Spectral detection device and detection method for spinning
By designing the rotational drive, translational guide and tensioning components in the spectral detection device, the problem of low spinning detection accuracy is solved, uniform winding and high-precision detection of spinning are achieved, and automatic spinning recovery is achieved.
Patent Information
- Application Number
- CN202411749219.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2044-12-02
AI Technical Summary
When detecting spinning, the existing spectral detectors cannot fully absorb and scatter light due to the small spinning diameter, resulting in a decrease in detection accuracy.
A spectral detection device is designed, including a rotary driving assembly, a translation guide assembly and a tensioning assembly. The spinning yarn is rotated and translated by winding the positioning frame, so that the spinning yarn is evenly expanded and maintained in a tension state, increasing the light receiving area, and automatically winding and recycling of spinning yarn is achieved with the retraction and unwinding mechanism.
The spectral detection accuracy of spinning is improved, and the uniformity and flatness of spinning is uniform and smooth during the winding process, which realizes automatic recycling of spinning and avoids the waste of spinning after detection.
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Figure CN119354895B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of detection equipment, and in particular, relates to a spectrum detection device and a detection method for spinning. Background Art
[0002] Spinning is a process of twisting many plant and animal fibers together into threads or yarns using a textile machine. These threads or yarns can be used to weave cloth. In the existing technology, it is necessary to use a spectrometer to detect and analyze the chemical composition and relative content of the yarn during the spinning production process.
[0003] Chinese patent CN219142639U discloses a spinning spectrum detection device, in which a clamping mechanism is used to tighten and straighten the ends of the yarn, and then a spectrum detector is used to perform spectrum detection on the tightened yarn. However, because spectrum detectors analyze and measure the composition and structure of materials based on phenomena such as light dispersion, absorption, and scattering, and yarns generally have a small diameter, a single, tightened, straight yarn cannot fully absorb and scatter the light output by the spectrum detector, thus affecting the spectrum detector's detection accuracy. Summary of the Invention
[0004] In response to the problems in the related art, the present invention proposes a spectrum detection device and a detection method for spinning to overcome the above technical problems existing in the existing related art.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a spectrum detection device, comprising a frame, a spectrum detector is fixedly mounted on the upper end of the frame, and a positioning mechanism and a reeling mechanism located below the spectrum detector are mounted on the lower end of the frame;
[0007] The positioning mechanism includes a rotary drive assembly, a translation guide assembly, a tensioning assembly, and a winding positioning frame. The winding positioning frame is arranged directly below the detection head of the spectrum detector. The rotary drive assembly can drive the winding positioning frame to rotate, and at the same time, the rotary drive assembly can drive the translation guide assembly to reciprocate along the axial direction of the winding positioning frame. The tensioning assembly can adjust the tension of the object to be detected.
[0008] The rewinding and unwinding mechanism includes a rewinding and unwinding assembly and a lifting guide assembly. When the rewinding and unwinding assembly rotates, it can drive the lifting guide assembly to move back and forth.
[0009] The rotary drive assembly and the reeling and winding assembly can both rotate in two directions.
[0010] Furthermore, the rotation drive assembly includes a motor seat, which is fixedly installed at the lower end of the frame. A winding motor is fixedly installed at the top of the motor seat. A winding drive shaft is installed on the output end of the winding motor. One end of the winding drive shaft is fixedly connected to one end of the winding positioning frame.
[0011] Furthermore, the translation guide assembly includes a bracket, the top end of which is rotatably mounted with a translation reciprocating screw and a translation guide shaft, the upper thread transmission of the translation reciprocating screw is mounted with a moving seat, one end of the moving seat is slidably plugged and mounted on the translation guide shaft, the top surface of the moving seat is fixedly mounted with a support rod, and the top end of the support rod is fixedly mounted with a guide ring;
[0012] A driving wheel 1 is installed on the winding drive shaft, and a driven wheel 1 is fixedly installed on one end of the translation reciprocating screw rod. The driving wheel 1 and the driven wheel 1 are connected through a transmission belt 1.
[0013] Furthermore, the tensioning assembly includes a tensioning seat, guide wheels are rotatably installed on both sides of the top of the tensioning seat, a lifting guide groove is provided on the upper end of the tensioning seat, a limiting guide shaft is fixedly installed inside the lifting guide groove, a lifting slider is also slidably installed inside the lifting guide groove, a tensioning wheel is rotatably installed on one side of the lifting slider, and the upper end of the limiting guide shaft is movably sleeved with a pressure spring that abuts against the top surface of the lifting slider.
