Circulating water quenching treatment device for electrothermal alloy processing

Through designing circular water quenching processing devices, the problem of incomplete use and sealing of cooling water in existing technologies has been solved, and the circulation use of cooling water and the improvement of the device sealing, reducing the cost of production and water resources.

CN119351690APending Publication Date: 2025-01-24JIANGSU SHENYUAN SPECIAL STEEL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411476758.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing water quenching treatment devices cannot realize the recycling of cooling water, resulting in waste of water resources and increased production costs. At the same time, insufficient sealing leads to leakage of cooling water, affecting processing quality.

Method used

A circulating water quenching device for electrothermal alloy processing is designed. A water pump and drainage pipe are provided to circulate cooling water, and the sealing performance of the device is improved through sealing plates and guide rollers.

Benefits of technology

It realizes the recycling of cooling water, avoids waste of water resources, reduces production costs, and improves the sealing performance and processing quality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119351690A_ABST
    Figure CN119351690A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of alloy processing equipment, and discloses a circulating water quenching treatment device for electrothermal alloy processing. Comprising a water quenching box and further comprises a storage box arranged on one side of the bottom of the water quenching box and used for storing cooling water, and supporting columns are fixed to the four corners of the bottom of the water quenching box. The cooling water in the water quenching tank can be conveniently pumped into the storage tank through the cooperative use of a water pump I and a water drainage pipe, the cooling water in the storage tank can be conveniently pumped into the water quenching tank through the cooperative use of a water pump II and a water inlet pipe, and the used cooling water can be conveniently cooled through the cooling tower; and cooling water can be recycled conveniently, the economic benefits of enterprises are improved, waste of water resources is avoided, and the practicability of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of alloy processing equipment, in particular to an electrothermal alloy processing circulating water quenching treatment device. Background Art

[0002] Electrothermal alloy processing is a complex process involving materials science and engineering technology. It usually includes alloy smelting, casting or forging, heat treatment (such as water quenching to quickly cool and fix the structure), mechanical processing (such as cutting and grinding to achieve the desired shape and size), performance testing and quality control. Water quenching is one of the key steps. The alloy is quickly cooled by high-speed water flow to optimize its physical and mechanical properties, such as improving strength, hardness and heat resistance. The entire processing process aims to produce electrothermal alloy materials with specific electrical, thermal and mechanical properties to meet the needs of different application fields.

[0003] During the processing of electrothermal alloys, water quenching is often required to improve their hardness and strength and improve the microstructure of the material. Water quenching is to quickly immerse the heated alloy in water, and through rapid cooling, the internal structure of the alloy undergoes a phase change, thereby achieving the expected mechanical properties. However, there are some problems in the actual application of existing water quenching devices, which leads to low efficiency and increased production costs. First, the existing water quenching devices usually cannot recycle cooling water. This means that after each water quenching treatment, the cooling water must be discharged and replaced, which not only causes a large amount of water resource waste, but also increases the water treatment cost of the enterprise. In the production process, especially in large-scale processing, the water consumption is huge. For a long time, this non-circulating use method will have a serious impact on the economic benefits of the enterprise. Therefore, it is particularly important to develop a water quenching device that can realize the recycling of cooling water. Secondly, the existing water quenching device has defects in sealing, and the cooling water is easy to leak. This not only leads to the loss of cooling water, but also may affect the environment around the equipment, increasing the difficulty of maintenance. When cooling water leaks into the external environment, it may cause the ground to be slippery and wet, increasing safety hazards. In addition, leaking cooling water will also lead to unstable temperature control, affecting the effect of water quenching treatment, and further affecting the processing quality of electrothermal alloys. Summary of the invention

[0004] The object of the present invention is to provide an electrothermal alloy processing circulating water quenching treatment device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an electrothermal alloy processing circulating water quenching treatment device, comprising a water quenching box, and also comprising:

