Integrated V-shaped filter convenient to install

By adopting the grid board and grid bar with integrated stamping structures, the problem of complex and glue leakage of traditional V -type filters is solved, and the effect of simplifying the installation process, reducing costs, and improving efficiency.

CN119367880APending Publication Date: 2025-01-28上海一鸣过滤技术有限公司
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Patent Information

Application Number
CN202411697155.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The air inlet and outlet design of traditional V-shaped filters is complex, and the installation process requires additional tooling fixtures and glue, which is prone to glue leakage, affecting assembly efficiency and product quality.

Method used

The grid board and grid bar with integrated stamping structures simplify the installation process, reduce the installation cost, and avoid glue overflow through integrated design.

Benefits of technology

It greatly simplifies the installation process, reduces the cost of installation, improves installation efficiency, and avoids the problem of glue overflowing, ensuring the sealing and stability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an integrated V-shaped filter convenient to mount. The integrated V-shaped filter comprises a top plate, a bottom plate, side plates and a grid plate, the peripheries of the top plate and the bottom plate are fixedly connected with the side plates and the grid plate respectively; the peripheries of the side plates are fixedly connected with the top plate, the bottom plate and the grid plate respectively; the grid plate comprises a plurality of grid strips, and the grid strips and the grid plate are of an integrated structure. And the plurality of grid strips are arranged on the upper frame and the lower frame of the grid plate in parallel. The width of each grid strip ranges from 16 mm to 18 mm. Compared with the prior art, the grid plate and the grid strips which are of an integrated stamping structure are adopted, additional tool clamps are not needed during installation, the installation process is greatly simplified, the installation cost is reduced, and the installation efficiency is improved. In addition, the grid plate and the grid strips which are integrated do not have joints, glue binding is not needed, glue in the binding process is reduced, and the problem that glue overflows when the grid strips are installed is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of filters, and in particular to an integrated V-shaped filter which is easy to install. Background Art

[0002] In air filtration systems, V-type filters play a vital role. V-type filters are a type of equipment used to separate solid particles from liquids or gases, and are usually designed with a V-shaped structure to improve filtration efficiency and fluid flow capacity. The shape of the V-type filter is similar to the letter "V", and this design allows liquids or gases to flow and separate more effectively inside the filter. Due to its unique shape and design, it can effectively capture and remove suspended matter and impurities, and is suitable for various industrial and civil fields. Most V-type filters are made of corrosion-resistant materials and can withstand harsh working environments. They can be widely used in water treatment, petrochemical, food and beverage, pharmaceutical and other industries.

[0003] However, the traditional V-type filter inlet and outlet usually adopts a split single-root structure, which requires additional fixtures and glue during installation, which not only increases the complexity and cost of installation, but also easily causes glue leakage during the gluing process, affecting assembly efficiency and product quality. In addition, in order to ensure the stability of the V-type filter inlet and outlet, the width of the grid bar is relatively wide, which will affect the air intake, and more V-type filters need to be installed.

[0004] Therefore, it is urgent to study an air inlet and outlet design of a V-shaped filter that can increase ventilation volume while avoiding the problem of glue overflow. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated V-type filter that is easy to install in order to overcome the defects of the above-mentioned prior art. The grid plate and grid bar of the integrated stamping structure do not require additional fixtures during installation, which greatly simplifies the installation process, reduces installation costs, and improves installation efficiency.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] The present invention provides an integrated V-shaped filter that is easy to install, comprising a filter element and a housing, wherein the filter element is arranged in the housing, and the housing comprises a top plate, a bottom plate, a side plate and a grid plate;

[0008] The top plate and the bottom plate are fixedly connected to the side plates and the grid plates on all sides respectively;

[0009] The four sides of the side plates are respectively fixedly connected to the top plate, the bottom plate and the grid plate;

[0010] The grid plate comprises a plurality of grid bars, and the plurality of grid bars and the grid plate are an integrated structure.

[0011] Furthermore, the grid plate further comprises an upper frame, a lower frame, a left frame and a right frame, one end of the grid bar is connected to the upper frame, and the other end is connected to the lower frame;

[0012] The upper frame, lower frame, left frame, right frame and grid bars are all integrated structures.

[0013] Furthermore, there are a plurality of grid bars, and the plurality of grid bars are arranged in parallel on the upper frame and the lower frame of the grid plate.

[0014] Furthermore, the width of the grid bars is 16-18 mm.

[0015] Furthermore, the grid plate has a thickness of 0.8-1.2 mm.

[0016] Furthermore, the bottom plate, top plate, side plates and grid plates are bonded together using glue.

[0017] Furthermore, the widths of the plurality of grid bars are the same.

[0018] Furthermore, the shell is made of one of galvanized steel plate, aluminum plate and stainless steel plate.

[0019] Furthermore, the filter element is plugged into the grid bars.

[0020] Furthermore, after the filter element is inserted, a V-shaped through hole is formed between two adjacent grid bars.