[0014] Furthermore, the driving wheel is rotatably mounted on the outer ring of the winding driving shaft, the inner ring of the driving wheel is provided with ratchet teeth distributed in a circumferential manner, a positioning sleeve is fixedly mounted on the winding driving shaft, and the outer ring of the positioning sleeve is rotatably mounted with a pawl that can engage with the ratchet teeth in one direction.
[0015] Furthermore, a positioning hole is provided at one end of the winding positioning frame, and a hand-tightening bolt extending into the positioning hole is rotatably mounted on the side surface of the end portion of the winding positioning frame.
[0016] Furthermore, the rewinding and unwinding assembly includes a motor box fixedly mounted on the lower end of the frame, a rewinding and unwinding motor fixedly mounted inside the motor box, a rewinding and unwinding drive shaft is installed in a transmission manner at the output end of the rewinding and unwinding motor, a threaded sleeve extending to the top of the motor box is fixedly mounted on the top of the rewinding and unwinding drive shaft, a chassis is fixedly mounted on the lower end of the threaded sleeve, a threaded rod is rotatably mounted on the upper end of the threaded sleeve, and a pressure plate is fixedly mounted on the top of the threaded rod.
[0017] Furthermore, the lifting guide assembly includes a lifting reciprocating screw, a lifting guide shaft and a driving wheel. The lifting reciprocating screw and the lifting guide shaft are arranged in parallel and are both rotatably mounted on the top surface of the motor box. A lifting seat is threadedly mounted on the lifting reciprocating screw. One end of the lifting seat is slidably plug-in connected to the lifting guide shaft. A limiting hole is provided on the lifting seat.
[0018] The bottom end of the lifting reciprocating screw rod extends into the interior of the motor box and is fixedly installed with a driven wheel 2. The driving wheel 2 is installed on the rewinding drive shaft. The driving wheel 2 and the driven wheel 2 are connected by a transmission belt 2.
[0019] Furthermore, the second driving wheel is rotatably mounted on the unwinding drive shaft, the inner ring of the second driving wheel is fixedly mounted with two circumferentially distributed ratchets, the unwinding drive shaft is fixedly mounted with two positioning sleeves located on the inner ring of the second driving wheel, and the outer ring of the second positioning sleeve is rotatably mounted with two ratchet claws that can engage with the two ratchets in one direction.
[0020] The present invention also discloses a spinning detection method, which comprises the following steps:
[0021] First, the yarn roll is fixedly installed on the reel assembly, and the yarn on the yarn roll passes through the lifting guide assembly, the tensioning assembly and the translation guide assembly in sequence. Finally, one end of the yarn is fixedly connected to the winding positioning frame. Then, the rotary drive assembly and the reel assembly are turned on. The rotary drive assembly drives the winding positioning frame to wind the yarn, and the reel assembly drives the yarn roll to rotate and unwind, so that the yarn is gradually wound on the winding positioning frame.
[0022] At the same time, the rotary drive assembly drives the translation guide assembly to move back and forth along the axial direction of the winding positioning frame, thereby driving the yarn to move back and forth along the axial direction of the winding positioning frame, so that the yarn can be evenly wound on the winding positioning frame, and the tensioning assembly can adjust the tension of the yarn being transported, so that the yarn is always in a tensioned state, so that the yarn can be wound on the winding positioning frame in a straight and taut state;
[0023] After the yarn is tightly distributed in a square shape on the winding positioning frame, the winding and unwinding is stopped, and the winding positioning frame is set horizontally so that the detection head of the spectrum detector is facing the wound yarn. Then, the spectrum detector can be used to perform spectrum detection on the yarn wound on the winding positioning frame.
[0024] When the spectrum detection is completed, the rotary drive assembly and the reel assembly are rotated in opposite directions. At this time, the rotary drive assembly drives the winding positioning frame to rotate in the opposite direction to unwind the yarn, and the reel assembly drives the yarn roll to rotate and rewind, so that the yarn is gradually wound on the yarn roll. At the same time, the reel assembly drives the lifting guide assembly to move up and down, so that the lifting guide assembly drives the yarn to move up and down, so that the yarn is evenly wound on the surface of the yarn roll, and the tensioning assembly can adjust the tension of the yarn being transported, so that the yarn is tightly wound on the yarn roll.
[0025] The present invention has the following beneficial effects:
[0026] 1. In the present invention, the yarn is wound by driving the winding positioning frame through a rotating drive component, and the reeling and winding component drives the yarn roll to rotate and unwind, so that the yarn is gradually wound on the winding positioning frame, and then the spectrum detector is used to perform spectrum detection on the yarn wound into a square. At this time, the yarn is wound and unfolded on the winding positioning frame, thereby increasing the light detection area of the yarn, so that the yarn can fully absorb the light emitted by the scattered spectrum detector, thereby improving the detection accuracy of the spectrum detector on the yarn.
