A kind of air separation device for removing impurities from titanium sponge product
By designing an air-separation device for removing impurities from sponge titanium products, and utilizing vibration screening and air-separation components combined with magnetic rods to remove iron-containing impurities, the problems of sponge titanium sticking to the conveyor belt and low purity were solved, achieving efficient material screening and impurity removal.
Patent Information
- Application Number
- CN202411736555.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-11-29
AI Technical Summary
When screening titanium sponge in existing air classifiers, the titanium sponge tends to stick to the conveyor belt, resulting in insufficient purity and low air classification efficiency, which affects product quality.
An air separation device for removing impurities from sponge titanium products was designed, including a vibrating screening section and an air separation section. The vibrating screening section performs preliminary screening through a vibrating screen, while the air separation section separates materials by blowing air through a Z-shaped air duct and a fan, and removes iron-containing impurities by combining magnetic rods.
It enables rapid screening and multi-category subdivision of sponge titanium, improves the screening efficiency of coarse materials, effectively removes iron-containing impurities, and enhances product purity and air separation efficiency.
Smart Images

Figure CN119368425B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of impurity removal of sponge titanium products, in particular to a winnowing device for removing impurities from sponge titanium products. BACKGROUND
[0002] Sponge titanium is sponge-shaped metal titanium produced by metal thermal reduction and is the main raw material for preparing industrial titanium alloy. According to different purities, the sponge titanium is divided into five grades of WHTiO to MHTi4. Sponge titanium production is the basic link of the titanium industry, and it is the raw material of titanium materials, titanium powder and other titanium components. Ilmenite is changed into titanium tetrachloride, then is placed in a sealed stainless steel tank, is filled with argon, and is reacted with magnesium to obtain'sponge titanium'. The porous'sponge titanium' cannot be directly used and needs to be melted into liquid in an electric furnace to be cast into a titanium ingot.
[0003] The application number CN218691582U discloses a rice winnowing machine, which comprises a feeding hopper, a winnowing box, a blast box and a discharge hopper. The feeding hopper is arranged on the top of the winnowing box and communicates with the winnowing box. One end of the winnowing box communicates with the blast box. The other end of the winnowing box is provided with an exhaust port. The discharge hopper is arranged on the bottom of the winnowing box and communicates with the winnowing box. The bottom of the feeding hopper is provided with a feeding adjusting part for adjusting the feeding flow. The winnowing box is provided with an impurity separation device for separating the rice and impurities. The feeding adjusting part and the impurity separation device are connected through a downwardly inclined chute. The feeding flow of the rice is adjusted to reduce the falling density of the rice, so that the dust, chaff and straw leaves and other impurities in the rice are fully separated. The impurity separation device separates the stone or soil block and other impurities with the same weight from the rice, further reduces the impurities in the rice, has high winnowing efficiency, good winnowing effect, simple and ingenious structure.
[0004] Because the sponge titanium is prone to sticking to the leather on the conveying belt during production and conveying, and the sponge titanium still contains part of high-iron material, the purity of the titanium product is not high enough, thereby affecting the product quality. When the existing winnowing machine is used for winnowing and screening the sponge titanium, the sponge titanium must slide in the bent air duct to give the winnowing a long time, so that the efficiency of winnowing and collecting the material is not high enough, and the processing time of the sponge titanium, especially the coarse material, is slowed down. SUMMARY
[0005] In order to overcome the defects in the prior art, the purpose of the present application is to provide a winnowing device for removing impurities from sponge titanium products to solve the problems in the background art.
[0006] In order to achieve the above object, the application provides a wind separation device for removing impurities from titanium sponge products, which comprises a bearing plate suspended on the ground, two rear support plates for supporting the bearing plate are fixedly installed on the two sides of the rear of the bearing plate through bolts, and a vibrating screening part for preliminarily screening titanium sponge materials is arranged on the top of the rear support plate.
[0007] A wind separation part for containing materials and subdividing material types is communicated with the lower end of the vibrating screening part, the wind separation part comprises a coarse material receiving box placed on the ground, a material falling pipe vertically inserted into the top of the coarse material receiving box, a Z-shaped air pipe three times inserted from bottom to top and communicated with the two sides of the material falling pipe, a fan arranged at the bottom end of the Z-shaped air pipe, a sheet material receiving barrel communicated at the lower corner of the Z-shaped air pipe, a fine material receiving barrel communicated at the upper corner of the Z-shaped air pipe, and a filter sack set on the upper end of the Z-shaped air pipe for filtering fine materials.
