A high-voltage aluminum bar straightening device for new energy vehicles
By designing a high-pressure aluminum row straightening device with clamping and synchronization mechanisms in new energy vehicles, the rebound bending problem caused by length limitation of aluminum rows is solved, and the straightening quality and accuracy are improved.
Patent Information
- Application Number
- CN202411918075.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-25
AI Technical Summary
In new energy vehicles, due to length limitations, the high-pressure aluminum row rebounds and bends again after straightening, resulting in the guide roller being unable to support it, affecting the straightening quality.
A high-pressure aluminum row straightening device for new energy vehicles is designed, using a clamping mechanism and a synchronization mechanism to provide support through a moving spring and a damping shell to reduce the deformation and bending of the aluminum row.
By clamping and synchronous movement of the aluminum row, the re-deformation of the aluminum row after extending out of the straightening roller is reduced, the straightening quality and accuracy are improved, and the damage to the aluminum row is reduced.
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Figure CN119368590B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of metal aluminum bar straightening, and specifically to a high-voltage aluminum bar straightening device for new energy vehicles. Background Art
[0002] High-voltage aluminum bars are generally used as connecting materials in new energy vehicles. They are commonly used as wires in the battery management system and charging system of new energy vehicles. The high-voltage aluminum bars connect the battery pack and the motor of the vehicle. By straightening the high-voltage aluminum bars, good contact between the high-voltage aluminum bars and the connectors can be ensured to avoid increased resistance and potential overheating risks caused by poor contact, and to reduce the occurrence of local overheating caused by current concentration in a certain area.
[0003] Referring to the Chinese patent application document with the patent application publication number CN116475274A, entitled A conductive aluminum bar bending processing equipment for new energy vehicles, the device bends several groups of high-voltage aluminum bars by setting a pressure plate, a receiving plate and a pressure part to achieve the connection of the high-voltage aluminum bars at different parts, and drives several groups of aluminum sheets to move synchronously through a horizontal bar.
[0004] According to the above technical scheme, before the newly produced aluminum bar is made into a high-voltage conductive aluminum bar, a series of processing is required on the produced aluminum bar, including straightening the aluminum bar. A straightening machine is usually used to straighten the aluminum bar. When straightening the aluminum bar, due to the length limitation of the aluminum bar, the aluminum bar that has been extended in front will have a slight rebound. The slight rebound will cause the aluminum bar to warp up or bend down during the forward movement. When the aluminum bar is warped up, the guide roller cannot support the subsequent aluminum bar, resulting in a large load on the straightening roller on the straightening machine, which affects the subsequent straightening quality of the aluminum plate. When the aluminum bar bends down, it is easy to collide with the guide roller, causing damage to both the guide roller and the aluminum bar. Summary of the invention
[0005] In view of this, the present application provides a high-pressure aluminum bar straightening device for new energy vehicles, aiming to solve the problem of the aluminum bar rebounding and bending again due to length limitation after straightening.
[0006] A high-pressure aluminum bar straightening device for new energy vehicles provided in the present application adopts the following technical scheme, including a straightening machine, a straightening roller rotatably connected to the straightening machine, and a feeding platform arranged at one end of the straightening machine; a fixed frame is arranged at one end of the straightening machine away from the feeding platform, the top end of the fixed frame is fixedly connected to a first clamping platform, the first clamping roller is rotatably connected to the first clamping platform, the second clamping platform is slidably connected to the fixed frame, and the second clamping platform is rotatably connected to the second clamping roller; a sliding frame is arranged on the straightening machine, the top position of the sliding frame is fixedly connected to a third clamping platform, the third clamping platform is rotatably connected to the third clamping roller, the sliding frame is slidably connected to a fourth clamping platform, and the fourth clamping platform is rotatably connected to the fourth clamping roller; wherein, a moving spring for pushing the second clamping platform or the third clamping platform to move upward is fixedly connected to the fixed frame and the sliding frame; a supporting mechanism for pushing the fixed frame and the sliding frame to move is arranged on the fixed frame and the sliding frame.
