Paint product, preparation method thereof and automobile
Through the use of layers of gray -layer structure and conductive thermal conductivity in the lacquer products in the car cockpit, the problem of heat resistance, cold resistance and heating and heating in the existing technologies is solved, and the efficient heating, warm, moderate and good Environmental performance.
Patent Information
- Application Number
- CN202411814012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-10
AI Technical Summary
In the cabin of the car, the prior art is difficult to achieve both heat resistance, cold resistance and heating and heating performance, especially when driving or riding for a long time, it is difficult to alleviate the discomfort caused by the cold.
Set coarse ash layers, fine gray layers and gray layers on the substrate layer, and use specific meter -gray ash and conducting heat conductive materials in the fine gray layer, such as graphite, graphene and carbon nano Pipes to improve the heat conduction performance, heat resistance and cold resistance of lacquer products.
It achieves good environmental resistance of paint products, especially the faster heating performance. It is suitable for areas such as door panels, armrests, seat center armrests and steering wheels of cars. It has both beautiful and practical characteristics.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobiles, and in particular to a paint product and a preparation method thereof, and an automobile. Background Art
[0002] In the field of automotive technology, drivers and passengers have a need for heating in the car cabin, which is usually achieved by air conditioning, and some are achieved by heating direct contact parts. For example, in cold weather, heated seats can quickly increase the temperature of the seat surface, providing drivers and passengers with a warm and comfortable riding experience; especially for people who drive or ride for a long time, heated seats can relieve the discomfort caused by the cold and reduce muscle tension.
[0003] In addition, in order to make the car cabin warmer in cold winter and improve the experience and comfort of the drivers and passengers, heating functions can be added to the parts around the passengers. For example, heating can be added to some areas of the door interior panels, including but not limited to the upper part of the door panel, the armrest, the sub-panel armrest, the rear seat middle armrest, and the steering wheel. This can provide a warm touch when opening and closing the door or leaning on the door. Therefore, the heat resistance, cold resistance and heating performance of the components in these areas are technical issues that researchers are more concerned about. Summary of the invention
[0004] Based on this, it is necessary to provide a paint product and a preparation method thereof, and a car having good heat resistance, good cold resistance and fast heating temperature rise.
[0005] One aspect of the present invention provides a paint product, comprising a substrate and a coarse ash layer, a fine ash layer, a clear ash layer, a color paint layer, a decorative layer and a transparent paint layer sequentially stacked on the substrate;
[0006] Among them, the coating of the coarse ash layer includes coarse tile ash and raw lacquer, and the particle size of the coarse tile ash is 40~100 mesh; the coating of the fine ash layer includes first fine tile ash, raw lacquer and conductive and thermally conductive materials, and the particle size of the first fine tile ash is 100~180 mesh; the coating of the clean ash layer includes second fine tile ash, raw lacquer and conductive and thermally conductive materials, and the particle size of the first fine tile ash is 200~240 mesh; the conductive and thermally conductive materials in the fine ash layer and the clean ash layer independently include one or more of graphite powder, graphene and carbon nanotubes.
[0007] The above-mentioned paint products are improved by the ash layer on the substrate. Specifically, a specific coating is used for layered coating to form a coarse ash layer, a fine ash layer and a clean ash layer which are stacked in sequence, and the particle size of the tile ash in the coarse ash layer, the fine ash layer and the clean ash layer is gradually reduced, so that the surface can be smoothed better, the undesirable effects such as cracks in the ash layer can be avoided, and the adhesion of the subsequent paint layer can be guaranteed; by using a specific mesh size of tile ash and conductive and thermally conductive materials in the fine ash layer and the clean ash layer, its thermal conductivity, heat resistance, cold resistance and other environmental resistance can be improved, and at the same time, by the sequentially stacked color paint layer, decorative layer and transparent paint layer, the lacquer is given aesthetics.
[0008] The above-mentioned paint products have good environmental resistance, especially fast heating temperature rise performance, and can be used to meet but not limited to the heating needs of parts of the car door interior panels such as the upper part of the car door panel, armrests, as well as the sub-panel armrests, rear seat middle armrests, steering wheels and other areas, thus having both beautiful and practical characteristics.
[0009] In some embodiments, the particle size of the graphite powder is 200 mesh to 240 mesh; and / or,
[0010] The graphene sheet diameter is 1 μm to 20 μm; and / or,
[0011] The carbon nanotubes have a diameter of 5 nm to 30 nm and a length of 5 μm to 200 μm.