[0008] The Z-shaped air pipe sequentially comprises a high-speed air pipe, a medium-speed air pipe and a low-speed air pipe from bottom to top, the material falling pipe is simultaneously inserted into and communicated with the middle points of the high-speed air pipe, the medium-speed air pipe and the low-speed air pipe, and the inner diameter of the high-speed air pipe is at least equal to the inner diameter of the material falling pipe, when the fan starts to blow air into the Z-shaped air pipe, the air can finally enter the filter sack upward along the Z-shaped air pipe.
[0009] As a further improvement of the technical solution, front support plates are fixedly installed on the two sides of the front end of the bearing plate through bolts, the top end of the rear support plate is higher than the horizontal height of the bearing plate, the vibrating screening part comprises a vibrating screen baffle, the vibrating screen baffle is open at the top and is fixedly installed between the upper ends of the two rear support plates through bolts, a vibrating screen mesh is obliquely installed in the vibrating screen baffle through bolts, a vibrating motor is fixedly installed on the outer side wall of the vibrating screen baffle near the height of the vibrating screen mesh through bolts, a vibrating screen feed box is communicated with the rear side wall of the vibrating screen baffle above the vibrating screen mesh, the front end of the vibrating screen baffle is obliquely arranged towards the front end of the bearing plate, a material discharge pipe for conveying materials to the wind separation part is inserted into the front side wall of the vibrating screen baffle, and the material discharge pipe is located above the vibrating screen mesh.
[0010] As a further improvement of the technical solution, the material discharge pipe is L-shaped and its longer section is obliquely communicated with the upper part of the material falling pipe, a top cover is arranged on the top of the material falling pipe, and the fan is fixedly installed on the upper end of the coarse material receiving box through bolts.
[0011] As a further improvement of the technical solution, the Z-shaped bends of the Z-shaped air pipe are smooth curved surfaces, the sheet material receiving barrel is cylindrical and is fixedly installed by bolts and is communicated with the bend between the high-speed air pipe and the medium-speed air pipe; the fine material receiving barrel is cylindrical and is fixedly installed by bolts and is communicated with the bend between the medium-speed air pipe and the low-speed air pipe.
[0012] As a further improvement of the technical solution, the inner diameter of the medium-speed air pipe is at least equal to the inner diameter of the material falling pipe, the inner diameter of the lower end of the low-speed air pipe is greater than that of the upper end, and the pipe diameter of the insertion joint between the low-speed air pipe and the material falling pipe is greater than or equal to the inner diameter of the material falling pipe.
[0013] As a further improvement of the technical solution, a coarse filter screen is fixedly installed at the bottom end in the medium-speed air pipe, and a fine filter screen is fixedly installed at the bottom end in the low-speed air pipe.
[0014] As a further improvement of the technical solution, the lower end of the vibrating screen is provided with a de-ironing part for removing iron-containing impurities, the de-ironing part includes a screened material discharge pipe inserted into the front end of the vibrating screen baffle below the vibrating screen screen, a de-ironed material receiving box communicated at the bottom end of the screened material discharge pipe, a high-ironed material receiving box fixedly installed at the upper end of the screened material discharge pipe, a plurality of magnetic rods slidingly inserted into the screened material discharge pipe, a pull strip fixedly connected to the upper end of the magnetic rods, a linkage rod connected to a plurality of pull strips on one side, an electric cylinder provided on one side of the high-ironed material receiving box for controlling the sliding of all the magnetic rods, a lower guide strip provided at the upper end of the screened material discharge pipe, an upper guide strip provided at the top of the high-ironed material receiving box, and a battery provided on one side of the high-ironed material receiving box, the part of the screened material discharge pipe corresponding to the side wall of the high-ironed material receiving box is thicker than the two ends of the screened material discharge pipe, and the de-ironed material receiving box is fixedly installed on the upper surface of the front end of the bearing plate by bolts.
[0015] The magnetic rod is a cylindrical permanent magnet material, and includes a lower sealing ring fixedly provided at the lower part of the outer side wall of the magnetic rod, a contact protrusion provided on the top surface of the battery side of the lower sealing ring, a spiral wire pre-buried in the magnetic rod, and an upper sealing ring fixedly provided at the upper part of the outer side wall of the magnetic rod, the contact protrusion is fan-shaped, and the lower end of the spiral wire is communicated to the outer circular surface of the contact protrusion.
[0016] As a further improvement of the technical solution, the upper end of the electric cylinder includes a slidingly inserted air rod, the top end of the air rod is welded to the linkage rod, the air rod and the pull strip are parallel to each other, and the pull strip is slidingly inserted into the top of the high-ironed material receiving box.