[0006] A storage box for storing cooling water is arranged on one side of the bottom of the water quenching box, support columns are fixed at the four corners of the bottom of the water quenching box, a fixing plate is installed on the outer side of the support column, a driving member is arranged on one side of the fixing plate, a pulley group is arranged on the outer side of the driving member, and a plurality of conveying rollers are arranged on one side of the pulley group, a plurality of guide rollers are rotated on the inner wall of the water quenching box, two groups of mounting frames are fixed on the inner wall of the water quenching box, a guide plate is installed on the inner wall of the mounting frame, and two sealing plates are arranged on the inner wall of the water quenching box;

[0007] A plurality of vertically mounted springs fixed to the inner wall of the water quenching box, wherein a sensing block is fixed to the lower end of the spring, and the outer side of the sensing block is slidably connected to the inner wall of the water quenching box, and a floating plate is slidably provided on the inner wall of the water quenching box;

[0008] A water pump 1 is arranged on the inner wall of the water quenching box, the water outlet end of the water pump 1 is connected to a drain pipe, and the drain pipe is located on the inner wall of the storage box, the inner wall of the water quenching box is connected to a water inlet pipe, the upper end of the water inlet pipe is connected to a water pump 2, and the water outlet end of the water pump 2 is connected to the inner wall of the water quenching box, and a cooling tower for cooling cooling water is installed on the inner wall of the storage box.

[0009] Preferably, the driving member comprises a motor fixed to one side of the fixed plate, and a rotating rod for driving the pulley group to rotate is fixed to the output end of the motor.

[0010] Preferably, a fixing seat is provided on the outer side of the support column, and a fixing rod is fixed to one side of the fixing seat.

[0011] Preferably, a fixing frame is fixed to the outer side of the fixing rod, and the top of the fixing frame is fixed to the bottom of the fixing plate.

[0012] Preferably, a connecting rod is fixed to the outer side of the support column, and a connecting hoop 1 is installed on the outer side of the connecting rod.

[0013] Preferably, a fixing block is fixed to the outer side of the connecting hoop 1, and an adjusting rod is rotatably disposed on the inner wall of the fixing block.

[0014] Preferably, an adjusting rod is rotatably provided on the inner wall of the fixing block, a supporting plate is rotatably provided on the outer side of the adjusting rod, and a second connecting hoop is fixed to the top and the bottom of the supporting plate.

[0015] Preferably, a limiting rod is rotatably provided on the inner wall of the fixed plate, a limiting roller is fixed to one end of the limiting rod, and the limiting roller is located on the outside of the pulley assembly.

[0016] Preferably, the inner wall of the water quenching box is connected to a water diversion pipe, and a connecting plate is provided on the outer side of the water diversion pipe.

[0017] Preferably, a mounting seat is mounted on the inner wall of the water quenching box by bolts, and the mounting seat is located at the bottom of the cooling tower.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The invention can conveniently drive the pulley group to rotate by arranging a driving member, can conveniently drive the conveying roller to rotate by arranging a pulley group, can conveniently drive the alloy tube to move by arranging the conveying roller and the guide roller, can conveniently improve the sealing performance of the water quenching box by arranging the sealing plate, can conveniently guide the alloy tube by arranging the mounting frame and the guide plate, can conveniently fix the induction block by arranging the spring, can conveniently control the cooling water in the water quenching box by arranging the floating plate and the induction block to prevent the cooling water from overflowing the water quenching box, can conveniently pump the cooling water in the water quenching box into the storage box by arranging the first water pump and the drainage pipe to cooperate, can conveniently pump the cooling water in the storage box into the water quenching box by arranging the second water pump and the water inlet pipe to cooperate, can conveniently pump the cooling water in the storage box into the water quenching box, can conveniently cool the cooling water after use by arranging the cooling tower, can conveniently recycle the cooling water, improve the economic benefit of the enterprise, avoid the waste of water resources, and improve the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic structural diagram of a preferred embodiment of the electrothermal alloy processing circulating water quenching treatment device provided by the present invention;

[0021] Figure 2 A schematic diagram of the water quenching box and support column structure provided by the present invention;

[0022] Figure 3 for Figure 2 An enlarged structural schematic diagram of point A is shown;

[0023] Figure 4 A schematic diagram of the structure of the driving member provided by the present invention;

[0024] Figure 5 A schematic diagram of the internal structure of the water quenching box provided by the present invention;

[0025] Figure 6 for Figure 2 An enlarged structural schematic diagram of point B is shown;

[0026] Figure 7 This is a schematic diagram of the internal structure of the storage box provided by the present invention.