[0027] 2. In the present invention, when the rotating drive assembly drives the winding positioning frame to rotate and wind the yarn, the rotating drive assembly drives the translation guide assembly to move back and forth along the axial direction of the winding positioning frame to drive the yarn to move back and forth along the axial direction of the winding positioning frame, so that the yarn can be evenly wound on the winding positioning frame, and the tensioning assembly can adjust the tension of the yarn in transit to keep the yarn in a tensioned state at all times, so that the yarn can be wound on the winding positioning frame in a straightened and taut state, thereby making the yarn tightly and evenly wound on the winding positioning frame through the cooperation of the translation guide assembly and the tensioning assembly, thereby further improving the uniformity and flatness of the yarn winding, and further improving the detection accuracy of the spectrum detector for the yarn.
[0028] 3. In the present invention, when the spectral detection is completed, the rotary drive assembly and the reel assembly are rotated in the opposite direction. At this time, the rotary drive assembly drives the winding positioning frame to rotate in the opposite direction to unwind the yarn, and the reel assembly drives the yarn roll to rotate and rewind, so that the yarn is gradually wound on the yarn roll, so that the yarn after detection can be automatically recovered without wasting the yarn used for detection; at the same time, the reel assembly drives the lifting guide assembly to move up and down, so that the lifting guide assembly drives the yarn to move up and down, so that the yarn is evenly wound on the surface of the yarn roll, and the tensioning assembly can adjust the tension of the yarn in transit, so that the yarn is tightly wound on the yarn roll, so as to improve the uniformity and tightness of the yarn winding on the yarn roll.
[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, they can also obtain drawings based on these drawings without paying any creative work.
[0031] Figure 1 This is one of the three-dimensional structural diagrams of the detection device of the present invention;
[0032] Figure 2 For the present invention Figure 1 A local enlarged structural diagram of point A;
[0033] Figure 3 This is the second schematic diagram of the three-dimensional structure of the detection device of the present invention;
[0034] Figure 4 For the present invention Figure 3 A schematic diagram of the partially enlarged structure at point B;
[0035] Figure 5 This is the third schematic diagram of the three-dimensional structure of the detection device of the present invention;
[0036] Figure 6 For the present invention Figure 5 A schematic diagram of the partially enlarged structure at point C;
[0037] Figure 7 This is the fourth schematic diagram of the three-dimensional structure of the detection device of the present invention;
[0038] Figure 8 For the present invention Figure 7 A schematic diagram of the local enlarged structure at D;
[0039] Figure 9 For the present invention Figure 7 Schematic diagram of the local enlarged structure at E.
[0040] In the figure: 1, frame; 2, spectrum detector; 3, positioning mechanism; 31, motor seat; 32, winding motor; 33, winding positioning frame; 34, bracket; 35, translation reciprocating screw; 36, moving seat; 37, tensioning wheel; 38, tensioning seat; 39, guide wheel; 310, support rod; 311, guide ring; 312, pressure spring; 313, lifting guide groove; 314, lifting slider; 315, limit guide shaft; 316, positioning hole; 317, hand screw; 318, winding drive shaft; 319, driving wheel 1; 320, transmission belt 1; 3 21. Driven wheel 1; 322. Translation guide shaft; 323. Ratchet 1; 324. Positioning sleeve 1; 325. Ratchet 1; 4. Rewinding and unwinding mechanism; 41. Motor box; 42. Chassis; 43. Pressing plate; 44. Lifting and reciprocating screw; 45. Lifting guide shaft; 46. Lifting seat; 47. Limiting hole; 48. Threaded sleeve; 49. Threaded rod; 410. Rewinding and unwinding motor; 411. Rewinding and unwinding drive shaft; 412. Drive wheel 2; 413. Drive belt 2; 414. Driven wheel 2; 415. Ratchet 2; 416. Positioning sleeve 2; 417. Ratchet 2;
[0041] 100. Spinning; 200. Yarn reel. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0043] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.