[0017] As a further improvement of the technical solution, the high-iron material storage box is in the shape of a rectangular block, a plurality of gasket rings are fixedly installed on the top surface of the box through bolts, and the plurality of gasket rings correspond one by one to the upper and lower pull strips; the lower guide strip includes a lower wire embedded therein for parallel connection of the lower end of the spiral wire, and the upper guide strip includes an upper wire embedded therein for parallel connection of the upper end of the spiral wire; the bottom surface of the gasket ring is provided with an upper contact point in electrical communication with the upper wire; the lower guide strip includes a lower parallel strip embedded therein for parallel connection of a portion, and a lower communication strip for communication between the lower parallel strip and one pole of the battery; the upper guide strip further includes an upper parallel strip for parallel connection of a portion, and an upper communication strip for communication between the upper parallel strip and the other pole of the battery.
[0018] The linkage rod, upper parallel strip and lower parallel strip are parallel to each other, when the electric cylinder drives the magnetic rod to slide to the highest position, the upper contact point is in electrical communication with the upper end of the spiral wire, the lower parallel strip is in electrical communication with the lower end of the spiral wire, and the spiral wire forms a magnetic field that counteracts the magnetic field of the magnetic rod.
[0019] As a further improvement of the technical solution, one side of the high-iron material storage box is hinged with a round cover for collecting high-iron material, and the top of the de-ironing material storage box and the top of the coarse material storage box are each hinged with a square cover for taking out the material.
[0020] Compared with the prior art, the present application has the following advantages:
[0021] 1. The air separation device for removing impurities from the titanium sponge product, by setting the fan, Z-shaped air pipe, material falling pipe, sheet material storage barrel, fine material storage barrel and filter bag in the air separation part, when the fan is powered on and blows air, the air flows from bottom to top along the Z-shaped air pipe, blows through and air separates different types of materials at different heights of the material falling pipe, and at the same time does not affect the direct vertical falling of the heavier coarse material, thereby realizing the rapid air separation of coarse material and the subdivision of various types of other materials, and improving the screening efficiency of coarse material.
[0022] 2. The air separation device for removing impurities from the titanium sponge product, by setting the vibration screening part and the iron removal part, the vibration of the vibration motor causes the vibration screen mesh to vibrate, thereby realizing the preliminary screening of the titanium sponge material, the finer material passing through the screen enters the iron removal part, and the magnetic rod in the fine material discharge pipe adsorbs the iron-containing material in the fine material, when it is necessary to collect the iron-containing material, the air rod of the electric cylinder is elongated to drive the magnetic rod away from the fine material discharge pipe, until the spiral wire is connected to the battery at both ends to form a magnetic field that counteracts the magnetic field of the magnetic rod, at this time, the iron-containing material falls off the magnetic rod and slides to the bottom of the high-iron material storage box, realizing the screening of the iron-containing material in the material, without the need for manpower and being convenient and fast. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings described herein are for purposes of illustration only and are not intended to limit the scope of the present disclosure in any way. Additionally, those skilled in the art will recognize that the drawings are not necessarily drawn to scale and that, where appropriate, certain components have been enlarged or otherwise distorted to facilitate an understanding of the present application.
[0024] Figure 1 is a schematic view of the overall structure of the present application;
[0025] Figure 2 is a schematic view of the rear view structure of the present application Figure 1 ;
[0026] Figure 3 is a schematic view of the air classification section of the present application;
[0027] Figure 4 is a schematic view of the air classification section of the present application in front view;
[0028] Figure 5 is a schematic view of the air classification section of the present application in longitudinal section;
[0029] Figure 6 is a schematic view of the iron removal section of the present application;
[0030] Figure 7 is a schematic view of the iron removal section of the present application in longitudinal section;
[0031] Figure 8 is a schematic view of the iron removal section of the present application in longitudinal section;
[0032] Figure 9 is a schematic view of the overall structure of the present application;
[0033] Figure 10 is a schematic view of the overall structure of the present application Figure 9 at A;
[0034] Figure 11 is a schematic view of the overall structure of the present application;
[0035] Figure 12 is a schematic view of the overall structure of the present application;
[0036] The meanings of the various reference numerals in the drawings are as follows:
[0037] 1. Load plate; 10. Rear support plate; 11. Front support plate;
[0038] 2, vibration screening unit; 20, vibration screening baffle; 201, vibration screening screen; 2010, vibration motor; 21, vibration screening feed tank; 22, material discharge pipe;
[0039] 3, air separation unit; 30, coarse material storage box; 31, material falling pipe; 310, top cover; 32, Z-shaped air pipe; 320, air fan; 321, high-speed air pipe; 322, medium-speed air pipe; 3220, coarse filter screen; 323, low-speed air pipe; 3230, fine filter screen; 33, sheet material storage barrel; 34, fine material storage barrel; 35, filter bag;
[0040] 4, iron removal unit; 40, screened material discharge pipe; 401, deironing material storage box; 41, high-iron material storage box; 411, gasket ring; 410, round cover; 42, magnetic bar; 421, lower sealing ring; 4210, contact protrusion; 4211, spiral wire; 422, upper sealing ring; 43, pull strip; 44, linkage rod; 45, electric cylinder; 450, air rod; 46, lower guide strip; 460, lower guide wire; 461, lower parallel strip; 462, lower communication strip; 47, upper guide strip; 470, upper guide wire; 4701, upper contact; 471, upper parallel strip; 472, upper communication strip; 48, battery. DETAILED DESCRIPTION
[0041] The details of the application can be more clearly understood with reference to the drawings and the following description. However, the specific embodiments of the application described herein are intended for purposes of illustration only and are not intended to be limiting in any way. These embodiments are presented as being illustrative of the application and are not intended to be limiting thereof. Alternatives and modifications to the embodiments of the application are numerous and possible and can be made by a person of ordinary skill in the art without departing from the spirit of the application. The terms "mounting", "connected" should be construed broadly and can mean either a direct connection, or also an indirect connection via an intermediate medium.
[0042] The terms "central axis", "vertical", "horizontal", "front", "back", "up", "down", "left", "right", "top", "bottom", "inner", "outer" and the like used herein indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, in the description of the application, the meaning of "several" is two or more, unless otherwise explicitly specified.
[0043] Please refer to Figures 1-12As shown, the present application provides a kind of wind separation device for removing impurities of titanium sponge product, including the load plate 1 of being suspended and being arranged on ground, the rear support plate 10 for supporting load plate 1 is installed by bolt fixing at both sides of rear of load plate 1, the top of support plate 10 is provided with the vibration screening part 2 for preliminary screening titanium sponge material;
[0044] The lower end of vibration screening part 2 is communicated with the wind separation part 3 for containing material and subdividing material type, wind separation part 3 includes the coarse material receiving box 30 placed on the ground, the material falling pipe 31 vertically inserted on the top of coarse material receiving box 30, the Z-shaped air pipe 32 three times inserted from bottom to top and communicated on both sides of material falling pipe 31, the fan 320 arranged at the bottom end of Z-shaped air pipe 32, the sheet material receiving barrel 33 communicated at the lower corner of Z-shaped air pipe 32, the fine material receiving barrel 34 communicated at the upper corner of Z-shaped air pipe 32, and the filter sack 35 sleeved on the upper end of Z-shaped air pipe 32 for filtering fine material;
[0045] Z-shaped air pipe 32 includes high-speed air pipe 321, medium-speed air pipe 322 and low-speed air pipe 323 from bottom to top in sequence, material falling pipe 31 is inserted and communicated at the midpoint of high-speed air pipe 321, medium-speed air pipe 322 and low-speed air pipe 323 at the same time, the inner diameter of high-speed air pipe 321 is at least equal to the inner diameter of material falling pipe 31, so that the airflow in high-speed air pipe 321 can blow through all the material in material falling pipe 31, when the fan 320 starts to blow air into Z-shaped air pipe 32, air can enter the filter sack 35 finally upwards along Z-shaped air pipe 32.
[0046] Wherein, the front support plate 11 is installed by bolt fixing at both sides of front end of load plate 1, the top end of rear support plate 10 is higher than the horizontal height of load plate 1, vibration screening part 2 includes vibration screen baffle 20 for receiving titanium sponge material to be screened, vibration screen baffle 20 is surrounded by open shape at upper end and is installed by bolt fixing between the upper end of two rear support plates 10, vibration screen baffle 20 is obliquely installed by bolt in vibration screen baffle 20 and is provided with vibration screen mesh 201 for screening titanium sponge material, vibration motor 2010 is installed by bolt fixing on the outer side wall of vibration screen baffle 20 close to the height of vibration screen mesh 201, the rear side wall of vibration screen baffle 20 above vibration screen mesh 201 is communicated with vibration screen feed bin 21 for putting titanium sponge material to be screened, and the front end of vibration screen baffle 20 is obliquely arranged towards the front end of load plate 1, material discharge pipe 22 for conveying material to wind separation part 3 is inserted on the front side wall of vibration screen baffle 20, and material discharge pipe 22 is located above vibration screen mesh 201.