[0007] By clamping the aluminum bar, the straightened aluminum bar can obtain certain support, reducing the influence of the aluminum bar extending too long on the accuracy of the straightening roller, thereby improving the straightening quality.
[0008] Optionally, the straightening machine is fixedly connected to a material receiving rack on a side away from the feeding platform, a connecting plate is fixedly connected to the material receiving rack, the connecting plate and the fixed rack are slidably connected, a sliding groove is opened on the material receiving rack, a sliding plate is slidably connected in the sliding groove, and the sliding plate and the sliding rack are slidably connected.
[0009] By supporting both ends of the aluminum bar, it is possible to effectively prevent the aluminum bar from being deformed again after extending out of the straightening roller.
[0010] Optionally, the supporting mechanism includes a plurality of damping shells fixedly connected to the connecting plate and the sliding plate, a supporting spring fixedly connected inside the damping shell, a supporting rod fixedly connected to both the fixed frame and the sliding frame, the supporting rod passing through the damping shell, and a damping inner shell fixedly connected to the support rod, the damping inner shell being sleeved in the damping shell, one end of the supporting spring fixedly connected to the inner side wall of the damping inner shell, and a damping hole being provided at the bottom of the damping shell penetrating the connecting plate and the sliding plate.
[0011] By supporting the aluminum row, a relatively smooth deceleration is provided for the aluminum row when it first contacts the support mechanism, reducing or eliminating the impact, thereby reducing the damage to the aluminum row itself caused by excessive impact force when the aluminum row first enters the support mechanism.
[0012] Optionally, one side of the second clamping platform and the fourth clamping platform is fixedly connected with a movable spring, and the movable spring is used to push the second clamping platform and the fourth clamping platform to move toward the first clamping platform and the third clamping platform.
[0013] Optionally, the sliding frame is provided with a synchronization mechanism for enabling the sliding frame and the high-pressure aluminum bar to move synchronously.
[0014] Optionally, the synchronization mechanism includes a wire taking-up drum fixedly connected to the side wall of the third clamping roller, a synchronization wire is fixedly connected to the wire taking-up drum, a rotating gear is fixedly connected to the side wall of the fourth clamping roller, a limiting rack is slidably connected to the fourth clamping platform, a reset spring is fixedly connected to the connection between the limiting rack and the fourth clamping platform, a connecting groove is provided on the fourth clamping platform, one end of the synchronization wire passes through the connecting groove, a trigger block is fixedly connected to the synchronization wire, a limiting pin is slidably connected to the fourth clamping platform, a limiting spring is fixedly connected to the limit pin, one end of the limit pin close to the connecting groove is set to a ridge shape, and can move under the push of the trigger block, and one end of the limit pin abuts against the upper position of the limit rack.
[0015] Due to the setting of the synchronization mechanism, the bending or shaking caused by the aluminum bar's own gravity can be reduced during the extension process, and the straightening direction and position of the aluminum bar can be maintained, thereby improving the straightening accuracy. In this process, the staff only needs to observe the height limits of the first clamping platform and the third clamping platform to determine whether the aluminum bar is straightened.
[0016] Optionally, a fixed groove is provided on the material receiving rack, and the fixed groove is arranged on the side wall of the sliding groove, a sliding pin is slidably connected to the sliding plate, a sliding spring is fixedly connected to the sliding pin, the synchronization line penetrates into the sliding plate and is fixedly connected to the sliding pin, and the sliding pin can move toward the inside of the fixed groove under the push of the sliding spring.
[0017] The second clamping roller and the fourth clamping roller are pressed down by using the deadweight of the aluminum bar, and under the push of the movable spring, the first clamping roller, the second clamping roller, the third clamping roller and the fourth clamping roller can exert a certain supporting force on the aluminum bar, thereby reducing the deformation of the aluminum bar caused by its own gravity when the aluminum bar is extended too long, thereby improving the straightening quality.
[0018] Optionally, a reset cylinder is fixedly connected to both the connecting plate and the sliding plate.