[0012] In some of the embodiments, in the coating of the coarse ash layer, the weight ratio of the coarse tile ash to the raw lacquer is (1~2):1.
[0013] In some of the embodiments, in the coating of the fine ash layer, the weight ratio of the first fine tile ash, the raw lacquer and the electrically conductive and thermally conductive material is (1-2):1:(0.1-0.5).
[0014] In some of the embodiments, in the coating of the cleaning layer, the weight ratio of the second fine tile putty, the raw lacquer and the electrically conductive and thermally conductive material is (1-2):1:(0.1-0.5).
[0015] In some of the embodiments, the coatings of the coarse ash layer, the fine ash layer, and the clean ash layer each independently include a solvent, and the solvent is water or kerosene.
[0016] In some of the embodiments, the weight ratio of the solvent in the coatings of the coarse ash layer, the fine ash layer, and the clean ash layer to the raw lacquer in the corresponding coatings is (0.1~0.5):1.
[0017] In some embodiments, one or more of the following conditions are met:
[0018] (1) The thickness of the coarse ash layer is 0.2 mm to 0.6 mm;
[0019] (2) The thickness of the fine ash layer is 0.1 mm to 0.5 mm;
[0020] (3) The thickness of the dust cleaning layer is 0.1 mm to 0.3 mm;
[0021] (4) The thickness of the paint layer is 10 μm to 50 μm;
[0022] (5) The thickness of the decorative layer is 5 μm to 500 μm;
[0023] (6) The thickness of the transparent paint layer is 100 μm to 500 μm.
[0024] In some embodiments, one or more of the following conditions are met:
[0025] (1) The decorative layer is formed by one or more of the following techniques: painting, gold drawing, gold halos, gold and silver painting, and inlaying;
[0026] (2) The material of the substrate includes one or more of a metal material and an alloy material.
[0027] Another aspect of the present application provides a method for preparing a paint product, wherein the paint product is any of the above-mentioned paint products, and the preparation method comprises the following steps:
[0028] The coarse ash layer is formed by coating the coating material of the coarse ash layer on the substrate;
[0029] Applying the coating material of the fine ash layer on the coarse ash layer to form the fine ash layer;
[0030] Forming the cleaning layer on the fine ash layer using the coating of the cleaning layer;
[0031] The color paint layer, the decoration layer and the transparent paint layer are stacked in sequence and formed on the cleaning layer.
[0032] Another aspect of the present application provides an automobile, comprising any one of the above-mentioned paint products. DETAILED DESCRIPTION
[0033] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below, and preferred embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. It should be understood that the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0035] "Scope" disclosed in the present application can be limited in the form of lower limit and upper limit, and a given range is limited by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundary of a special range. The scope limited in this way can be including end values or excluding end values, and any end value can be included or not included independently, and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a scope. For example, if the scope of 60-120 and 80-110 is listed for a specific parameter, it is understood that the scope of 60-110 and 80-120 is also expected. In addition, if the minimum range values 1 and 2 listed, and if the maximum range values 3,4 and 5 are also listed, the following scope can all be expected: 1-3, 1-4, 1-5, 2-3, 2-4 and 2-5. In the present application, unless otherwise specified, the numerical range "ab" represents the abbreviation of any real number combination between a and b, wherein a and b are real numbers. For example, the numerical range "0-5" means that all real numbers between "0-5" are listed in this document, and "0-5" is just an abbreviation of these numerical combinations. In addition, when a parameter is expressed as an integer ≥ 2, it is equivalent to disclosing that the parameter is, for example, an integer 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, etc. For example, when a parameter is expressed as an integer selected from "2-10", it is equivalent to listing the integers 2, 3, 4, 5, 6, 7, 8, 9 and 10.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] In the present application, "plurality", "multiple" and the like, unless otherwise specified, refer to a number greater than or equal to 2. For example, "one or more" means one or greater than or equal to two.
[0038] Unless otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.
[0039] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment or implementation of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments. The "implementation methods" mentioned herein have a similar understanding.