[0047] Secondly, the material outlet pipe 22 is L-shaped and its longer section is connected to the upper part of the material dropping pipe 31 obliquely downward; the top cover 310 is arranged on the top of the material dropping pipe 31 to facilitate the cleaning of the inside of the material dropping pipe 31; the fan 320 is fixedly installed on the upper end of the coarse material storage box 30 by bolts.
[0048] Specifically, the Z-shaped bends of the Z-shaped air pipe 32 are smooth curved surfaces, so that the air duct conforms to the path of fluid flow, and thus the air can flow more easily along the Z-shaped air pipe and is difficult to enter the material dropping pipe 31; the flake material storage barrel 33 is cylindrical and is fixedly installed by bolts at the bend between the high-speed air pipe 321 and the medium-speed air pipe 322, so that the flake material storage barrel 33 can be aligned with the upper end of the high-speed air pipe 321 to receive the sponge titanium material blown obliquely downward by the high-speed air pipe 321; the fine material storage barrel 34 is cylindrical and is fixedly installed by bolts at the bend between the medium-speed air pipe 322 and the low-speed air pipe 323, so that the fine material storage barrel 34 can be aligned with the upper end of the medium-speed air pipe 322 to receive the sponge titanium material blown obliquely downward by the medium-speed air pipe 322.
[0049] Specifically, the inner diameter of the medium-speed air pipe 322 is at least equal to the inner diameter of the material dropping pipe 31, the inner diameter of the lower end of the low-speed air pipe 323 is greater than that of the upper end, and the diameter of the joint between the low-speed air pipe 323 and the material dropping pipe 31 is greater than or equal to the inner diameter of the material dropping pipe 31, so that the airflow in the medium-speed air pipe 322 and the low-speed air pipe 323 can blow through all the sponge titanium material in the material dropping pipe 31.
[0050] Preferably, a coarse filter screen 3220 is fixedly installed at the bottom of the medium-speed air pipe 322 by bolts, and a fine filter screen 3230 is fixedly installed at the bottom of the low-speed air pipe 323 by bolts, so that the smaller material can continue to rise along the Z-shaped air pipe 32 into the appropriate storage barrel, and the larger sponge titanium material can be blocked and retained in the corresponding storage barrel.
[0051] Preferably, the lower end of the vibrating screening unit 2 is provided with an iron removal unit 4 for removing iron-containing impurities, the iron removal unit 4 comprising a screened material discharge pipe 40 inserted in front of the end of the vibrating screen baffle 20 at the lower end of the vibrating screen screen 201, an iron-removed material storage box 401 communicated at the bottom end of the screened material discharge pipe 40, an iron-rich material storage box 41 fixedly installed at the upper end of the screened material discharge pipe 40, a plurality of magnetic rods 42 slidingly inserted in the screened material discharge pipe 40, a plurality of pull-out strips 43 fixedly connected to the upper end of the magnetic rods 42, a linkage rod 44 connected to one side of the plurality of pull-out strips 43, an electric cylinder 45 provided on one side of the iron-rich material storage box 41 for controlling the sliding of all the magnetic rods 42, a lower guide strip 46 provided at the upper end of the screened material discharge pipe 40, an upper guide strip 47 provided at the top of the iron-rich material storage box 41, and a battery 48 provided on one side of the iron-rich material storage box 41, the portion of the screened material discharge pipe 40 corresponding to the side wall of the iron-rich material storage box 41 is thicker than the two ends of the screened material discharge pipe 40, and the iron-removed material storage box 401 is fixedly installed on the upper surface of the front end of the bearing plate 1 by bolts.
[0052] The magnetic rods 42 are cylindrical permanent magnets made of ferromagnetic material to adsorb iron-containing titanium sponge material, and comprise a lower sealing ring 421 fixedly provided at the lower end of the outer side wall of the magnetic rod 42, a contact protrusion 4210 provided on the top surface of the lower sealing ring 421 near the battery 48, a spiral wire 4211 pre-buried in the magnetic rod 42, and an upper sealing ring 422 fixedly provided at the upper end of the outer side wall of the magnetic rod 42, the upper sealing ring 422 can close the slidingly inserted portion of the screened material discharge pipe 40, the contact protrusion 4210 is fan-shaped, and the lower end of the spiral wire 4211 is communicated to the outer circular surface of the contact protrusion 4210, so that the spiral wire 4211 is communicated with the wire in the lower guide strip 46 after rising to the highest point.
[0053] Specifically, the upper end of the electric cylinder 45 comprises a slidingly inserted air rod 450, the top end of the air rod 450 is welded to the linkage rod 44, the air rod 450 and the pull-out strip 43 are parallel to each other to ensure consistent sliding direction, and the pull-out strip 43 is slidingly inserted vertically on the top of the iron-rich material storage box 41.