[0044] Example 1
[0045] See also Figure 1 、 Figure 2As shown, the present invention is a spectrum detection device, including a frame 1, a spectrum detector 2 is fixedly installed on the upper end of the frame 1, and a positioning mechanism 3 and a winding and unwinding mechanism 4 are installed on the lower end of the frame 1, which are located below the spectrum detector 2; the positioning mechanism 3 includes a rotation drive assembly, a translation guide assembly, a tensioning assembly and a winding positioning frame 33, and the winding positioning frame 33 is arranged directly below the detection head of the spectrum detector 2. The rotation drive assembly can drive the winding positioning frame 33 to rotate, and at the same time, the rotation drive assembly can drive the translation guide assembly to reciprocate along the axial direction of the winding positioning frame 33, and the tensioning assembly can adjust the tension of the object to be detected; the winding and unwinding mechanism 4 includes a winding and unwinding assembly and a lifting guide assembly. When the winding and unwinding assembly rotates, it can drive the lifting guide assembly to move back and forth; the rotation drive assembly and the winding and unwinding assembly can both rotate in both directions;
[0046] Specifically, when the spectrum detection device is used to perform spectrum detection on the yarn 100, the yarn roll 200 is first fixedly mounted on the reel assembly, and the yarn 100 on the yarn roll 200 is sequentially passed through the lifting guide assembly, the tensioning assembly and the translation guide assembly, and finally one end of the yarn 100 is fixedly connected to the winding positioning frame 33, and then the rotary drive assembly and the reel assembly are turned on, the rotary drive assembly drives the winding positioning frame 33 to wind the yarn 100, and the reel assembly is turned on. The yarn reel 200 is driven to rotate and unwind, so that the yarn 100 is gradually wound on the winding positioning frame 33; at the same time, the rotation drive component drives the translation guide component to move back and forth along the axial direction of the winding positioning frame 33, so as to drive the yarn 100 to move back and forth along the axial direction of the winding positioning frame 33, so that the yarn 100 can be evenly wound on the winding positioning frame 33, and the tensioning component can adjust the tension of the yarn 100 being transported, so that the yarn 100 is always in a tensioned state, so that the yarn 100 can be tensioned. The yarn 100 is wound on the winding positioning frame 33 in a straight and taut state; after the yarn 100 is wound on the winding positioning frame 33 with a square and tightly distributed shape, the unwinding and rewinding is stopped, and the winding positioning frame 33 is set horizontally so that the detection head of the spectrum detector 2 is facing the wound yarn 100, and then the spectrum detector 2 can perform spectrum detection on the yarn 100 wound on the winding positioning frame 33; when the spectrum detection is completed, the rotary drive assembly and the unwinding and rewinding assembly are rotated in opposite directions, and the rotary drive assembly drives the unwinding and rewinding assembly to rotate in opposite directions. The dynamic winding positioning frame 33 rotates in the opposite direction to unwind the yarn 100, and the unwinding and rewinding assembly drives the yarn reel 200 to rotate and rewind, so that the yarn 100 is gradually wound on the yarn reel 200. At the same time, the unwinding and rewinding assembly drives the lifting guide assembly to move up and down, so that the lifting guide assembly drives the yarn 100 to move up and down, so that the yarn 100 is evenly wound on the surface of the yarn reel 200, and the tensioning assembly can adjust the tension of the yarn 100 being transported, so that the yarn 100 is tightly wound on the yarn reel 200.
[0047] In this embodiment, the yarn 100 is wound and unfolded on the winding positioning frame 33, thereby increasing the light detection area of the yarn 100, so that the yarn 100 can fully absorb the light emitted by the scattered spectrum detector 2, thereby improving the detection accuracy of the spectrum detector 2 on the yarn 100; and the cooperation of the translation guide component and the tensioning component can make the yarn 100 tightly and evenly wound on the winding positioning frame 33, thereby further improving the detection accuracy of the yarn 100 by improving the uniformity and flatness of the yarn 100 during winding; when the spectrum detection is completed, the rotary drive component and the reel assembly are rotated in reverse, and the rotary drive component drives the winding positioning frame 33 to rotate in reverse to unwind the yarn 100, and the reel assembly drives the yarn reel 200 to rotate and rewind, so that the yarn 100 is rewound on the yarn reel 200, so that the detected yarn 100 can be automatically recovered.
[0048] Example 2
[0049] See also Figures 1-8 As shown, the difference between this embodiment and the above embodiment is that the rotation drive assembly includes a motor base 31, the motor base 31 is fixedly mounted on the lower end of the frame 1, the top of the motor base 31 is fixedly mounted with a winding motor 32, the output end of the winding motor 32 is driven and mounted with a winding drive shaft 318, one end of the winding drive shaft 318 is fixedly connected to one end of the winding positioning frame 33; the translation guide assembly includes a bracket 34, the top of the bracket 34 is rotatably mounted with a translation reciprocating screw rod 35 and a translation guide shaft 32 2. A movable seat 36 is installed on the upper thread drive of the translation reciprocating screw rod 35. One end of the movable seat 36 is slidably plugged into the translation guide shaft 322. A support rod 310 is fixedly installed on the top surface of the movable seat 36, and a guide ring 311 is fixedly installed on the top end of the support rod 310. A driving wheel 319 is installed on the winding drive shaft 318. A driven wheel 321 is fixedly installed on one end of the translation reciprocating screw rod 35. The driving wheel 319 and the driven wheel 321 are connected to each other through a transmission belt 320.