[0040] Those skilled in the art will appreciate that, in the methods of each embodiment or example, the order in which each step is written does not mean a strict order of execution and does not constitute any limitation on the implementation process, and the detailed order of execution of each step should be determined by its function and possible internal logic. If there is no special explanation, all steps of the present application can be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), indicating that the method may include steps (a) and (b) performed sequentially, or steps (b) and (a) performed sequentially. For example, the method may also include step (c), indicating that step (c) can be added to the method in any order, for example, the method may include steps (a), (b) and (c), or steps (a), (c) and (b), or steps (c), (a) and (b), etc.
[0041] In this application, unless otherwise specified, A (such as B) means that B is a non-limiting example of A, and it can be understood that A is not limited to B.
[0042] In this application, "optionally", "optional", and "optional" mean optional, that is, any one of the two parallel schemes of "yes" or "no". If there are multiple "options" in a technical solution, unless otherwise specified and there is no contradiction or mutual restriction, each "option" is independent.
[0043] One embodiment of the present invention provides a paint product, including a substrate and a coarse ash layer, a fine ash layer, a clear ash layer, a color paint layer, a decorative layer and a transparent paint layer sequentially stacked on the substrate.
[0044] The coating of the coarse ash layer includes coarse tile ash and raw lacquer, and the particle size of the coarse tile ash is 40-100 mesh. The coating of the fine ash layer includes the first fine tile ash, raw lacquer and conductive and thermally conductive material, and the particle size of the first fine tile ash is 100-180 mesh. The coating of the clean ash layer includes the second fine tile ash, raw lacquer and conductive and thermally conductive material, and the particle size of the first fine tile ash is 200-240 mesh. The conductive and thermally conductive materials in the fine ash layer and the clean ash layer independently include one or more of graphite powder, graphene and carbon nanotubes.
[0045] The above-mentioned paint products improve the ash layer on the substrate, specifically using specific coatings to form a coarse ash layer, a fine ash layer and a clean ash layer that are stacked in sequence, and the particle size of the tile ash in the coarse ash layer, the fine ash layer and the clean ash layer is gradually reduced, so that the surface can be better smoothed, and the cracks in the ash layer and other undesirable effects can be avoided, and the adhesion of the subsequent paint layer can be guaranteed; by using a specific mesh of tile ash and conductive and thermal conductive materials in the fine ash layer and the clean ash layer, its thermal conductivity, heat resistance, cold resistance and other environmental resistance can be improved, and at the same time, the color paint layer, decorative layer and transparent paint layer that are stacked in sequence give the lacquer an aesthetic appearance. Lacquer is an intangible cultural heritage, and the application of the lacquer products using lacquer on automobiles gives it a profound cultural value and artistic charm.
[0046] The above-mentioned paint products have good environmental resistance, especially fast heating temperature rise performance, and can be used to meet but not limited to the heating needs of parts of the car door interior panels such as the upper part of the car door panel, armrests, as well as the sub-panel armrests, rear seat middle armrests, steering wheels and other areas, thus having both beautiful and practical characteristics.
[0047] As an example, the particle size of the coarse tile ash can be 40 mesh, 45 mesh, 50 mesh, 60 mesh, 80 mesh, 100 mesh, or within the range formed by any two of the above point values as end values. The particle size of the first fine tile ash can be 100 mesh, 120 mesh, 140 mesh, 160 mesh, 170 mesh, 180 mesh, or within the range formed by any two of the above point values as end values. The particle size of the first fine tile ash can be 200 mesh, 230 mesh, 240 mesh, or within the range formed by any two of the above point values as end values.
[0048] In some of the embodiments, in the coating of the coarse ash layer, the weight ratio of coarse tile ash and raw lacquer is (1~2):1. As an example, it can be 1:1, 1:1.5, 2:1, or within the range consisting of any two of the above point values as end values, and the same is true below.
[0049] Furthermore, the coarse ash layer and its coating may or may not include conductive and thermally conductive materials. Since the coarse ash layer is adjacent to or in direct contact with the substrate, the conductive and thermally conductive materials are arranged in the coarse ash layer, which will cause the substrate to absorb a large amount of heat, thereby affecting the heating performance of the paint product. Preferably, the coarse ash layer and its coating do not include conductive and thermally conductive materials. Furthermore, the composition of the coarse ash layer consists of coarse tile ash and raw lacquer.