[0019] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0020] 1. By clamping the aluminum bar, the straightened aluminum bar can get a certain support, reducing the influence of the aluminum bar on the accuracy of the straightening roller after it extends too long, and improving the straightening quality.
[0021] 2. By supporting the aluminum row, a relatively smooth deceleration is provided for the aluminum row when it first contacts the support mechanism, reducing or eliminating the impact, thereby reducing the damage to the aluminum row itself caused by excessive impact force when the aluminum row just enters the support mechanism.
[0022] 3. Due to the setting of the synchronization mechanism, the bending or shaking caused by the gravity of the aluminum bar itself can be reduced during the extension process, and the straightening direction and position of the aluminum bar can be maintained, thereby improving the straightening accuracy. In this process, the staff only needs to observe the height limits of the first clamping platform and the third clamping platform to determine whether the aluminum bar is straightened.
[0023] 4. The second clamping roller and the fourth clamping roller are pressed down by using the deadweight of the aluminum bar, and the first clamping roller, the second clamping roller, the third clamping roller and the fourth clamping roller are pushed by the moving spring to generate a certain supporting force for the aluminum bar, thereby reducing the deformation of the aluminum bar caused by its own gravity when the aluminum bar is extended too long, and improving the straightening quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic structural diagram of a high-voltage aluminum bar straightening device for new energy vehicles according to this embodiment;
[0025] Figure 2 This is a schematic diagram of the structure of the material receiving rack in this embodiment;
[0026] Figure 3 Schematic diagram of the structure of the damping shell and the damping inner shell of this embodiment;
[0027] Figure 4 It is a structural schematic diagram of the sliding plate and the sliding frame of this embodiment;
[0028] Figure 5 This is a schematic diagram of the structure of the reset cylinder in this embodiment;
[0029] Figure 6 For this embodiment Figure 5 A partial enlarged view of the middle area A;
[0030] Figure 7 For this embodiment Figure 5 A partial enlarged view of area B in the middle.
[0031] Description of the reference numerals: 1. Straightening machine; 11. Straightening roller; 12. Feeding platform; 13. Receiving rack; 14. Connecting plate; 15. Sliding groove; 16. Sliding plate; 2. Fixed rack; 21. First clamping platform; 22. First clamping roller; 23. Second clamping platform; 24. Second clamping roller; 3. Sliding rack; 31. Third clamping platform; 32. Third clamping roller; 33. Fourth clamping platform; 34. Fourth clamping roller; 4. Support machine Structure; 41. Damping shell; 42. Support spring; 43. Support rod; 44. Damping inner shell; 45. Damping hole; 46. Moving spring; 5. Synchronous mechanism; 51. Take-up reel; 52. Synchronous line; 53. Rotating gear; 54. Limit rack; 55. Reset spring; 56. Connecting groove; 57. Trigger block; 58. Limit pin; 59. Limit spring; 6. Fixed groove; 61. Sliding pin; 62. Sliding spring; 7. Reset cylinder. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the embodiments of the present application. Figure 1-Figure 7 , the technical scheme of the embodiment of the present application is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the present application, not all of the embodiments. Based on the described embodiment of the present application, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of this application.
[0033] like Figure 1 and Figure 2 As shown, this embodiment provides a high-voltage aluminum bar straightening device for new energy vehicles, including: a straightening machine 1, a supporting mechanism 4, a first clamping mechanism, a second clamping mechanism and a synchronization mechanism 5. The straightening machine 1 is arranged on a horizontal plane, a feeding platform 12 is arranged at one end of the straightening machine 1, a straightening roller 11 is rotatably connected to the straightening machine 1, the first clamping mechanism is arranged on one side of the straightening machine 1, and is arranged on the side of the straightening machine 1 away from the feeding platform 12, the first clamping mechanism is used to clamp the high-voltage aluminum bar, the second clamping mechanism is arranged adjacent to the first clamping mechanism, and is arranged on the first clamping mechanism away from the straightening roller 11. On one side of the machine 1, the second clamping mechanism can move synchronously with the movement of the high-pressure aluminum bar, wherein a moving spring 46 is provided in the first clamping mechanism and the second clamping mechanism. In the present embodiment, the second clamping mechanism is arranged as a single group, which can be increased or decreased according to the actual length of the high-pressure aluminum bar in actual use. The supporting mechanism 4 is used to push the first clamping mechanism and the second clamping mechanism to move toward the upper position of the straightening roller 11, and the synchronization mechanism 5 is arranged on the second clamping mechanism, and the synchronization mechanism 5 is used to drive the second clamping mechanism and the high-pressure aluminum bar to move synchronously.