[0050] Among them, the spinning yarn 100 passes through the guide ring 311 before winding. During winding, the winding motor 32 drives the winding drive shaft 318 and the winding positioning frame 33 to rotate, so that the winding positioning frame 33 winds the spinning yarn 100, and at the same time the winding drive shaft 318 drives the driving wheel 319 to rotate, and the driving wheel 319 drives the driven wheel 321 to rotate through the transmission belt 320, thereby driving the translation reciprocating screw rod 35 to rotate, and when the translation reciprocating screw rod 35 rotates, the moving seat 36 is driven by the thread transmission to reciprocate back and forth along the translation reciprocating screw rod 35 and the translation guide shaft 322. At this time, the moving seat 36 drives the support rod 310 and the guide ring 311 to reciprocate back and forth, thereby driving the spinning yarn 100 to reciprocate back and forth through the guide ring 311, so that the spinning yarn 100 is evenly wound on the surface of the winding positioning frame 33.
[0051] Furthermore, the tensioning assembly includes a tensioning seat 38, with guide wheels 39 rotatably mounted on both sides of the top of the tensioning seat 38. A lifting guide groove 313 is provided on the upper end of the tensioning seat 38. A limit guide shaft 315 is fixedly mounted inside the lifting guide groove 313. A lifting slider 314 is also slidably mounted inside the lifting guide groove 313. A tensioning wheel 37 is rotatably mounted on one side of the lifting slider 314. The upper end of the limit guide shaft 315 is movably sheathed with a pressure spring 312 that abuts against the top surface of the lifting slider 314.
[0052] Among them, the spinning yarn 100 passes through the guide wheel 39 and the tensioning wheel 37 in sequence. When the spinning yarn 100 is wound and transported, the spinning yarn 100 is first put into a tensioned state by adjusting the speed difference between the winding and unwinding. At this time, the tensioning wheel 37 moves upward under the tensioning force of the spinning yarn 100, and drives the lifting slider 314 to move upward, so that the lifting slider 314 is in a suspended state in the lifting guide groove 313, and the pressure spring 312 is squeezed and contracted; then the spinning yarn 100 is wound and unwound at a uniform speed, so that the spinning yarn 100 is transported at a uniform speed. When the spinning yarn 100 is transported due to factors such as changes in the winding position during transportation, When the yarn is loose, the lifting slider 314 moves downward under the elastic force of the pressure spring 312, and drives the tensioning wheel 37 to move downward, so that the tensioning wheel 37 and the guide wheel 39 cooperate to tension the yarn 100 again, so that the yarn 100 is always in a tensioned state, which is conducive to winding the yarn 100 tightly on the winding positioning frame 33; accordingly, when the tension of the yarn 100 increases during the transportation process, the yarn 100 drives the tensioning wheel 37 and the lifting slider 314 to move upward through the tension to adjust the tension of the yarn 100 and prevent the yarn 100 from being over-tightened and broken.
[0053] Furthermore, the driving wheel 319 is rotatably mounted on the outer ring of the winding driving shaft 318, the inner ring of the driving wheel 319 is provided with a circumferentially distributed ratchet 323, and a positioning sleeve 324 is fixedly mounted on the winding driving shaft 318. The outer ring of the positioning sleeve 324 is rotatably mounted with a ratchet 325 that can be unidirectionally engaged with the ratchet 323; wherein, when the winding driving shaft 318 rotates to drive the winding positioning frame 33 to reel in the spun yarn 100, the winding driving shaft 318 drives the driving wheel 319 to rotate simultaneously through the engagement of the ratchet 325 and the ratchet 323. When the winding drive shaft 318 rotates in the opposite direction to drive the winding positioning frame 33 to unwind the yarn 100, the pawl 325 and the ratchet 323 are no longer engaged, so that the winding drive shaft 318 no longer drives the driving wheel 1319 and the translation reciprocating screw rod 35 to rotate, thereby keeping the guide ring 311 stationary, preventing the reciprocating movement of the guide ring 311 from affecting the tension of the yarn 100, and reducing the difficulty of adjusting the tensioning assembly.
[0054] Furthermore, a positioning hole 316 is provided at one end of the winding positioning frame 33, and a hand-tightening bolt 317 extending into the positioning hole 316 is rotatably installed on the side of the end of the winding positioning frame 33. Before winding the yarn 100, one end of the yarn 100 is inserted into the positioning hole 316, and then the hand-tightening bolt 317 is tightened inward, so that the end of the yarn 100 can be pressed and fixed, thereby making the connection and fixation between the yarn 100 and the winding positioning frame 33 more convenient and quick.