[0027] In the figure: 1. water quenching box; 2. storage box; 3. support column; 4. fixing plate; 5. driving part; 51. motor; 52. rotating rod; 6. pulley group; 7. conveying roller; 8. guide roller; 9. mounting frame; 10. guide plate; 11. sealing plate; 12. spring; 13. induction block; 14. floating plate; 15. water pump 1; 16. drainage pipe; 17. water inlet pipe; 18. water pump 2; 19. fixing seat; 20. fixing rod; 21. fixing frame; 22. connecting rod; 23. connecting hoop 1; 24. fixing block; 25. adjusting rod; 26. supporting plate; 27. connecting hoop 2; 28. limiting rod; 29. ​​limiting roller; 30. water diversion pipe; 31. connecting plate; 32. mounting seat; 33. cooling tower. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-7As shown, the electrothermal alloy processing circulating water quenching treatment device includes a water quenching box 1, a storage box 2 for storing cooling water is arranged on one side of the bottom of the water quenching box 1, and support columns 3 are fixed at the four corners of the bottom of the water quenching box 1. By setting the support columns 3, the water quenching box 1 can be conveniently fixed, and by setting the support columns 3, the fixing plate 4 can be conveniently fixed. The outer side of the support column 3 is installed with a fixing plate 4, and by setting the fixing plate 4, the driving member 5 can be conveniently fixed. A driving member 5 is arranged on one side of the fixing plate 4, and a pulley group 6 is arranged on the outer side of the driving member 5. A plurality of conveying rollers 7 are arranged on one side of the pulley group 6. By setting the driving member 5 , which can conveniently drive the pulley group 6 to rotate. By setting the pulley group 6, the conveying roller 7 can be conveniently driven to rotate. The inner wall of the water quenching box 1 has multiple guide rollers 8 for rotation. The inner wall of the water quenching box 1 is fixed with two sets of mounting frames 9. The inner wall of the mounting frame 9 is installed with a guide plate 10. The inner wall of the water quenching box 1 is provided with two sealing plates 11. By setting the coordinated use of the conveying roller 7 and the guide roller 8, the alloy tube can be conveniently driven to move. By setting the sealing plate 11, the sealing performance of the water quenching box 1 can be conveniently improved; multiple vertically installed springs 12 are fixed to the inner wall of the water quenching box 1, and the lower end of the spring 12 is fixed with a sensing block 13, and the outer surface of the sensing block 13 The side is slidably connected to the inner wall of the water quenching box 1, and the inner wall of the water quenching box 1 is slidably provided with a floating plate 14. By setting the mounting frame 9 and the guide plate 10 for use together, the alloy tube can be conveniently guided. By setting the spring 12, the induction block 13 can be conveniently fixed. By setting the floating plate 14 and the induction block 13 for use together, the cooling water in the water quenching box 1 can be conveniently controlled to prevent the cooling water from overflowing the water quenching box 1; a water pump 15 is arranged on the inner wall of the water quenching box 1, and the water outlet end of the water pump 15 is connected with a drain pipe 16, and the drain pipe 16 is located on the inner wall of the storage box 2. The inner wall of the water quenching box 1 is connected with a water inlet pipe 17. By setting the water pump 15 By using it in conjunction with the drain pipe 16, the cooling water in the water quenching box 1 can be conveniently pumped out to the storage box 2. By setting the water pump 18 and the water inlet pipe 17, the cooling water in the storage box 2 can be conveniently pumped into the water quenching box 1. The upper end of the water inlet pipe 17 is connected to the water pump 18, and the water outlet end of the water pump 18 is connected to the inner wall of the water quenching box 1. The inner wall of the storage box 2 is installed with a cooling tower 33 for cooling the cooling water. By setting the cooling tower 33, the cooling water after use can be conveniently cooled, and the cooling water can be conveniently recycled, which improves the economic benefits of the enterprise, avoids the waste of water resources, and improves the practicability of the device.