[0034] like Figure 1As shown, a material receiving rack 13 is fixedly connected to the side of the straightening machine 1 away from the feeding platform 12, a connecting plate 14 is fixedly connected to the material receiving rack 13, a sliding groove 15 is provided on the material receiving rack 13, a sliding plate 16 is slidably connected in the sliding groove 15, and a reset cylinder 7 is fixedly connected to both the connecting plate 14 and the sliding plate 16.
[0035] like Figure 2 As shown, the first clamping mechanism includes a fixed frame 2, a first clamping platform 21, a first clamping roller 22, a second clamping platform 23 and a second clamping roller 24. The fixed frame 2 is slidably connected to the connecting plate 14, the first clamping platform 21 is fixedly connected to the fixed frame 2, the first clamping roller 22 is rotatably connected to the first clamping platform 21, and the initial height of the first clamping roller 22 is located above the high-pressure aluminum row, the second clamping platform 23 is slidably connected to the fixed frame 2, and is arranged on a side close to the connecting plate 14, the second clamping platform 23 is fixedly connected to one end of the movable spring 46, and the movable spring 46 is fixedly connected to the fixed frame 2, the second clamping roller 24 is rotatably connected to the second clamping platform 23, and the second clamping roller 24 is arranged toward one side of the first clamping roller 22. When the high-pressure aluminum bar is straightened by the straightening roller 11 on the straightening machine 1 and then extended, the second clamping roller 24 abuts against the bottom side of the high-pressure aluminum bar, and the first clamping roller 22 abuts against the top side of the high-pressure aluminum bar, and during the movement of the high-pressure aluminum bar, the first clamping roller 22 and the second clamping roller 24 rotate synchronously, and the second clamping roller 24 is always pushed by the moving spring 46 to maintain an upward state during this process, so that the first clamping roller 22 and the second clamping roller 24 always remain in a clamped state during this process.
[0036] like Figure 4 As shown, the second clamping mechanism includes a sliding frame 3, a third clamping platform 31, a third clamping roller 32, a fourth clamping platform 33 and a fourth clamping roller 34. The sliding frame 3 is slidably connected to the sliding plate 16, the third clamping platform 31 is arranged at the top position of the sliding frame 3, the third clamping roller 32 is rotatably connected to the third clamping platform 31, and the initial height of the third clamping roller 32 is located above the high-pressure aluminum row, the fourth clamping platform 33 is fixedly connected to one end of the movable spring 46, and the movable spring 46 is fixedly connected to the sliding frame 3, the fourth clamping platform 33 is slidably connected to the sliding frame 3, and is arranged on the side close to the sliding plate 16, the fourth clamping roller 34 is rotatably connected to the fourth clamping platform 33, and the fourth clamping roller 34 is arranged toward the side of the third clamping roller 32. When the high-pressure aluminum bar moves out from the middle position between the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side of the high-pressure aluminum bar, and the fourth clamping roller 34 abuts against the bottom side of the high-pressure aluminum bar, and during the movement of the high-pressure aluminum bar, the sliding plate 16 and the high-pressure aluminum bar are driven to move synchronously through the synchronization mechanism 5.