[0050] In some of the embodiments, in the coating of the fine ash layer, the weight ratio of the first fine ash, raw lacquer and the conductive and thermally conductive material is (1-2):1:(0.1-0.5). As an example, in the coating of the fine ash layer, the weight ratio of the first fine ash, raw lacquer and the conductive and thermally conductive material may be 1:1:0.1, 1:1:0.2, 1:1:0.3, 1:1:0.4, 1:1:0.5, 1.5:1:0.1, 1.5:1:0.2, 1.5:1:0.3, 1.5:1:0.4, 1.5:1:0.5, 2:1:0.1, 2:1:0.2, 2:1:0.3, 2:1:0.4, 2:1:0.5, or within the range formed by any two of the above point values as end values, and the following is similar.
[0051] Furthermore, in the coating of the fine ash layer, the weight ratio of the first fine tile ash, the raw lacquer and the conductive and thermally conductive material can be 2:1:(0.1-0.5), or (1-2):1:(0.2-0.4), or 2:1:(0.2-0.4). Within this range, the prepared paint product has a faster heating temperature rise performance on the basis of taking into account good environmental resistance such as heat resistance, cold resistance and resistance to alternating cold and heat.
[0052] In some of the embodiments, in the coating of the cleaning layer, the weight ratio of the second fine tile ash, raw lacquer and the conductive and thermally conductive material is (1-2):1:(0.1-0.5). As an example, in the coating of the cleaning layer, the weight ratio of the second fine tile ash, raw lacquer and the conductive and thermally conductive material may be 1:1:0.1, 1:1:0.2, 1:1:0.3, 1:1:0.4, 1:1:0.5, 1.5:1:0.1, 1.5:1:0.2, 1.5:1:0.3, 1.5:1:0.4, 1.5:1:0.5, 2:1:0.1, 2:1:0.2, 2:1:0.3, 2:1:0.4, 2:1:0.5, or within the range formed by any two of the above point values as end values, and the following is similar.
[0053] Furthermore, in the coating of the dust removal layer, the weight ratio of the second fine tile ash, raw lacquer and the conductive and thermal conductive material can be 2:1:(0.1-0.5), or (1-2):1:(0.2-0.4), or 2:1:(0.2-0.4). Within this range, the prepared paint product has a faster heating temperature rise performance on the basis of taking into account good environmental resistance such as heat resistance, cold resistance and resistance to alternating cold and heat.
[0054] In some embodiments, the particle size of the graphite powder is 200 mesh to 240 mesh, for example, 200 mesh, 230 mesh, 240 mesh, or within a range consisting of any two of the above point values as end values.
[0055] In some of the embodiments, the diameter of the graphene sheet is 1 μm to 20 μm, for example, it can be 1 μm, 2 μm, 5 μm, 10 μm, 12 μm, 15 μm, 18 μm, 20 μm, or within the range formed by any two of the above point values as end values.
[0056] In some embodiments, the diameter of the carbon nanotube is 5 nm to 30 nm, and the length is 5 μm to 200 μm. As an example, the diameter of the carbon nanotube is 10 nm, and the length is 100 μm.
[0057] Furthermore, the conductive and thermally conductive material in the fine ash layer and the clean ash layer preferably includes graphene. Compared with other conductive and thermally conductive materials, the paint product made of conductive and thermally conductive materials including graphene has faster heating and temperature rise performance on the basis of good environmental resistance such as heat resistance, cold resistance and resistance to alternating cold and heat.
[0058] In some embodiments, the coatings of the coarse ash layer, the fine ash layer, and the clean ash layer each independently include a solvent, and the solvent is water or kerosene. Adding water can adjust the consistency of the paint-ash mixture for better application and operation; it can also control the drying speed; adding kerosene can prevent sticking, make the scraping smoother, and make the surface smoother, and it can also control the drying speed.
[0059] Furthermore, the weight ratio of the solvent in the coating of the coarse ash layer, fine ash layer and clear ash layer to the raw lacquer in the corresponding coating is (0.1~0.5):1. As an example, it can be 0.1:1, 0.2:1, 0.3:1, 0.4:1, 0.5:1, or within the range consisting of any two of the above point values as end values.
[0060] In some of the embodiments, the thickness of the coarse ash layer is 0.2 mm to 0.6 mm. As an example, it can be 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, or within a range consisting of any two of the above point values as end values.
[0061] In some of the embodiments, the thickness of the fine ash layer is 0.1 mm to 0.5 mm. As an example, it can be 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, or within a range consisting of any two of the above point values as end values.
[0062] In some of the embodiments, the thickness of the cleaning layer is 0.1 mm to 0.3 mm. As an example, it can be 0.1 mm, 0.2 mm, 0.3 mm, or within a range consisting of any two of the above point values as end values.