[0030] The driving member 5 includes a motor 51 fixed to one side of the fixed plate 4. A rotating rod 52 for driving the pulley set 6 to rotate is fixed to the output end of the motor 51. By setting the motor 51, the rotating rod 52 can be easily driven to rotate.

[0031] A fixing seat 19 is provided on the outer side of the support column 3, and a fixing rod 20 is fixed on one side of the fixing seat 19; a fixing frame 21 is fixed on the outer side of the fixing rod 20, and the top of the fixing frame 21 is fixed to the bottom of the fixing plate 4; by providing the fixing seat 19, the fixing rod 20 can be conveniently fixed, and by providing the fixing rod 20, the fixing frame 21 can be conveniently fixed, and by providing the fixing frame 21, the stability of the fixing plate 4 can be conveniently improved.

[0032] A connecting rod 22 is fixed to the outer side of the support column 3, and a connecting hoop 23 is installed on the outer side of the connecting rod 22; a fixing block 24 is fixed to the outer side of the connecting hoop 23, and an adjusting rod 25 is rotatably arranged on the inner wall of the fixing block 24; an adjusting rod 25 is rotatably arranged on the inner wall of the fixing block 24, and a supporting plate 26 is rotatably arranged on the outer side of the adjusting rod 25, and a connecting hoop 27 is fixed to the top and bottom of the supporting plate 26; by providing the connecting rod 22, the connecting hoop 23 can be conveniently fixed, by providing the connecting hoop 23, the fixing block 24 can be conveniently fixed, by providing the fixing block 24, the adjusting rod 25 can be conveniently installed, by providing the adjusting rod 25, the connection between the adjusting rod and the supporting plate 26 can be conveniently arranged, and by providing the supporting plate 26, the connecting hoop 27 can be conveniently installed, thereby conveniently improving the stability of the support column 3.

[0033] A limiting rod 28 is rotated on the inner wall of the fixed plate 4, and a limiting roller 29 is fixed at one end of the limiting rod 28, and the limiting roller 29 is located on the outside of the pulley group 6; by setting the limiting rod 28, the limiting roller 29 can be easily rotated, and by setting the limiting roller 29, the pulley group 6 can be easily limited to prevent the belt from being inconvenient to transmit due to looseness.

[0034] The inner wall of the water quenching box 1 is connected with a water guide pipe 30 , and a connecting plate 31 is arranged outside the water guide pipe 30 ; by arranging the water guide pipe 30 and the connecting plate 31 for use together, the cooling water can be conveniently introduced into the storage box 2 .

[0035] The inner wall of the water quenching box 1 is mounted with a mounting seat 32 by means of bolts, and the mounting seat 32 is located at the bottom of the cooling tower 33; by providing the mounting seat 32, the cooling tower 33 can be easily installed.

