 of the all-glass straight-through tube includes a load-carrying trolley 21 that can move on the cantilever 18, and a telescopic bracket 22 is provided on the load-carrying trolley 21. The assembly manipulator 8 is fixed at the bottom of the telescopic bracket 22. The load-carrying trolley 21 is a suspended self-driving trolley and can move along the cantilever 18. The load-carrying trolley 21 drives the telescopic bracket 22 to move, and the telescopic bracket 22 can realize the height adjustment of the assembly manipulator 8.

[0025] The base 1 is provided with a slide rail 23 that matches the towing assembly 12. The slide rail 23 plays a guiding role, so that the towing assembly 12 can achieve directional and precise movement. The bottom of the base 1 is provided with a shock-absorbing foot 26 to reduce vibration and improve stability.

[0026] It should be understood that the specific embodiments described herein are only used to understand the present invention and are not used to limit the present invention. All other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present invention.

Claims

1. A double-head CNC sealing device, characterized in that: The invention comprises a base (1), wherein both ends of the base (1) are provided with bases (2), the top of each base (2) is provided with a mechanical main arm (3), a sealing mechanical lifting arm (4) and a full-glass straight-through pipe movable lifting arm (5) are provided on the mechanical main arm (3), the sealing mechanical lifting arm (4) is connected to a sealing mechanical arm (7) via an adapter (6), an assembly mechanical arm (8) capable of grasping the full-glass straight-through pipe (10) is provided at the bottom of the full-glass straight-through pipe movable lifting arm (5), a clamping component (9) capable of fixing the full-glass straight-through pipe (10) is provided on the side of each base (2), a pulling component (12) capable of moving on the base (1) is provided on the inner side of each base (2), and a positioning component (13) is provided on the pulling component (12).

2. A double-head CNC sealing device according to claim 1, characterized in that: A through hole (14) is provided through the base (2) and is matched with the all-glass straight-through tube (10).

3. A double-head CNC sealing device according to claim 2, characterized in that: The mechanical main arm (3) comprises a column (15), a servo motor (16) is provided on the top of the column (15), and an output end of the servo motor (16) is connected to a cantilever (18) via a rotating shaft (17).

4. A double-head CNC sealing device according to claim 3, characterized in that: The sealing mechanical lifting arm (4) comprises a toothed bar frame (19) and a driving gear (20) meshing with the toothed bar frame (19); the driving gear (20) is rotatably mounted on the cantilever (18) and driven by a rotary motor; a square sliding hole is provided on the cantilever (18), and the toothed bar frame (19) is slidably connected in the square sliding hole of the cantilever (18).

5. A double-head CNC sealing device according to claim 4, characterized in that: The all-glass straight-through pipe movable lifting arm (5) comprises a load-carrying trolley (21) that can move on a cantilever (18), a telescopic bracket (22) is provided on the load-carrying trolley (21), and an assembly manipulator (8) is fixed at the bottom of the telescopic bracket (22).

6. A double-head CNC sealing device according to claim 5, characterized in that: The base (1) is provided with a slide rail (23) that matches the towing assembly (12).

7. A double-head CNC sealing device according to claim 6, characterized in that: The positioning assembly (13) comprises a positioning frame (24) and a rotating positioning mold (25) mounted on the positioning frame (24).

8. A double-head CNC sealing device according to claim 7, characterized in that: A shock-absorbing foot seat (26) is provided at the bottom of the base (1).