[0054] Preferably, the high-iron material storage box 41 is in the shape of a rectangular block, and a plurality of gasket rings 411 are fixedly installed on the top surface of the box of the high-iron material storage box 41 by bolts, and the plurality of gasket rings 411 correspond to the plurality of pull strips 43 one by one in the up-down direction, the gasket ring 411 can be slidably inserted into the pull strip 43 and block the top end of the magnetic bar 42, so that the magnetic bar 42 cannot rise too high in the high-iron material storage box 41; the lower guide strip 46 comprises a lower guide wire 460 embedded in the inside thereof and used for connecting the lower ends of the plurality of spiral guide wires 4211 in parallel, and the upper guide strip 47 comprises an upper guide wire 470 embedded in the inside thereof and used for connecting the upper ends of the plurality of spiral guide wires 4211 in parallel, and the bottom surface of the gasket ring 411 is provided with an upper contact 4701 in electrical communication with the upper guide wire 470; the lower guide strip 46 further comprises a lower parallel strip 461 embedded in the inside thereof and used for connecting the plurality of spiral guide wires 4211 in parallel, and a lower communication strip 462 for connecting the lower parallel strip 461 and one pole of the battery 48; the upper guide strip 47 further comprises an upper parallel strip 471 used for connecting the plurality of spiral guide wires 4211 in parallel, and an upper communication strip 472 for connecting the upper parallel strip 471 and the other pole of the battery 48;
[0055] The linkage rod 44, the upper parallel strip 471 and the lower parallel strip 461 are parallel to each other, when the electric cylinder 45 drives the magnetic bar 42 to slide to the highest position, the lower sealing ring 421 slides upward to close the sliding insertion position of the sieving material discharge pipe 40, the upper contact 4701 is in electrical communication with the upper end of the spiral guide wire 4211, the lower parallel strip 461 is in electrical communication with the lower end of the spiral guide wire 4211, and a magnetic field opposite to the magnetic bar 42 is formed at the spiral guide wire 4211.
[0056] Secondly, one side of the high-iron material storage box 41 is hingedly connected with a round cover 410 used for collecting high-iron material, and the top of the de-iron material storage box 401 and the top of the coarse material storage box 30 are hingedly connected with square covers used for taking out the material, so as to facilitate taking out various types of titanium sponge materials.
[0057] Working principle of the application:
[0058] The fan 320 and the vibration motor 2010 are started by the matched controller, the titanium sponge material to be treated is put into the vibration sieve feeding box, the vibration motor 2010 drives the vibration sieve screen 201 to vibrate, and the titanium sponge material is preliminarily screened, the upper part of the titanium sponge material enters the material falling pipe 31 through the material discharge pipe 22, the fan 320 blows air to flow along the Z-shaped air pipe 32, the heaviest coarse material part is not affected by the wind, and thus directly falls vertically along the material falling pipe 31 into the coarse material storage box 30, the high-speed air pipe 321 closest to the fan 320 blows the relatively heavy sheet material into the sheet material storage barrel 33, the high-speed air pipe 321 is then connected to the medium-speed air pipe 322, the speed of the air is reduced due to the relatively far distance from the fan 320, and only the fine material can be blown into the fine material storage barrel 34, finally, the medium-speed air pipe 322 is connected to the low-speed air pipe 323 farthest from the fan 320, and the low-speed air pipe 323 blows the finest titanium sponge material and the leather impurities adhered to the conveyor belt into the filter sack 35;
[0059] The part of the sieved titanium sponge material under the vibrating screen mesh 201 enters the sieved material discharge pipe 40, and the slidingly inserted magnetic bar 42 therein adsorbs the high-iron material containing iron, and the titanium sponge material not containing iron continues to slide obliquely downward into the de-ironing material storage box 401. If it is necessary to collect the adsorbed high-iron material on the magnetic bar 42, the matched controller controls the electric cylinder 45 to extend the air rod 450 to the highest, the upper contact 4701 is in electrical communication with the upper end of the spiral wire 4211, the lower parallel bar 461 is in electrical communication with the lower end of the spiral wire 4211, the current of the battery 48 is turned on, a magnetic field opposite to the magnetic bar 42 is formed at the spiral wire 4211, so that the high-iron material on the magnetic bar 42 falls off into the high-iron material storage box 41.