[0063] In some of the embodiments, the thickness of the paint layer is 10 μm to 50 μm. For example, it can be 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, or within a range consisting of any two of the above point values as end values.
[0064] In some embodiments, the thickness of the decoration layer depends on the decoration material and technique, and may be from a few micrometers to several hundred micrometers, for example, 5 μm to 500 μm.
[0065] In some embodiments, the decorative layer is formed by one or more of painting, gilding, gold halos, gold and silver painting and inlaying. As an example, the decorative layer is formed by painting and gilding.
[0066] In some of the embodiments, the thickness of the transparent paint layer is 100 μm to 500 μm. For example, it may be 100 μm, 200 μm, 300 μm, 400 μm, 500 μm, or a range consisting of any two of the above point values as end values.
[0067] In some embodiments, the material of the substrate includes one or more of a metal material and an alloy material. In addition to including one or more of a metal material and an alloy material, the material of the substrate may also include materials such as plastic, for example, a plastic layer is laminated on a metal material or an alloy material.
[0068] Furthermore, the paint products made of the substrate are used in many places inside the car, such as door panels, sub-panel armrests, rear seat center armrests, steering wheels, etc.
[0069] Another aspect of the present application provides a method for preparing a paint product, the paint product being any of the paint products described above, and the preparation method comprising the following steps S10 to S40.
[0070] S10, applying a coarse ash layer coating on the substrate to form a coarse ash layer.
[0071] In some embodiments, before step S10, a step of grinding the substrate is also included, which can be done manually, mechanically, or in combination. Multiple passes of grinding can be used, with sandpaper being used from coarse to fine. As an example, coarse sandpaper can be selected as #80 and above, and fine sandpaper can be selected as #400 and above. In this way, the bonding force of the coarse ash layer on the surface of the substrate is improved, and its environmental resistance such as heat resistance and cold resistance can be improved.
[0072] In some embodiments, because it is used for interior decoration, in order to prevent the size deformation of the parts under various working conditions, the substrate is a metal alloy substrate or a metal material substrate. It is understandable that some other material layers can also be set on the back of the substrate.
[0073] In some embodiments, coating includes but is not limited to one or more of various known coating methods such as brushing, spraying, and scraping. After coating the corresponding coating, dry it in a cool place, and then sand it with sandpaper. The sandpaper can be #400 or above. The following uses similar drying and sandpaper polishing procedures after coating the fine ash layer and the clean ash layer.
[0074] The coating of the coarse ash layer has the same characteristics as above and will not be described in detail here.
[0075] S20, coating the coarse ash layer with paint for the fine ash layer to form a fine ash layer.
[0076] The coating of the fine ash layer has the same characteristics as above and will not be described in detail here.
[0077] S30, forming a cleaning layer on the fine ash layer using a coating of the cleaning layer.
[0078] The coating of the cleaning layer has the same characteristics as above and will not be described in detail here.
[0079] S40, sequentially forming a color paint layer, a decorative layer and a transparent paint layer which are stacked on the dust cleaning layer.
[0080] In some embodiments, the color paint layer and the clear paint layer can also be formed by coating with corresponding coatings. After coating with corresponding coatings, dry in the shade.
[0081] In some of the embodiments, after forming the transparent paint layer, a step of polishing the transparent paint layer is further included.
[0082] Another aspect of the present application provides an automobile, comprising any one of the above-mentioned paint products.
[0083] The present invention combines the traditional lacquer process with the application of the automobile industry and applies the lacquer product to automobiles, which not only expands the application scope of the lacquer, but also obtains the lacquer product with both beautiful and practical characteristics.
[0084] In order to make the purpose, technical solutions and advantages of the present invention more concise and clear, the present invention is described with the following specific embodiments, but the present invention is by no means limited to these embodiments. The embodiments described below are only preferred embodiments of the present invention, which can be used to describe the present invention and cannot be understood as limiting the scope of the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0085] In order to better illustrate the present invention, the present invention is further described below in conjunction with the embodiments. The following are specific embodiments.
[0086] Embodiment 1:
[0087] 1. Select zinc alloy as the substrate, mechanically polish the main surface of the substrate, and manually polish the edges. It can be polished multiple times, with sandpaper from coarse to fine. Choose #80 (# represents the mesh number) for coarse sandpaper and #400 for fine sandpaper.