[0037] like Figure 3As shown, the support mechanism 4 includes a damping shell 41, a support spring 42, a support rod 43 and a damping inner shell 44. The damping shell 41 is fixedly connected to the connecting plate 14 and the sliding plate 16, and multiple damping shells 41 are arranged on the connecting plate 14 and the sliding plate 16. The support spring 42 is fixedly connected to the inside of the damping shell 41, the support rod 43 is fixedly connected to the fixed frame 2 and the sliding frame 3, and the support tube is arranged through the damping shell 41, the damping inner shell 44 is fixedly connected to the support rod 43, and the sliding sleeve is arranged inside the damping shell 41, and the outer wall of the damping inner shell 44 is abutted against the inner wall of the damping shell 41, and the bottom of the damping shell 41 penetrates the connecting plate 14 and the sliding plate 16 and is provided with a damping hole 45. When the high-pressure aluminum bar moves to above the fixed frame 2 or the sliding frame 3, the damping inner shell 44 and the support rod 43 move downward under the action of gravity. Since the outer wall of the damping inner shell 44 abuts against the inner wall of the damping shell 41, the gas inside the damping shell 41 cannot be discharged directly. At this time, the gas inside the damping shell 41 is discharged from the damping hole 45, causing the fixed frame 2 or the sliding frame 3 to move slowly downward. After the high-pressure aluminum bar is taken out, the damping inner shell 44 is reset under the push of the support spring 42, so that the first clamping platform 21 and the third clamping platform 31 move to the position above the straightening roller 11.
[0038] like Figure 5 , Figure 6 and Figure 7As shown, the synchronization mechanism 5 includes a take-up drum 51, a synchronization line 52, a rotating gear 53, a limit rack 54, a reset spring 55, a connecting groove 56, a trigger block 57, a limit pin 58, a limit spring 59, a fixed groove 6, a sliding pin 61 and a sliding spring 62. The take-up drum 51 is fixedly connected to the side wall of the third clamping roller 32, the synchronization line 52 is fixedly connected to the take-up drum 51 and penetrates the fourth clamping platform 33 and extends into the sliding plate 16, the rotating gear 53 is fixedly connected to the side wall of the fourth clamping roller 34, the limit rack 54 is slidably connected to the fourth clamping platform 33 and is arranged at a lower position of the rotating gear 53, the reset spring 55 is fixedly connected to the lower position of the limit rack 54, and one end of the reset spring 55 is fixedly connected to the fourth clamping platform 33, and the connection The connecting groove 56 penetrates the fourth clamping platform 33, the trigger block 57 is fixedly connected to the synchronization line 52 and is arranged at the lower position of the fourth clamping platform 33, the limit pin 58 is slidably connected to the fourth clamping platform 33, the limit spring 59 is fixedly connected to the limit pin 58, and one end of the limit spring 59 is fixedly connected to the fourth clamping platform 33, the limit spring 59 can push the limit pin 58 to move toward the limit rack 54, the fixed groove 6 is opened on the material receiving frame 13, and is arranged on the side wall of the sliding groove 15, the sliding pin 61 is slidably connected to the sliding plate 16, the sliding spring 62 is fixedly connected to the sliding pin 61, one end of the sliding spring 62 is fixedly connected to the sliding plate 16, and the sliding spring 62 is used to push the sliding pin 61 to move toward one side of the fixed groove 6.
[0039] When the high-pressure aluminum row moves out from the middle position of the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side wall of the high-pressure aluminum row. At this time, the sliding frame 3 is in a fixed state under the restriction of the sliding pin 61, and the third clamping roller 32 rotates. At this time, the fourth clamping roller 34 abuts against the bottom side wall of the high-pressure aluminum row, and the fourth clamping roller 34 rotates. The rotation of the third clamping roller 32 drives the take-up drum 51 to rotate, and the rotation of the take-up drum 51 causes the synchronous line 52 to move upward. When the synchronous line 52 moves up to the limit pin 58, the trigger block 57 pushes the limit pin 58 to move The limit pin 58 moves toward the side away from the limit rack 54, so that the limit pin 58 releases the restriction on the limit rack 54. The limit rack 54 moves upward under the push of the reset spring 55, so that the limit rack 54 and the rotating gear 53 are engaged. After the limit rack 54 and the rotating gear 53 are engaged, the fourth clamping roller 34 stops rotating and drives the sliding pin 61 to move during the upward movement of the synchronization line 52, so that the sliding pin 61 moves out of the fixed groove 6. Since the high-pressure aluminum bar is in a moving state at this time, the sliding plate 16 drives the sliding frame 3 to move synchronously with the high-pressure aluminum bar.