[0055] Example 3
[0056] See also Figure 1-Figure 7 、 Figure 9 As shown, the difference between this embodiment and the above embodiment is that the rewinding and unwinding assembly includes a motor box 41 fixedly mounted on the lower end of the frame 1, a rewinding and unwinding motor 410 is fixedly mounted inside the motor box 41, an output end of the rewinding and unwinding motor 410 is transmission-mounted with a rewinding and unwinding drive shaft 411, a top end of the rewinding and unwinding drive shaft 411 is fixedly mounted with a threaded sleeve 48 extending above the motor box 41, a bottom end of the threaded sleeve 48 is fixedly mounted with a chassis 42, a threaded rod 49 is rotatably mounted on the upper end of the threaded sleeve 48, and a pressure plate 43 is fixedly mounted on the top end of the threaded rod 49;
[0057] The lifting guide assembly includes a lifting reciprocating screw rod 44, a lifting guide shaft 45, and a second driving wheel 412. The lifting reciprocating screw rod 44 and the lifting guide shaft 45 are arranged in parallel and are both rotatably mounted on the top surface of the motor box 41. A lifting seat 46 is threadedly mounted on the lifting reciprocating screw rod 44. One end of the lifting seat 46 is slidably connected to the lifting guide shaft 45, and a limiting hole 47 is defined in the lifting seat 46. The bottom end of the lifting reciprocating screw rod 44 extends into the interior of the motor box 41 and is fixedly mounted with a second driven wheel 414. The second driving wheel 412 is mounted on the rewinding and unwinding drive shaft 411. The second driving wheel 412 and the second driven wheel 414 are connected by a second transmission belt 413.
[0058] Before testing, the yarn roll 200 is inserted into the outer ring of the threaded sleeve 48, and then the threaded rod 49 is inserted into the top of the threaded sleeve 48, and the threaded rod 49 and the threaded sleeve 48 are rotated relative to each other, so that the threaded rod 49 is gradually screwed into the interior of the threaded sleeve 48, and at the same time, the threaded rod 49 drives the pressing plate 43 downward, so that the pressing plate 43 cooperates with the chassis 42 to clamp and fix the yarn roll 200, and at the same time, one end of the spinning yarn 100 is passed through the limiting hole 47, and then the rewinding and unwinding motor 410 drives the rewinding and unwinding drive shaft 411 and the threaded sleeve 48 to rotate, thereby driving the yarn roll 200 to rotate and unwind;
[0059] Furthermore, a second driving wheel 412 is rotatably mounted on the reel drive shaft 411. The inner ring of the second driving wheel 412 is fixedly mounted with second ratchet teeth 415 distributed in a circumferential manner. A second positioning sleeve 416 is fixedly mounted on the reel drive shaft 411 and is located on the inner ring of the second driving wheel 412. The outer ring of the second positioning sleeve 416 is rotatably mounted with a second ratchet pawl 417 that can unidirectionally engage with the second ratchet teeth 415.
[0060] When the unwinding and rewinding drive shaft 411 drives the threaded sleeve 48 and the yarn roll 200 to rotate and unwind, the second ratchet 415 and the second pawl 417 are not engaged, so that the unwinding and rewinding drive shaft 411 will not drive the lifting guide assembly to work, thereby preventing the lifting guide assembly from driving the spinning 100 to move up and down and affecting the tension of the spinning 100; and when the unwinding and rewinding drive shaft 411 drives the threaded sleeve 48 and the yarn roll 200 to rotate in the opposite direction to rewind the spinning 100, the second ratchet 415 and the second pawl 417 are engaged, so that When the rewinding and unwinding drive shaft 411 rotates, it drives the driving wheel 2 412 to rotate synchronously through the ratchet 2 415 and the pawl 2 417. At this time, the driving wheel 2 412 drives the driven wheel 2 414 to rotate synchronously through the transmission belt 2 413, thereby driving the lifting and reciprocating screw rod 44 to rotate. When the lifting and reciprocating screw rod 44 rotates, it drives the lifting seat 46 to move back and forth through the threaded transmission. When the lifting seat 46 moves back and forth, it drives the spinning yarn 100 to move back and forth through the limiting hole 47, so that the spinning yarn 100 is evenly wound on the yarn roll 200.