[0088] 2. Littering. On the polished substrate, apply coarse ash paint, fine ash paint, and clear ash paint in sequence to form a stacked coarse ash layer, fine ash layer, and clear ash layer with thicknesses of 0.5mm, 0.3mm, and 0.2mm respectively.
[0089] After each layer is scraped and applied, let it dry in a cool place. After drying, sand it with #400 sandpaper.
[0090] The coarse ash paint is made by mixing coarse tile ash and raw lacquer in a weight ratio of 1:1; the particle size of the coarse tile ash is 80 mesh.
[0091] The fine ash paint is prepared by mixing first fine ash, raw lacquer and graphene in a weight ratio of 1:1:0.1; the particle size of the first fine ash is 160 meshes, and the flake size of the graphene is 10 μm.
[0092] The cleaning paint is mixed with second fine tile ash, raw lacquer and graphene in a weight ratio of 1:1:0.1, the particle size of the second fine tile ash is 200 mesh, and the flake size of the graphene is 10 μm.
[0093] 3. Apply primer (color paint). Apply the prepared color paint by brushing or spraying on the surface after plastering as the base color of the decoration. After brushing or spraying, dry it in a cool place to form a color paint layer with a thickness of 40μm.
[0094] 4. Decoration: Decorate by painting and gilding to form a decorative layer with a thickness of 10 μm.
[0095] 5. Apply transparent paint and polish. Apply the diluted raw paint evenly or spray it on the surface of the decorative layer. After applying or spraying, dry it in a cool place. After drying, polish it. Repeat this process twice to form a transparent paint layer with a thickness of 300μm.
[0096] Embodiment 2:
[0097] 1. Select zinc alloy as the substrate, mechanically polish the main surface of the substrate, and manually polish the edges. It can be polished multiple times, with sandpaper from coarse to fine. Choose #80 (# represents the mesh number) for coarse sandpaper and #400 for fine sandpaper.
[0098] 2. Littering. On the polished substrate, apply coarse ash paint, fine ash paint, and clear ash paint in sequence to form a stacked coarse ash layer, fine ash layer, and clear ash layer with thicknesses of 0.5mm, 0.3mm, and 0.2mm respectively.
[0099] After each layer is scraped and applied, let it dry in a cool place. After drying, sand it with #400 sandpaper.
[0100] The coarse ash paint is prepared by mixing coarse tile ash and raw lacquer in a weight ratio of 2:1, and adding kerosene in a mass ratio of 0.2:1; the particle size of the coarse tile ash is 80 mesh.
[0101] The fine ash paint is made of first fine ash, raw lacquer and graphene in a weight ratio of 2:1:0.5, and kerosene is added in a mass ratio of 0.2:1; the particle size of the first fine ash is 160 mesh, and the flake diameter of the graphene is 10μm.
[0102] The cleaning paint is made of second fine tile ash, raw lacquer and graphene in a weight ratio of 2:1:0.5, and kerosene is added in a mass ratio of 0.2:1 to mix them together. The particle size of the second fine tile ash is 200 mesh and the flake size of the graphene is 10μm.
[0103] 3. Apply primer (color paint). Apply the prepared color paint by brushing or spraying on the surface after plastering as the base color of the decoration. After brushing or spraying, dry it in a cool place to form a color paint layer with a thickness of 40μm.
[0104] 4. Decoration: Use painting and gilding to form a decorative layer with a thickness of 10μm.
[0105] 5. Apply transparent paint and polish. Apply the diluted raw paint evenly or spray it on the surface of the decorative layer. After applying or spraying, dry it in a cool place. After drying, polish it. Repeat this process twice to form a transparent paint layer with a thickness of 300μm.
[0106] Comparative Example 1:
[0107] Comparative Example 1 is substantially the same as Example 2, except that graphene is omitted from both the fine ash coating and the clean ash coating in step 2 of Comparative Example 1. The specific steps are as follows:
[0108] 1. Select zinc alloy as the substrate, mechanically polish the main surface of the substrate, and manually polish the edges. It can be polished multiple times, with sandpaper from coarse to fine. Choose #80 (# represents the mesh number) for coarse sandpaper and #400 for fine sandpaper.
[0109] 2. Apply ash. On the polished substrate, apply coarse ash paint, fine ash paint, and clear ash paint in sequence to form a coarse ash layer, a fine ash layer, and a clear ash layer that are stacked.