[0040] When the present application is in use, the aluminum bar raw material is first transported to the straightening machine 1 through the feeding platform 12, and after being straightened by the straightening roller 11, it is moved toward the receiving rack 13. When the high-pressure aluminum bar is straightened by the straightening roller 11 on the straightening machine 1 and extended, the second clamping roller 24 abuts against the bottom side of the high-pressure aluminum bar, and the first clamping roller 22 abuts against the top side of the high-pressure aluminum bar. During the movement of the high-pressure aluminum bar, the first clamping roller 22 and the second clamping roller 24 rotate synchronously. During this process, the second clamping roller 24 is always pushed by the moving spring 46 to maintain an upward state, so that the first clamping roller 22 and the second clamping roller 24 always remain in a clamped state during this process.
[0041] When the high-pressure aluminum bar moves out from the middle position between the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side of the high-pressure aluminum bar, and the fourth clamping roller 34 is always pushed by the moving spring 46 to maintain an upward state during this process, so that the third clamping roller 32 and the fourth clamping roller 34 always remain in a clamped state during this process.
[0042] When the high-pressure aluminum bar moves to above the fixed frame 2 or the sliding frame 3, the damping inner shell 44 and the support rod 43 move downward under the action of gravity. Since the outer wall of the damping inner shell 44 abuts against the inner wall of the damping shell 41, the gas inside the damping shell 41 cannot be discharged directly. At this time, the gas inside the damping shell 41 is discharged from the damping hole 45, causing the fixed frame 2 or the sliding frame 3 to move slowly downward. After the high-pressure aluminum bar is taken out, the damping inner shell 44 is reset under the push of the support spring 42, so that the first clamping platform 21 and the third clamping platform 31 move to the position above the straightening roller 11.
[0043] When the high-pressure aluminum row moves out from the middle position of the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side wall of the high-pressure aluminum row. At this time, the sliding frame 3 is in a fixed state under the restriction of the sliding pin 61, and the third clamping roller 32 rotates. At this time, the fourth clamping roller 34 abuts against the bottom side wall of the high-pressure aluminum row, and the fourth clamping roller 34 rotates. The rotation of the third clamping roller 32 drives the take-up drum 51 to rotate, and the rotation of the take-up drum 51 causes the synchronous line 52 to move upward. When the synchronous line 52 moves up to the limit pin 58, the trigger block 57 pushes the limit pin 58 to move The limit pin 58 moves toward the side away from the limit rack 54, so that the limit pin 58 releases the restriction on the limit rack 54. The limit rack 54 moves upward under the push of the reset spring 55, so that the limit rack 54 and the rotating gear 53 are engaged. After the limit rack 54 and the rotating gear 53 are engaged, the fourth clamping roller 34 stops rotating and drives the sliding pin 61 to move during the upward movement of the synchronization line 52, so that the sliding pin 61 moves out of the fixed groove 6. Since the high-pressure aluminum bar is in a moving state at this time, the sliding plate 16 drives the sliding frame 3 to move synchronously with the high-pressure aluminum bar.
[0044] In this embodiment, by supporting the movable spring 46, the first clamping mechanism and the second clamping mechanism can provide certain support to the straightened aluminum bar. When the straightened aluminum bar is extended longer, the load of the aluminum bar on the straightening roller 11 can be reduced, thereby improving the straightening quality.
[0045] In this embodiment, when the aluminum bar is being conveyed, the second clamping roller 24 and the fourth clamping roller 34 are pressed down by using the weight of the aluminum bar itself, and under the push of the movable spring 46, the first clamping roller 22, the second clamping roller 24, the third clamping roller 32 and the fourth clamping roller 34 can exert a certain supporting force on the aluminum bar, thereby reducing the deformation of the aluminum bar caused by its own gravity when the aluminum bar is extended too long, thereby improving the straightening quality.