[0021] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0022] 1. The present invention uses an integrated stamping structure of grid plates and grid bars, which does not require additional fixtures during installation, greatly simplifying the installation process, reducing installation costs, and improving installation efficiency. In addition, the integrated grid plates and grid bars do not have seams, and do not need to be glued together, which reduces the glue used in the gluing process and avoids the problem of glue overflowing when installing the grid bars.

[0023] 2. The overall structure of the present invention is compact and beautiful, and the integrated air inlet and outlet design makes the structure of the integrated V-type filter more compact, increasing the ventilation volume while reducing the dead weight. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of an integrated V-type filter that is easy to install;

[0025] Figure 2 for Figure 1 Schematic diagram of the structure of the middle grid plate.

[0026] Description of the markings in the figure:

[0027] 1- Grid plate, 2- Grid bars. DETAILED DESCRIPTION

[0028] The specific implementation methods of the present invention are described in detail below through examples. These examples are implemented on the premise of the scheme described in the present invention, and provide detailed implementation methods and specific operating processes, but the protection scope of the present invention is not limited to the following examples.

[0029] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. Any features such as component models, material names, connection structures, preparation methods, materials, structures or composition ratios not clearly described in this technical solution are deemed to be common technical features disclosed in the prior art.

[0030] Example 1

[0031] This embodiment provides an integrated V-type filter that is easy to install. Figure 1 As shown, it includes a filter element and a housing, wherein the filter element is arranged in the housing, and the housing includes a top plate, a bottom plate, a side plate and a grid plate 1. The top plate and the bottom plate are fixedly connected to the side plate and the grid plate 1 at four sides respectively; the side plate is fixedly connected to the top plate, the bottom plate and the grid plate 1 at four sides respectively; the grid plate 1 includes a plurality of grid bars 2, and the plurality of grid bars 2 and the grid plate 1 are an integrated structure.

[0032] The grid plate 1 also includes an upper frame, a lower frame, a left frame and a right frame. One end of the grid bar 2 is connected to the upper frame, and the other end is connected to the lower frame. The upper frame, the lower frame, the left frame, the right frame and the grid bar 2 are all integrated structures. Figure 2 As shown, there are a plurality of grid bars 2, and the plurality of grid bars 2 are arranged in parallel on the upper frame and the lower frame of the grid plate 1. The width of the grid bar 2 is 17 mm, and the width of the plurality of grid bars 2 is the same. The thickness of the grid plate 1 is 1.0 mm. The overall shape of the V-type filter is rectangular, with a size of 610 mm × 610 mm and a thickness of 292 mm. The material is galvanized steel plate. The material of the filter element is polypropylene chemical fiber. The filter element is plugged into the grid bar. After the filter element is plugged in, there is a V-shaped through hole between two adjacent grid bars.

[0033] By integrating the grid plate 1 and the grid bar 2, the ventilation volume can be effectively increased, and the weight can be reduced by 24%, which can improve the efficiency of mass production. Since the air inlet and outlet are stamped and formed in one piece, there is no seam, so the glue will not leak during the gluing process, ensuring the sealing and stability of the product.

[0034] The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.

Claims

1. An integrated V-shaped filter that is easy to install, comprising a filter element and a housing, wherein the filter element is arranged in the housing, and is characterized in that: The housing comprises a top plate, a bottom plate, side plates and a grid plate; The top plate and the bottom plate are fixedly connected to the side plates and the grid plates on all sides respectively; The four sides of the side plates are respectively fixedly connected to the top plate, the bottom plate and the grid plate; The grid plate comprises a plurality of grid bars, and the plurality of grid bars and the grid plate are an integrated structure.

2. The one-piece V-type filter that is easy to install according to claim 1, characterized in that: The grid plate further comprises an upper frame, a lower frame, a left frame and a right frame, one end of the grid bar is connected to the upper frame, and the other end is connected to the lower frame; The upper frame, lower frame, left frame, right frame and grid bars are all integrated structures.

3. The one-piece V-type filter that is easy to install according to claim 2, characterized in that: There are a plurality of grid bars, which are arranged in parallel on the upper frame and the lower frame of the grid plate.

4. The easy-to-install integrated V-type filter according to claim 1, characterized in that: The width of the grid bars is 16-18 mm.

5. The one-piece V-shaped filter that is easy to install according to claim 1, characterized in that: The thickness of the grid plate is 0.8-1.2 mm.

6. The easy-to-install integrated V-type filter according to claim 1, characterized in that: The bottom plate, top plate, side plates and grid plates are bonded together by glue.

7. The easy-to-install integrated V-type filter according to claim 4, characterized in that: Several grid bars have the same width.

8. The easy-to-install integrated V-type filter according to claim 1, characterized in that: The material of the shell is one of galvanized steel plate, aluminum plate and stainless steel plate.

9. The easy-to-install integrated V-type filter according to claim 1, characterized in that: The filter element is plugged into the grid bars.

10. The easy-to-install integrated V-type filter according to claim 9, characterized in that: After the filter element is inserted, a V-shaped through hole is formed between two adjacent grid bars.

Citation Information

Patent Citations

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