[0110] After each layer is scraped and applied, let it dry in a cool place. After drying, sand it with #400 sandpaper.
[0111] The coarse ash paint is made by mixing coarse tile ash and raw lacquer in a weight ratio of 2:1, and adding kerosene in a mass ratio of 0.2:1; the particle size of the coarse tile ash is 80 mesh.
[0112] The fine ash paint is prepared by mixing the first fine ash and raw lacquer in a weight ratio of 2:1, and adding kerosene in a weight ratio of 0.2:1; the particle size of the first fine ash is 160 meshes.
[0113] The cleaning paint is made of second fine tile ash and raw lacquer in a weight ratio of 2:1, and kerosene is added in a mass ratio of 0.2:1, and the particle size of the second fine tile ash is 200 mesh.
[0114] 3. Apply primer (color paint). Apply the prepared color paint by brushing or spraying on the surface after plastering as the base color of the decoration. After brushing or spraying, dry it in a cool place to form a color paint layer.
[0115] 4. Decoration. Use painting and gilding to form a decorative layer
[0116] 5. Apply transparent lacquer and polish. Apply the diluted raw lacquer evenly on the surface of the decorative layer by brushing or spraying. After brushing or spraying, dry it in a cool place. After drying, polish it. Repeat the process twice to form a transparent lacquer layer. You will get the lacquerware decorative piece.
[0117] Comparative Example 2:
[0118] Comparative Example 2 is substantially the same as Example 2, except that the step of scraping and coating the clearing paint is omitted in step 2 of Comparative Example 2. After scraping and coating the fine ash paint to form a fine ash layer, the process of applying the primer (color paint) in step 3 is directly performed.
[0119] Comparative Example 3:
[0120] Comparative Example 3 is basically the same as Example 2, except that the types of tile ash in the fine ash paint and the cleaning paint in Comparative Example 3 are interchanged, as shown in Table 1.
[0121] Example 3
[0122] Example 3 is basically the same as Example 2, except that the amount of graphene added to the fine ash paint and the cleaning paint in step 2 of Example 3 is different. Specifically, the weight ratios of tile ash, raw lacquer and graphene in the fine ash paint and the cleaning paint are both 2:1:0.1.
[0123] Example 4
[0124] Example 4 is basically the same as Example 2, except that the amount of graphene added to the fine ash paint and the cleaning paint in step 2 of Example 4 is different. Specifically, the weight ratios of tile ash, raw lacquer and graphene in the fine ash paint and the cleaning paint are both 2:1:0.3.
[0125] Example 5
[0126] Example 5 is basically the same as Example 2, except that the graphene in the fine ash paint and the cleaning paint in step 2 of Example 5 is replaced with an equal mass of graphite powder.
[0127] Example 6
[0128] Example 6 is basically the same as Example 2, except that the graphene in the fine ash paint and the cleaning paint in step 2 of Example 5 are replaced with an equal mass of carbon nanotubes.
[0129] Example 7
[0130] Example 7 is basically the same as Example 3, except that graphene is also added to the coarse ash paint in Example 7, and the coarse ash paint is a mixture of coarse tile ash, raw lacquer and graphene in a weight ratio of 2:1:0.5; the particle size of the coarse tile ash is 80 mesh.
[0131] The following is a performance test.
[0132] 1. Heat resistance: Place the lacquerware decorative parts in a 90℃ test box for 72 hours and observe the condition of the samples after the test.
[0133] 2. Cold resistance: Place the lacquerware decorative pieces in a -40℃ test chamber for 72 hours and observe the condition of the samples after the test.
[0134] 3. Resistance to alternating cold and hot conditions: The test conditions are three cycles, and the test conditions for each cycle are:
[0135] First, store in a (-30±2)℃ test chamber for 2 hours, then store in a (23±2)℃ test chamber for 0.5 hours, then store in an 80℃ test chamber for 2 hours, then store in a (23±2)℃ test chamber for 0.5 hours, then store in a (50±2)℃ and 95%RH test chamber for 0.5 hours, and then store in a (23±2)℃ test chamber for 0.5 hours. Observe the state of the sample after the test.
[0136] 4. Heating performance: Pre-store the lacquerware decorative parts in a 0℃ test box for 8 hours, apply a test voltage of 13V for 5 minutes, and then measure the heating temperature of the sample surface (the surface of the transparent paint layer).