[0046] In this embodiment, due to the setting of the sliding frame 3, in the process of straightening aluminum bars of different lengths, the movement degree of the sliding frame 3 can be adjusted according to the length of the aluminum bars, thereby improving the adaptability of the straightening machine 1. In addition, since there is no need to set up a separate straightening machine 1 for each length of aluminum bars, the time for adjusting the equipment is reduced and the probability of downtime is reduced.
[0047] In this embodiment, by supporting both ends of the aluminum bar, the secondary deformation of the aluminum bar can be reduced. At the same time, due to the setting of the synchronization mechanism 5, the bending or shaking caused by the gravity of the aluminum bar itself can be reduced during the extension process, and the straightening direction and position of the aluminum bar can be maintained, thereby improving the straightening accuracy. In this process, the staff only needs to observe the height limits of the first clamping platform 21 and the third clamping platform 31 to determine whether the aluminum bar is straightened.
[0048] The implementation principle of a high-voltage aluminum bar straightening device for new energy vehicles in the embodiment of the present application is:
[0049] First, the aluminum bar raw material is transported to the straightening machine 1 through the feeding platform 12, and after being straightened by the straightening roller 11, it moves toward the receiving rack 13. When the high-pressure aluminum bar is straightened by the straightening roller 11 on the straightening machine 1 and then extended, the second clamping roller 24 abuts against the bottom side of the high-pressure aluminum bar, and the first clamping roller 22 abuts against the top side of the high-pressure aluminum bar. During the movement of the high-pressure aluminum bar, the first clamping roller 22 and the second clamping roller 24 rotate synchronously. During this process, the second clamping roller 24 is always pushed by the moving spring 46 to maintain an upward state, so that the first clamping roller 22 and the second clamping roller 24 always remain in a clamped state during this process.
[0050] When the high-pressure aluminum bar moves out from the middle position between the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side of the high-pressure aluminum bar, and the fourth clamping roller 34 is always pushed by the moving spring 46 to maintain an upward state during this process, so that the third clamping roller 32 and the fourth clamping roller 34 always remain in a clamped state during this process.
[0051] When the high-pressure aluminum bar moves to above the fixed frame 2 or the sliding frame 3, the damping inner shell 44 and the support rod 43 move downward under the action of gravity. Since the outer wall of the damping inner shell 44 abuts against the inner wall of the damping shell 41, the gas inside the damping shell 41 cannot be discharged directly. At this time, the gas inside the damping shell 41 is discharged from the damping hole 45, causing the fixed frame 2 or the sliding frame 3 to move slowly downward. After the high-pressure aluminum bar is taken out, the damping inner shell 44 is reset under the push of the support spring 42, so that the first clamping platform 21 and the third clamping platform 31 move to the position above the straightening roller 11.
[0052] When the high-pressure aluminum row moves out from the middle position of the first clamping roller 22 and the second clamping roller 24, the third clamping roller 32 abuts against the top side wall of the high-pressure aluminum row. At this time, the sliding frame 3 is in a fixed state under the restriction of the sliding pin 61, and the third clamping roller 32 rotates. At this time, the fourth clamping roller 34 abuts against the bottom side wall of the high-pressure aluminum row, and the fourth clamping roller 34 rotates. The rotation of the third clamping roller 32 drives the take-up drum 51 to rotate, and the rotation of the take-up drum 51 causes the synchronous line 52 to move upward. When the synchronous line 52 moves up to the limit pin 58, the trigger block 57 pushes the limit pin 58 to move The limit pin 58 moves toward the side away from the limit rack 54, so that the limit pin 58 releases the restriction on the limit rack 54. The limit rack 54 moves upward under the push of the reset spring 55, so that the limit rack 54 and the rotating gear 53 are engaged. After the limit rack 54 and the rotating gear 53 are engaged, the fourth clamping roller 34 stops rotating and drives the sliding pin 61 to move during the upward movement of the synchronization line 52, so that the sliding pin 61 moves out of the fixed groove 6. Since the high-pressure aluminum bar is in a moving state at this time, the sliding plate 16 drives the sliding frame 3 to move synchronously with the high-pressure aluminum bar.