[0060] Moreover, it should be noted that the vibrating motor 2010, the fan 320, the battery 48, the spiral wire 4211, the lower wire 460, the upper wire 470 and the controller and other components involved in the present application are all general standard components or components known to those skilled in the art, the structure and principle of which can be known by the technical personnel through the technical manual or through the conventional experimental method, in the idle place of the device, all the above-mentioned electrical components, power elements, electrical components and matched controllers and power sources are connected through wires, the specific connection means should be referred to the working principle in the present application, the electrical components are connected in the order of working sequence, and the detailed connection means are all the commonly known technology in the art.
[0061] Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical concept and characteristics of the present application, the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and it cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application should be covered within the protection scope of the present application.
Claims
1. A device for removing impurities from a sponge titanium product by air classification, characterized in that: Including the load-bearing plate (1) that is suspended on the ground, both sides of the rear of the load-bearing plate (1) are provided with rear support plates (10) for supporting the load-bearing plate (1) by bolt fixing, the top of the rear support plate (10) is provided with a vibrating screening part (2) for preliminary screening of titanium sponge materials; The lower end of the vibrating screening part (2) is communicated with a winnowing part (3) for containing materials and subdividing material types, the winnowing part (3) includes a coarse material storage box (30) placed on the ground, a material falling pipe (31) vertically inserted into the top of the coarse material storage box (30), a Z-shaped air pipe (32) three times inserted from bottom to top and communicated on both sides of the material falling pipe (31), a fan (320) arranged at the bottom end of the Z-shaped air pipe (32), a sheet material storage barrel (33) communicated at the lower corner of the Z-shaped air pipe (32), a fine material storage barrel (34) communicated at the upper corner of the Z-shaped air pipe (32), and a filter sack (35) sleeved on the upper end of the Z-shaped air pipe (32) for filtering fine materials; The Z-shaped air pipe (32) sequentially includes a high-speed air pipe (321), a medium-speed air pipe (322) and a low-speed air pipe (323) from bottom to top, the material falling pipe (31) is simultaneously inserted into and communicated with the middle points of the high-speed air pipe (321), the medium-speed air pipe (322) and the low-speed air pipe (323), the inner diameter of the high-speed air pipe (321) is at least equal to the inner diameter of the material falling pipe (31), when the fan (320) starts to blow air into the Z-shaped air pipe (32), the air enters the filter sack (35) at last along the Z-shaped air pipe (32) upward; Both sides of the front end of the load-bearing plate (1) are provided with front support plates (11) by bolt fixing, the top end of the rear support plate (10) is higher than the horizontal height of the load-bearing plate (1), the vibrating screening part (2) includes a vibrating screen baffle (20), the vibrating screen baffle (20) is open at the top and is bolted and fixed between the upper ends of the two rear support plates (10), a vibrating screen mesh (201) is bolted and inclinedly arranged in the vibrating screen baffle (20), a vibrating motor (2010) is bolted and fixed on an outer side wall of the vibrating screen baffle (20) near the height of the vibrating screen mesh (201), a vibrating screen feed box (21) is communicated with the rear side wall of the vibrating screen baffle (20) above the vibrating screen mesh (201), and the front end of the vibrating screen baffle (20) is inclinedly arranged toward the front end of the load-bearing plate (1), a material discharge pipe (22) for conveying materials to the winnowing part (3) is inserted into the front side wall of the vibrating screen baffle (20), and the material discharge pipe (22) is located above the vibrating screen mesh (201). The Z-shaped bends of the Z-shaped air pipe (32) are smooth curved surfaces, the sheet material receiving barrel (33) is cylindrical and is fixedly installed and communicated between the bends of the high-speed air pipe (321) and the medium-speed air pipe (322) by bolts; the fine material receiving barrel (34) is cylindrical and is fixedly installed and communicated between the bends of the medium-speed air pipe (322) and the low-speed air pipe (323) by bolts.
2. The device for removing impurities from the sponge titanium product by air separation according to claim 1, characterized in that: The material discharge pipe (22) is L-shaped and its long section is obliquely downward communicated with the upper part of the material falling pipe (31), the top of the material falling pipe (31) is provided with a top cover (310); the fan (320) is fixedly installed on the upper end of the coarse material receiving box (30) by bolts.
3. The device for removing impurities from the sponge titanium product by air separation according to claim 1, characterized in that: The inner diameter of the medium-speed air pipe (322) is at least equal to the inner diameter of the material falling pipe (31), the inner diameter of the lower end of the low-speed air pipe (323) is greater than that of the upper end, and the pipe diameter of the insertion joint of the low-speed air pipe (323) and the material falling pipe (31) is greater than or equal to the inner diameter of the material falling pipe (31).