[0137] Some parameters and performance test results of various embodiments and comparative examples are shown in Tables 1 and 2.
[0138] Table 1
[0139]
[0140] Table 2
[0141]
[0142] As can be seen from Table 1 and Table 2, in Comparative Example 1, no conductive and thermal conductive material is provided in the fine ash paint and the cleaning paint, and the heating temperature rise performance is poor. In Comparative Example 2, the cleaning layer formed by the cleaning paint is omitted, and the environmental resistance performances such as heat resistance, cold resistance, and resistance to alternating cold and heat are poor. The paint products prepared in each embodiment have good environmental resistance performances such as heat resistance, cold resistance, and resistance to alternating cold and heat, especially faster heating temperature rise performance.
[0143] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0144] The above-mentioned embodiments only express several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims, and the description can be used to interpret the content of the claims.
Claims
1. A paint product, characterized in that: It comprises a substrate and a coarse ash layer, a fine ash layer, a clean ash layer, a color paint layer, a decorative layer and a transparent paint layer which are sequentially stacked on the substrate; Among them, the coating of the coarse ash layer includes coarse tile ash and raw lacquer, and the particle size of the coarse tile ash is 40~100 mesh; the coating of the fine ash layer includes first fine tile ash, raw lacquer and conductive and thermally conductive materials, and the particle size of the first fine tile ash is 100~180 mesh; the coating of the clean ash layer includes second fine tile ash, raw lacquer and conductive and thermally conductive materials, and the particle size of the first fine tile ash is 200~240 mesh; the conductive and thermally conductive materials in the fine ash layer and the clean ash layer independently include one or more of graphite powder, graphene and carbon nanotubes.
2. The paint product according to claim 1, characterized in that The particle size of the graphite powder is 200-240 mesh; and / or, The graphene sheet diameter is 1 μm to 20 μm; and / or, The carbon nanotubes have a diameter of 5 nm to 30 nm and a length of 5 μm to 200 μm.
3. The paint product according to claim 1, characterized in that In the coating of the coarse ash layer, the weight ratio of the coarse tile ash to the raw lacquer is (1~2):
1.
4. The paint product according to claim 1, characterized in that: In the coating of the fine ash layer, the weight ratio of the first fine tile ash, the raw lacquer and the electrically conductive and thermally conductive material is (1-2):1:(0.1-0.5).
5. The paint product according to claim 1, characterized in that: In the coating of the cleaning layer, the weight ratio of the second fine tile putty, the raw lacquer and the electrically conductive and thermally conductive material is (1-2):1:(0.1-0.5).
6. The paint product according to any one of claims 1 to 5, characterized in that: The coatings of the coarse ash layer, the fine ash layer and the clean ash layer also independently include a solvent, and the solvent is water or kerosene.
7. The paint product according to claim 6, characterized in that The weight ratio of the solvent in the coatings of the coarse ash layer, the fine ash layer and the clean ash layer to the raw lacquer in the corresponding coatings is (0.1~0.5):
1.
8. The paint product according to any one of claims 1 to 5, characterized in that: One or more of the following conditions are met: (1) The thickness of the coarse ash layer is 0.2 mm to 0.6 mm; (2) The thickness of the fine ash layer is 0.1 mm to 0.5 mm; (3) The thickness of the dust cleaning layer is 0.1 mm to 0.3 mm; (4) The thickness of the paint layer is 10 μm to 50 μm; (5) The thickness of the decorative layer is 5 μm to 500 μm; (6) The thickness of the transparent paint layer is 100 μm to 500 μm.
9. The paint product according to any one of claims 1 to 5, characterized in that: One or more of the following conditions are met: (1) The decorative layer is formed by one or more of the following techniques: painting, gold drawing, gold halos, gold and silver painting, and inlaying; (2) The material of the substrate includes one or more of a metal material and an alloy material.
10. A method for preparing a paint product, characterized in that: The paint product is a paint product according to any one of claims 1 to 9, and the preparation method comprises the following steps: The coarse ash layer is formed by coating the coating material of the coarse ash layer on the substrate; Applying the coating material of the fine ash layer on the coarse ash layer to form the fine ash layer; Forming the cleaning layer on the fine ash layer using the coating of the cleaning layer; The color paint layer, the decoration layer and the transparent paint layer are stacked in sequence and formed on the cleaning layer.
11. A car, characterized in that: The paint product comprises the paint product according to any one of claims 1 to 9.
Citation Information
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