[0061] Example 4
[0062] This embodiment discloses a spinning detection method, and the specific steps are as follows:
[0063] First, the yarn roll 200 is fixedly installed on the reel assembly, and the yarn 100 on the yarn roll 200 is sequentially passed through the lifting guide assembly, the tensioning assembly and the translation guide assembly. Finally, one end of the yarn 100 is fixedly connected to the winding positioning frame 33. Then, the rotary drive assembly and the reel assembly are turned on. The rotary drive assembly drives the winding positioning frame 33 to wind the yarn 100, and the reel assembly drives the yarn roll 200 to rotate and unwind, so that the yarn 100 is gradually wound on the winding positioning frame 33.
[0064] At the same time, the rotary drive assembly drives the translation guide assembly to reciprocate along the axial direction of the winding positioning frame 33, thereby driving the yarn 100 to reciprocate along the axial direction of the winding positioning frame 33, so that the yarn 100 can be evenly wound on the winding positioning frame 33, and the tensioning assembly can adjust the tension of the yarn 100 being transported, so that the yarn 100 is always in a tensioned state, so that the yarn 100 can be wound on the winding positioning frame 33 in a straight and taut state;
[0065] After the yarn 100 is tightly distributed in a square shape wound on the winding positioning frame 33, the winding and unwinding is stopped, and the winding positioning frame 33 is set horizontally so that the detection head of the spectrum detector 2 is facing the wound yarn 100. Then, the spectrum detector 2 can perform spectrum detection on the yarn 100 wound on the winding positioning frame 33;
[0066] When the spectral detection is completed, the rotary drive assembly and the unwinding assembly are rotated in the opposite direction. At this time, the rotary drive assembly drives the winding positioning frame 33 to rotate in the opposite direction to unwind the yarn 100, and the unwinding assembly drives the yarn roll 200 to rotate and rewind, so that the yarn 100 is gradually wound on the yarn roll 200. At the same time, the unwinding assembly drives the lifting guide assembly to move back and forth, so that the lifting guide assembly drives the yarn 100 to move up and down, so that the yarn 100 is evenly wound on the surface of the yarn roll 200, and the tensioning assembly can adjust the tension of the yarn 100 in transport, so that the yarn 100 is tightly wound on the yarn roll 200.
[0067] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0068] The preferred embodiments of the invention disclosed above are intended only to help illustrate the invention. These preferred embodiments do not exhaust all details, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention.
Claims
1. A spectrum detection device, comprising a frame, characterized in that: A spectrum detector is fixedly installed on the upper end of the frame, and a positioning mechanism and a reeling and unreeling mechanism located below the spectrum detector are installed on the lower end of the frame; The positioning mechanism includes a rotary drive assembly, a translation guide assembly, a tensioning assembly, and a winding positioning frame. The winding positioning frame is arranged directly below the detection head of the spectrum detector. The rotary drive assembly can drive the winding positioning frame to rotate, and at the same time, the rotary drive assembly can drive the translation guide assembly to reciprocate along the axial direction of the winding positioning frame. The tensioning assembly can adjust the tension of the object to be detected. The rewinding and unwinding mechanism includes a rewinding and unwinding assembly and a lifting guide assembly. When the rewinding and unwinding assembly rotates, it can drive the lifting guide assembly to move back and forth. The rotary drive assembly and the reel assembly can both rotate in both directions; The unwinding and rewinding assembly drives the yarn roll to unwind when it rotates forward, and to rewind when it rotates reversely. At the same time, the unwinding and rewinding assembly drives the lifting guide assembly to move up and down reciprocatingly, so that the lifting guide assembly drives the spinning to move up and down, so that the spinning is evenly wound on the surface of the yarn roll; The rotary drive assembly includes a motor base, which is fixedly mounted on the lower end of the frame, a winding motor is fixedly mounted on the top of the motor base, and a winding drive shaft is installed on the output end of the winding motor, and one end of the winding drive shaft is fixedly connected to one end of the winding positioning frame; The translation guide assembly includes a bracket, the top of the bracket is rotatably mounted with a translation reciprocating screw and a translation guide shaft, the upper thread transmission of the translation reciprocating screw is mounted with a moving seat, one end of the moving seat is slidably plugged and mounted on the translation guide shaft, the top surface of the moving seat is fixedly mounted with a support rod, and the top of the support rod is fixedly mounted with a guide ring; A driving wheel 1 is installed on the winding drive shaft, and a driven wheel 1 is fixedly installed on one end of the translation reciprocating screw rod, and the driving wheel 1 and the driven wheel 1 are connected to each other through a transmission belt 1; The driving wheel is rotatably mounted on the outer ring of the winding driving shaft, the inner ring of the driving wheel is provided with ratchet teeth distributed in a circumferential manner, a positioning sleeve is fixedly mounted on the winding driving shaft, and the outer ring of the positioning sleeve is rotatably mounted with a pawl that can unidirectionally engage with the ratchet teeth.