[0053] In addition, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0054] The above is a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A high-pressure aluminum bar straightening device for new energy vehicles, comprising a straightening machine, a straightening roller rotatably connected to the straightening machine, and a feeding platform arranged at one end of the straightening machine, characterized in that: A fixing frame is provided at one end of the straightening machine away from the feeding platform, a first clamping platform is fixedly connected to the top of the fixing frame, a first clamping roller is rotatably connected to the first clamping platform, a second clamping platform is slidably connected to the fixing frame, and a second clamping roller is rotatably connected to the second clamping platform; The straightening machine is provided with a sliding frame, the top position of the sliding frame is fixedly connected to a third clamping platform, the third clamping platform is rotatably connected to a third clamping roller, the sliding frame is slidably connected to a fourth clamping platform, and the fourth clamping platform is rotatably connected to a fourth clamping roller; The fixed frame and the sliding frame are both provided with a supporting mechanism for pushing the fixed frame and the sliding frame to move; The sliding frame is provided with a synchronization mechanism for making the sliding frame and the high-voltage aluminum row move synchronously. The synchronization mechanism includes a take-up drum fixedly connected to the side wall of the third clamping roller, the take-up drum is fixedly connected with a synchronization line, the side wall of the fourth clamping roller is fixedly connected with a rotating gear, the fourth clamping platform is slidably connected with a limit rack, the connection between the limit rack and the fourth clamping platform is fixedly connected with a reset spring, a connecting groove is provided on the fourth clamping platform, one end of the synchronization line passes through the connecting groove, a trigger block is fixedly connected to the synchronization line, a limit pin is slidably connected to the fourth clamping platform, a limit spring is fixedly connected to the limit pin, an end of the limit pin close to the connecting groove is set to a ridge shape, and can move under the push of the trigger block, and one end of the limit pin abuts against the upper position of the limit rack; A material receiving frame is fixedly connected to one side of the straightening machine away from the feeding platform, a connecting plate is fixedly connected to the material receiving frame, the connecting plate and the fixed frame are slidably connected, a sliding groove is provided on the material receiving frame, a sliding plate is slidably connected in the sliding groove, and the sliding plate and the sliding frame are slidably connected; A fixed groove is provided on the material receiving rack, and the fixed groove is arranged on the side wall of the sliding groove. A sliding pin is slidably connected to the sliding plate, and a sliding spring is fixedly connected to the sliding pin. The synchronization line extends into the sliding plate and is fixedly connected to the sliding pin. The sliding pin can move toward the inside of the fixed groove under the push of the sliding spring.
2. The high-voltage aluminum bar straightening device for new energy vehicles according to claim 1 is characterized in that: The supporting mechanism includes a plurality of damping shells fixedly connected to a connecting plate and a sliding plate, a supporting spring fixedly connected inside the damping shell, a supporting rod fixedly connected to both the fixed frame and the sliding frame, the supporting rod passing through the damping shell, and a damping inner shell fixedly connected to the supporting rod, the damping inner shell being sleeved in the damping shell, one end of the supporting spring fixedly connected to the inner side wall of the damping inner shell, and a damping hole being provided at the bottom position of the damping shell penetrating the connecting plate and the sliding plate.
3. The high-voltage aluminum bar straightening device for new energy vehicles according to claim 1 is characterized in that: A moving spring is fixedly connected to one side of the second clamping platform and the fourth clamping platform, and the moving spring is used to push the second clamping platform and the fourth clamping platform to move toward the first clamping platform and the third clamping platform.
4. The high-voltage aluminum bar straightening device for new energy vehicles according to claim 1 is characterized in that: The connecting plate and the sliding plate are both fixedly connected with a resetting cylinder.
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