4. The device for removing impurities from sponge titanium product by air separation according to claim 1, characterized in that: The coarse filter screen (3220) is fixedly installed at the bottom end in the medium-speed air pipe (322) by bolts, and the fine filter screen (3230) is fixedly installed at the bottom end in the low-speed air pipe (323) by bolts.
5. The device for removing impurities from the sponge titanium product by air separation according to claim 1, characterized in that: The lower end of the vibrating screen selection part (2) is provided with an iron removal part (4) for removing iron-containing impurities, the iron removal part (4) includes a screened material discharge pipe (40) inserted in front of the vibrating screen baffle (20) at the lower end of the vibrating screen screen (201), an iron-removed material receiving box (401) communicated at the bottom end of the screened material discharge pipe (40), a high-iron material receiving box (41) fixedly installed at the upper end of the screened material discharge pipe (40), a plurality of magnetic rods (42) slidingly inserted in the screened material discharge pipe (40), a pull strip (43) fixedly connected to the upper end of the magnetic rod (42), a linkage rod (44) connected to a plurality of pull strips (43) on one side, an electric cylinder (45) provided on one side of the high-iron material receiving box (41) for controlling the sliding of all the magnetic rods (42), a lower guide strip (46) provided at the upper end of the screened material discharge pipe (40), an upper guide strip (47) provided at the top of the high-iron material receiving box (41), and a battery (48) provided on one side of the high-iron material receiving box (41), the part of the screened material discharge pipe (40) corresponding to the side wall of the high-iron material receiving box (41) is thicker than the two ends of the screened material discharge pipe (40), and the iron-removed material receiving box (401) is fixedly installed on the upper surface of the front end of the bearing plate (1) by bolts. The magnetic bar (42) is a cylindrical permanent magnet material, and it includes a lower sealing ring (421) fixedly arranged at the lower part of the outer side wall of the magnetic bar (42), a contact protrusion (4210) arranged on the top surface of the lower sealing ring (421) near the battery (48), a spiral wire (4211) pre-embedded in the magnetic bar (42), and an upper sealing ring (422) fixedly arranged at the upper part of the outer side wall of the magnetic bar (42). The contact protrusion (4210) is in a fan shape, and the lower end of the spiral wire (4211) is connected to the outer arc surface of the contact protrusion (4210).
6. The device for removing impurities from the sponge titanium product by air separation according to claim 5, characterized in that: The upper end of the electric cylinder (45) includes a slidingly inserted air rod (450), the top end of the air rod (450) is welded to the connecting rod (44), the air rod (450) and the pull strip (43) are parallel to each other, and the pull strip (43) is vertically and slidingly inserted into the top of the high-iron material storage box (41).
7. The device for removing impurities from the sponge titanium product by air separation according to claim 5, characterized in that: The high-iron material storage box (41) is in a rectangular block shape, a plurality of gasket rings (411) are fixedly installed on the inner top surface of the high-iron material storage box (41) by bolts, and a plurality of the gasket rings (411) correspond one by one to a plurality of the pull strips (43) in an up-down manner. The lower guide strip (46) includes a lower guide wire (460) pre-embedded in the lower guide strip (46) for parallel connection of the lower end of the spiral wire (4211), the upper guide strip (47) includes an upper guide wire (470) pre-embedded in the upper guide strip (47) for parallel connection of the upper end of the spiral wire (4211), and the bottom surface of the gasket ring (411) is provided with an upper contact (4701) in electrical connection with the upper guide wire (470). The lower guide strip (46) includes a lower parallel strip (461) pre-embedded in the lower guide strip (46) for parallel connection of a part, and a lower communication strip (462) for communication between the lower parallel strip (461) and one pole of the battery (48). The upper guide strip (47) further includes an upper parallel strip (471) for parallel connection of a part, and an upper communication strip (472) for communication between the upper parallel strip (471) and the other pole of the battery (48). The connecting rod (44), the upper parallel strip (471), and the lower parallel strip (461) are parallel to each other. When the electric cylinder (45) drives the magnetic bar (42) to slide to the highest position, the upper contact (4701) is in electrical connection with the upper end of the spiral wire (4211), the lower parallel strip (461) is in electrical connection with the lower end of the spiral wire (4211), and the spiral wire (4211) forms a magnetic field that counteracts the magnetic bar (42).
8. The device for removing impurities from the sponge titanium product by air separation according to claim 5, characterized in that: One side of the high-iron material storage box (41) is hinged with a round cover (410) for collecting high-iron materials, and the top of the de-iron material storage box (401) and the top of the coarse material storage box (30) are both hinged with a square cover for taking out materials.
Citation Information
Patent Citations
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