2. A spectrum detection device according to claim 1, characterized in that: The tensioning assembly includes a tensioning seat, guide wheels are rotatably installed on both sides of the top of the tensioning seat, a lifting guide groove is provided on the upper end of the tensioning seat, a limiting guide shaft is fixedly installed inside the lifting guide groove, a lifting slider is also slidably installed inside the lifting guide groove, a tensioning wheel is rotatably installed on one side of the lifting slider, and the upper end of the limiting guide shaft is movably sleeved with a pressure spring that abuts against the top surface of the lifting slider.
3. The spectrum detection device according to claim 1, characterized in that: A positioning hole is provided at one end of the winding positioning frame, and a hand-tightening bolt extending into the positioning hole is rotatably mounted on the side surface of the end portion of the winding positioning frame.
4. The spectrum detection device according to claim 1, characterized in that: The rewinding and unwinding assembly includes a motor box fixedly mounted on the lower end of the frame, a rewinding and unwinding motor fixedly mounted inside the motor box, an output end of the rewinding and unwinding motor is transmission-mounted with a rewinding and unwinding drive shaft, a threaded sleeve extending above the motor box is fixedly mounted on the top end of the rewinding and unwinding drive shaft, a chassis is fixedly mounted on the lower end of the threaded sleeve, a threaded rod is rotatably mounted on the upper end of the threaded sleeve, and a pressure plate is fixedly mounted on the top end of the threaded rod.
5. A spectrum detection device according to claim 4, characterized in that: The lifting guide assembly includes a lifting reciprocating screw, a lifting guide shaft and two driving wheels. The lifting reciprocating screw and the lifting guide shaft are arranged in parallel and are both rotatably mounted on the top surface of the motor box. A lifting seat is threadedly mounted on the lifting reciprocating screw. One end of the lifting seat is slidably connected to the lifting guide shaft. A limit hole is provided on the lifting seat. The bottom end of the lifting reciprocating screw rod extends into the interior of the motor box and is fixedly installed with a driven wheel 2. The driving wheel 2 is installed on the rewinding drive shaft. The driving wheel 2 and the driven wheel 2 are connected by a transmission belt 2.
6. A spectrum detection device according to claim 5, characterized in that: The second driving wheel is rotatably mounted on the unwinding drive shaft, the inner ring of the second driving wheel is fixedly mounted with two circumferentially distributed ratchets, the second positioning sleeve located on the inner ring of the second driving wheel is fixedly mounted on the unwinding drive shaft, and the outer ring of the second positioning sleeve is rotatably mounted with two pawls that can engage with the second ratchets in one direction.
7. A spinning detection method using the spectrum detection device according to any one of claims 1 to 6, characterized in that: The specific steps are as follows: First, the yarn roll is fixedly installed on the reel assembly, and the yarn on the yarn roll passes through the lifting guide assembly, the tensioning assembly and the translation guide assembly in sequence. Finally, one end of the yarn is fixedly connected to the winding positioning frame. Then, the rotary drive assembly and the reel assembly are turned on. The rotary drive assembly drives the winding positioning frame to wind the yarn, and the reel assembly drives the yarn roll to rotate and unwind, so that the yarn is gradually wound on the winding positioning frame. At the same time, the rotary drive assembly drives the translation guide assembly to move back and forth along the axial direction of the winding positioning frame, thereby driving the yarn to move back and forth along the axial direction of the winding positioning frame, so that the yarn can be evenly wound on the winding positioning frame, and the tensioning assembly can adjust the tension of the yarn being transported, so that the yarn is always in a tensioned state, so that the yarn can be wound on the winding positioning frame in a straight and taut state; After the yarn is tightly distributed in a square shape on the winding positioning frame, the winding and unwinding is stopped, and the winding positioning frame is set horizontally so that the detection head of the spectrum detector is facing the wound yarn. Then, the spectrum detector can be used to perform spectrum detection on the yarn wound on the winding positioning frame. When the spectrum detection is completed, the rotary drive assembly and the reel assembly are rotated in opposite directions. At this time, the rotary drive assembly drives the winding positioning frame to rotate in the opposite direction to unwind the yarn, and the reel assembly drives the yarn roll to rotate and rewind, so that the yarn is gradually wound on the yarn roll. At the same time, the reel assembly drives the lifting guide assembly to move up and down, so that the lifting guide assembly drives the yarn to move up and down, so that the yarn is evenly wound on the surface of the yarn roll, and the tensioning assembly can adjust the tension of the yarn being transported, so that the yarn is tightly wound on the yarn roll.
Citation Information
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