[0036] Working principle: first, the cooling water is introduced into the water quenching box 1, and then the alloy tube is inserted into the water quenching box 1 through the sealing plate 11, and then the alloy tube is guided by the guide plate 10, and then the driving member 5 is turned on, and the driving member 5 is started to drive the pulley group 6 to rotate, and the rotation of the pulley group 6 drives the conveying roller 7 to rotate, and the conveying roller 7 rotates and the guide roller 8 is used in coordination to slowly move from the water quenching box 1 for water quenching. When the cooling water has been used for a long time, the water pump 15 is turned on again. After the water pump 15 is started, the cooling water in the water quenching box 1 is pumped into the storage box 2 through the drain pipe 16, and then the used cooling water is cooled through the cooling tower 33. After cooling, the water pump 2 18 is turned on again. After the water pump 2 18 is started, the cooled cooling water is pumped into the water quenching box 1 through the water inlet pipe 17, so that the cooling water can be recycled and the waste of water resources can be avoided.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electrothermal alloy processing circulating water quenching treatment device, comprising a water quenching box (1), characterized in that: Also includes: A storage box (2) for storing cooling water is arranged on one side of the bottom of the water quenching box (1), support columns (3) are fixed at the four corners of the bottom of the water quenching box (1), a fixing plate (4) is installed on the outer side of the support column (3), a driving member (5) is arranged on one side of the fixing plate (4), a belt pulley group (6) is arranged on the outer side of the driving member (5), and a plurality of conveying rollers (7) are arranged on one side of the belt pulley group (6), a plurality of guide rollers (8) are rotated on the inner wall of the water quenching box (1), two groups of mounting frames (9) are fixed on the inner wall of the water quenching box (1), a guide plate (10) is installed on the inner wall of the mounting frame (9), and two sealing plates (11) are arranged on the inner wall of the water quenching box (1); A plurality of vertically mounted springs (12) are fixed to the inner wall of the water quenching box (1), a sensing block (13) is fixed to the lower end of the spring (12), and the outer side of the sensing block (13) is slidably connected to the inner wall of the water quenching box (1), and a floating plate (14) is slidably provided on the inner wall of the water quenching box (1); A water pump (15) is arranged on the inner wall of the water quenching box (1), the water outlet end of the water pump (15) is connected to a drain pipe (16), and the drain pipe (16) is located on the inner wall of the storage box (2), the inner wall of the water quenching box (1) is connected to a water inlet pipe (17), the upper end of the water inlet pipe (17) is connected to a water pump (18), and the water outlet end of the water pump (18) is connected to the inner wall of the water quenching box (1), and a cooling tower (33) for cooling cooling water is installed on the inner wall of the storage box (2).

2. The electrothermal alloy processing circulating water quenching treatment device according to claim 1 is characterized in that: The driving member (5) comprises a motor (51) fixed to one side of the fixed plate (4), and a rotating rod (52) for driving the pulley group (6) to rotate is fixed to the output end of the motor (51).

3. The electrothermal alloy processing circulating water quenching treatment device according to claim 1, characterized in that: A fixing seat (19) is arranged on the outer side of the support column (3), and a fixing rod (20) is fixed on one side of the fixing seat (19).

4. The electrothermal alloy processing circulating water quenching treatment device according to claim 3 is characterized in that: A fixing frame (21) is fixed to the outer side of the fixing rod (20), and the top of the fixing frame (21) is fixed to the bottom of the fixing plate (4).

5. The electrothermal alloy processing circulating water quenching treatment device according to claim 1, characterized in that: A connecting rod (22) is fixed on the outer side of the support column (3), and a connecting hoop (23) is installed on the outer side of the connecting rod (22).

6. The electrothermal alloy processing circulating water quenching treatment device according to claim 5, characterized in that: A fixing block (24) is fixed on the outer side of the first connecting hoop (23), and an adjusting rod (25) is rotatably arranged on the inner wall of the fixing block (24).

7. The electrothermal alloy processing circulating water quenching treatment device according to claim 6, characterized in that: An adjusting rod (25) is rotatably mounted on the inner wall of the fixing block (24), a supporting plate (26) is rotatably mounted on the outer side of the adjusting rod (25), and a second connecting hoop (27) is fixed to the top and bottom of the supporting plate (26).

8. The electrothermal alloy processing circulating water quenching treatment device according to claim 1, characterized in that: The inner wall of the fixed plate (4) is rotatably provided with a limiting rod (28), one end of the limiting rod (28) is fixed with a limiting roller (29), and the limiting roller (29) is located outside the pulley group (6).

9. The electrothermal alloy processing circulating water quenching treatment device according to claim 1, characterized in that: The inner wall of the water quenching box (1) is connected to a water diversion pipe (30), and a connecting plate (31) is arranged on the outer side of the water diversion pipe (30).

10. The electrothermal alloy processing circulating water quenching treatment device according to claim 1, characterized in that: A mounting seat (32) is mounted on the inner wall of the water quenching box (1) by means of bolts, and the mounting seat (32) is located at the bottom of the cooling tower (33).